Instructor Dr. Deepak Kumar Room No: 116, Department of Mechanical Engineering Email: deepakkumar@mmumullana.org M#8059931047
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Plan For Today
Machine Cell Design
Benefits of Group Technology
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Machine Cell Designs
1. Single machine 2. Multiple machines with manual handling Often organized into U-shaped layout 3. Multiple machines with semi-integrated handling 4. Automated cell automated processing and integrated handling Flexible manufacturing cell Flexible manufacturing system
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Machine Cell with Manual Handling
U-shaped machine cell with manual part handling between
machines
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Cell with Semi-Integrated Handling
In-line layout using mechanized work handling between machines
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Cell with Semi-Integrated Handling
Loop layout allows variations in part routing between machines
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Cell with Semi-Integrated Handling
Rectangular layout also allows variations in part routing and
allows for return of work carriers if they are used
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Four Types of Part Moves in Mixed Model Production
System
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Key Machine Concept
Applies in cells when there is one machine (the key machine)
that is more expensive or performs certain critical operations Other machines in the cell are supporting machines Important to maintain high utilization of key machine, even if this means lower utilization of supporting machines
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Manufacturing Applications of Group Technology
Different ways of forming machine cells: Informal scheduling and routing of similar parts through selected machines to minimize setups Virtual machine cells dedication of certain machines in the factory to produce part families, but no physical relocation of machines Formal machine cells machines are physically relocated to form the cells Automated process planning Modular fixtures Parametric programming in NC
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Benefits of Group Technology in Manufacturing
Standardization of tooling, fixtures, and setups is encouraged Material handling is reduced Parts are moved within a machine cell rather than the entire factory Process planning and production scheduling are simplified Work-in-process and manufacturing lead time are reduced Improved worker satisfaction in a GT cell Higher quality work
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Product Design Applications of Group Technology
Design retrieval systems Industry survey: For new part designs, Existing part design could be used - 20% Existing part design with modifications 40% New part design required 40% Simplification and standardization of design parameters such as tolerances, chamfers, hole sizes, thread sizes, etc. Reduces tooling and fastener requirements in manufacturing
Maharishi Markandeshwar University
Computer Aided Design and Manufacturing
Summary
Machine Cell Design
Machine Cell with manual and semi integrated handling Benefits of Group Technology