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Subsection Section TPM Autonomous Maintenance Step 1 Diagnosis date: __/__/__ General inspection Try again
Department Diagnosis Sheet for Initial Cleaning Diagnosed by __/100 points Pass
Target equipment: 80 points or more
AREA
The machine 7 5 3 2 0
surroundings are:
Floor, wall, pillar, inside
a pit, curtain, ceiling 6 4
Have you
exhaustively The machine exterior 9 7 4 2 0
uncovered is: Frame, piping,
problem wiring, etc.
points from a 8 6 3
functional
point of
The machine interior 15 11 5 2 0
view? Have
is: Mechanical, optical,
you
sensors
corrected
13 7 3
those that
can be dealt
with? Peripheral equipment 8 6 4 2 0
includes
7 5
Spare parts 6 4 2 1 0
consumables, jiig and
tools, measuring
instruments
6 3
Comments
____ / 52 points
(1) Are the number of problem points understood and their relationship to the 7 major losses understood?
5 4 3 2 0
(2) Is the effectiveness of autonomous maintenance grasped in a visual form (failure losses, minor stoppages losses,
What is the speed losses, and set up and adjustment losses)?
5 4 3 2 0
status of
visual (3) Are review meetings held and do all members understand the problem points of that day?
autonomous 5 4 3 2 0
maintenance
(4) Are suggestions for improvement being made?
activities?
4 3 2 1 0
(5) Are future methods to advance the process systematic? (Motivating slogans and future autonomous maintenance
plan)
5 4 3 2 0
Comments
____ / 24 points
Subsection Section TPM Autonomous Maintenance Step 2 Diagnosis date: __/__/__ General inspection Try again
Department Diagnosis Sheet for sources of dirt and Diagnosed by __/100 points Pass
Target equipment: difficult-to-access locations countermeasures 80 points or more
4 3 2 1 0
Are the respective amounts generated understood? Completely understood For the most part About half Less than half Not revealed at all
4 3 2 1 0
Are the respective generating sources understood? Completely understood For the most part About half Less than half Not revealed at all
Countermeasures for 4 3 2 1 0
generating sources of Are measures that can be taken within the section being taken, and are Results are clearly Tentative results are Countermeasures are Countermeasures are in Countermeasures are
leaks, rust, dirt and results being obtained? being obtained being obtained completed, but results progress not being taken
waste are not yet obtained
4 3 2 1 0
What about problems for which countermeasures were requested to Request completed and Execution in progress Request in progress Drafting of plan for Not yet started
other departments, and are results being obtained? results are being countermeasures in
obtained progress
4 3 2 1 0
Progress of
counter
Comments ___ / 20
measures for
Have the generating sources for scattering (chemicals, mist, oil, water, Completely made For the most part About half Less than half Not revealed at all
generating
etc.) been made tangible? tangible
sources
4 3 2 1 0
Is the amount of scattering and the amount of waste introduced Completely understood For the most part About half Less than half Not revealed at all
understood?
4 3 2 1 0
Are the sources of scattering and introducing waste understood? Completely understood For the most part About half Less than half Not revealed at all
Prevention of 4 3 2 1 0
scattering and Are the countermeasures that can be taken within the section being Results are clearly Tentative results are Countermeasures are Countermeasures are in Countermeasures are
countermeasures for taken, and are results being obtained? being obtained being obtained completed, but results progress not being taken
introducing waste are not yet obtained
4 3 2 1 0
What is the status of problems for which requests were made to other Request completed and Request completed Request in progress Drafting of plan for Not yet started
departments and are results being obtained? but results not yet countermeasures in
obtained progress
4 3 2 1 0
Comments ___ / 20
Have the difficult to access cleaning and oiling locations been revealed? Have been completely For the most part About half Less than half Not revealed at all
revealed
4 3 2 1 0
Are the countermeasures being taken to make the machine vicinity easy to clean? Countermeasures For the most part About half Less than half Not revealed at all
completed
4 3 2 1 0
Are measures being taken to make the machine interior easy to clean? Countermeasures For the most part About half Less than half Not revealed at all
completed
4 3 2 1 0
Do piping and wiring get in the way of cleaning? Countermeasures For the most part About half Less than half Not revealed at all
What is the
completed
status of
4 3 2 1 0
countermeasu
res for Are efforts being made to increase the interval of cleaning and oiling? Effectiveness is Some effectiveness In progress Under consideration Not yet started
difficult to recognised
4 3 2 1 0
access
cleaning and Are efforts being made to reduce the time for cleaning and oiling? Greatly reduced Reduced Reduced somewhat In planning Not yet started
oiling
locations? 4 3 2 1 0
What about the problems for which countermeasures were requested to other departments? Countermeasures Request completed Request in progress Drafting of plan for Not yet started
completed countermeasures in
progress
4 3 2 1 0
Have preparations been made for Step 3 (creation of cleaning and oiling standards)? Preparation completed For the most part Preparation in progress Not yet started
3 2 1 0
Comments
___ / 35
Have the themes been subdivided, and are the subdivided themes being pursued with specific Adeguately subdivided Satisfactory Some parts adeguately Not subdivided
numerical values? and clarified pursued
3 2 1 0
Are the results of PDCA in a form that can be understood? Indicated in a manner Normal Difficult to understand Not subdivided
that is easy to
Status of
understand
autonomous
3 2 1 0
maintenance
activities Are the schedule and results of meetings indicated? Indicated in a manner Normal Difficult to understand Not subdivided
that is easy to
understand
3 2 1 0
Comments
___ / 9
Subsection Section TPM Autonomous Maintenance Step 3 Diagnosis date: __/__/__ General inspection Try again
Department Diagnosed by __/100 points Pass
Diagnosis Sheet for Creating Cleaning and Oiling Standards
Target equipment: 80 points or more
4 3 2 1
3. Safety - Are minor defects related to safety being identified, and are
countermeasures being taken?
4. Site Diagnosis - Are labels properly stuck to oiling locations, and are means
(lubrication) being devised to enable oiling without omission ?
- Check for oiler and nipple damage and check for any adhering
waste or dust
3. Safety - Are minor defects related to safety being identified, and are
countermeasures being taken?
4. Site Diagnosis - Check for leaks and bleeding from pipes and equipment
(Hydraulic and pneumatic )
- including water -
- Is the equipment dustproof?
- Are the air 3-points sets being used correctly (oil quantity,
filter dirt, etc.)?
- Are the pipes lying on the ground where they should not be?
Are they properly maintained?
3. Safety - Are minor defects related to safety being identified, and are
countermeasures being taken?
4. Site Diagnosis - Check for wear and deterioration of the V-belt. Check for
(Drive) wear and misalignment of the pulley.
3. Safety - Are minor defects related to safety being identified, and are
countermeasures being taken?
- Check for dirt and damage in the cover packing and filters of
the electrical distribution, control and operation panels
3. Safety - Are minor defects related to safety being identified, and are
countermeasures being taken?
- Are measures being taken to lock nuts and bolts where needed?
- Are uniform bolts, nuts and washers being used in the same mounting
locations?
- Are means being devised and improvements being made to make nuts
and bolts in frequently used locations easy to attach and remove?
Subsection Section TPM Autonomous Maintenance Step 5 Diagnosis date: __/__/__ General inspection Try again
Department Diagnosed by __/100 points Pass
Autonomuos Inspection Diagnosis Sheet
Target equipment: 80 points or more
Purpose 4 3 2 1
Are standards set so that the period of inspection can be observed? Can be observed Could do better Not yet Not possible
4 3 2 1
Are means devised for "visual" management to make inspection can be observed? Means devised for
Through general Could do better Not yet No means devised
visual inspection
inspections, steadily Ease of 4 3 2 1
maintain conditions that inspection Is the sequence of inspections arranged to make inspections easy to perform? Appropriately
restore deterioration For the most part Not yet Not sequenced
sequenced
4 3 2 1
Can be performed in the allotted time? Can be performed
within the allotted For the most part Not yet Completely impossible
time
Improve the efficiency
of cleaning, inspection 4 3 2 1
and oiling through
devising means for
visual inspection Comments ____ / 20 points
Implementation 4 3 2 1
status of
Are improvements being made for problem points identified as a result of inspections? Thoroughly improved Improved for thr Could do better No improvement
inspections
most part
4 3 2 1
Are areas of deterioration being reliably identified and handled as a result of inspection cleaning? Reliably identified Identify for the most Could do better Not yet stardted
part
4 3 2 1
Subsection Section TPM Autonomous Maintenance Step 6 Diagnosis date: __/__/__ General inspection Try again
Department Diagnosed by __/100 points Pass
Order and Arrangement Diagnosis Sheet
Target equipment: 80 points or more
(Make firms decisions Is visual management thoroughly implemented, and have means been devised so that anyone can determine visually whether there Thoroughly implemented, Can be visually Cannot be understood Not making progress
and steadily observe is a problem? and anyone can determine determined for the most without explanation
them) problems part
4 3 2 0
Are the number of inspection items being reduced, and is the introduction of predictive maintenance making progress? Making good progress Making partial progress Ubder consideration Not making progress
3 2 1 0
Are standards set for routine checking of detection and control equipment, and are their functions being verified? There are standards and Implemented in Could do better Still inadequate
they are firmly accordance with
Inspection of
established standards for the most
equipment
part
accuracy
3 2 1 0
Through Are things that are infrequently used managed centrally in one location? Throughly managed Basically centralized Some parts remain to be Inadequately
visual management centralized
3 2 1 0
Are things in a state that allow them to function adequately? In good condition without Passable condition Could do better Inadequately
any breakage or dirt
4 3 2 0