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AIAA SciTech
5-9 January 2015, Kissimmee, Florida
33rd Wind Energy Symposium
Span-wise wavy trailing edge designs are newly proposed as ways of reducing
aerodynamic drag and aero-acoustic noise on flatback airfoils for the future wind turbine
blades. The span-wise wavy trailing edges have been designed by modifying the trailing edge
thicknesses of flatback airfoils. Three dimensional Computational Fluid Dynamics (CFD)
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Nomenclature
Cl = lift coefficient
Cd = drag coefficient
Cm = pitching moment coefficient
Cp = pressure coefficient
c = chord
dt = time step
h = height
t = thickness
x = local span-wise position
ymax = maximum trailing edge thickness
ymin = minimum trailing edge thickness
w = wave number
Abbreviations
CFD Computational Fluid Dynamics
DDES Delayed Detached-Eddy Simulation
FVM Finite Volume Method
GPU Graphics Processing Unit
RANS Reynolds Averaged Navier-Stokes
SA Spalart-Allmaras turbulence model
SPL Sound Pressure Level, dB (reference Pressure: 20 Pa)
TE Trailing Edge
1
Graduate Student, Department of Aerospace Engineering, sjyang@umd.edu, AIAA Student Member.
2
Associate Professor, Department of Aerospace Engineering, baeder@umd.edu, AIAA Member.
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Copyright 2015 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.
I. Introduction
T He most difficult challenge in the modern wind turbine sizing up is developing strong weight resistant blades,
because the weight of blades will increase as a cube of blade length when the blade is enlarged (the cube-law)1.
Therefore a structurally robust blade design is essential to make future larger wind turbines to be feasible. During
the last half decade, to increase structural strength of rotor blades, various design approaches have been considered
in its materials and blade geometries2. One leading idea of future robust blade design is to apply thicker airfoil
geometries to the blade inboard region. Although the thick airfoil design is considered as dispensable for enhancing
inboard (typically about 40% of length from root) strength because of its structural advantages, it accompanies with
risk of leading edge stall onset because of its high thickness to chord (t/c) ratio, and consequently that disadvantage
causes losses of aerodynamic performances and results in turbine power loss. Several artificial treatment devices for
the thick inboard, such as active or passive blade control were suggested so far. The flatback trailing edge design,
proposed as one of the treatment design, is considered a preferred solution, since one can prevent aerodynamic
performance loss with much less manufactural and handling costs without complex blade control system. According
to the previous works, it is found that the early onset of aerodynamic stall of the thick airfoils can be suppressed
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with flatback trailing edge design3. However, its blunt trailing edge causes abrupt dynamic pressure drops at the
airfoil behind wake region, so that results in increase of base drag3 4 5. Besides the aerodynamic loss, the flatback
trailing edge design brings another problem in acoustic field. In general case, the strong vortex shed periodically at
both upper and bottom edge of the flatback airfoil trailing edge and forms Karman Vortex streets3. This strong
periodic vortex shedding might act as major source of wind turbine noise, because the shed vortex create massive
pressure disturbance which is major acoustic noise source. The issue of sound noise pollution has been one of major
obstacles to decide locations of wind turbine farms, since the wind turbine noise can be harmful to the households
and living creatures nearby wind farms6. For now, many of recent findings verified that the flatback airfoil noise will
be more harmful to the surroundings, since the noise magnitudes is generally much higher than when we apply
normal sharp trailing edge thick airfoil, especially at the low frequency ranges7. Therefore studies of the
aerodynamic drag and noise reduction method could be a key to make the flatback airfoil design feasible.
To solve the high magnitude - low frequency noise problem of the flatback airfoils, various design modifications
of the flatback airfoil trailing edge have been tried so far8. Since the massive vortex shedding at the trailing edge is
the major source of wind turbine noise, these design modifications mostly focused on preventing vortex evolutions
at the trailing edge. Until now most typical trailing edge vortex prevention methods has been a type of attaching
drag mitigating devices on the trailing edge, such as splitter plates, wedges, serrate plates, and cavities so on8. In fact,
the studies of base drag and noise reduction method already had been conducted in early 1960s, for applications of
blunt based ground vehicles or aero-projectiles9 10. According to these early findings, attaching drag and noise
reduction devices had proved their effectiveness to reduce base drag. However, since the trailing edge vortex
shedding mainly grows along to the blade span direction, span-wise the trailing edge modification without adding
other devices should be more efficient than previous attaching type drag mitigation devices. For this reason, we
propose a new trailing edge shedding vortex mitigation design, which is going to be called as the wavy trailing edge
design. The main idea of the newly proposed design is to modify the trailing edge thicknesses to have sinusoidal
wave distribution in a span-wise direction of blade. The local difference of trailing edge thicknesses will vary the
local camber steepness, and consequently role as a kind of vortex generator. By implementing vortex generators at
the each local position, the span-wise growth of the trailing edge vortex will be reduced effectively. In this research,
we expect the new design brings significant reductions of trailing edge vortex shedding, and noise level with
maintaining good aerodynamic performances.
The current research was performed by computational approach. 3D Delayed Detached-Eddy Simulation (DDES)
with Spalart-Allmaras (S-A) RANS turbulence model that included transition model is performed to solve the flow
field. 5rd order WENO scheme is used for spatial reconstructions and the Diagonal Alternating Direction Implicit
(DADI) scheme with dual time-stepping is used for time marching. All the simulations have been performed with
GPU-accelerated computation environment with using the GPURANS3D in-house solver to handle expensive
computation costs of 3D DDES. In this study, several types of wavy trailing edge designs varying with its wave
shapes have been studied and compared with typical flatback case to figure out how the each wave factors, such as
number of waves and amplitude, will work on the span wise vortex breakdown. The tested aerodynamic
performances and aeroacoustic performances were presented and discussed in following chapters.
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II. Wavy Trailing Edge Design
It is expected span-wise wavy-like modifications of trailing edge will help to prevent generations of large trailing
edge vortex shedding, because the shed vortices near the trailing edge evolve along to the span-wise direction. And
changing trailing edge thickness in span direction must be an effective way to diffuser break the vortex evolving in
same direction while maintaining maximum camber thickness. The idea of wavy trailing edge design is motivated
by these two following vortex generators that the fin leading edge tubercles of humpback whales11 and vortex
generators of airplane wing surface. The fin leading edge tubercles of humpback whales act as a vortex generator
and consequently help its maneuverability by generating small vortices from the leading edge of fins. This bio-
inspired idea was already introduced to the wind turbine blade application as blade tubercle design of outboard
leading edge in some of previous research trials12. Inspired from this idea, a wavy geometry on the trailing edge of
the flatback airfoil is proposed in this paper.
The proposed wavy trailing edge designs are presented in Figure 1. All the wavy trailing edge geometries in the
current research were developed based on the FB3500-1750 flatback airfoil coordinates, which trailing edge
thickness is 17.5% of its chord length. The wavy trailing edge designs were generated by varying trailing edge
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thickness along span-wise direction with sinus wave distribution with certain wave factors. For the current paper, all
the wavy trailing edge designs have been divided with two different groups along to their crest-trough depth and
their wave number. All the airfoil geometries in the first group distinguished by their minimum thickness, and their
minimum trailing edge thickness is 8.75% of the chord length, while the second group has minimum 4.62% of the
chord length. The 8.75% of chord length is around 1/2 of the full flatback thickness (17.5% of C), and 4.62% of
chord length is around 1/4 thickness of the full flatback trailing edge. Both of the groups have 2 different wave
geometries respectively varied with number of wave crests: as 4 wave crests per span distance of 1/2 chord, and 2
wave crests per same span-wise length. The details of wavy trailing edge designs are described in Figure 2.
The wavy distributions at each trailing edge have been generated by a modified cosine formula, presented in Eq.
(1) and (2) where is wave number of geometries. In the formula, x and l represent span-wise location and
length of total wave while y , represent maximum and minimum height from chord line respectively.
y y y Eq. (1)
local thickness cos 1 Eq. (2)
Figure 2 Wave periods & magnitudes of proposed wavy trailing edge designs
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III. Numerical and Computational Methodologies
The current research is performed by computational approach. All the cases were calculated by using the GPU
based in-house RANS (Raynolds Averaged Navier Stokes) - LES (Large Eddy Simulation) code, GPURANS3D.
Delayed Detached-Eddy Simulation (DDES) was performed to achieve accurate stall prediction and vortex shedding
at the airfoil behind wake region. GPU (Graphics Processing Unit) based computation was conducted to reduce high
computational cost of DDES.
to be capable to capture the crossflow transition in 3-D airfoil flow fields. The improved transition model had been
validated in the previous works, compared with S809 airfoil experimental data for the transition onset behaviors.
C. GPURANS3D
The current computations have been conducted using the GPURANS3D flow solver which was developed by the
University of Maryland. The GPURANS3D is a GPU-based FVM (Finite Volume Method) flow solver which also
employing the Curvilinear, Structured, Compressible RANS-LES solver. The GPURANS3D was coded in a public
release version of CUDA (Compute Unified Device Architecture) to fit in GPU-accelerated computation19 20. Until
the recent days, the best solution to handling high cost CFD simulations was a physically parallelized computation.
However more recently, GPU computations have been receiving attention and developing as an alternative of multi-
clustered CPU machines, since one can have even more job threads with one high end GPU machine than the multi-
clustered CPU machines. According to recent benchmark tests, by using GPU computation, the computation speed
can be accelerated up to 30 times or even more than 50 times comparing with typical CPU machines. In this research,
the Nvidia Tesla K20m GPU cards in the Deep-Thought II computer cluster (located in the University of Maryland)
were used. The Deep-Thought II high performance computing cluster has 40 GPU nodes, and each node has dual
Nvidia Tesla K20m GPU cards. The Nvidia Tesla K20 GPU card is featured 2496 processor cores (processor core
clock: 706 MHz), total 5GB board memory (memory clock: 2.6 GHz, bandwidth: 208 GB/sec).
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A. Test Cases
All the case studies had been performed in a same in-flow condition. In-flow Mach number was set as 0.3 with
Reynolds number 666,000 in the standard atmospheric condition. The case studies consist of three main categories
as: Case 1 Base-line / Case 2 Number of waves / Case 3 Crest-Trough depths. To verify characteristics of typical
flatback and thick airfoil behind wake, FB3500-1750 and FB3500-0462 airfoils were chosen for base-line case
(Case 1). Effects of wavy trailing edge were studied in the Case 2 and 3. Because the shapes (or patterns) of wave
distribution may affect to the trailing edge wakes, test cases were set up as two separate groups considering
difference of wave numbers and wave magnitudes. In the test case 2, effect of wave number was tested. To verify
this, 2 different shapes of airfoil segments were constructed with 4 and 8 crests per 1 chord length respectively, and
also with same crest-trough depth (1/4 of full flatback). In the test case 3, effect of wave amplitude was tested. To
perform the tests, 2 different airfoil segments their maximum crest-trough depths are 1/2 of full flatback and 1/4 of
full flatback were generated with same number of wave per 1 chord length in span-wise axis. Most of the test cases
had been performed in ranges of angle of attack 0 to 20, and some of cases had been conducted only in high angle
of attack 8 to 20 degrees. All the simulations had been conducted in time-accurate with time step 0.001 sec. All test
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cases are tabulated in Table 1. (cf. The FB3500-0462 airfoil coordinates was formed by the authors based on
FB3500 series)
B. Meshes
Computational grids were constructed using the O-grid generation method. 271 grid points were planted in
wrapping around the airfoil surface direction, and 141 grid points were set in normal direction to the surface. 61 grid
points were evenly distributed in the span-wise direction as shown as in Figure 4. Total 271 141 61 ~ 2.33
million grid points were used for each airfoil segment computation. The total grid points of all the different type of
airfoils segments were set up as same. The most concerning region in the research is near the trailing edge and
downstream where the high magnitude vortex is shed, and the second most concerning region is upper surface
descending region from the location of maximum camber to the trailing edge where the adverse pressure gradient
occur. For this reason, 104 grid points of total 271 points in wrap around surface direction were placed at the trailing
edge blunt surface, and 102 grid points were implemented both upper and bottom surface near the trailing edge, to
maintain much higher grid resolution at the most focused area. The overall size of grid has around 50c in normal
direction to the airfoil surface, and 0.5c in span direction. 141 grid points of normal to the surface directions were
stretched for the computational efficiency and accuracy. Near the surface, the grid resolution was set as y/c ~ 5.0
(y+ ~ 0.8).
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A. 2D Airfoil Simulations
Before discussing characteristics of wavy trailing edge airfoils, brief exploration of the aerodynamic
characteristics of flatback airfoils would be considerable. To clarify the aerodynamic behaviors of the flatback
airfoils and, also validate the in-house flow solver, DDES simulations had been performed in 2D computational
domain and compared with the experimental results stated above. The flow conditions in this case were Mach
number, 0.3, Reynolds number, 666,000, and all the 2-D simulations had been conducted using the OVERTURNS
2D in-house solver. 2-D simulation results are presented in figure 5 and figure 6. For the first features, figure 5
shows that stream line paths and density distributions near the trailing edge wake regions of a) FB3500-0050 (sharp
TE) and b) FB3500-1750 (flatback TE) with flow angle of attack 8 degree. In figure 5, flow separation occurs in the
downstream of the sharp trailing edge airfoil even in the moderate angle of attack (8). In the contrast, the
downstream flows are well attached in the flatback airfoil compared with conventional sharp trailing edge airfoil, so
that shows the flatback design effectively prevent flow separations in thick airfoil applications. However, in the
different side, the strong Karman vortex shedding occurs in the wake region of the flatback airfoil while only small
disturbance waves appear in the sharp trailing edge case. This strong vertex shedding in flatback airfoils causes
increase of aerodynamic drag generation, and it was verified and showed already in the previous experiment.
2-D simulations had been performed in several angle of attack conditions between 4 - 20 for both FB3500-1750,
0462, and 0050. The aerodynamic performances are presented in figure 6. The lift coefficient trends along the angle
of attack changes are agreed well with free transition cases of experiment for both FB3500-1750 / 0050.
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Figure 5 High intensity fluctuations near the behind of the flatback airfoil trailing edge.
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Figure 6 Aerodynamic performances results of FB3500 airfoil series performed by 2-D DDES with laminar -
turbulence transition model.
However, in the flatback cases, the drag coefficients are estimated higher than free transition data of
experimental measurements, especially for very higher angle of attack conditions, such as 20. Also, comparing with
drag estimations of sharp trailing edge cases, only 2-D flatback drag predictions are higher than the experimental
measurement. This overestimation of drag in 2-D simulation must be related with span-wise growth of trailing edge
vortex shedding, and might be improved by having 3-D computational domain. In the simulation, FB3500-0462
cases have been added to figure out the aerodynamic behaviors of 1/4 flatback design as a reference to the wavy
trailing edge designs. Because its camber thickness and trailing edge thickness isnt much larger than FB3500-0050,
the overall aerodynamic performance isnt much different with the sharp trailing edge airfoil. According to the
results, it is expected that the aerodynamic behavior, for instance, separation onset location might be similar to the
thick and sharp trailing edge airfoil at the trough locations when we have 1/4 thickness pave wavy trailing edge
design.
B. Base-line Cases
3-D DDES simulations have been performed to the FB3500-1750 / 0462 airfoil wing segments to figure out
aerodynamic behaviors of base-line cases. Again, all the simulations in the paper have been performed under flow
conditions with the Reynolds number, 666,000, and flight Mach number, 0.3.
To explore the behaviors of behind wake flow, 3-D overviews of each airfoil simulations for moderate (8) and
high (16) angle of attack conditions are presented in the figure 7. In the figure 7 (b) and (d), the sharp trailing edge
airfoil (FB3500-0462) experiences massive separation with angle of attack, 16 while the flatback airfoil still
operates with well attached flow even in the angle of attack, 16 (see figure 7 (a), (c)). Meanwhile, strong coherent
trailing edge vortices shed along the span direction from the trailing edge for both 8, 16 of angle of attack in the
flatback airfoil, and also sharp trailing edge airfoil although its strength is small.
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Figure 7 3-D overviews of behind wakes behaviors of base-line cases: contours of vorticity magnitude (a)
FB3500-1750, aoa 8 (b) FB3500-0462, aoa 8 (c) FB3500-1750, aoa 16 (d) FB3500-0462, aoa 16
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Figure 8 Density distributions of base-line cases: (a) FB3500-1750, aoa 8 (b) FB3500-0462, aoa 8 (c) FB3500-
1750, aoa 16 (d) FB3500-0462, aoa 16
Figure 9 Vorticity magnitudes of base-line cases at the middle location in the wing segment: (a) FB3500-1750,
aoa 8 (b) FB3500-0462, aoa 8 (c) FB3500-1750, aoa 16 (d) FB3500-0462, aoa 16
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Figure 10 Iso-vorticity magnitudes of base-line cases: (a) FB3500-1750, aoa 8 (b) FB3500-0462, aoa 8 (c)
FB3500-1750, aoa 16 (d) FB3500-0462, aoa 16
Figure 11 Aerodynamic performances of base-line cases: (a) lift coefficient trend to the angle of attack (b) Cl
versus Cd for angle of attack 8 - 20
The trailing edge vortex shedding is well captured in the results presented in from the figure 8 through to the
figure 10. In the figure 8-9, the strong vortices shed from the trailing edge. It is important to recall the strong shed
vortices will act on the airfoil surrounding flow as high intensity pressure disturbances, and also can be a major
source of the base drag increase. The span-wise coherency of these trailing edge vortices are well described in the
figure 10. Interestingly in the figure 10(d), the intensity of shed vorticity is even stronger than the case of the
flatback airfoil. In this case, the shear layer near the trailing edge region of bottom surface is stretched up the almost
1/4 chord downstream, and results in strong vortex cores while merged with separated flow on the upper surface.
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The aerodynamic performances of base-line cases are compared with experimental results and 2-D
computational results in the figure 11. The lift performances are identical to the free transition cases of experiment
with most angle of attack conditions. Although the lift values are measured somewhat higher than both experimental
data and 2-D simulation results, drag measurements are much improved by performing 3-D simulation.
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Figure 12 3-D overviews of behind wakes behaviors of wave magnitude cases: contours of vorticity magnitude
(a) FB3500-1750, aoa 8 (b) FB3500-0462, aoa 8 (c) 1/2 flatback4cyc/C, aoa 8 (d) 1/4 flatback-4cyc/C, aoa 8
17 (a1) and (b1), more drastic changes of geometry generate more random vortex shedding at the trailing edge.
Figure 13 Aerodynamic performances of wave magnitude cases: (a) lift coefficient trend to the angle of attack
(b) Cl versus Cd for angle of attack 8 - 20
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Figure 14 Vorticity magnitude contour lines of wave magnitude cases, aoa 8: (a) FB3500-1750 at the mid
span location (b) FB3500-0462 at the mid span location (c) 1/2 flatback-4cyc/C at the crest (d) 1/2 flatback-
4cyc/C at the trough (e) 1/4 flatback-4cyc/C at the crest (f) 1/4 flatback-4cyc/C at the trough
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Figure 15 Iso-vorticity magnitudes: (a)(d) 1/2 flatback-4cyc/C, aoa 8 20 in order of alphabet, (e)-(h) 1/4
flatback-4cyc/C, aoa8-20 in order of alphabet
Figure 16 Descriptions of slide cutting planes: (a) locations of x-cut slides of FB3500-1750, 1st 0.8/C from
the leading edge, 2nd 1.15/C from the leading edge (b) locations of x-cut slides of FB3500-0050, 1st 0.8/C
from the leading edge, 2nd 1.15/C from the leading edge (c) 5 different locations of y-cut slides (d) vorticity
magnitude contour in y-cut at y=0 and airfoil downstream, FB3500-1750 (d) vorticity magnitude contour in y-
cut at y=0 and airfoil downstream, FB3500-0462
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Figure 17 Top views of airfoil behind wake vorticity magnitudes (y-cut): (a) 1/2 flatback-4cyc/C (b) 1/4
flatback-4cyc/C (1 5, y-cut slides top to bottom surface, see figure 16(c) in detailed locations)
Figure 18 3-D overviews of behind wakes behaviors of wave length cases: contours of vorticity magnitude (a)
FB3500-1750, aoa 8 (b) FB3500-0462, aoa 8 (c) 1/4 flatback4cyc/C, aoa 8 (d) 1/4 flatback-8cyc/C, aoa 8
Figure 19 Aerodynamic performances of wave length cases: (a) lift coefficient trend to the angle of attack (b)
Cl versus Cd for angle of attack 8 - 20
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Figure 200 Iso-vorticity magnitudes: (a)(d) 1/4 flatback-4cyc/C, aoa 8 20 in order of alphabet, (e)-(h) 1/4
flatback-8cyc/C, aoa8-20 in order of alphabet
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Figure 21 Top views of airfoil behind wake vorticity magnitudes (y-cut): (a) 1/4 flatback-4cyc/C (b) 1/4
flatback-8cyc/C (1 5, y-cut slides top to bottom surface, see figure 16(c) in detailed locations)
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Table 2 Aerodynamic performance results of wavy trailing edge airfoils
Cl Cd Cm AOA (deg)
FB3500-1750 1.5413 0.1180 -0.1932
FB3500-0462 1.2762 0.0306 -0.1161
1/2 flatback Wavy - 4cyc/c 1.3874 0.0413 -0.1553 8
1/4 flatback Wavy - 4cyc/c 1.2113 0.0486 -0.1246
1/4 flatback Wavy - 8cyc/c 1.0673 0.0604 -0.1062
FB3500-1750 2.0583 0.1241 -0.2170
FB3500-0462 1.5250 0.0506 -0.1045
1.6044 0.0628 -0.1273 12
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E. Aero-acoustic behaviors
The acoustic noise behavior of the newly proposed wavy trailing edge airfoil has been studied briefly.
The relation with trailing edge vortex shedding behaviors and flatback airfoil noise emission level has been revealed
by previous researches7. Thus in the current work, the 1/2 flatback-4cyc/C wavy TE airfoil is selected for the very
first step, since the 1/2 flatback-4cyc/C airfoil has been proved its aerodynamic benefit in the moderate angle of
attack condition. It is expected the vortex breakdown with wavy trailing edge design will mitigate mean pressure
noise emitted from the trailing edge of the flatback airfoil. All the inflow conditions are same with other previous
simulation cases and the angle of attack, 8 has been set. The acoustic noise of air flow field can be measured with
the Sound Pressure Level (unit: dB) of the given flow field. The six measurement points are selected at the 1 chord
length below of the trailing edge, and 3 chord distance below from the trailing edge respectively. The other 4
measurement points are set as 1/2 chord distance away in stream-wise direction from the first two points. The details
of measurement locations are described in the figure 22. The equation to transfer the local pressure fluctuation to the
sound pressure level is presented in Eq.3.
SPL dB 10 log Eq. 3
The measured sound pressure levels are presented in the Table 3. The pressure fluctuation data in the flow field
has been collected for 1 sec period with 1 kHz sampling rate. For the full flatback airfoil, the mean noise emission
was measured as up to 124 dB, while the FB3500-0462 airfoil emits only 90 dB. The mean noise emission with 1/2
flatback wavy trailing edge was measured as 103 dB. It is around 20 dB of noise reduction which actually very
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closed to the noise level of the FB3500-0462. Even if it is only simple case study, this result might be encouraging
to the study of the wavy trailing edge design.
VI. Conclusion
The wavy trailing edge designs are proposed as a newly attempted drag mitigation method of the flatback airfoils.
The simulation results of wavy type of trailing edges shows effective drag mitigations for moderate angle of attacks,
however early stall onset was also observed with drastic wave depth airfoil geometry. In the contrast, after the stall
onset, highest angle of attack, 20, 1/4 flatback-4cyc/C airfoil shows better aerodynamic performance compare to
the sharp trailing edge airfoils and better drag generation compare to the full flatback airfoil. This can allow the
wavy trailing edge performs in the high angle of attack region with not losing too much design performances. The
reason of the wavy trailing edge breaks the vortex shedding effectively can be thought the span-wise thickness
differences make different wake flows at each span-wise locations and cut the grows of vortex along to span wise
trailing edge. By testing few different cases along the wave shape of the trailing edge, it found too drastic paves and
too narrow allocation of waves per chord should be avoid to have effective drag mitigation airfoil.
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H. Schlichting & K. Gersten, Boundary Layer Theory 8th edit, Springer, 2000
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American Institute of Aeronautics and Astronautics