INJECT

CON
ENGINE HARNESS WIRING DIAGRAM INJECTOR HARNESS
GROMMET
A-C1
1552252
A701-A1 GY-16 A701-A1 GY-16
A702-A3 PU-16 A702-A3 PU-16
A703-A5 BR-16 A703-A5 BR-16
A704-A7 GN-16 A704-A7 GN-16
A705-A9 BU-16 A705-A9 BU-16
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER A706-A11 GY-16
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 L985-A12 YL-16
L985-A10 YL-16
L984-A8 OR-16
NOTE X
NOTE X

NOTE X

NOTE X

NOTE X

NOTE X

L984-A6 OR-16
A-C2
1539693

A-C3
1539693

A-C4
1539693

A-C5
1539693

A-C6
1539693

A-C7
1539693
B
A

B
A

B
A
B
A

B
A

B
A

L983-A4 WH-16
L983-A2 WH-16

L985-A10 YL-16 PRIMAR

L984-A8 OR-16
L984-A6 OR-16
L983-A4 WH-16 ENGINE
L983-A2 WH-16 SPEED/TIMING SENSORS
245-4630

SECONDARY

INJECTION ACTUATION 1
PRESSURE CONTROL VALVE 2

E-C9
3E3370
HARNESS 222-5905 INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 INJECTION ACTUATION
AND 222-5907 PRESSURE SENSOR GROUND YL-18 B G829-E6 GN-18 PRESSURE SENSOR GRO
224-4536 SIGNAL GN-18 C G849-E17 BR-18 248-2169 SIG

E-C5
1552267
HARNESS 222-5905 ENGINE OIL PRESSURE SENSOR +5V A G826-E26 BR-18 ENGINE OIL +5V
AND 222-5907 161-1705 GROUND B G827-E27 BU-18 PRESSURE SENSOR GROUND
SIGNAL C 994-E16 GY-18 274-6719 SIGNAL

E-C2
1552267
HARNESS 222-5905 +5V 1 G828-E2 WH-18 ATMOSPHERIC +5V
ATMOSPHERIC PRESSURE SENSOR
AND 222-5907 161-1703 GROUND 2 G829-E8 GN-18 PRESSURE SENSOR GROUND
SIGNAL 3 A747-E10 GY-18 274-6717 SIGNAL

E-C3
1552267
HARNESS 222-5905 +5V A G828-E3 WH-18 BOOST +5V
BOOST PRESSURE SENSOR
AND 222-5907 161-1704 GROUND B G829-E7 GN-18 PRESSURE SENSOR GROUND
SIGNAL C A746-E25 PK-18 276-6793 SIGNAL

E-C7
INTAKE MANIFOLD 1552269
HARNESS 222-5905 AIR TEMPERATURE SENSOR SIGNAL 1 C967-E20 BU-18 INTAKE MANIFOLD AIR SIGNAL
AND 222-5907 130-9811 GROUND 2 G833-E13 PK-18 TEMPERATURE SENSOR GROUND
256-6453
 INJECTOR HARNESS
CONNECTOR A701-E21 GY-18
A-C1 E-C11 A702-E22 PU-18 P2
1552252 3E5179 A703-E23 BR-18 1607690 ENGINE CONTROL MODULE
A1 GY-16 1 A701-E21 GY-18 A704-E24 GN-18 1
A3 PU-16 2 A702-E22 PU-18 A705-E40 BU-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
A5 BR-16 3 A703-E23 BR-18 A706-E41 GY-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
A7 GN-16 4 A704-E24 GN-18 4
A9 BU-16 5 A705-E40 BU-18 L983-E29 WH-18 5
A11 GY-16 6 A706-E41 GY-18 L983-E28 WH-18 6
A12 YL-16 7 L985-E35 YL-18 L983-E27 WH-18 7
A10 YL-16 8 L985-E34 YL-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
A8 OR-16 9 L984-E30 OR-18 9
A6 OR-16 10 L984-E31 OR-18 L984-E30 OR-18 1

10
A4 WH-16 11 L983-E29 WH-18 L984-E31 OR-18 11
A2 WH-16 12 L983-E28 WH-18 L984-E32 OR-18 12
13
E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
PRIMARY 1003320 L985-E35 YL-18 15
A E963-E39 BK-18 L985-E34 YL-18 16
B E964-E38 WH-18 L985-E33 YL-18 C991-E49 PK-18 (NOTE A) 17 FUEL PRESSURE
ENGINE G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
ENSORS E-C13 19
5-4630 1112416 E963-E39 BK-18 20
A E965-E37 BU-18 E964-E38 WH-18 21
B E966-E36 YL-18 E965-E37 BU-18 22 TIMING CALIBRATION(-)
SECONDARY E966-E36 YL-18 23 TIMING CALIBRATION(+)
994-E16 GY-18 24 ENGINE OIL PRESSURE
G854-E45 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
E-C15 G855-E46 PU-18 26
1552269 27
ION 1 G854-E45 PK-18 28
LVE 2 A746-E25 PK-18
G855-E46 PU-18 29
A747-E10 GY-18 30
31
E-C9
2370227 995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
33
ION +5V A G828-E4 WH-18 G828-E1 WH-18 34
SOR GROUND B G829-E6 GN-18 G828-E2 WH-18 C967-E20 BU -18 35 INTAKE MANIFOLD AIR TEMP
169 SIGNAL C G849-E17 BR-18 G828-E3 WH-18 A701-E21 GY-18 36 INJECTOR CYL 1
G828-E4 WH-18 A702-E22 PU-18 37 INJECTOR CYL 2
E-C5 A703-E23 BR-18 38 INJECTOR CYL 3
2370227 A704-E24 GN-18 39 INJECTOR CYL 4
A746-E25 PK-18 40 BOOST PRESSURE
+5V A G826-E14 BR-18 ENGINE OIL PRESSURE (+5V)
NOTE A G826-E26 BR-18 41
GROUND B G827-E27 BU-18 G826-E26 BR-18 ENGINE OIL PRESSURE COMMON
G827-E47 BU-18 42
SIGNAL C 994-E16 GY-18 G826-E14 BR -18 43
G826-E19 BR -18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
E-C2 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
2304013 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
47
+5V 1 G828-E2 WH-18 G826-E26 BR-18
E964-E38 WH-18 48 SPEED/TIMING TOP(+)
GROUND 2 G829-E8 GN-18
HARNESS 222-5905 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
SIGNAL 3 A747-E10 GY-18
AND 222-5907 50
51
E-C3 52
2304013 53
+5V A G828-E3 WH-18 G829-E5 GN-18 1

A705-E40 BU-18 54 INJECTOR CYL 5

GROUND B G829-E7 GN-18 G829-E6 GN-18 A706-E41 GY-18 55 INJECTOR CYL 6
SIGNAL G829-E7 GN-18 56
C A746-E25 PK-18
G829-E8 GN-18 57
E966-E36 YL-18 58 SPEED/TIMING BOTTOM(+)
E-C7 E965-E37 BU-18 59 SPEED/TIMING BOTTOM(-)
2304011 NOTE A
60
AIR SIGNAL 1 C967-E20 BU-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
G827-E47 BU-18 1

SOR GROUND 2 G833-E13 PK-18 G827-E27 BU -18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
453 G827-E50 BU -18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
C211-E98 BK-18 64 TURBO WASTEGATE(-)
65
 E C7
INTAKE MANIFOLD 1552269
HARNESS 222-5905 AIR TEMPERATURE SENSOR SIGNAL 1 C967-E20 BU-18 INTAKE MANIFOLD AIR SIGNAL
AND 222-5907 130-9811 GROUND 2 G833-E13 PK-18 TEMPERATURE SENSOR GROUND
256-6453

E-C6
1552269 ENGINE COOLANT
ENGINE COOLANT SIGNAL SIGNAL
HARNESS 222-5905 1 995-E18 BU -18
TEMPERATURE SENSOR GROUND TEMPERATURE SENSOR GROUND
AND 222-5907 2 G833-E12 PK-18 256-6453
130-9811

TURBO WASTEGATE SOLENOID 1

230-9944 2

E-C16
23702
FUEL
+5V A
E-C8 PRESSURE SENSOR GROUND B
1552269 274-6719 SIGNAL C
BK-18 1 C987-E44 RD-18 NOTE A
BK-18 2 G850-E43 BU-18 G850-E9 BU-18

INLET AIR
HEATER RELAY
K995-OR 209-5581

E-C4
1166158
INLET AIR A C987-E44 RD-18
HEATER B G850-E42 BU-18
INLET AIR
INLET AIR HEATER LAMP
HEATER GROUND B
STRAP A
C987-RD

TYPICAL VEHI
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK E

K995-OR

C987-RD
RELAY

WAR

KEY SWITCH
FAST IDL
OFF
ON
START WAIT

EXHAUST BRAKE FLYBAC

SOLENOID DIODE

ALTERNATOR
STARTER
MOTOR
GROUND
9 PIN CAB
CONNECTOR
+BAT. B
-BAT. A
J
H
J1587 - G E79
- 12V + - 12V + - 12V + J1587 + F E79
J1939 SHIELD E A24
J1939 - D K99
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K90

10A
10A
10A
TO ALLISON AT/MT/HT SHIFT
10A
MODULATOR FOR AUTOMATIC
TRANSMISSIONS
ENGINE
BLOCK

C978-BR
H795-PK
C979-OR

SET/RESUME SWITCH

H795-PK C975-WH

CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
H795-PK C992-PU
(PEDAL RELEASED POSITION)
SE
+BAT.

(PEDAL RELEASED
CLUTCH PEDAL POSITION SWITCH N/C

H795-PK C977-BU
(PEDAL RELEASED POSITION)
DIAGNOSTIC ENABLE SWITCH
RENR78

H795-PK G844-PK

N/O MOMENTARY SWITCH

+BAT.
A/C HIGH PRESSURE SWITCH N/C
(TRANSM

H795-PK E971-GN

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK

8 Page, Co

+8 V RD A C985-BU
ACCELERATOR PEDAL POSITION WH C C986-BR

ACCELERATOR PEDAL POSITION SENSOR J403 P403

 2304011 NOTE A
60
AIR SIGNAL 1 C967-E20 BU-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
G827-E47 BU-18 1

SOR GROUND 2 G833-E13 PK-18 G827-E27 BU -18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
453 G827-E50 BU -18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
C211-E98 BK-18 64 TURBO WASTEGATE(-)
65
E-C6 66
2304011 G827-E27 BU-18 67
NT SIGNAL 68
1 995-E18 BU -18
OR GROUND HARNESS 222-5905 69
2 G833-E12 PK-18 AND 222-5907
53 70 ECM GND STRAP

E-C14
1552269
G833-E11 PK-18 1

OID 1 M795-E99 WH-18 G833-E13 PK-18 TO ECM

944 2 C211-E98 BK-18 G833-E12 PK-18
38 INJE MOUNTING
BOLT
C967-E20 BU -18 39 INJECTOR CYL
E-C16
G849-E17 BR-18 40 BOOST PRESSURE
2370227
995-E18 BU -18 41 ENGINE OIL PRESSU
+5V A G826-E19 BR-18 (NOTE A) G827-E27 BU-18 42 ENGINE OIL PRESSUR
994-E16 GY -18
OUND B G827-E50 BU-18 (NOTE A) 43
GNAL C C991-E49 PK-18 (NOTE A) HARNESS 222-5905 44 INJECTOR COMMON
G850-E9 BU-18
M795-E99 WH-18 AND 222-5907 45 INJECTOR COMM
G850-E9 BU-18 46 INJECTOR
C211-E98 BK-18
C991-E49 PK-18 (NOTE A)

L VEHICLE HARNESS WIRING DIAGRAM

CHECK ENGINE LAMP
L994-YL ENGINE CONTROL MODULE
P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
K998-BU 30 OUTPUT #1
OR
G880-PK G880-PK 31 OUTPUT #9
WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
RAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
OID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
C973-GN 37 SPEEDOMETER NEGATIVE
SIGNAL- C973-GN 27
26
9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
14 AWG GXL
229-BK 63 -BATTERY
14 AWG GXL
229-BK 65 -BATTERY
14 AWG GXL
229-BK 67 -BATTERY
14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR 35 SET
C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3

C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
+BAT. G842-GY 47 INPUT #5
G882-WH G882-WH 64 INPUT #13
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6

C977-BU 22 CLUTCH PEDAL POSITION SWITCH

M990-OR 23 INPUT #19
G879-OR 2 +5V
G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
409-OR 409-OR 62 INPUT #12
(TRANSMISSION IN GEAR)
24
E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
H795-PK 5 AP SENSOR/SWITCH COMMON
C985-BU 4 +8V
C986-BR 66 ACCELERATOR PEDAL POSITION
COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
ARC L901-GY 18 INPUT SENSOR COMMON #1
SUPPRESSOR G841-GN 7 INPUT #4
e, Color 2
7872-01
+BATTERY SWITCHED

+BATTERY UNSWITCHED
LA
CRT DIAGNOSTIC MODULE FL
AMBER
216-7987 BU LAMP

GN

RD A RD
WH B WH BU A BU
GN B GN

TEMPERATURE + YL YL + YL
SENSOR - RD RD - RD

160-7689

7 8 9

6 5 4

160-7690

155-2252

12 11 10 9 8 7

1 2 3 4 5 6

Atmosphe
Pressure
Injector Sensor
Intake Manifold Harness E-C2
Injection Actuation Injector
Air Temperature Connector
Pressure Harness
Sensor E-C11
Sensor Grommet
E-C7
E-C9

Inlet Air Heater Lamp

Connector
E-C4
 L901-GY
G841-GN (+) BATTERY

LAMP (+) BATTERY SWITCHED

FLASHER
AMBER
STARTING CIRCUIT
LAMP

(-) BATTERY / SENSOR RETURN

SENSOR / ACTUATOR SUPPLY

RED
LAMP SIGNAL PLUS TO ECM
GN
SIGNAL MINUS TO ECM

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

CAT DATA LINK

J1939 DATA LINK

s
System Statu
Alarm
Over-Pressure
Ser
Co ia
mm l Over-Temp Alarm
Po Data em
rt
System Probl

Al
ar
m
Re
se
t

TYPICAL CRTTM DIAGNOSTIC MODULE

3E-5179 155-2269

7 8 9 10 11 12

2 1

6 5 4 3 2 1

237-0227
155-2267 3E-3370

B A
A B GRAY
3 2 1
C
C

230-4013
111-2416 100-3320

A B B
A RED
3 2 1

116-6158 153-9693 230-4013

B
A B B RED
A
3 2 1

Atmospheric
Pressure
Boost
Sensor
Pressure
E-C2
Sensor
E-C3

Fuel
Pressure
Sensor
E-C16

Turbo
Wastegate
Solenoid
E-C14
 Injection Actuation
Pressure Control
Valve
E-C15

Engine Coolant
Temperature
Sensor
E-C6

Primary Engine
Speed / Timing
Sensor
(Top) J2
E-C12 E-C1

Engine Oil
Secondary Engine Pressure
Speed / Timing Sensor
Sensor E-C5
(Bottom)
E-C13
LEFT-FRONT VIEW
 Solenoid
E-C14

LEFT SIDE VIEW

Inlet Air Heater
Relay
INLET AIR HEATER RELAY LOCATIONS VARY E-C8

LEFT SIDE VIEW

J1
Engine
Control
Module THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE
(S/N: YPG and C7T)
IDENT HARNESS CHG
E 266-7696 01 (J2 / ENGINE)
E 266-7698 01 (J2 / ENGINE)
E 222-5905 04 (J2 / ENGINE) EARLIER PRODUCTION
E 222-5907 04 (J2 / ENGINE) EARLIER PRODUCTION
A 222-5917 05 (INJECTOR)

NOTE A: FUEL PRESSURE SENSOR AND ASSOCIATED HARNESS WIRING

NOT PRESENT ON EARLY PRODUCTION ENGINES USING
HARNESS 222-5905 OR 222-5907.

NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.

REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.