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. Railway rolling\ stock material -
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Part 3 : Axles for tractive and trailing stock - Quality
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requirements
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Mat&iel roulant de chemin de fer - Partie 3 : Essieux-axes pour Ie matkriel mo teur et pour Ie matkiel remorque - Prescriptions
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de qualitk
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Descriptors : raiiroad equipment, steel products, rolled products, axles, classifications, specifications, Chemical composition, physical
properties, manufacturing, delivery conditions, acceptance inspection, tests.
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ISO (the International Organization for Standardization) is a worldwide federation of
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national Standards institutes (ISO member bedies). The work of developing Inter-
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national Standards is carried out through ISO technical committees. Every member
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body interested in a subject for which a technical committee has been set up has the
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right to be represented on that committee. International organizations, governmental
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and non-governmental, in liaison with ISO, also take part in the work.
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Draft International Standards adopted by the technical committees are circulated to
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the member bodies for approval before their acceptance as International Standards by
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the ISO Council.
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International Standard ISO 1005/3 was developed by Technical Committee ISO/TC 17,
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The member bodies of the foll owing countries expressed disapproval of the document
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on t ,echnical grounds :
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Australia
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Belgium
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France
India
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Printed in Switzerland
INTERNATIONAL STANDARD ISO 100!5/3-1982 (E)
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1 Scope and field of application c) the type of heat treatment (sec 4.2 and 6.5);
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d) the degree of finish (sec 4.3);
1.1 This part of ISO 1005 specifies requirements for the
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manufacture and supply of axles for tractive and trailing stock
e) if a check analysis is required (sec 5.1.2);
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of unalloyed and alloyed steels in accordance with table 1 and
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clause 4.
f) if a microstructure test for uniformity and grain size is
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required (see 5.2.2.2 and table 3);
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1.2 In addition to this part of ISO 1005, the requirements of
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ISO 404 are applicable. g) the types of tests to be carried out (sec 5.2.2.3, 7.3.1,
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7.7.3.5, 7.8.5 and table 3);
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2 References
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clause 9).
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4 Classification
accep tance tes ting.
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The purchaser shall supply the following information in his This International Standard specifies the following grades of
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enquiry and Order : steel in accordance with the properties given in table 1 :
b) the grade of steel (see 4.1 and table 1); b) alloyed steels A3 and A4.
1) Under revision.
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machining, but has been rough-machined on all or only cer-
c) quenched and tempered (Symbol T) - grades Al, A2,
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tain portions which have to be machined;
A3 and A4.
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c) half-finished, when the axle has received final machin-
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Irrespective of the heat-treatment condition ordered, where no ing on certain sections which have to be machined and are
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effective degassing has been carried out, suitable precautions, considered as finished, the other portions indicated as
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which may include for example slow cooling, shall be taken rough-machined, having received no final machining;
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to avoid the formation of flakes (hydrogen cracking). If so
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requested, the representative of the railway authority shall be d) finished, when all portions of the axle having to be
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informed of the precautions taken. machined have undergone their final machining.
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Table 1 - Grade of steel, Chemical composition, types of heat-treatment in delivery condition and
mechanical properties OS
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Grade o treatment
R,J' 4-n A KU
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steel in delivery
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C Si Mn P S Cr CU Mo
conditionz)
N/mm2 % J
min. Nlmm2 min. min .5)
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750 20
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1) See 5.1.1.
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2) N = normalized or normalized and tempered, T = quenched and tempered (sec 4.2, footnote 1, and 7.7.2, Paragraph 2).
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3) R, = yield strength (sec footnote 41, R, = tensile strength, A = percentage elongation after fracture (L, = 5,65,/$o), KU = impact strength
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Rp0 2 or,
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4) The requirement for R, shall be regarded as complied with, if either the upper yield stress R,, or the 0,2 % non-proportional proof stress
proof stress R,, ,5 is equal to or greater than the value specified forR,.
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where the measured value is under 600 Nimm, the 0,5 % total elongation
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5) Mean value of three tests : one of the individual results may be lower than the minimum value as specified in the table, provided that it is not less
than 70 % sf this minimum value.
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6) If this steel is ordered in the untreated (hot-rolled or hot-forged) condition under the grade designation AO instead of Al, then no tests on heat-
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treated test pieces (sec table 3) are to be carried out and the following mechanical properties apply to the delivery condition :
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1) With the exception made in table 1, footnote 6, the following applies where the untreated condition is ordered :
a) The purchaser may specify an analysis range. In this case, the responsibility for the attainment of the required mechanical properties is that of
the works carrying out the heat treatment.
b) If any analysis range is not ordered, the manufacturer should ensure, to the purchasers satisfaction, that axles which are delivered in the
untreated condition for subsequent heat treatment, are capable of meeting the mechanical properties specified in table 1.
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ISO 1005/3-1982 (E)
5.1 Chemical composition If, for the verification of soundness, magnetic particle flaw
detection, ultrasonic tests (sec ISO 59481, or macrostructure
examinations by sulphur prints are specified in the Order or its
51.1 The maximum contents of the various elements are
appended documents, then the acceptance criteria for the
given in table 1. These values apply to the cast analysis. In the
required tests shall be also specified in the Order or its appended
case of Cr, Cu, Mo and V, the values apply to product analysis;
documents.
however, these elements are normally verified by cast analysis.
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For the macro-examinations by sulphur prints, the album given
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in the annex to this part of ISO 1005 shall, if not otherwise
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5.1.2 If a check analysis on the product is required, this shall
agreed, be used as the basis for acceptance.2)
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be stated on the enquiry and Order. In this case the product
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analysis may deviate from the requirements in table 1 by the
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values given in table 2. 5.3 Mechanical properties
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The mechanical properties of the axles after heat treatment
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Table 2 - Permissible deviations between the specified
shall be those shown in table 1.
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cast analysis and product analysis
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5.4 Dimensional characteristics
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Maximum value Permissi ble deviation
specified for cast
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Element in the product analysis
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analysis
5.4.1 The dimensions shall be in accordance with those
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% b?zlm) % h?lm)
required by the Order or its appended documents within the
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Carbon 0,30 to 0,50 + 0,03
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permitted tolerantes.
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Silicon 0,50 + 0,04
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1,20 + 0,08
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Sulphur I 0,04 I + 0,005 either hot or cold in the positions given in national Standards,
the Order or its appended documents.
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following marks :
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a) manufacturers mark;
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5.2.1 Appearancel)
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b) cast number;
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The axles shall be Sound throughout and without any defects d) date of manufacture (month and the last two figures of
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treatment specified. When determined in accordance with Stamps with acute-angled Character forms may not be used if
ISO 643, the grain size shall not be coarser than 5. the marks are not stamped on the end-face.
1) An International Standard dealing with the surface finish of the seats for interference fits of the axles, the journals for roller bearings, the body of
the axles, and the shoulders in particular, is in preparation.
2) The album will be incorporated in this document at the time of final publication.
3) An International Standard dealing with the tolerantes on dimensions and form is in preparation.
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1s S/3-1982 (E)
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The conditions for machining are to be Chosen so that the axles
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6.2 Manufacture of the axles comply with the requirements for surface quality and
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tolerantes. Machined end-face axles shali be centred with care,
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The axles shall be manufactured from ingots transformed to facilitate the correct execution sf subsequent turning opera--
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tions and to obtain the centres of the finished axles without dif-
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a) by forging oniy (sec 6.2.1), or
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b) by rolling only (sec 6.2.2) or
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6.7 Wemoval of defects
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c) by rolling followed by forging (sec 6.2.3).
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6.7.1 Straightening of rough axles
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6.2.1 Axles obtained by forging only
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Straightening of the axles shall be carried out before any
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machining and before the test pieces for the mechanical tests
The maximum Cross-sectional area sf the rough-forged axle OS
and the micrographical examinations are taken.
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shall be not greater than one-third of the minimum cross-
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6.2.3 Axles obtained by rolling followed by fsrging a temperature between 500 and
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650 OC.
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The maximum Cross-sectional area of the axles obtained by roll- b) Untreated axles which No additional heat treatment
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ing and followed by forging shail be not greater than one-fourth are to be delivered in the nor- other than that required by the
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sf the minimum Cross-sectional area of the original ingot. malized or quenched and Order is necessary.
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tempered condition.
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the soundness characteristics specified in 5.2.2 shall be d) Quenched and tempered These shall be stress-relieved at
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removed before or during manufacture of the axle. axles. a temperature between 500 OC
and (fr - 30) OC (Ir = actual
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tempering temperature) or be
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6.4 Identification of the axles during manufacture quenched and tempered again.
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marked at each Stage of manufacture so that before delivery lf normalized axles are straightened at temperatures equal to or
each axle or test piece tan be identified as required in 5.5. greater than 500 OC, the conditions Chosen shall be such that
Where the identification marks are stamped, if they differ from the mechanical properties and the structure are in accordance
the final identification marks defined in 5.5, the marks shall not with the requirements of this international Standard.
be visible after machining, on the finished axle.
6.7.2 Authorized repairs
6.5 Heat treatment With the exception of fine-finished surfaces, for example wheel
seats, journals and radial fillets Ishoulders) on which no
After hot-working and marking, axles shall undergo, where retouching is atithorized, superficial defects may be eliminated
applicable, the heat treatment specified in the Order or its by chipping or by soft grinding, provided that no heat cracking
appended documents (see 4.2). is produced and that the dimensional tolerantes are maintained.
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ISO 1005/3-1982 (El
6.7m3 lhauthorized repairs -d.2.1.% The manGfactu-er shall advise the purchaser of the
principal process which will be used in compfeting the Order,
Any welding, gas torch treatment, heating, electric burns, fill- and shall advise the purchaser sf any subsequent fundamental
ing by metallization, electrolytic or Chemical deposits, etc., and changes which he intends to introdtice and which may affect
any retouching with the Object of concealing a defect, are not the quality of the axles and seek his agreement.
permitted and shall result in the rejection sf the complete
batch. If the inspection remains the responsibility of the purchaser, his
representative shall be allowed to inspect the mantifactk;ring
processes used in Order to ensure compliance with the require-
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7 llnspection ments of this part of ISQ lOO5 and the Prior agreement.
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7.1 Wespsnsibilities and type of inspection
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M.I.2 The manufactuer shall, at the time of stibmission for
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7.1.1 The purchaser shall specify in the Order whether inspec- acceptance, certify that the manufacturing requirements of this
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tion to ensure compliance with manc;factc;ring methods Isee part of ISQ 1005 have been complied with (sec 7.5).
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claL;se 6) and with the quality reqtiirements (see clause 5) is to
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be carried out, either
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7.3 Inspectisn of the characteristics of tke axles
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a) under delegated inspection by the qualified department
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of the manufactbrer, or
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7.3.1 Types of test
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b) in the presence of the purchaser, his representative or a
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bo dy designated by him. Table 3 specifies the types of test to be carried oL;t and whether
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they are mandatory or optional.
Unless otherwise specif ied in the Order, the provisions of OS
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methods.
batch shall be formed of axles prodticed from the same cast
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In this respect, he shall be allowed to witness any of the tests and having undergone the same heat treatment where ap-
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made under the responsibility of the marufacturer and to plicable. lt may include axles of different shape and dimen-
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slons.
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acceptance
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responsibility of the manL;factGrers quaiified department or of When s ubmi tted for inspection, t he COndition of the axles shall
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the purchaser, the following shall apply. comply with the requirements 0-F table 3, column 6.
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ISO 1005/3-1982 (E)
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1 2 3 4 5 6 7 8 9 10
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Number of axles per
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batch to be subjected
Heat to the Checks and tests Number
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treatment Test . of tests
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Types of Checks and tests Remarks
in delivery uni@ Total number of axles Per
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condition 1) in the batch axle
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2) 3) 4) Q 100 > 100
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1 All Chemical analysis6) m a C 6) 61 6)
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2 N, -I- Tensile test m b h c,h 1 2 1
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3 - Tensile test
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- for steel AO71 m b f C 1 2 1
- for steels Al to A48) m b h OS C 1 2 1
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6 N -I- Microstructure m a h 0 1 2 1
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7 - Microstructure 0 a h C 1 2 1
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8 All Macrostructure 0 a h P 1
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10 All Magnetoscopy 0 a h P 1
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2) m = mandatory tests, o = optional, i.e. tests need only be carried out if so stated in the Order or its appended documents.
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a) under delegated inspection by the manufacturers qualified department (sec ISO 404 and note in clause 21, or
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4) h = The tests shall not be carried out before the specified heat treatment.
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f = The acceptance tests shall be carried out in the final delivery condition.
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c,h = Axles from the same cast and heat-treatment batch (sec 7.3.2).
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8) Tests in the delivery condition and on reference test pieces having undergone the heat treatment laid down for this grade of steel (sec 7.7.2,
Paragraph 2, and footnote 1 in 4.2).
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ISO 1005/3-1982(E)
7.4 Submission for inspection by the purchaser 7.7.2 Preparation of samples and test pieces
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the mechanical tests shall undergo the heat treatment specified
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chaser [see 7.1.1 b)], then the manufacturer may submit the
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in table 1 for the grade of steel concerned. Where table 1
material in two stages, namely
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specifies two different heat treatments for the grade of steel
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concerned, the heat treatment which shall be applied as a
a) after final heat treatment but before machining, and
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reference heat treatment shall be specified in the Order or its
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appended documents.
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b) in the final delivery condition.
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The samples and test pieces shall retain the inspectors iden-
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tification marks and stamps and may not be altered except in
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7.5 Certification his presence.
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7.5.1 Whether the inspection of manufacture is the respon-
7.7.3 Number and Position of test pieces
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sibility of the manufacturers qualified department or of the pur-
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chaser, the manufacturer shall certify that the manufacturing
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Test pieces shall be taken from the previously marked Sample
requirements of this part of ISO 1005 have been complied with. OS
secti ons, and sha II be stamped for identification by the inspec-
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The final test certificate shall also include the results of the
tor.
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following tests :
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tensile test; The manufacturer shall state the cast analysis of the steel. If the
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- impact test. some or all elements, one of the following samples shall be
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following times :
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responsibility. One test piece shall be taken from the Position of the Sample
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shown in figure 1.
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7.6 Number of Checks and tests The test pieces shall be prepared in accordance with the
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The number of axles per test unit to be subjected to the Checks gauge length of 5 x diameter.
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and the number of tests per axle are given in table 3, columns 8
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to IO.
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7.7.1 Sampling The marking of the impact test piece shall enable identification
of the longitudinal surfaces of the test pieces which are parallel
After identifying the batch, the inspector shall select at random to diameter AA of the section of the axle (see figure 2).
the axle(s) intended for testing. The axles shall be indelibly
identified at the Sample positions. The Sample lengths shall be
at least 200 m m long and they may be taken from axles or from
prolongations of axles.
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5/3-1982 (E)
The test piece shall be prepared from one of the undeformed The appearance shall be checked by visual inspection before
ends of the tensile test piece tut along a plane perpendicular to delivery.
its longitudinal axis. The section thus obtained shall be
prepared in accordance with the requirements of ISO 643.
7.8.7 Checking of dimensisnsl)
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If macrostructure or magnetoscopic examinations are speci- Any defects in appearance or dimensions shall result in rejec-
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fied, the details regarding the number of tests and the Parts of tion of the axle. The same shall apply to any ultrasonic or
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the axles to be examined shall also be stated in the Order or its magnetoscopic examination revealing defects greater than
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appended documents. those which may be tolerated. Any other result not conforming
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with the required Standard shall entail rejection of the cor-
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If ultrasonic acceptance tests are specified, the requirements of responding batch subject to the requirements of ISO 404.
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ISO 5948 shall apply.
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7.10 Retests
7.8 Test methods
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Unless otherwise agreed, the requirements for retests in
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7.8.1 Chemical analysis ISO 404 shall apply.
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The Chemical analysis shall be carried out in accordance with OS
the method defined by corresponding International Standards
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8 Delivery
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The tensile test shall be carried out in accordance with the machined Parts of the accepted axles shall be protected against
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The impact test shall be carried out in accordance with the immediately on arrival at their destination to see if a renewal of the pro-
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examination
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9 Guarantee
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documents.
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Unless otherwise agreed, ultrasonic acceptance tests shall be be agreed between the purchaser and the manufacturer at the
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carried in accordance with the requirements of ISO 5948. time of enquiry and Order.
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ISO 1005/3-1982 (El
Solid axles
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Hollow axles
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Solid axles
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See 7.7.3.3
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Hollow axles
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See 7.7.3.3
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