5247-MS-500!00!100 MS For Concrete Work (Rev.0)

HABSHAN-5 UTILITIES & OFFSITES
Project No. : 5247

AGREEMENT NO. 13524701
ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

INDUSTRIES LTD. CONCRETE WORK
(GASCO) Doc. No. 5247-MS-500-00-100 Doc.-Class 2
PROJECT No. : 5247
METHOD STATEMENT
FOR
CONCRETE WORK
0 24-JUL-10 27 Issued for Construction C.S.Jun Y.M. Cho M.W. Kim

Incorporated Company Comments and
B2 7-JUL-10 27 C.S.Jun Y.M. Cho M.W. Kim
Reissued for Client Review
B1 26-APR-10 17 Issued for Client Review C.S.Jun Y.M. Cho M.W. Kim
A1 17-APR-10 17 Issued for Internal Review C.S.Jun Y.M. Cho M.W. Kim
Rev. Date Page Description Prepared Checked Approved
Page 1 of 27
Project No. : 5247

TABLE OF CONTENTS
1 GENERAL ------------------------------------------------------------------------------------------------------------3
2 REFERENCE DOCUMENTS ------------------------------------------------------------------------------------3
3 RESPONSIBILTIES------------------------------------------------------------------------------------------------4
4 HSE --------------------------------------------------------------------------------------------------------------------5
5 QUALITY ASSURANCE / QUALITY CONTROL ----------------------------------------------------------7
6 MATERIALS ---------------------------------------------------------------------------------------------------------7
7 CONCRETE WORK PROCEDURES ----------------------------------------------------------------------- 11
8 CONCRETE TESTING ------------------------------------------------------------------------------------------ 13
9 CONCRETE MIX DESIGN ------------------------------------------------------------------------------------- 14
10 ON-SITE BATCH PLANT -------------------------------------------------------------------------------------- 16
11 JOB HAZARD ANALYSIS (JHA) --------------------------------------------------------------------------- 19
12 RISK ASSESMENT ---------------------------------------------------------------------------------------------- 21
13 RISK ASSESMENT MATRIX (RAM) ------------------------------------------------------------------------ 23
14 SAFE WORK METHOD STATEMENT -------------------------------------------------------------------- 24
Page 2 of 27
Project No. : 5247

1 GENERAL
1.1 PURPOSE
The purpose of this Method Statement is to establish General Guidelines and Methodology of
addressing the requirements necessary during actual Concrete Works which should comply with the
Project Specifications and Design Drawings. This procedure shall be a guideline to those who are
involved for all the possible activities associated with Concrete Works.
1.2 SCOPE
The scope of this Method Statement is set for the Habshan-5 Utilities & Offsite Project in UAE, shall
cover all General Concreting Works which includes Blinding Concrete Installation, Cast-in-Situ and
Pre-cast Concrete. This Method Statement shall exclude Works for Concrete Curing, Concrete Repair,
Formwork and Reinforcement Steel Bars.
1.3 DEFINITIONS
1.3.1 PROJECT IGD HABSHAN 5 UTILITIES & OFFSITES
1.3.2 COMPANY ABU DHABI GAS INDUSTRIES LTD. (GASCO)
1.3.3 PMTC Project Management Team Company
1.3.4 CONTRACTOR Hyundai Engineering & Construction Co., Ltd. (HDEC)
1.3.5 MANUFACTURER The organization which actually manufactures the Material / product
1.3.6 SUBCONTRACTOR An organization providing specific services to the CONTRACTOR
1.3.7 SHALL Indicates a mandatory requirement
1.3.8 SUPPLIER The organization which supplies the material / product
2 REFERENCE DOCUMENTS
5247-ADD -1783-001 Specification for Concrete Supply
5247-ADD-1783-002 Specification for Concrete Construction
5247-ADD-1783-003 Specification for On-Site Testing Laboratory
5247-ADD-1783-004 Specification for Grouting
5247-STD-500-14-10-001 General Notes For Civil & Concrete Work (1)
5247-STD-1781-002-006/002 Membrane Protection to Concrete Foundations and Pedestals
Page 3 of 27
Project No. : 5247

5247-MS-500-00-102 Method Statement for Form Work

5247-MS-500-00-104 Method Statement for Earth Work
5247-MS-500-00-105 Method Statement for Concrete Curing
5247-MS-500-00-106 Method Statement for Bituminous Coating
5247-MS-500-00-111 Method Statement for Concrete Repair Work
5247-MS-500-00-123 Method Statement for Steel Reinforcement
5247-QCP-500-CV-001 Quality Control Plan for Civil Works
5247-ITP-500-CV-003 Inspection and Test Plan for Concrete Supply
5247-ITP-500-CV-004 Inspection and Test Plan for Concrete Construction
5247-PP-500-00-300 Construction Execution Plan
5247-PP-500-00-500 HSE Construction Plan
5247-PP-500-00-501 Construction Waste Management Procedure
5247-PP-500-00-600 Project Quality Plan
5247-PP-500-00-903 Interface Plan for Early Work
5247-PP-500-00-905 Listing and description of Early Works
5247-PP-500-00-906 HSE Safety Induction Training Procedure
5247-MAR-CV-026 MAR for Ready-Mix Concrete (Mix Design)
3 RESPONSIBILTIES
The contractor shall proceed and coordinate with concerned authorities to obtain work permit, supply the
construction materials and control all site activities by the following personnel:
3.1 Superintendent
Has the overall responsibility for the civil works management in accordance with the contractual
requirements. He shall coordinate and control the execution of the civil works, ensure completion within
schedule, observance of HSE and quality procedures and practices.
3.2 HSE Officer

Has the overall responsibility for the implementation of HSE plan according to the Project HSE Plan. He
shall investigate, monitor, recommend protection measures, and ensure the availability of safety
equipment and first aid kits.
3.3 QA/QC Engineer
Page 4 of 27
Project No. : 5247

Has the overall responsibility for the implementation of QA/QC plan according to the Quality Plan. He
shall review the Contract specifications and drawings, identify project criteria and prepare required
checklist for QA/QC inspection.
3.4 Civil Engineer

Has the overall responsibility for the implementation of civil works. He shall arrange the manpower,
equipment and materials required for the implementation of the works, coordinate with HSE officer
and QA/QC Engineer involved in the tasks in accord to the method statement.
3.5 Laboratory Engineer

Has the overall responsibility for the implementation of Testing Functions as per the required
Inspection and Test Procedures, and Project Sepcifications.
4 HSE
4.1 Safety
4.1.1 Information to Personnel
Before the commencement of work activities, ensure that all safety requirements are provided
Appropriate PPE with gas detector (Personal Protective Equipment) must be used by the
concerned personnel.
Pre job talk must be done and all personal assigned to do the task must understand the hazards
associated with the job and the control measures in place
Safety induction must be given to all the personnel prior to entering the site and adequate
supervision by Safety Officer and Site Supervisor to ensure the job is carried out in the safest way.
Non-essential personnel will be kept away from the area of operation. A banksman shall be
assigned for each equipment during the operation.
4.1.2 Use of PPE(Personal Protective Equipment)

All personnel will be issued with and instructed to always maintain safe working practices and the
Civil Engineer shall be responsible to ensure safety procedures are followed
Safety Helmets must be used by everyone, in site areas, where there is a potential risk of falling
objects or when passing under congested pipes and equipment
Gas detector must be Keep by everyone on the site working areas, where there is a potential risk
of gas leakage
Page 5 of 27
Project No. : 5247

Personnel executing the work shall always ensure that;

a) Eye Protectors (goggles / shields / spectacles) are suitable for the work being carried out
b) Adequate and appropriate respiratory protection is used to minimize dust inhalation.
c) Appropriate type of hand gloves will be used for the activity to be performed
Personnel working in the vicinity of loading operations will wear safety helmets, safety footwear
and high-visibility vests
4.1.3 Other Requirements

4.1.3.1 Excavation
All open excavation shall be surrounded with solid barriers at all times and proper signage is in
place.
4.1.3.2 Scaffolding and Working at Heights

CONTRACTOR shall comply with the statutory requirements and relevant standards for
working at heights.
All scaffolds shall display a current SCAFFOLD TAG.
When work is being carried out in location(s) without fall protection (hand rails etc.), at a high
altitude more than 1.80 meters, safety harness must be used by the person(s) carrying out the
work
It must be ensured that the harness is suitable and properly fitted on the person involved and
the other end is fixed to a firm support
4.1.3.3 Hand Tools and Equipment

All tools and equipment shall be in good working condition
Operators shall be instructed and trained in the inspection and safe use of the equipment
All trucks must be mechanically checked prior to entering the site using Quality inspection
check list
All heavy machineries must be Third Party Certified according to COMPANY safety regulation.
4.1.4 Emergency Response Plan (ERP)

Emergency Response Plan must be developed and all personnel acquainted with the relevant
provisions and know what to do in case of any emergency.
CONTRACTOR shall have suitably trained fire wardens among his crew at all times during
onsite operations.
The CONTRACTOR shall display emergency evacuation procedures at strategic locations on
Page 6 of 27
Project No. : 5247

the site and ensure arrangements are in place to call for outside help if need to be assist in any
emergency associated with the Work on Site.
CONTRACTOR shall at all time Keep Company updated with list of addresses and telephone
numbers of the CONTRACTORs staff who are responsible for organizing emergency responses
at site.
4.2 Environmental Issues

Proper housekeeping shall be maintained.
All machinery and equipment shall be kept in well-maintained conditions to reduce emissions
Precautions will be taken to minimize the risk of fuel spillages. If there is any spillage, the
material will be removed as specified in the spill contingency plan
Dust control arrangements must be put in place to manage sandstorm and windy conditions.
All debris, shrubs & excess materials shall be removed from site and dispose to an approved
dumping area.
Waste food & drink packaging shall be collected and removed from site periodically.
5 Quality Assurance / Quality Control
5.1 Testing shall be carried out in order to adequately demonstrate the suitability and acceptability of the
material and in accordance with ITP.
5.2 The required inspection for each activity will be monitored by an authorized and certificated
CONTRACTORs QC Site Inspector in accordance with ITP for General Work and Concrete Work
during construction.
5.3 Quality records shall be complied and maintained at QC department for final submission at the end of
the project as per handing over documentation.
5.4 ITR (Inspection Test Records) shall be submitted to COMPANY according to ITP above mentioned.
5.5 All precautions and notes associated with concrete works shall be in accordance with Project
Specification.
6 Materials
6.1 Material sources
Page 7 of 27
Project No. : 5247

All material sources shall be approved by COMPANY and PMTC. All materials must be selected from
the approved sources. And Submittals shall include the following:
Manufacturer details
Fully detailed data sheet showing all chemical and physical information.
Recent test results (not more than 3 months old)
Detailed technical assessment
Detailed Quality Assurance System.
Details of Quality Control procedures.
6.2 Affidavit of Compliance

HDEC, before beginning the construction, will confirm that all material meets the requirements of this
Specification.
6.3 Subcontractors / Vendors

HDEC shall assume unit responsibility and overall guarantee for the concrete supply by enforcing all
Purchase Order and Design and transmit all warranties to the COMPANY.
6.4 Materials
6.4.1 Waterstops
The approved materials shall be PVC ribbed type 10 mm minimum thickness.
Minimum width 229 mm for concrete section greater than 203 mm wide and 152 mm for
concrete section less than 203 mm shall be used.
6.4.2 Embedment Material

The approved materials shall be hot-dipped galvanized or painted in accordance with project
requirements.
6.4.3 Steel reinforcement

The approved materials from Emirates Steel, Qatar Steel, Kaptan, Habas, and Gulf Steel
shall comply with the Type 2, Grade 460 in accordance with British Standard BS 4449.
Approved PVC spacers and not concrete shall be used.
Reinforcing shall be tied with 1.0 mm to 1.4 mm soft annealed galvanized wire.
Welding of reinforcement is prohibited unless noted on the drawings and approved by the
COMPANY.
The concrete cover to the reinforcement shall be outside of all reinforcement.
Page 8 of 27
Project No. : 5247

6.4.4 Expansion Joints

The approved Joint Filler shall be premolded asphalt impregnated fiberboard and Joint sealer
for paving and other horizontal applications shall be elastic type.
6.4.5 Forms
Form faces shall be made of marine plywood, steel or GRP and to be coated with an
approved chloride free Form Oil
6.4.6 Curing Compound

The approved Curing compound shall be white-pigmented in accordance with ASTM C 309
(Type II)The use of curing compound shall be restricted to areas where the use of water is not
practical and to be test prior the usage.
6.4.7 Protective Coatings (Above Ground)

All concrete, except the top side of general paving, shall be coated and be installed by
approved materials in accordance to the Manufacturer's instructions.
6.4.8 Protective Coatings (Below Ground)

All below ground concrete shall be fully coated with approved materials of one layer of a
minimum 1.5mm thick self-adhesive, rubber/bitumen, high density polyethylene laminated
waterproof membrane.
6.4.9 Cementitious Materials

6.4.9.1 Cement
6.4.9.1.1 Cement shall be one of the following types:
Blast Furnace Cement type CEM III/A type 42.5L, with 55% GGBS and 45% CEM I
content - in accordance with BS EN 197.
Blast Furnace Cement type CEM III/B type 42.5L, with 70% GGBS and 30% CEM I
content in accordance with BS EN 197.
For Blinding and unreinforced Mass Concrete it is permissible to use OPC Cement
type II to ASTM C150.
6.4.9.1.2 Pre-cast elements: CONTRACTOR will determine (if necessary) the replacement
percentage of blast furnace slag taking into account the types of elements to be
pre-casted.
Page 9 of 27
Project No. : 5247

6.4.9.1.3 Blending or batch mixing at blending plant other than cement factory mill shall not
be acceptable.
6.4.9.1.4 Manufacturers test report shall include:

Method of manufacture
Proportion of blast furnace slag, as a target mean (73%), reported to the nearest 1%
by mass
Compressive strength at 7 days and 28 days (MPa)
Initial setting time (min)
Soundness (mm)
Chloride content (% by mass)
Declared mean alkali content of cement (%)
Declared mean (%), certified average (%) and variability of CEM I constituent,
expressed as the sodium oxide equivalent
Alkali guarantee (%) for GGBS constituent, expressed as the sodium oxide equivalent
Type and Quantity of any minor additional constituent (%)
Fineness
Silicon dioxide, aluminum oxide, tricalcium aluminate, iron oxide, calcium oxide and
magnesium oxide contents (%) of the clinker
Sulfurates content measured as SO3 (%)
Loss on ignition (% by mass)
Insoluble residue (% by mass)
6.4.9.2 Aggregates
6.4.9.2.1 All aggregates shall comply in every respect with BS EN 12620 (aggregates for
concrete in general) or BS EN 13055-1 (in case where lightweight aggregates are
used for fireproofing concrete) and comply with the further restrictions indicated in
this section. They shall be well graded, clean, hard, and free from undesirable
material and obtained from an approved source.
6.4.9.2.2 All fine and coarse aggregates shall be within the limits laid down in Table
6.4.9.3 Water
6.4.9.3.1 All water, including but not limited to, mixing, ice production, cooling aggregates,
washing aggregates and concrete curing shall be obtained from an approved
Page 10 of 27
Project No. : 5247

source and shall be clean and free of acids, oils, vegetable, and deleterious
matter which may have an effect on the strength and appearance of the hardened
concrete by discoloration or efflorescence
6.4.9.4 Admixtures
6.4.9.4.1 Ensure that specified admixture have been successfully tested with design mix.
6.4.9.5 Fiber Reinforcing

6.4.9.5.1 All large areas of concrete which are externally exposed (such as paving
including ditches, slabs and walls) shall contain polypropylene fibers at a dosage
of 0.6 to 0.9 Kg/m3 of concrete volume, depending on the cement content and
the fiber manufacturer's recommendations. Fibrillated fibers shall be used where
a broom finish is required and monofilament fibers shall be used were a toweled
finish is required. Fibers shall be accordance with ASTM C-1116.
6.4.9.6 CONTRACTOR shall be responsible for performing reviews, inspections, audits

and/or witnessing tests at the SUPPLIER's facility as appropriate to ensure quality of
procured items. CONTRACTOR shall provide access to COMPANY to perform similar
activities if the need is established.
7 CONCRETE WORK PROCEDURES
7.1 General Concreting Notes

7.1.1 Concrete work will be in accordance with the Design General Specification for Concrete
Construction, 5247-ADD-1783-001, 2 & 3.
7.2 Final Preparation and Inspection

7.2.1 Before each concrete pouring, CONTRACTOR shall give notice to COMPANY as per Inspection
Test Procedure, so that an inspection may be made before the concrete is placed.
7.2.2 All subgrade preparation work associated with the concrete work shall be in accordance with the
Specification for Excavation and Backfill for Underground Installations, DGS 1486 002.
7.3 Mixing
7.3.1 The concrete shall be mixed in a mixer of adequate capacity having a power elevated loading
hopper.
Page 11 of 27
Project No. : 5247

7.3.2 The mixer shall be equipped with an automatic water-measuring tank filled with a device for
locking the discharge setting.
7.3.3 The mixing shall continue until there is a uniform distribution of the materials and the mass is
uniform in color and consistency.
7.3.4 Any concrete surplus from immediate requirements shall be thrown away. In no circumstances
may the surplus be used later.
7.3.5 The volume of mixed materials in each batch shall comply with the approved Concrete Mix
Design (refer to MAR Ref. No. MAR-CV-026).
7.4 Transportation
7.4.1 Concrete shall be transported as quickly as possible from the mixer to its final position without
segregation or loss of any of the ingredients.
7.4.2 All plant and equipment used for transporting concrete shall be kept clean, all containers used
for transporting concrete shall be thoroughly washed out whenever mixing ceases.
7.5 Concrete Formwork

7.5.1 All procedures for Concrete Formwork, including Installation and Removal, shall conform with the
approved Method Statement for Formwork (refer to Doc. Ref. No. 5247-MS-500-00-102).
7.6 Concrete Placement

7.6.1 Temperature of the concrete during placement shall not exceed 30 deg Celsius.
7.6.2 All concrete works, except concrete paving, shall be placed on a minimum 50mm thickness of
Blinding Concrete.
7.6.3 The sub-grade for paving shall be uniform and smooth and have no indentations in the surface to
receive concrete.
7.6.4 Concrete shall be placed continuously up to construction joints while it is still sufficiently plastic
for adequate compaction.
7.6.5 At all times when reinforced concrete is being placed, a competent steel fixer shall be in
continuous attendance. The CONTRACTOR shall adjust and correct the position of any
reinforcement, which may be displaced.
7.6.6 The CONTRACTOR shall keep on site a complete record of the works showing the time and
date when concrete is placed in each part of the work.
7.7 Concrete Compaction
7.7.1 Concrete shall be thoroughly compacted during placing and shall be carefully worked around all
Page 12 of 27
Project No. : 5247

reinforcement and embedded fixtures and into the sides and corners of the formwork. Unless
otherwise specified all structural concrete shall be compacted by the use of suitable mechanical
vibrators.
7.7.2 For top surfaces of slabs and other surfaces for which formwork is not provided, a smooth finish
shall be provided with a wooden float after compaction.
7.7.3 Whenever concrete is being vibrated at least one spare vibrator of each type in use shall be
available in case of breakdown.
7.7.4 Compaction shall start as soon as there is sufficient concrete within the formwork to immerse the
vibrator and vibration shall continue during the placing operation so that at no time shall there be
a large volume of uncompacted concrete in the formwork.
7.8 Concreting in Hot Weather

7.8.1 On exposed concrete surfaces in high sun temperatures and/or strong dry wind conditions, the
CONTRACTOR shall use curing method which also shields the concrete and this shall be placed
in position no later than half an hour after final tamping.
7.8.2 If the surface exhibits cracking while the concrete is still plastic then it shall be re-tamped to
close the cracks.
7.9 Concrete Curing

7.9.1 All procedures for Concrete Curing, shall conform with the approved Method Statement for
Concrete Curing (refer to Doc. Ref. No. 5247-MS-500-00-105).
8 CONCRETE TESTING
8.1 On-site testing, unless noted otherwise, will be in accordance with the Design General Specification
for On-Site Testing Laboratory (TPA) , 5247-ADD-1783-003.
8.2 All testing works in conjunction with establishing the project Mix Designs shall be the responsibility of
CONTRACTOR.
8.3 CONTRACTOR shall provide all samples for verification of sources of materials after commencement
of concrete work for the permanent plant to the On-Site Testing Laboratory and shall co-operate fully
with the On-Site Testing Laboratory for the testing requirements on-site.
8.4 CONTRACTOR shall be responsible for testing of all materials prior to commencement of concrete
Page 13 of 27
Project No. : 5247

work for the permanent plant.
8.5 COMPANY / PMTC reserves the right to inspect materials and workmanship standards at all stages of
manufacture and to witness any or all tests. The MANUFACTURER/VENDOR, 30 days after award
but prior to the pre-inspection meeting, shall provide the CONTRACTOR with a copy of its
Manufacturing and Inspection Plan for review and inclusion of any mandatory COMPANY/ PMTC
witness or hold points.
9 CONCRETE MIX DESIGN
9.1 Grades of Concrete

Concrete shall be as shown in Table 2 of this Method Statement. The criteria given in the table are
designed to produce concrete of the required durability and strength. HRWRA shall be used in the
concrete mixes.
TABLE 2
CONCRETE NOMINAL GRADES AND 28 DAY CYLINDER/CUBE STRENGTHS
MAXIMUM MINIMUM
NOMINAL STRENGTH
FREE WATER/ CEMENTITIOUS
GRADE APPLICATION
(2) (3) (4) (5)
CEMENTITIOUS CONTENT
Cylinder Cube
RATIO
3
MPa MPa MPa Kg/m
Blinding, Electrical Duct
20 16 20 0.50 250
banks, Screed
20F(6) 16 20 Fireproofing 0.50 250

Equipment Foundations,
40 32 40 Structures, Footings, Pipe 0.40 380
Sleepers, Pits, Basins
30F(1) 25 30 Paving, Slabs,Walls 0.40 380
40 32 40 Prestressed, Concrete 0.40 380
Notes:
Page 14 of 27
Project No. : 5247

(1) Grade 30F concrete containing fibers shall be used for large areas of concrete, which are externally
exposed (such as paving, slabs and walls).
(2) All concrete mixes to be designed for pumping
(3) Grade is included only to provide a strength basis for design. It is not intended to identify durability
levels.
(4) All concrete mixes to contain HRWRA.
(5) Grade 20 shall have a maximum aggregate size of 10 mm. Grades 30 and 40 shall have a maximum
aggregate size of 20 mm.
(6) Grade 20F designates fireproofing concrete using lightweight aggregate.
9.1.1 CONTRACTOR shall submit for COMPANY approval his anticipated slump for each mix design.
The use of a flow table may be adopted in place of slump tests for slumps greater than 150mm.
9.1.2 The mix design shall produce the minimum of bleeding and segregation.
9.1.3 Total cementitious contents shall be limited to those required for durability to avoid excessive
risk of thermal and shrinkage cracking. The proportioning of mixes for durability will be primarily
controlled through the specified limits on free w/c ratio. The w/c ratio shall be equal to or less
than the values shown in Table 2 above. Appropriate use shall be made of approved admixtures
to simultaneously meet the requirements for w/c ratio and workability.
9.1.4 Maximum aggregate size shall be 20 mm except as noted above 8.2 CONTRACTOR shall
submit for COMPANY approval his anticipated slump for each mix design. The use of a flow
table may be adopted in place of slump tests for slumps greater than 150mm.
9.2 Trial mixes

Trial mixes shall be performed both in a laboratory and in the field.
9.2.1 Laboratory Trials
After the basic materials for concrete are approved by COMPANY, CONTRACTOR shall carry
out preliminary laboratory tests to determine the mixes using the approved materials to satisfy
the requirements of this Specification.
9.2.2 Field Trials
Page 15 of 27
Project No. : 5247

Field trial mixes shall be prepared and cured under full-scale site conditions and utilizing the
actual batch plant and materials provided for the project, and tested in accordance with BS EN
12350 and BS EN 12390.
10 ON-SITE BATCH PLANT
10.1 General Notes
10.1.1 Mixing at a central plant shall conform to the applicable requirements of the Standard
Specification for Ready-Mixed Concrete of ASTM C 94/C 94M, this Specification and Concrete
Plant Standards NRMCA CPMB100M-00 of the Concrete Plant Manufacturers Bureau.
10.1.2 The Batch Plant shall include the following:

10.1.2.1 Full computerization / Fully automated
10.1.2.2 Full segregation of materials
10.1.2.3 Materials to be shaded and covered to prevent contamination by air borne chlorides, dust
and other contaminants.
10.1.2.4 Automatic compensation for moisture in fine aggregate
10.1.2.5 Adequate ice and chilled water plants
10.1.2.6 Adequate capacityCalibration every 3 months for aggregate
10.1.2.7 Calibration every 6 weeks for water, cement and admixtures
10.1.2.8 Print out of mix design together with actual mix
10.1.2.9 Calculation and print out of actual water / cementitious ratio
10.1.3 Mixing shall insure a uniform distribution of materials and a uniformity of consistency and colour.
The mixing shall be continued until the mix is homogeneous. The time required to produce a
homogeneous mix shall be determined by satisfying the requirement of ASTM C 94/C 94M
Annex A1.
10.1.4 Machine shall be kept clean, free from any residual material after depositing each batch of
concrete and the mixer pan drum shall be washed and cleaned out immediately following the
completion of each concreting operation or when changing to a mix using a different type of
cement.
10.1.5 Hand mixed concrete shall not be used.
Page 16 of 27
Project No. : 5247

10.1.6 Batch plant shall be able to provide a computer printout of the following for each truck:
10.1.6.1 Grade of concrete
10.1.6.2 Cement type
10.1.6.3 Admixture types
10.1.6.4 Actual measurement of all components of water in the mix
10.1.6.5 Actual batched weights of cement, aggregates (separately), water and admixtures
10.1.6.6 Date and Time of batching
10.1.6.7 Calculation of the actual water/cement ratio.
10.1.7 Prior to commencement of the work CONTRACTOR shall furnish the following details to
COMPANY.
10.1.7.1 Name and qualification of SUPPLIER(s).
10.1.7.2 Certificate of quality assurance.
10.1.7.3 Quality control facilities/procedures.
10.1.7.4 Certificate and test reports on concrete production and products.
10.1.7.5 Source(s) of aggregates, cement, etc.
10.1.7.6 Quality of water aggregates and cement.
10.1.7.7 Production capacities.
10.1.7.8 Description of Plant Equipment and Facilities.
10.1.7.9 SUPPLIER's test certificate giving results of tests on aggregates for durability, strength and
chloride content shall be submitted by the CONTRACTOR to the COMPANY at weekly
intervals.
10.1.7.10 Any other relevant data such as workability of concrete, admixtures, etc.
10.1.7.11 Qualifications of personnel ear-marked for the Project, (approved personnel hall not be
changed without prior approval of COMPANY).
10.1.7.12 CONTRACTORs Batch Plant Manager will be responsible for the control of the quality of all
batch plant operations.
10.2 Material Storage and Handling
10.2.1 Cements Storage

10.2.1.1 Cement storage shall afford easy access for inspection and identification of each shipment
in accordance with test reports. It shall be used in the order in which it is delivered to the site.
10.2.1.2 Cement in bulk is to be used it shall be stored in approved purpose made silos large enough
Page 17 of 27
Project No. : 5247

to allow continuity of work.

10.2.1.3 Cement stored in bulk silos shall not exceed 75C. No cement shall be stored on site for
more than 3 months.
10.2.1.4 Bagged cement shall be delivered to site in the manufacturer's original sealed bags or
containers and shall be stored in a dry, weather tight, properly ventilated covered structure,
with adequate provisions for preventing the absorption of moisture and raised at least 150
mm off the ground to prevent deterioration. The storage shall be large enough to allow
sufficient cement to be kept to allow continuity of work. Not more than 10 small bags or 3
'Big Bags' shall be piled one on top of the other while storing at site. Suitable shading shall
be provided to limit the temperature to 40 C.
10.2.1.5 Cement shall be stored in white colored insulated silos or sheds.
10.2.2 Aggregate storage

10.2.2.1 The concrete plant shall at all times maintain sufficient quantities of each type of aggregate
to be sufficient to ensure continuity of work.
10.2.2.2 Each type and grade of aggregate shall be stored separately in bins; in such a manner that
segregation of the various size particles shall not occur. The floors of the bins shall be of
concrete or other approved material having sufficient slope to ensure adequate drainage of
aggregates before being used for concreting. Storage bins shall be emptied and cleaned at
regular intervals.
10.2.2.3 Strict precautions shall be taken to avoid contamination of aggregates by windblown dust,
chlorides etc.
10.2.2.4 Suitable means shall be provided to ensure that the temperature of the concrete when
deposited does not exceed 30 C. Aggregate stockpiles shall be shielded from direct
sunshine.
10.2.2.5 Suitable shading shall be provided to control the temperature and any contaminations
especially chlorides.
Page 18 of 27
Project No. : 5247

11 JOB HAZARD ANALYSIS (JHA)
Activities : Concreting, Steel Fixing and Formwork
No. Step Hazard Cause Preventive Measure
Ensure that work area is clear of

unnecessary materials, plant and
Trips/Knocks Congested Area labor. Cordon off work area and
explain to workers tasks to be
performed
1
Concrete Pouring Hearing / Noise of the equipment Use correct PPE, safety hat,
Vision and Airborne Particles glasses, ear plugs, dust mask.
Minimize body and eye contact
Chemical contents in
Injuries to eyes and by means of PPE like Eye
concrete which is
other body parts goggles, Gum boots and rubber
Alkaline.
gloves.
Tools appropriate and in good
Cuts Misuse of tools
order. Experienced people.
Hazardous surfaces: Remove all nails from the planks
2 Hand/body damages
Formwork Nails, splinters to be used.PPE gloves.
Fix and support the formworks.
Body damages Formworks fall down Use competent people for the
task.
Gloves/footwear and eye
Manual handling
protection. Ensure proper
Sharp edges
housekeeping in the area.
Proper tools in good condition.
Steel fixers will wear suitable
Reinforcing Steel
Slips, Trips and Falls Manual fixing works gloves/footwear and eye
3 Installation and
Cut injuries protection. Experienced
Fixing
personnel.
Falling material Support of the re-bars installed.
(prefabricated re-bars) Fixing of installed materials.
Erect temporary facilities for the
Preliminary activities
pouring.
Limit personnel in the area.
Concrete Pump Interface man-
4 Body crushing One competent person in charge
and truck at site machines
of the operation.
Pump operator with a full view of
People hurt during the operation.
Body injuries
pouring Ensure proper access to pouring
area.
Eye injuries Spit of concrete Eye protection.
Access across re-bar fixing will
5 Concrete pouring be maintained with timber
Personnel fall down boarding to provide a safe
Body injuries
Trips/slips access and place of work.,
Temporary structures to
guarantee proper access
Work in liquid floor- Full body coveralls.
Physical uneasiness
slight corrosive fluid PPE Gum boots.
Page 19 of 27
Project No. : 5247

No. Step Hazard Cause Preventive Measure
Proper signals from the vehicles.

Visibility of the personnel.
Pumps and truck Interface man-
6 Body crushing Limit personnel in the area.
abandon the spot machines
One competent person in charge
of the operation.
Worker information.
Vibration related health
Bone problems Give proper toolbox talk to the
problems
workers about the problems.
Concrete
7 Foreign particles in eye Use proper PPE (Safety
Compaction Eye injuries
while dismantling. goggles).
Persons hit by falling Do not throw materials to ground
Hit by
form works materials. while dismantling.
Page 20 of 27
TASK INITIAL RISK CONTROL RESIDUAL RISK
Who or What
Description of
No. Hazard Description & Effect may be 1 2 3 Control Measures and / or Recovery Measures 1 2 3 4
Task Step
Harmed?
(GASCO)
ABU DHABI GAS
Ensure that work area is clear of

INDUSTRIES LTD.
unnecessary materials, plant and labor.

12 RISK ASSESMENT
Trips/Knocks
Cordon off work area and explain ti workers
tasks to be performed.
Concrete Injury to
1 P2 C L Use correct PPE, safety hat, glasses, ear P1 A L L
Pouring Hearing / Vision personnel
plugs, dust mask.
Minimize body and eye contact by means
Injuries to eyes and other
of PPE like Eye Goggles, gum bots and
body parts
rubber gloves.
Tools appropriate and in good order.
Cuts
Experienced people.
Injury to Remove all nails from the planks to be
2 Formwork Hand / Body Damages P2 C L P1 A L L
personnel used. PPE-gloves.
Fix and support the formworks. Use
Body Damages
competent people for the task.
CONCRETE WORK
Project No. : 5247
Gloves/footwear and eye protection. Ensure

METHOD STATEMENT FOR
Doc. No. 5247-MS-500-00-100
proper housekeeping in the area.

Reinforcing Proper tools in good condition. Steel fixers

Steel Slips, Trips and Falls Injury to will wear suitable gloves/footwear and eye
3 P2 C L P1 A L L
Installation and Cut injuries personnel Support of the re-bars installed. Fixing of
Fixing installed materials.
Erect temporary facilities for the pouring.
Note:
Doc.-Class
1. Consequences: P1, P2, P3, P4, P5 (PERSONEL FROM LOW TO HIGH)

A1,A2,A3,A4,A5 (ASSET FROM LOW TO HIGH)
E1, E2,E3,E4,E5 (ENVIRONMENTAL FROM LOW TO HIGH)
Rev. 0
2. Probability: A, B, C, D, E (LOW TO HIGH)

3. Risk rating: L = LOW, M = MEDIUM, H = HIGH
2
4. Residual Risk Level rating: L = LOW, M = MEDIUM, H = HIGH
Page 21 of 27
TASK INITIAL RISK CONTROL RESIDUAL RISK
Who or What
Description of
No. Hazard Description & Effect may be 1 2 3 Control Measures and / or Recovery Measures 1 2 3 4
Task Step
Harmed?
(GASCO)
Injury to Limit personnel in the area.

ABU DHABI GAS
INDUSTRIES LTD.
P3 C L P1 A L L
Concrete Pump personnel One competent person in charge of the
4 Trips/Knocks
and truck at site Damage to operation.
A3 C L A1 A L L
property
Pump operator with a full view of the
operation.
Body injuries Injury to
Ensure proper access to pouring area.
personnel
Eye injuries Spit of concrete Eye protection.
P3 P1
5 Concrete Pouring C L Access across re-bar fixing will be A L L
E2 maintained with timber boarding to provide a E1
Body injuries
Damage to safe access and place of work., Temporary
Environment structures to guarantee proper access
CONCRETE WORK
Project No. : 5247
Full body coveralls.

Physical uneasiness
PPE Gum boots.
Doc. No. 5247-MS-500-00-100

Injury to Proper signals from the vehicles.

personnel P3 Visibility of the personnel. P1

Pumps and truck Body Crushing /
6 C L Limit personnel in the area. A L L
abandon the spot Interface of Man & Machines Damage to
A2 One competent person in charge of the E1
Property
operation.
Worker information.
Bone problems Give proper toolbox talk to the workers
Concrete Injury to about the problems.
Doc.-Class
7 P3 C L P1 A L L
Compaction Eye injuries personnel Use proper PPE (Safety goggles).
Do not throw materials to ground while
Rev. 0
Hit by
dismantling.
2
Page 22 of 27
RISK ASSESSMENT MATRIX (RAM)
POTENTIAL CONSEQUENCES PROBABILITY

A B C D E
RATING LOSS OR DAMAGE TO EFFECT ON THE IMPACT ON
HARM TO PEOPLE Has occured Has occured sev eral times
ASSETS ENVIRONMENT REPUTATION Nev er Heard of the Has occured in the Has occured in
sev eral times per per y ear in the same
(GASCO)
industry industry GASCO

y ear in GASCO location or operation
ABU DHABI GAS
INDUSTRIES LTD.
0 No injury or health af f ect No Damage No Ef f ect No Impact
Slight injury or health Slight Damage

1 Slight Ef f ect Slight Impact
ef f ects FAC. < US$ 10,000
Minor injury or health Minor Damage

2 Minor Damage Minor Impact
ef f ects MTC. < US$ 100,000
Major injury or health Major Damage

3 Major Damage Major Impact
ef f ect PPD < US$ 500,000
13 RISK ASSESMENT MATRIX (RAM)
Sev ere Damage Sev er Impact

4 PTD or up to 3 f atalties Sev ere Ef f ect
< US$ 10,00,000 National
More than 3 Massiv e Damage Massiv e Impact

5 Massiv e Ef f ect
f atalities < US$ 10,00,000 International
< HOW TO USE THE RISK ASSESSMENT MATRIX (RAM) >
1 Assess the POTENTIAL CONSEQUENCES of the hazard f or each of the f our catergories (People, Assets, Env ironmental, Reputation)
CONCRETE WORK
Project No. : 5247
2 Assess the PROBABILITY of these POTENTIAL CONSEQUENCES occuring f or each of the f our categories (People, Assets, Env ironmental, Reputation)
Doc. No. 5247-MS-500-00-100

3 Classif y the risk on the matrix f or each of the f our categories (People, Assets, Env ironmental, Reputatoin ) f rom the intersection of the chosen row (POTENTIAL CONSQUENCES) with
the chosen column (PROBABILITY)
4 In order to document the risk classif ication, f irst record the PROBABILITY (A-E), then the POTENTIAL CONSEQUENCES (1-5), and f inally the category to which the classif cation applies
(People = P, Assets = A, Env ironmental =E, Reputation = R)
5 Based on risk classif ication, identity and implement approriate remedial action f or each of the f our catergories (People, Assets, Env ironment, Reputation) as indicated below.
Doc.-Class
LOW RISK - Manage f or continous Improv ement Notes. PTD Permanent Total Diability
MEDIUM RISK - Demonstrate that the risk is at a lev el that is as low as reasobalbly practicable FAC First Aid Case MTC Medical Treatment Case
Rev. 0
HIGH RISK - Take action to reduce the risk to a lev el that is as low as reasonably practicable LTI Lost Time Incident PPD Permanent Partial Diability
2
Page 23 of 27

5247-MS-500!00!100 MS For Concrete Work (Rev.0)

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

5247-MS-500!00!100 MS For Concrete Work (Rev.0)

Загружено:

Авторское право:

Доступные форматы

HABSHAN-5 UTILITIES & OFFSITES

Project No. : 5247

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

HABSHAN-5 UTILITIES & OFFSITES

PROJECT No. : 5247

0 24-JUL-10 27 Issued for Construction C.S.Jun Y.M. Cho M.W. Kim

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

2 REFERENCE DOCUMENTS ------------------------------------------------------------------------------------3

5 QUALITY ASSURANCE / QUALITY CONTROL ----------------------------------------------------------7

7 CONCRETE WORK PROCEDURES ----------------------------------------------------------------------- 11

8 CONCRETE TESTING ------------------------------------------------------------------------------------------ 13

9 CONCRETE MIX DESIGN ------------------------------------------------------------------------------------- 14

10 ON-SITE BATCH PLANT -------------------------------------------------------------------------------------- 16

11 JOB HAZARD ANALYSIS (JHA) --------------------------------------------------------------------------- 19

12 RISK ASSESMENT ---------------------------------------------------------------------------------------------- 21

13 RISK ASSESMENT MATRIX (RAM) ------------------------------------------------------------------------ 23

14 SAFE WORK METHOD STATEMENT -------------------------------------------------------------------- 24

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

5247-MS-500-00-102 Method Statement for Form Work

3.2 HSE Officer

3.3 QA/QC Engineer

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

3.4 Civil Engineer

3.5 Laboratory Engineer

4.1.2 Use of PPE(Personal Protective Equipment)

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

Personnel executing the work shall always ensure that;

4.1.3 Other Requirements

4.1.3.2 Scaffolding and Working at Heights

4.1.3.3 Hand Tools and Equipment

4.1.4 Emergency Response Plan (ERP)

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

4.2 Environmental Issues

5 Quality Assurance / Quality Control

6.1 Material sources

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

6.2 Affidavit of Compliance

6.3 Subcontractors / Vendors

6.4.2 Embedment Material

6.4.3 Steel reinforcement

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

6.4.4 Expansion Joints

6.4.6 Curing Compound

6.4.7 Protective Coatings (Above Ground)

6.4.8 Protective Coatings (Below Ground)

6.4.9 Cementitious Materials

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

6.4.9.1.4 Manufacturers test report shall include:

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

6.4.9.5 Fiber Reinforcing

6.4.9.6 CONTRACTOR shall be responsible for performing reviews, inspections, audits

7 CONCRETE WORK PROCEDURES

7.1 General Concreting Notes

7.2 Final Preparation and Inspection

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

7.5 Concrete Formwork

7.6 Concrete Placement

7.7 Concrete Compaction

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0

7.8 Concreting in Hot Weather

7.9 Concrete Curing

ABU DHABI GAS METHOD STATEMENT FOR Rev. 0