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LBG
Linear Ball Guides
HepcoMotion
®
FOR AMENDMENTS & UPDATES VISIT www.HepcoMotion.com and select literature button

Contents
Page
Introduction 1

Accuracy Details 2

Assembly Mounting – Preload 3

Selection Details 4

Product Dimensional Details


LBG

LBG--F International Standard, with Flange 5


LBG

LBG--W International Standard, without Flange 6

LBC

LBC--W Compact, Long & Short Block, without Flange 7

Introduction, LBCG Linear Ball Guides with Cage 8

LBCG Series Characteristics 9

LBCG--F International Standard – with Flange 10

LBCG--W International Standard – without Flange 11

LBCC--W Compact Version Long & Short Block


– without Flange 12

Technical Data Load/Life .............................................................................. 13-15

Ordering Details .................................................................................................. 16


Introducing the HepcoMotion® LBG
Linear Ball Guides
Hepco’s LBG Linear Ball Guides offer a comprehensive range of sizes, precisions and pre-load options designed to meet
a broad range of applications where quality, accuracy, capacity, high reliability and interchangeability across international
standard are considered prime requirements.

The LBG range has been designed and constructed around the Four Row Angular Contact ball track concept, thereby offering
distinct user benefits such as low friction and reduced differential slip, higher loads, installation compliance and the ability to
absorb minor errors on the mounting surfaces without compromising smooth movement and system performance (Figure 1).

In keeping with Hepco tradition the LBG range offers several unique design features setting it apart from other ball based
linear guideways. The newly developed ball recirculating system has excellent performance characteristics resulting in –
reduced friction, low noise and smooth movement. As with all bearing based recirculating systems it is important to ensure that
the blocks are kept well lubricated during operation and regular lubrication intervals are observed.

The built-in Felt Wiper within the LBG block aids lubrication helping to maintain a positive oil film at the bearing contact
surfaces (Figure 2).

The Hepco LBG range (Rails & Blocks) can be specified with a corrosion resistant treatment for added surface protection.
Please contact Hepco’s technical department for details.

Hepco LBG: Bearing Block Configuration


Four Row Angular Contact Configuration

Top Retainer LBG Block

Steel Balls
Lubrication
45˚ Grease Felt
Nipple
90˚
Retaining
45˚ Screw

Bottom
Retainer
Figure 1
Scraper/Seal End Plate Recirculation
Unit
Figure 2

See Pages 8 to 12 for Cage Type Specifications

Hepco LBG – Features and Benefits

• Built-in Felt Wiper – Aids lubrication • High Accuracy – High levels of repeatability
• Angular Contact Configuration – Equal load carrying in four directions • New Cage Version – Smooth Movement/Low noise
• New Recirculation System – Smooth running/improved performance • Interchangeable with International Standard
• Range of Precisions – Satisfies a broad range of applications • Competitive prices – low installation costs
• Integral All Round Sealing – Added protection • Ex-Stock Delivery – Order with confidence
• Corrosion Resistant option - Surface protection

1
Accuracy Details LBG & LBCG

Accuracy Standard

C C
D Datum D
Datum
Edge Edge

LBG LBG
H

H
A B A B
W W

Unit : mm

Normal High Precision Super Precision Ultra Precision


Item Grade
(N) see note (H) (P) (SP) (UP)

±0.1 ±0.04 0 0 0
Tolerance on Height (H)
-0.04 -0.02 -0.01

±0.1 ±0.04 0 0 0
Tolerance on Width (W)
-0.04 -0.02 -0.01

Difference on Heights (L H) 0.03 0.02 0.01 0.005 0.003

Difference on Widths (L W) 0.03 0.02 0.01 0.005 0.003

Running Parallelism of LB Block Surface


L C Refer to Figure 1
C with respect to Surface A

Running Parallelism of LB Block Surface


L D Refer to Figure 1
D with respect to Surface B

( m) 40

Normal (N)

C 30
High (H)
Parallelism

D
20 Precision (P)

Super-Precision (SP)
10

Ultra-Precision (UP)
0
1000 2000 3000 4000

Figure 1 LBG Rail Length (mm)

2
Assembly Details LBG & LBCG

Ra

Ra
Datum

Hs
Edge LBG LBG

Datum
Edge

Lb
Hr

Ra

Ra

Unit : mm

Item (Ra) (Hr) (Hs) (Lb) Bolt Tightening Torque


Max Fillet Max Height Max Height Bolt Size/Length: Unit : Nm
Rail Shoulder Block Shoulder Rail Steel Base High Strength
Ref
Aluminium Base

LBG/LBCG – 15 0.8 4 5 M4 x 16 2.7 2.7

LBG/LBCG – 20 0.8 4.5 6 M5 x 20 5.5 5.5

LBG/LBCG – 25 1.2 6 7 M6 x 25 9.5 9.5

LBG/LBCG – 30 1.2 8 8 M8 x 30 23 23

LBG/LBCG – 35 1.2 8.5 9 M8 x 30 23 18

LBG/LBCG – 45 1.6 12 11 M12 x 40 80 60

LBCG – 55 1.6 13 12 M14 x 45 125 125

Mounting Surface Tolerance


1. Tolerance for Parallelism between two rails. 2. Tolerance for Mounting to a level surface.
A
B
210 210

Unit : μm (A) Unit : μm (B)

Grade Grade
Z3 Z2 Z1 Z0 ZF Z3 Z2 Z1 Z0 ZF
Ref see note Ref see note

LBG/LBCG – 15 – 15 18 25 25 LBG/LBCG – 15 30 50 85 130 130

LBG/LBCG – 20 – 18 20 25 25 LBG/LBCG – 20 30 50 85 130 130

LBG/LBCG – 25 15 20 22 30 30 LBG/LBCG – 25 40 70 85 130 130

LBG/LBCG – 30 20 27 30 40 40 LBG/LBCG – 30 50 90 110 170 170

LBG/LBCG – 35 22 30 35 50 50 LBG/LBCG – 35 70 120 150 210 210

LBG/LBCG – 45 25 35 40 60 60 LBG/LBCG – 45 80 140 170 250 250

LBCG – 55 30 45 50 70 95 LBCG – 55 125 170 210 300 420

Preload Forces
Basic Dynamic Load Rating : C

Grade Symbol Preload For further advice and assistance on mounting and
Force assembly – please contact our Technical Department.
Clearance ZF 0

Zero Preload Z0 0

Light Preload Z1 0.02C

Medium Preload Z2 0.05C

Heavy Preload Z3 0.07C

3
Selection Details LBG & LBCG

Hepco’s range of Linear Ball Guides are designed to interchange with international standards and come with a range of
options to give the user choice in design and selection.

Hepco offer a full range of sizes with precisions and preloads to meet your particular application requirements. All the options listed
are available on a short lead time basis. To enable Ex-stock delivery a selected range across the most popular sizes, in
‘N’ – Normal Precision and ‘Z1’ Light Preload, are held in stock, these are marked with the Stock Range symbol on the
relevant pages. The new Caged versions are also a part of our Stock Range .

As with all Hepco products a full selection and application advisory service is offered via our Technical Department – please
contact our Sales Department for advice and assistance.

Accuracy Grades Preload Grades

‘N’ Normal Stock Range ‘ZF’ Clearance

‘H’ High Grade ‘ZO’ Zero Preload

‘P’ Precision Grade ‘Z1’ Light Preload Stock Range

‘SP’ Super Precision ‘Z2’ Middle Preload

‘UP’ Ultra Precision ‘Z3’ Heavy Preload

See page 2 for accuracy details. See page 3 for preload details.

Block/Flange Selection

‘F’ With Flange Stock Range

‘W’ Without Flange Stock Range

‘T’ Through Hole with Flange Ask for Details

‘FL’ Long Type with Flange Stock Range


See page 19 for part number configuration and full
‘WL’ Long Type without Flange Stock Range
ordering details.
‘TL’ Long Type Through Hole with Flange Ask for Details

‘WS’ Short Type without Flange Stock Range

Linear Rail Options

PART No. dxDxh Mounting from above


LBG/LBCG – 15N 4.5x7.3x5.3 øD

LBG/LBCG – 20N 6x9.5x8.5


h
LBG/LBCG – 25N 7x11x9

LBG/LBCG – 30N 9x14x12

LBG/LBCG – 35N 9x14x12 ød

LBG/LBCG – 45N 14x20x17

LBCG – 55N 16x23x20

PART No. MxL Mounting from below


LBG15N – K M5x8

LBG20N – K M6x10
L
LBG25N – K M6x12

LBG30N – K M8x15
M
LBG35N – K M8x17

LBG45N – K M12x24

4
LBG--F International Standard – with Flange

‘F’ = Tapped Hole ‘T’ = Through Hole ‘FL’ = Long Type Tapped Hole ‘TL’ = Long Type Through Hole

L1
L max
Ms
N L
W 4-MQ
K

T1
B J
G
L2
øD

l
LBG

Mv 4-MQ
H

h
H1
M
E

See Note 1
W2 W1 ød
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4

System Assembly LBG Block LBG Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQxl K Oil hole T1 N W1 H1 F dxDxh

LBG – 15F 24 47 16 4.6 66 38x30 M5x8 40 Ø3 4.3 5 15 14 60 4.5x7.3x5.3

LBG – 20F 77.8 48.8


30 63 21.5 5 53x40 M6x9 M6x1 5 6.5 20 18 60 6x9.5x8.5
LBG – 20FL 92.4 63.4

LBG – 25F 88 57
36 70 23.5 7 57x45 M8x12 M6x1 5 6.5 23 22 60 7x11x9
LBG – 25FL 110.1 79.1

LBG – 30F 109 72


42 90 31 9 72x52 M10x12 M6x1 7 6.5 28 26 80 9x14x12
LBG – 30FL 131.3 94.3

LBG – 35F 119 80


48 100 33 9.5 82x62 M10x13 M6x1 8 6.5 34 29 80 9x14x12
LBG – 35FL 144.8 105.8

LBG – 45F 148.2 105


60 120 37.5 14 100x80 M12x15 M8x1 10 13 45 38 105 14x20x17
LBG – 45FL 173 129.8

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G (min) L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m

LBG – 15F 4000 10 8500 8500 52 41 41 0.19 1.4

LBG – 20F 14500 14500 125 102 102 0.4


4000 10 2.6
LBG – 20FL 19000 19000 163 134 134 0.52

LBG – 25F 21400 21400 193 171 166 0.57


4000 10 3.6
LBG – 25FL 29960 29960 270 240 232 0.72

LBG – 30F 29800 29800 326 271 266 1.1


4000 12 5.2
LBG – 30FL 39000 39000 426 353 353 1.4

LBG – 35F 39600 39600 542 424 412 1.6


4000 12 7.2
LBG – 35FL 52300 52300 705 536 536 2

LBG – 45F 67400 67400 1203 947 936 2.7


4000 16 12.3
LBG – 45FL 83300 83300 1488 1170 1170 3.6

Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 19 for part number confirmation and ordering details.

Stock Range

5
LBG--W International Standard – without Flange

‘W’ = Without Flange ‘WL’ = Long Type without Flange

L1
L max
Ms
N L
W 4-MQ K

T1
B J
G
L2
LBG øD

l
Mv 4-MQ
H

h
M

H1
E

W2 W1 ød See Note 1
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4

System Assembly LBG Block LBG Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQx l K Oil hole T1 N W1 H1 F dxDxh

LBG – 15W 28 34 9.5 4.6 66 26x26 M4x6.4 40 Ø3 8.3 5 15 14 60 4.5x7.3x5.3

LBG – 20W 77.8 32x36 48.8


30 44 12 5 M5x8 M6x1 7 6.5 20 18 60 6x9.5x8.5
LBG – 20WL 92.4 32x50 63.4

LBG – 25W 88 35x35 57


40 48 12.5 7 M6x9.6 M6x1 11.8 6.5 23 22 60 7x11x9
LBG – 25WL 110.1 35x50 79.1

LBG – 30W 109 40x40 72


45 60 16 9 M8x12.8 M6x1 10 6.5 28 26 80 9x14x12
LBG – 30WL 131.3 40x60 94.3

LBG – 35W 119 50x50 80


55 70 18 9.5 M8x12.8 M6x1 15 6.5 34 29 80 9x14x12
LBG – 35WL 144.8 50x72 105.8

LBG – 45W 148.2 60x60 105


70 86 20.5 14 M10x16 M8x1 18 13 45 38 105 14x20x17
LBG – 45WL 173 60x80 129.8

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m

LBG – 15W 4000 10 8500 8500 52 41 41 0.21 1.4

LBG – 20W 14500 14500 125 102 102 0.31


4000 10 2.6
LBG – 20WL 19000 19000 163 134 134 0.47

LBG – 25W 21400 21400 193 171 166 0.45


4000 10 3.6
LBG – 25WL 29960 29960 270 240 232 0.56

LBG – 30W 29800 29800 326 271 266 0.91


4000 12 5.2
LBG – 30WL 39000 39000 426 353 353 1.2

LBG – 35W 39600 39600 542 424 412 1.5


4000 12 7.2
LBG – 35WL 52300 52300 705 536 536 1.9

LBG – 45W 67400 67400 1203 947 936 2.3


4000 16 12.3
LBG – 45WL 83300 83300 1488 1170 1170 2.8

Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 19 for part number confirmation and ordering details.

Stock Range

6
LBC--W Compact Version – without Flange

‘W’ = Standard Block ‘WS’ = Short Block ‘WL’ = Long Block

L1
L max
Ms
N L
W N L
K
4-MQ

T1
J K

T1
B
G
L2
LBC øD

l
Mv 4-MQ 2-MQ
H

h
M

H1
E

See
Note
W2 W1 ød 1
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) - Tapped Hole mounting from below (NK) please see page 4

System Assembly LBC Block LBC Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQxl K Oil hole T1 N W1 H1 F dxDxh


LBC – 15W 66 26x26 40
24 34 9.5 4.6 M4x5.6 Ø3 4.3 5 15 14 60 4.5x7.3x5.3
LBC – 15WS 47.6 26x– 21.6
LBC – 20W 77.8 32x32 48.8
28 42 11 5 M5x7 M6x1 5 6.5 20 18 60 6x9.5x8.5
LBC – 20WS 58 32x– 28
LBC – 25W 88 35x35 57
LBC – 25WS 33 48 12.5 7 62.5 35x– M6x8.4 31.5 M6x1 4.8 6.5 23 22 60 7x11x9
LBC – 25WL 110.1 35x50 79.1
LBC – 30W 109 40x40 72
LBC – 30WS 42 60 16 9 75.6 40x– M8x11.2 38.6 M6x1 7 6.5 28 26 80 9x14x12
LBC – 30WL 131.3 40x60 94.3
LBC – 35W 119 50x50 80
LBC – 35WS 48 70 18 9.5 84.7 50x– M8x11.2 45.7 M6x1 8 6.5 34 29 80 9x14x12
LBC – 35WL 144.8 50x72 105.8
LBC – 45W 148.2 60x60 105
60 86 20.5 14 M10x14 M8x1 8.5 13 45 38 105 14x20x17
LBC – 45WL 173 60x80 129.8

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
LBC – 15W 8500 8500 52 41 41 0.17
4000 10 1.4
LBC – 15WS 5100 5100 32 26 26 0.10
LBC – 20W 14500 14500 125 102 102 0.26
4000 10 2.6
LBC – 20WS 8300 8300 71 58 58 0.17
LBC – 25W 21400 21400 193 171 166 0.38
LBC – 25WS 4000 10 11900 11900 107 93 92 0.21 3.6
LBC – 25WL 29960 29960 270 240 232 0.53
LBC – 30W 29800 29800 326 271 266 0.81
LBC – 30WS 4000 12 15950 15950 174 146 146 0.48 5.2
LBC – 30WL 39000 39000 426 353 353 1.06
LBC – 35W 39600 39600 542 424 412 1.2
LBC – 35WS 4000 12 22600 22600 308 240 234 0.8 7.2
LBC – 35WL 52300 52300 705 536 536 1.6
LBC – 45W 67400 67400 1203 947 936 2.1
4000 16 12.3
LBC – 45WL 83300 83300 1488 1170 1170 2.6

Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 19 for part number confirmation and ordering details.

Stock Range

7
Introducing the HepcoMotion® LBCG
Linear Ball Guides with Cage

Hepco LBCG – Features and Benefits

• Superb smoothness, long maintenance intervals


• Higher load & moment capacities
• Equipped with ball cage, lower noise and lower friction
• Available as part of HepcoMotion’s Stock Range

Hepco LBCG – Block and Rail Configuration

Sealed as Standard

LBCG Block

2 x Top Seals

2 x Side Seals

2 x End Seals

Steel Ball

Ball Cage

LBCG Rail

LBCG Series is equipped with Hepco’s latest developed Ball Cage, which lowers the noise
and enables higher running speeds, longer life time, and outstanding accuracy.

Block

Rail

8
LBCG Series Characteristics

The difference between Hepco’s Innovative Ball Cage Guides & alternative systems is that the design ensures minimum ball
and cage contact thereby reducing friction and extending system life.

A B

C1
C2
Standard Ball Rail Ball Cage System

Unlike standard ballrails, Hepco’s caged system ensures equi spacing of the balls, providing even load distribution.

Figure 1 Figure 2

C‘

Figure 3

Oil Membrane adheres easily


between the ball cage and steel balls.

As shown, the included angle between the balls in Figure 1 is larger than in Figure 2 with the ball cage. Therefore, the oil membrane
adheres more easily to the balls whilst in motion Figure 3.

9
LBCG--F International Standard – with Flange (Caged)

‘F’ = Tapped Hole ‘T’ = Through Hole ‘FL’ = Long Type Tapped Hole ‘TL’ = Long Type Through Hole

L1
L max
Ms
N L
W 4-MQ
K
B J
G

T1
L2

l
ØD

Mv 4-MQ
H

h
H1
M
E

W2 W1 Ød
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) please see page 4

System Assembly LBCG Block LBCG Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQxl K Oil hole T1 N W1 H1 F dxDxh

LBCG – 15F 78 48
3 24 47 16 3 38x30 M5x8 Ø3 5.8 5 15 13 60 4.5x7.5x5.3
LBCG – 15FL 93 63

LBCG – 20F 87 59
30 63 21.5 6 53x40 M6x10 M6x1 7.5 15.6 20 16.5 60 6x9.5x8.5
LBCG – 20FL 106 78

LBCG – 25F 102 71


36 70 23.5 6 57x45 M8x12 M6x1 10 15.6 23 20 60 7x11x9
LBCG – 25FL 119 88

LBCG – 30F 116 80


42 90 31 7 72x52 M10x15 M6x1 12 15.6 28 23 80 9x14x12
LBCG – 30FL 141 105

LBCG – 35F 132 93


48 100 33 7.5 82x62 M10x13 M6x1 12 15.6 34 26 80 9x14x12
LBCG – 35FL 162 123

LBCG – 45F 150 106


60 120 37.5 8.9 100x80 M12x17 M8x1 16 16 45 32 105 14x20x17
LBCG – 45FL 184 140

LBCG – 55F 181 131


70 140 43.5 12.7 116x95 M14x21 M8x1 20 16 53 38 120 16x23x20
LBCG – 55FL 223 173

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G (min) L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
3
LBCG – 15F 13500 13500 85 92 92 0.22
4000 10 1.3
LBCG – 15FL 16200 16200 101 143 143 0.29

LBCG – 20F 21200 21200 190 175 175 0.45


4000 10 2.3
LBCG – 20FL 26800 26800 239 289 289 0.62

LBCG – 25F 30300 30300 308 311 311 0.75


4000 10 3.2
LBCG – 25FL 35200 35200 359 436 436 0.9

LBCG – 30F 43000 43000 530 483 483 1.31


4000 12 4.5
LBCG – 30FL 52100 52100 640 756 756 1.55

LBCG – 35F 60000 60000 901 811 811 1.9


4000 12 6.2
LBCG – 35FL 70200 70200 1054 1225 1225 2.55

LBCG – 45F 79800 79800 1609 1228 1228 3.3


4000 16 10.4
LBCG – 45FL 96500 96500 1925 1895 1895 4.2

LBCG – 55F 123500 123500 2899 2308 2308 5.4


4000 20 14.5
LBCG – 55FL 155000 155000 3610 3735 3735 7.1

Notes:
1. For screw size and torque details see assembly details page 3.
Stock Range
2. See page 19 for part number confirmation and ordering details.
10 3. Contact HepcoMotion for availability.
LBCG--W International Standard – without Flange (Caged)

‘W’ = Standard Block ‘WL’ = Long Block

L1

Ms L max
N L
4-MQ W
K
B
J
G
L2

T1
ØD
l
Mv M 4-MQ
H

h
H1
E

W2 W1 Ød
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) please see page 4

System Assembly LBCG Block LBCG Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQxl K Oil hole T1 N W1 H1 F dxDxh


3
LBCG – 15W 28 34 9.5 3 78 26x26 M4x5 48 Ø3 9.8 5 15 13 60 4.5x7.5x5.3

LBCG – 20W 87 32x36 59


30 44 12 6 M5x8 M6x1 7.5 15.6 20 16.5 60 6x9.5x8.5
LBCG – 20WL 106 32x50 78

LBCG – 25W 102 35x35 71


40 48 12.5 6 M6x10 M6x1 14 15.6 23 20 60 7x11x9
LBCG – 25WL 119 35x50 88

LBCG – 30W 116 40x40 80


45 60 16 7 M8x12 M6x1 15 15.6 28 23 80 9x14x12
LBCG – 30WL 141 40x60 105

LBCG – 35W 132 50x50 93


55 70 18 7.5 M8x14 M6x1 19 15.6 34 26 80 9x14x12
LBCG – 35WL 162 50x72 123

LBCG – 45W 150 60x60 106


70 86 20.5 8.9 M10x16 M8x1 26 16 45 32 105 14x20x17
LBCG – 45WL 184 60x80 140

LBCG – 55W 181 75x75 131


80 100 23.5 12.7 M12x19 M8x1 30 16 53 38 120 16x23x20
LBCG – 55WL 223 75x95 173

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G (min) L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m
3
LBCG – 15W 4000 10 13500 13500 85 92 92 0.2 1.3

LBCG – 20W 21200 21200 190 175 175 0.35


4000 10 2.3
LBCG – 20WL 26800 26800 239 289 289 0.45

LBCG – 25W 30300 30300 308 311 311 0.7


4000 10 3.2
LBCG – 25WL 35200 35200 359 436 436 0.9

LBCG – 30W 43000 43000 530 483 483 1.1


4000 12 4.5
LBCG – 30WL 52100 52100 640 756 756 1.4

LBCG – 35W 60000 60000 901 811 811 1.7


4000 12 6.2
LBCG – 35WL 70200 70200 1054 1225 1225 2.2

LBCG – 45W 79800 79800 1609 1228 1228 3.1


4000 16 10.4
LBCG – 45WL 96500 96500 1925 1895 1895 4

LBCG – 55W 123500 123500 2899 2308 2308 5.2


4000 20 14.5
LBCG – 55WL 155000 155000 3610 3735 3735 6.7

Notes:
1. For screw size and torque details see assembly details page 3.
2. See page 19 for part number confirmation and ordering details.
3. Contact HepcoMotion for availability.

Stock Range 11
LBCC--W Compact Version – without Flange (Caged)

‘W’ = Standard Block ‘WL’ = Long Block


L1

L max
Ms
N L
4-MQ W
K
B
J G
L2

T1
l ØD

Mv
4-MQ
H

h
H1
E

W2 W1 Ød
F

Customer to specify end hole position ‘G’. If ‘G’ is not specified, dimensions will be equal both ends based on ‘L’ overall rail length.
Rail Options - Through Hole mounting from above (N) please see page 4

System Assembly LBG Block LBG Rail


(mm) (mm) (mm)

Ref No. H W W2 E L BxJ MQxl K Oil hole T1 N W1 H1 F dxDxh

LBCC – 15W 78 26x26 48


24 34 9.5 3 M4x4 Ø3 5.8 5 15 13 60 4.5x7.5x5.3
LBCC – 15WL 93 26X34 63

LBCC – 20W 87 32x32 59


28 42 11 6 M5x6.5 M6x1 5.5 15.6 20 16.5 60 6x9.5x8.5
LBCC – 20WL 106 32x50 78

LBCC – 25W 102 35x35 71


33 48 12.5 6 M6x8 M6x1 7 15.6 23 20 60 7x11x9
LBCC – 25WL 119 35x50 88

LBCC – 30W 116 40x40 80


42 60 16 7 M8x10 M6x1 12 15.6 28 23 80 9x14x12
LBCC – 30WL 141 40x60 105

LBCC – 35W 132 50x50 93


48 70 18 7.5 M8x12 M6x1 12 15.6 34 26 80 9x14x12
LBCC – 35WL 162 50x72 123

LBCC – 45W 150 60x60 106


60 86 20.5 8.9 M10x14 M8x1 16 16 45 32 105 14x20x17
LBCC – 45WL 184 60x80 140

LBCC – 55W 181 75x75 131


68 100 23.5 12.7 M12x15 M8x1 18 16 53 38 120 16x23x20
LBCC – 55WL 223 75x95 173

Ref Data Basic Load Rating Moment Load Rating Weight


(mm) (N) (Nm) (Kg)

Ref No. Lmax G (min) L1 Max L2 Max Ms Max M Max Mv Max Block (Kg) Rail Kg/m

LBCC – 15W 4000 20 13500 13500 85 92 92 0.18 1.3

LBCC – 20W 21200 21200 190 175 175 0.32


4000 20 2.3
LBCC – 20WL 26800 26800 239 289 289 0.45

LBCC – 25W 30300 30300 308 311 311 0.60


4000 20 3.2
LBCC – 25WL 35200 35200 359 436 436 0.75

LBCC – 30W 43000 43000 530 483 483 0.98


4000 20 4.5
LBCC – 30WL 52100 52100 640 756 756 1.35

LBCC – 35W 60000 60000 901 811 811 1.6


4000 20 6.2
LBCC – 35WL 70200 70200 1054 1225 1225 2.0

LBCC – 45W 79800 79800 1609 1228 1228 2.8


4000 22.5 10.4
LBCC – 45WL 96500 96500 1925 1895 1895 3.7

LBCC – 55W 123500 123500 2899 2308 2308 5.0


4000 30 14.5
LBCC – 55WL 155000 155000 3610 3735 3735 6.6

Notes:
1. For screw size and torque details see assembly details page 3.
Stock Range
2. See page 19 for part number confirmation and ordering details.
12
Technical Data

Load/Life
Basic Static/Dynamic Load Rating Co & C
When a linear guide system is subjected to extreme load or impact, permanent deformation can occur between the raceway
and rolling elements. Should deformation become excessive the running quality, smoothness and efficiency of the Guideway
will be impaired.

The definition of basic load rating Co is stated as – a static load of constant magnitude acting in one direction under which
the sum of the deformation of the elements and race way equals 0.0001 times the diameter of the rolling elements. Basic
dynamic load rating C is the load of constant magnitude acting in one direction that results in nominal life of 50km for a
Guideway using balls.

Basic Static Moment Rating Ms, M, Mv


The basic moment ratings in the Ms, M and Mv direction are stated as static moment capacities in the load rating charts
(see pages 5-7).

M
L1

Ms L max
L2
LBG
Mv

Safety Factor – Static : fa


The static safety factor fa should be considered related to the basic load rating Co, the acting load and the operating
condition. Reference value of the static safety factor fa in given operating conditions is stated as follows:

Factor fa:

Operating Condition Applied Load Condition Minimum fa

Small Impact 1.0 – 1.4


Static
High Impact Load 2.0 – 3.0

Small Impact 1.0 – 2.0


Dynamic
High Impact Load 2.5 – 6.0

fa = (fb x Co) / P or fa = (fb x Mo) / M fa : Static Safety Factor


Co : Basic Load Rating – Static
P : Applied Load
M : Applied Moment
fb : Mounting Factor
Mo : Permissible Static Moment

13
Technical Data

Mounting Factor : fb
In the Guideway mounting process, where the elements are in close contact it can be difficult to obtain a uniform distribution of
the applied load across all the bearing blocks due to mounting face variations. Where two or more Blocks are used in close
proximity or where there is a mounting surface variation – multiply the stated basic load ratings C and Co by the mounting factor.

Factor fb:
Blocks Per System Mounting Factor fb

2 0.8

3 0.71

4 0.65

5 0.60

Normal 1

Frictional Resistance : μ Seal Resistance : fs


The frictional resistance of a Guideway Reference No. Seal Resistance (N)
can be determined using the following formula: per block
LBG/LBCG – 15 2.6

F = μ x P + fs LBG/LBCG – 20 2.0

LBG/LBCG – 25 3.6
F : Frictional resistance (N) P : Load (N) LBG/LBCG – 30 7.1

μ : Coefficient of friction fs : Seal resistance LBG/LBCG – 35 8.2

LBG/LBCG – 45 9.2

/LBCG – 55 10
0.015
Coefficient of friction ( )

0.010

0.005

0 0.1 0.2

Load Ratio (P/C)


P : Load
C : Basic Dynamic Load Capacity

Variable Load Factor : fv

Impact and Vibration Condition Travel Speed Velocity (V) fv

V<= 15m / min


No External Impact or Vibration 1 – 1.5
Low Speed

15<V<= 60m / min


Slight Impact and Vibration 1.5 – 2.0
Medium Speed

V>60m / min
Medium Impact and Vibration 2.0 – 3.5
High Speed

14
Technical Data

Raceway Hardness (HRC) : fr Guideway Temperature Factor : ft


Linear Guides operate at their optimum load carrying Where Linear Guides are working in temperatures in
capacity with a raceway harness of HRC 58 to 64. excess of 100˚C, a temperature factor ft should be used.
Where the raceway hardness is lower than HRC 58 the
hardness factor fr should be applied. Hepco LBG Guides Note: Where the Guideway is subjected to temperatures
have a hardness value in excess of HRC 58, therefore a fr greater than 80˚C or less than -5˚C please contact our
factor of 1.0 can be used. Technical Department as consideration will have to be
given to the seals, lubrication and end plates.

1.0 1.0

0.9 0.9

0.8 0.8

ft Factor
0.7 0.7

0.6 0.6
fr Factor

0.5 0.5

0.4
100˚C 150˚C 200˚C

0.3
Guideway Temperature (˚C)

0.2

0.1

50 30 10
Raceway Hardness (HRC)

Nominal Life Formula : L


To calculate the life of a system using any of the LBG bearings, first obtain the Lf by entering the values for L1, L2, Ms, Mv and
M in respect of the application, together with the maximum load capacities for the bearing from the relevant page, into the
equation below.

L1 Ms L2 M Mv
Lf= + + + +
L1(Max) L2(Max) Ms(Max) M(Max) Mv(Max)

From the Lf figure the life of the system can be obtained from the calculation including factors fr, ft, fb and fv.

Life (km) =50x


1 x fr x ft x fb
Lf x fv ( )

15
Ordering Details

Using the following part number configurator allows the correct specification of the LBG Guide Rail & Block to be ordered.

LBG Block
LBG/LBC 25 F N Z1 CR

Corrosion Resistant option –


Surface treatment (note 3)

Preload Grades:
ZF = Clearance
Z0= No Preload
Z1= Light Preload Stock Range
Z2= Middle Preload
Z3= Heavy Preload

Accuracy Grade:
N = Normal Stock Range
H = High
P = Precision
SP = Super Precision
UP= Ultra Precision

Block Configuration:
F = With Flange
W = Without Flange
T = Through Hole with Flange
FL = Long Type with Flange
WL = Long Type without Flange
TL = Long Type Through Hole with Flange
Size WS = Short Type without Flange
Type
LBG = International Standard
LBC = Compact Version
LBCG = International Standard Caged
LBCC = Compact Caged

*LBG Rail
LBG 25 N NK L500 Gxx CR

Corrosion Resistant option –


Surface treatment (note 3)
End Hole
’G‘ Dimension must be
specified - if not ’G‘ position
will be cut equal both ends
Rail Length
(Supplied with
Blanking Plugs)

Mounting from below:


Tapped Hole
Mounting from above:
Size Through Hole
Rail
*LBG = Standard Rail
*LBCG = Rail for Caged Blocks
Notes:
1. Rail lengths greater than 4m can be achieved by butt joining. Please contact Hepco’s Technical Department for details.
*2. LBCG caged version Rail & Blocks cannot be interchanged with Standard LBG parts
16 3. Rails & Blocks can be specified with corrosion resistant surface treatment. Please contact Hepco’s Technical Department for details.
Notes

17
HepcoMotion® Product Range

GV3 HDS2 PRT HDRT SL2 LBG


Linear Guidance and Heavy Duty Ring Slides and Heavy Duty Ring Slides Stainless Steel Based Linear Ball Guides
Transmission System Slide System Track System and Track System Slide System

MCS
SBD Aluminium Frame HDLS DLS HTS HPS
Sealed Belt and Machine Heavy Duty Driven Linear Transmission and Telescopic Ball Powerslide-2 Guided
Drive Construction System Linear System Positioning System Bearing Slides Rodless Cylinder

MHD DTS BSP PDU2 PSD120


Heavy Duty Track Roller Driven Track System Ballscrew Premier Vee Slide Linear Profile Driven Unit Profile Screw Driven Unit
Guidance System Guidance Systems

Product Range
HepcoMotion – Exclusive European partners and distributors for Bishop-Wisecarver since 1984.
®

®
LoPro® UtiliTrak®
Aluminium Based Lightweight U Channel
Single Edge Slide System Slide System Guideway

For further information on HepcoMotion® products –


please request our leaflet ‘FPL’

HepcoMotion ®

Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG
Tel: +44 (0)1884 257000 Fax: +44 (0)1884 243500
E-mail: sales@hepcomotion.com

CATALOGUE No. LBG 07 UK © 2010 Hepco Slide Systems Ltd.


Reproduction in whole or part without prior authorisation from Hepco is prohibited. Although every effort has been made to ensure the accuracy of the information in this
catalogue, Hepco cannot accept liability for any omissions or errors. Hepco reserves the right to make alterations to the product resulting from technical developments.
Many Hepco products are protected by: Patents, Copyright, Design Right or Registered Design. Infringement is strictly prohibited and may be challenged in law.The
Customer’s attention is drawn to the following clause in Hepco’s conditions of sale:
‘It shall be the Customer’s sole responsibility to ensure that goods supplied by Hepco will be suitable or fit for any particular application or purpose of the Customer, whether
or not such application or purpose is known to Hepco. The Customer will be solely responsible for any errors in, or omissions from, any specifications or information the
Customer provides. Hepco will not be obliged to verify whether any such specifications or information are correct or sufficient for any application or purpose.’
Hepco’s full conditions of sale are available on request and will apply to all quotations and contracts for the supply of items detailed in this catalogue.
HepcoMotion is the trading name of Hepco Slide Systems Ltd.