The satisfaction that accompanies the successful completion of any task would be incomplete without

mentioning of the people where ceaseless cooperation made it possible, whose constant guidance and
encouragement crown all the efforts with success.

We shall always be grateful to our parent whose moral support at every step of our life is the reason to us of
using our self. Their encouragement in every joy and believe of life laid the real foundation for our personality.

We sincerely thank to our project guide Mr. Jayant Deshmukh (Prof., Dept. of Mechanical Engineering) Sagar
Institute of Research & Technology, Bhopal for their great help, guidance, support and ideas towards our
project.

We are highly grateful to

Prof. P. K. Jain (HOD, Dept. of Mechanical Engineering, SIRT Bhopal) for providing us their valuable
guidance, suggestions, encouragement & ideas during whole project work.

We sincerely thank Dr. Akhilesh Upadhyaya (Director, Sagar Institute of Research & Technology, Bhopal) to
let us utilize all the necessary facilities of the institute and his supporting hand.

We are also thankful to staff members for providing us the technical support to carry out the project work and
guidance at each & every step during the project work.

We are also very thankful to lab assistants for their co-operation. It was their careful evaluation, keen interest,
timely guidance and valuable suggestions that steered us out of difficulties at every stage of the project. It was
great pleasure and good learning experience to have worked under their guidance during tenure of the project.

We also convey our sincere thanks to all our friends who ardently encouraged us through their precious advices
and helping attitude in all the fields.
 SAGAR INSTITUTE OF RESEARCH &
TECHNOLOGY,BHOPAL(M.P.)

Department of Mechanical Engineering

DECLARATION

We hereby declare that the work which is being presented in the Project DEVELOPMENT OF SOLAR

POWERED AIR FILLING STATION submitted in partial fulfillment of the requirement of the degree of

BACHELOR OF ENGINEERING in MECHANICAL ENGINEERING. The work has been carried out at

Sagar Institute of Research & Technology, Bhopal. This is an authentic record of our own work carried out

under the guidance of Mr. Jayant Deshmukh, Prof. Department of Mechanical Engineering, SIRT, Bhopal.

The matter embodied in the Project Report has not been submitted by us to any University for the award of any

degree or professional diploma.

Nishant Jee

Nitish Jangde

Pradeep Kaurav

Lokesh Kose
 SAGAR INSTITUTE OF RESEARCH &
TECHNOLOGY,BHOPAL(M.P.)

Department of Mechanical Engineering

CERTIFICATE

This is to certify that the work embodied in this report titled DEVELOPMENT OF SOLAR POWERED AIR

FILLING STATION has been satisfactorily completed by Nishant Jee[0133ME131070], Nitish

Jangde[0133ME131071], Pradeep Kaurav [0133ME131074], Lokesh Kose [0133ME1310164]

It is a bonafide piece of work, carried out under our guidance in the Department of Mechanical Engineering,

Sagar Institute of Research & Technology, Bhopal for the partial fulfillment of the Bachelor of Engineering

during the academic year 2016-2017.

Project Guide

Mr. Jayant Deshmukh

Approved By

Prof. P. K. Jain
Head Of Department

Dr. Akhilesh Upadhyaya

Director
 Sagar Institute of Research & Technology,Bhopal(M.P.)

OBJECTIVE
Development of solar powered air filling station

EQUIPMENTS REQUIRED
1. Solar Photo voltaic System
2. Solar Charge Controller
3. Air Compressor
4. Circuit
5. Battery
6. Inverters
7. Connecting Cables

INTRODUCTION
A solar powered air filling station is a device that converts power into potential
energy stored in pressurized air.A solar powered air filling station can also be
renamed as solar powered air compressor. Air compressors are often used to power
drills used by oil and gas companies because there is no power available, solar
powered air compressors make powering these drills very easy. It may seem strange
to use solar powered drills in order to find fossil fuels, but it really is done! It may
only be a tiny thing but it does make a difference. We can only run solar powered
air compressors from the solar panels, you cannot run one from a battery at night
for example as this could cause damage to the delicate circuit. The solar powered
air compressor is completely green and will look after the environment. Solar
technology is now small enough to be used to charge your cell phone, run a laptop.
You can also buy smaller solar air compressors to run smaller drills and machinery.
The solar power air compressor is basically a standard air compressor with the
power being generated from the sun.
 Solar Photo-voltaic System is the source of energy generated from the
irradiation from the sun. This systems main function is to supply the energy
required to run the air compressor.

Solar Charge Controller also known as SCC. It is the device that regulates
the voltage and current from the solar photo-voltaic system to the battery bank. The
no-load voltage, i.e., Open Circuit Voltage of a photo-voltaic array increases
more than 220 volts on a bright sunny day, which is very high for charging the
battery bank and may also lead to the drying up of battery bank due to
overcharging. To avoid the overcharging of battery bank, SCC is used.

Battery Backup or Battery Bank is the temporary source of energy, which is

used at night or in cloudy weather, to run the air compressor. Most commonly, lead
acid batteries are used to run the air compressors.

Inverter is an electrical device that is used to convert DC voltage into AC

voltage. This is generally used when the motor used to run the air compressor is an
AC motor. AC motors are used when the distance between the source and load is
relatively high, because DC current cannot be effectively transmitted through longer
distance.

Air compressor converts solar power into kinetic energy by pressurizing and
compressing air, which is then released in quick bursts. There are numerous
methods of air compression, divided into either positive-displacement or negative-
displacement types.
SPECIFICATIONS
S. No. Description Specification
1. Product Type 100 Watt Photovoltaic Solar Panel
2. Rated Output Voltage 100 Volts
3. Solar Cell Grade(A,B,C) Grade A
4. Cell Type Polycrystalline Silicon
5. Lifetime 25 Years
6. Output(Watts) 100 Watt
7. Connector Type MC IV (MC4) Cables attached to
junction box

Solar Panel will produce an average of 300 Watt Hours (Wh) or 25Amp Hours (Ah)
of charge per day which is 5 hours of sun shine.
Air Filling Station Specifications:

High Power Model of 12V Car Electric Air

Compressor Tyre Pump - Tyre Inflator
High Power Model 250 PSI has a Extra High Power Motor for Better
Inflation power Stronger Outer Body
Long air Pipe
Simply use this for fast & easy inflation of car tyres
No strength required for pumping air as it is all electronic & is powered
directly from your car battery
Perfect for anyone who wants a ease while inflating a tyre
Time saving as compared to mechanical pump
Quick Operation
Very Compact and easy to store in car dickey
Robust and Durable Design
Easy to use - just plug into your car cigarette lighter for power, slip
universal adapter over tyre valve and you are ready to inflate
An invaluable kit for the motorist, no need to be stranded if you have a
puncture, simply plug into your car cigarette lighter & place the nozzle over
the tyre valve
This inflator has a pressure gauge that reads in lb/in and kg/cm bar
 Compact inflator, plugs into car cigarette lighter for the easy inflation of car or
bicycle tyres, sports balls.

CALCULATIONS FOR SOLAR PANEL

CHARGING
Assuming that there are no losses in the charging process and that the sun continues
to shine then it is simply a question of dividing the energy storage capacity of the
battery by the rate of energy production of the solar panel.
Storage capacity of battery = 12 X 200 X 3600 Joules = 8.64 MJ
Time taken to charge it = 86400000/300 = 28800 seconds or 8 hours 12 minutes
WORKING
The radiations received from sun is collected by the solar photovoltaic cell, the
energy is stored in battery bank. From battery it is sent to the air compressor if the
compressor is DC motor. The voltage regulator, microcontroller are used to control
the fluctuation in the voltage. From batteries using inverter the energy is converted
for AC motors air compressor. Once the battery is charged the energy is transfer to
air compressor and starts working.

Schematic Diagram of solar powered air filling station for

inflating tyres

APPLICATIONS
Air compressors have many uses, including: supplying high-pressure clean air to fill
gas cylinders, supplying moderate-pressure clean air to a submerged surface
supplied diver, supplying moderate-pressure clean air for driving some office and
school building pneumatic HVAC control system valves, supplying a large amount
of moderate-pressure air to power pneumatic tools, such as jackhammers, for filling
tires, and to produce large volumes of moderate-pressure air for large-scale
industrial processes (such as oxidation for petroleum coking or cement plant bag
house purge systems).
CONCLUSION
Solar power has become one of the most popular alternative energy sources. Free
and available everywhere, the power of the sun can be employed to power
everything like cell phones and motors. Thus this solar based air compressor can be
utilized for the remote area where electricity is not easily available. This type of
low-cost compressors can also provide employment opportunity for the people of
rural area by helping them to setup their business like inflated tire repairing or
puncher repairing shops near the highways. This type of setup is also a portable in
nature and can easily be move from one place to another Thus this project can
provide away of rural employment in a clean and green manner.