2013 IEEE International Conference on Robotics and Automation (ICRA)

Karlsruhe, Germany, May 6-10, 2013

Soft Wearable Motion Sensing Suit for Lower Limb

Biomechanics Measurements*
Yigit Menguc1,2 , Yong-Lae Park1,2 , Ernesto Martinez-Villalpando1,2 , Patrick Aubin1,2 , Miriam Zisook1 ,
Leia Stirling1 , Robert J. Wood1,2 , Conor J. Walsh1,2,3

Abstract Motion sensing has played an important role in

the study of human biomechanics as well as the entertainment
industry. Although existing technologies, such as optical or
inertial based motion capture systems, have relatively high
accuracy in detecting body motions, they still have inherent
limitations with regards to mobility and wearability. In this
paper, we present a soft motion sensing suit for measuring lower
extremity joint motion. The sensing suit prototype includes a
pair of elastic tights and three hyperelastic strain sensors. The
strain sensors are made of silicone elastomer with embedded
microchannels filled with conductive liquid. To form a sensing
suit, these sensors are attached at the hip, knee, and ankle areas
to measure the joint angles in the sagittal plane. The prototype
motion sensing suit has significant potential as an autonomous
system that can be worn by individuals during many activities
outside the laboratory, from running to rock climbing. In this
study we characterize the hyperelastic sensors in isolation to
determine their mechanical and electrical responses to strain,
and then demonstrate the sensing capability of the integrated
suit in comparison with a ground truth optical motion capture Fig. 1. Illustration of the concept of a soft wearable motion sensing suit
system. Using simple calibration techniques, we can accurately for the lower extremities. Key design elements include: (1) a hyperelastic
track joint angles and gait phase. Our efforts result in a strain sensor is sewn to an inextensible strap, (2) a waist strap secures a
calculated trade off: with a maximum error less than 8%, the sensor above the hip on the dorsal side, (3) a thigh strap secures a sensor
sensing suit does not track joints as accurately as optical motion below the hip on the back and above the knee on the ventral side, (4) a
capture, but its wearability means that it is not constrained to calf strap secures a sensor below the knee on the ventral side and above
use only in a lab. the ankle on the dorsal side, (5) a heel stirrup secures a sensor below the
ankle on the dorsal side, (6) compliant, flexible membranes cover sensors
and straps, with have tabs to secure the sensors around the joints.
I. I NTRODUCTION
The field of soft robotics is generating new applications,
causing human-robot interaction to become more common- computer generated avatar. As scientists, we are interested
place and natural. In particular with wearable devices, we in capturing human motion data in order to understand the
are seeing a shift away from traditional exoskeletons that use underlying biomechanics. Simulation tools such as Open-
rigid components to those that use primarily soft materials Sim [2] attempt to recreate the musculoskeletal system from
to apply assistive torques to the wearers joints [1]. Here we data taken with motion capture and muscle activation sensors
present a soft sensing suit intended to be worn by impaired (electromyography, EMG). By applying motion capture data
or healthy individuals with the goal of measuring lower to musculoskeletal models, it is possible to identify causes
limb joint motion during a variety of activities. We envision for gait pathologies, to determine when athletes become
the suit will operate as a stand-alone sensing system and fatigued, and even identify causes for and possibly prevent
eventually provide feedback for a wearable soft exoskeleton injury [3]. In recent years the healthcare, sports and consumer
suit. The enabling technologies are two-fold: hyperelastic, industries have seen an increase in the use of other wearable
liquid metal embedded sensors that can detect strains up to sensing systems for personal monitoring of physiological
300% and a specially designed garment that interfaces the signals (e.g. heart rate) as well as tracking running or other
sensors with the user (Fig. 1). activities (shoe mounted IMUs) [4].
The entertainment industry uses motion capture to directly Traditionally, biomechanical data is gathered using rigid,
measure the motion of the wearer in order to puppet a computationally-intensive and lab-constrained devices such
* This work was funded by the Wyss Institute for Biologically Inspired
as electronic goniometers, inertial-measurement units, and
Engineering at Harvard University optical motion capture systems. Each of these systems have
1 Wyss Institute for Biologically Inspired Engineering at Harvard Univer-
their strengths and weaknesses. Adhesives used for attaching
sity, Boston, MA, 02115, USA. the devices to clothing or skin directly can fail during
2 School of Engineering and Applied Sciences, Harvard University, Cam-
bridge, MA 02138, USA. vigorous motions or when the skin becomes sweaty. Inertial-
3 email: walsh@seas.harvard.edu measurement unit (IMU) signals drift and must be corrected

978-1-4673-5642-8/13/$31.00 2013 IEEE 5289

with intensive computational processing or some external activation and could withstand strains as high as 40%. Strain
signal that helps re-calibrate the sensor [5]. Optical motion sensing through the use of graphite-rubber mixes have been
capture is considered the gold standard tool for measuring used on tights to measure body mechanics during rowing,
human kinematics from cinema to medicine, but is expensive but have required complex calibration techniques [19]. All
and inherently limited to a fixed volume. As wearable elec- these previous works have demonstrated novel techniques for
tromechanical devices become more mature, more emphasis measuring strain, but none have demonstrated the massive
is being placed on using wearable motion capture technology strains associated with joint angle sensing integrated into a
for collecting biomechanical data [6]. The soft-sensor suit garment. In this work, we show both the performance of
prototype that we present has the ability to sense joint angles a highly-compliant sensor and a sensing suit that compares
of the wearer in an unencumbered, tetherless and field-ready favorably with the gold standard of motion capture.
form. Also, the suit can be significantly less expensive than In Section 2 we present a description of the sensors
alternative motion capture systems. and the sensing suit as well as the fabrication process and
Our bodies sense position (proprioception) and orientation principles of operation. Section 3 covers the experimental
of the limb segments mechanically, with a combination of methodology and results of isolated sensor characterization.
absolute muscle stretch and stretch rate sensors [7]. A review The experimental methods and results of the sensor suit
of the field of tactile sensors in biomedical applications evaluation is found in Section 4. Finally, we discuss the
revealed that although mechanoreceptors in the skin can conclusions of the study and topics of further study in
sense strain, artificial sensors developed over the last three Section 5.
decades are only capable of sensing pressure [8]. A sensor
that mimics biological strain sensors would be robust to
the errors of occlusion that occur in optical systems and
would directly measure position and velocity thus avoiding
the integration drift of IMUs.
Recent work on creating wearable proprioceptive sens-
ing systems have focused on the development and use of
novel strain sensors capable of skin-like compliance. Silicone
rubber with embedded microchannels of liquid metal has
been used previously to measure pressure and strains [9].
The deformation in the rubber causes the microchannels to
change shape and subsequently alters the electrical resistance
of the embedded liquid metal wires. By designing the
structure of the rubber and microchannel paths, the sensor
can be made sensitive to a specific mode of deformation such
as bending [10], or to multiple modes of deformation such as
two directions of strain and one of pressure [11]. Joint angle
sensing of a finger joint [12] and of an ankle joint [13] have
been demonstrated with the hyperelastic sensor.
Since silicone rubbers can be transparent to light, pressure
sensing can be accomplished through the use of wave-guides
within the rubber. Ramuz et al. [14] demonstrate an elastic
device capable of sensing pressure even when stretched 70%
biaxially or when wrapped around a cylinder of 3 mm radius,
however they did not demonstrate curvature sensing. A recent
development in stretchable strain sensors was presented by
Yamada et al. [15] wherein a thin film of aligned carbon
nanotubes was encapsulated in silicone rubber allowing for
300% strain and detection of leg, finger and throat motion.
Similarly, Lipomi et al. [16] have demonstrated a spray-
deposited film of carbon nanotubes embedded in silicone
rubber that could sense strains up to 150%, but experi- Fig. 2. A photograph of the prototype sensing suit worn by a participant.
The call-outs show (from top to bottom): the hip sensor, the knee sensor
ences significant change in its sensing range and sensitivity and the ankle sensor.
when strained. Spandex R
yarn coated with carbon nanotubes
can detect strains as large as 30% and has been used in
preliminary motion sensing studies [17]. Extremely thin II. S YSTEM D ESCRIPTION
films of integrated electronics in soft polymers have been We chose to use liquid metal embedded elasomer sensors
demonstrated as epidermal electronics by Kim et al. [18] because of their large strains, ease of customization by
and have been used as electromyographs to measure muscle changing the sensor shape and the polymer used. The soft

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sensors are based on the previous work by Majidi et al. [10],
Park et al. [9] and Kramer et al. [12]. Here we present a new
technology for complete body motion sensing in a simple,
direct fashion with minimal computational complexity and,
more importantly, in a soft wearable garment that presents
minimal impedance to the motion of the wearer and is
robust for outside-the-lab use. The first instantiation of this
technology is presented here as soft wearable pants with
integrated soft strain sensors positioned on the three major
joints of the right leg (Fig. 2). The wearable systems ability
to detect motion was compared with optical motion capture.
Since the wearable device is constructed exclusively with soft
stretchable fabrics and polymers, it interfaces exceptionally
well with the body with the goal of minimizing the weight
and feel of the device.

A. Hyperelastic Strain Sensor

1) Principle of Sensor Operation: The strain sensor is
composed of an elastic rubber matrix with channels of liquid
metal, an eutectic gallium indium (EGaIn) alloy. As this
composite is strained, it lengthens in the direction of strain
and contracts in the orthogonal directions according to the
materials Poissons ratio. This lengthening and contraction
is applied to the channels causing an increase in the electrical
resistance of the liquid metal channels due to geometric
principles. These principles can be represented as:

L + L L
 Moreover, direct sewing of the silicone material onto a
R = (1)
(w + w)(h + h) wh
where R is the change in electrical resistance, is the
resistivity of the liquid metal, L, w and h are the length,
width and height of the channels, and L, w and h are
the changes in length, width and height [11].
2) Sensor Fabrication: The soft strain sensor was fabri-
cated by improving the layered molding and casting process
that has been used for various types of soft sensors [9], [11],
[20]. The fabrication process was divided into four major
steps: silicone casting, embedding flex-circuits, bonding and
injection, and final sealing. The current sensor prototype
is 40 mm wide, 30 mm long and 1.5 mm thick with
0.25 mm (width and height) square cross-section embedded
microchannels.
The first step, Fig. 3 (a)-(b), is to cast two separate silicone
(EcoFlex0030, Smooth-On, Inc, Easton, PA 18042, USA)
layers using 3D printed molds. Mesh fabrics are embedded
in the bottom layer in this step. The second step, Fig. 3
(c)-(d) is to embed a flex-circuit that makes a direct contact
with EGaIn microchannels between the two layers. In the
third step, Fig. 3 (e)-(f), the two layers are bonded and
EGaIn is injected using hypodermic needles [11]. In the final
step, Fig. 3 (g)-(h), the entire sensor is sealed with the same
silicone material to protect the soldered signal wires on the
flex-circuit. The two major improvements in our process are
the use of embedded fabric and integrated wiring.
One of the drawbacks of the previous soft sensors was the
difficulty in interfacing mechanically and electrically with
other materials. Due to the surface properties of silicone,
Fig. 3. Soft sensor fabrication process. (a) Prepare molds (3D printed)
and mesh fabrics. (b) Pour liquid silicone. (c) Remove top mold and place
flex-circuit on the bottom layer with alignment. (d) Solder signal wires on
the flex-circuit. (e) Bond the top layer to the bottom layer. (f) Inject EGaIn.
(g) Remove bottom mold. (h) Final sealing for wire protection.
chemical bonding with other materials was challenging.
fabric often created cracks in the silicone causing significant
reduction in operating strain or lifetime. By embedding mesh
fabrics at the two ends of the sensor where no mechanical
strain is required, we were able to directly sew the sensor
to our sensing suit without creating any notches that could
lead to crack initiation.
Another difficulty in applications for soft sensors was in
interfacing the highly stretchable material with traditionally
inextensible electronics and wiring. Previous research on
stretchable electronics has produced wavy silicon wiring
embedded within elastomers allowing for conformal contact
with skin and directly wearable electronic films [18]. How-
ever, fabrication of these embedded wires requires silicon
wafer processing equipment and the handling of fragile
thin-films, techniques that we avoid in our process. The
design of our flexible circuit includes both copper traces
and a mesh pattern of holes in the Kapton backing layer
to allow for mechanical interlocking when embedded within
the elastomer.
B. Sensor Suit
1) Description: The garment was designed as a single
piece that could easily be worn under a layer of clothing. The
base layer of the suit was a pair of elastic tights designed
for running. The sensors were attached to the base layer
via inextensible straps which were anchored to 2 mm thick
foam neoprene that acted to stiffen the more compliant base
layer. Because the sensors had fabric embedded within them,
they could be attached through traditional methods such as
hand or machine stitching. Each sensor also had one buckle

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 TABLE I
P REDICTED S TRAIN OF H YPERELASTIC S ENSOR ACROSS B ODY J OINTS
Percentile Male Body Size
Joint 5th 50th 95th
Hip 270% 330% 380%
Knee 290% 400% 480%
Ankle 130% 140% 150%
in series with the inextensible straps to allow for manual
adjustment of the sensor pre-strain which ensured the elastic
sensor remained taut throughout the range of motion of the
joint.
2) Joint Arc Angle Strain: The principle of joint angle
sensing is based on the change in the distance between two
points on the surface of body segments connected across a
joint (Fig. 4). As a first order approximation, the change in
length between these points can be related to the change
in the joint angle and scaled by the radius of the joint,
that is: S = r. Using this equation, and applying it to
anthropometry measures of joint radii and ranges of motion
from the literature [21], we find that the expected strains
for the sensor we present here (unstrained length of 30 mm)
can reach up to 480% on the knee of a 95th percentile male
(Table I).
attachment
its mechanical and electrical properties. The sensor could reliably extend to
sensor r 300% strain.
S
strap
Fig. 4. The change in length between two points on the surface of the
body across a joint is related to the angle and radius of the joint.
A total of three soft sensors were used (Fig. 2), spanning
the ankle, knee and hip joints, respectively. The ankle joint
sensor was placed posterior to the ankle joint, anchored
at the base of the heel (calcaneous) and near the muscle
tendon junction distal to the gastrocnemius muscle complex,
stretching parallel to the Achilles tendon. The knee joint
sensor was placed anteriorly to the knee joint, anchored at
the head of the tibia and mid-section of the thigh. The hip
sensor was placed posterior to the thigh, parallel to the biceps
femoris, and anchored at the waist near the iliac crest on the
distal and proximal ends.
III. S ENSOR C HARACTERIZATION
A. Methods
In order to characterize the sensors separately from the
sensing suit, they were sewn to inextensible straps to sim-
ulate integration to the full suit, then tested on a materi-
als testing machine (model 5544A, Instron Inc., Norwood,
MA). Extension tests were conducted on an isolated sensor.
Resistance values were recorded simultaneously with force
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and extension values. A total of 29 extension tests were
conducted on an isolated sensor to determine its physical
and electrical properties. The extension rate was set to the
maximum available on the tester, 25 mm/s, for every test. The
total extension was set to 100, 200, 250 and 300% strain
for 7 cycles each. Since the sensor has inextensible fabric
embedded within the rubber, the initial length, L0 , is taken
to be the extensible portion of the sensor and the strain was
calculated accordingly: L = L/30mm. The final test was
to failure.
Fig. 5. Photographs of the sensor being tested in extension to characterize
B. Results
1) Mechanical Response to Strain: The results of the
isolated sensor characterization revealed that the rubber has
a nonlinear elastic response and low hysteresis. In the me-
chanical response of the sensor (Fig. 6) there are two regions
of linear stiffness. At lower extension values the rubber is
fairly compliant, with a spring constant of 88.4 N/m, but after
60 mm of extension (corresponding to 200% strain) it stiffens
considerably to 499 N/m. This strain-stiffening effect is more
commonly seen in biopolymers than in synthetics, and is due
to the constitutive polymer network strands reaching their
finite maximum extensions at the molecular scale, resulting
in the increase in stiffness at the macro-scale [22]. The
sensor eventually fractures at an extension of 109 mm (364%
strain) which required a force of 22 N. The change in the
stiffness of the elastic sensor indicates that it is an important
design consideration for future optimization, since it would
be restricting to have a wearable sensor that suddenly stiffens
at certain ranges of motion. An optimized sensor design will
operate in the more compliant and relatively linear response
range of the strains expected for each joint. In fact, the
predicted strains at the knee of a 50th percentile male, and
knee and hip of a 95th percentile male (Table I) exceed
not only the low-stiffness range of the sensors mechanical
response, but also its ultimate maximum strain. Additionally,
there was no change in the sensor characteristics over the
number of trials, though tests of sensor lifetime and fatigue
characteristics will be necessary in the future.
 2) Electrical Response to Strain: Looking at the nor-
malized signal of the sensor in response to strain (Fig. 7)
one can see that the sensor has very low hysteresis and no
inflection point such as those seen in the mechanical response
(Fig. 6). The lack of significant inflection points is because
the sensor response is directly related to geometric effects,
and so is insensitive to the stiffness of the material. The
inset shows the difference in the loading and unloading paths
of the sensor signal. A linear fit approximates the sensor
response very well (R2 =0.9924), and is convenient for later
comparison and calibration requirements. In our analysis we
make a naive assumption on the linearity of sensor response
in strain in order to examine the relationship of strain to joint
angle. Though joint motion is complex, we assume that the
sensor motion across the joint is linear in order to compare
sensor response in isolation directly with sensor response
when worn on the body. As expected, the sensor signal goes
to infinity at failure due to the fracture of the conductive
channels.
Fig. 6. The results of seven repeated extension tests and one failure test
for a single representative sensor. The extension rates in both loading and
unloading were 25 mm/s. The dashed lines are fitted to the linear regions to
indicate the change in stiffness as the rubber sensor is strained. The sensor
failed at an extension of 109 mm (364% strain).
IV. S ENSOR S UIT E VALUATION
A. Methods
Kinematic data was collected at the Wyss Institutess
Motion Capture Laboratory. Procedures were approved by
R
the Harvard Medical School Committee on Human Studies.
One healthy male participant took part in this study after
written consent.
Motion capture data collection was based on established
body marker placements and calibration techniques [23],
[24]. A Vicon
R
motion analysis system with eight infrared
cameras (Oxford Metrics, Oxford, UK) was used. A total
of 44 markers were attached to the participant based on a
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Fig. 7. The normalized sensor signal is highly repeatable and has very low
hysteresis. When the sensor fractures, the resistance goes to infinity, as can
be seen in the dashed red line of the failure test. The inset shows the tight
packing of the paths of the sensor signals. A linear fit to the cyclic portion
of the signal shows a gain (slope) of 3.1 %/%.
modified Cleveland Clinic marker set. Lower body mark-
ers were placed on the following anatomical landmarks:
bilateral anterior superior iliac spines, bilateral apex of the
iliac crests, dorsal aspect at the L5-sacral interface, lateral
and medial femoral condyles, lateral and medial malleoli,
calcaneal tuberosities and the superior aspect of the first and
fifth metatarsophalangeal joints. Triad marker clusters were
placed on the femora and tibiae. Upper body markers were
placed at the forehead, left and right temple, seventh cervical
vertebra, sternum, tip of the tip of the acromia processes,
humeral lateral epicondyles and the midpoint between the
radial and ulna styloid processes. Motion capture data was
collected at a sampling rate of 120 Hz. OpenSim 3.0 was
used to scale a 23 degrees of freedom head, torso and
lower limb model to the participant based on 14 anthropo-
morphic measurements. After scaling the generic model, an
inverse kinematic analysis was performed which calculated
anatomical joint angles given the three dimensional marker
trajectories [2].
Sensor data from the sensor suit was collected simultane-
ously with the motion capture data using a custom electronics
board based on an ATMEL AVR Mega1280 microcontroller
development board with eight analog inputs, each of which
provide 10 bits of resolution, at a sampling rate of 50 Hz.
Motion capture and sensor suit data was synchronized and
analyzed using custom MATLAB
code.
To evaluate the sensing suit, we focused on two tasks:
range of motion and gait. Dynamic range of motion evalu-
ations were performed while standing. The participant was
asked to flex and extend his dominant legs ankle, knee, and
hip joint individually (sagittal plane motions) reaching the
comfortable limits of each joints range of motion (Fig. 8).
The participant performed five trials of each joint motion,
for durations of 20 seconds each. For the gait evaluation, the
participant was asked to walk at a self-selected walking speed
along a 5.5 m walk-way for 10 consecutive trials (Fig. 9).
The participant took six strides in the space of the walk-way
before stopping, so the first two and last two full strides
where transient behavior generally occurs were ignored, and
the analysis focused entirely on the two full strides in the
middle of each trial.
Fig. 8. To determine sensor response on the body, the participant was
asked to sweep out the range of motion for each of the instrumented joints:
(a) hip, (b) knee and (c) ankle.
Fig. 9. The walking trial had the participant walk at a self-selected speed
along a straight path through the motion capture work-space. The top row
of images are video stills and the bottom row are the corresponding Vicon
motion capture poses visualized in OpenSim.
All data from the Vicon motion capture system and the
sensing suit were recorded separately, so the data was first
synchronized with a manually applied time offset for each
pair of data from a given trial. No filtering was applied to
either the Vicon or sensing suit data. Next, in order to make
direct comparisons between the sets of data, the Vicon data
was downsampled from 120 Hz to 100 Hz and the sensing
suit data was upsampled from 50 Hz to 100 Hz. The sampling
was done with MATLABs spline interpolating function, a
third order function. Finally, to compare the sensing suit data
directly to Vicon, in each pair of data samples the sensing
suit voltage signal were fitted to the Vicon joint angle signal
with a first order polynomial fit.
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B. Results
1) Dynamic Range of Motion: The data from the sensing
suit was compared directly with the joint angles provided
by the OpenSim model based analysis of the Vicon optical
motion capture data. The sensor response during the dynamic
range of motion tests of the joints showed greater variation
and significant hysteresis in comparison to standing trials.
Both the increased variation and hysteresis can be attributed
to the interface of the sensors to the body. Linear fitting
was for simplicity and shows that even without complex
algorithmic fitting, the sensing suit can accurately track joint
angle. The best coefficient of determination (R2 value) of
0.9680 was found at the ankle sensor (Fig. 10c), followed
by 0.9646 at the hip (Fig. 10a), then 0.9436 at the knee sensor
(Fig. 10b). It is important to note that the limits of motion
seen in the data are on account of the limits of the participant,
not the sensor. Although the suit is designed to be adjustable,
with buckles in series with the sensors used to apply a
desired amount of pre-strain, it was qualitatively observed
that the sensor response would vary if the suit was shifted
during testing. This systematic variability can be accounted
for in future versions with redundant sensor placement, better
tailoring of the suit, and appropriate algorithms.
2) Gait Trials: To analyze the gait trials, the sensor suit
and Vicon data were fitted to a percentage of the gait cycle
(Fig. 11). The sensor suit signals were fitted to the their
respective joint angles using a linear least squares fitting
method, as was done when evaluating the isolated sensor in
extension (Fig. 7) and during dynamic range of motion trials
(Fig. 10). Qualitatively, the sensor suit is effective at tracking
the joint angles and giving a good sense of the participants
gait cycle state. The hip sensor has an especially close fit
to the Vicon ground truth throughout the gait cycle. The
knee has a good fit in terms of phase and accurately reflects
the knee angle during swing phase (30% to 90% gait cycle)
but underestimates the knee angle during the stance phase
(0% to 20%). The ankle sensor signal tracks the joint angle
least precisely, displaying an apparent phase shift as well as
variable gain.
Quantitatively, all three sensors tracked the joint angles
with mean absolute errors (MAE) of less than 8 at any given
instance during the gait cycle. The hip sensor was the most
precise in tracking, and showed a peak MAE of only 5 . The
linear fits for the sensor signals were calculated separately
for each joint and for each trial, and the fit had the form:
y = mx+b, where y was the sensor signal in percent change
in resistance (%(R/R)), x was the joint angle in degrees
( ), b was the signal offset in percent change in resistance
(%(R/R)), and m was the gain in degrees over percent
change in resistance ( /[%(R/R)]). The fitting parameters
can be found in Table II and can be directly compared to
the values in Figure 10. The gain of the linear fitting for the
sensor signals was significantly different from the dynamic
range of motion trials. The hip gain changed the least; it was
8.35 (%/) during walking as compared to 9.08 (%/) during
standing trials. The knee gain was 8.63 (%/) for walking

Fig. 10. The sensor response to standing dynamic range of motion trials for
(a) hip, (b) knee, and (c) ankle (for each graph, N = 5 trials, 1 participant).
The signal shows some hysteresis from loading to unloading, but a linear
approximation fit the data well.
and 6.97 (%/) for standing and the ankle was 6.42 (%/)
during walking and 5.78 (%/) during standing.
The change in gains from standing to walking trials and
the phase shifts observed in the sensors during walking can
be related to the hysteresis and nonlinearity observed in
the sensor response during dynamic range of motion trials
(Fig. 10). Since the sensors themselves show almost no
hysteretic response during isolated extension tests (Fig. 7),
we hypothesize that the hysteresis is entirely due to the
manner in which the sensors were integrated to the body,
i.e. the suit itself. Sources for error can include any slipping
between the elastic base layer and the skin and loosening
of the sensor attachments. Future work will investigate the
use of reversible adhesives that may reduce slipping on skin
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TABLE II
WALKING L INEAR F ITTING PARAMETERS
Joint m b R2
Hip 8.35 223 .9997
Knee 8.63 -45.1 .9922
Ankle 6.42 193 .9740
as well as redundancy in sensor integration to capture joint
information even when the suit shifts on the body.
V. C ONCLUSIONS
In this report we have presented a wearable sensing suit for
lower extremity biomechanics that uses hyperelastic strain
sensors positioned to measure joint angles via applied strains.
Such a soft sensing suit could provide a useful tool for
physical therapy tasks. For example, joint range of motion
could be recorded and tracked over multiple therapy sessions
or signals from the sensors could be interfaced to a game or
virtual environment to provide an engaging experience for
the patient. The technology in this sensor suit will also be
applicable to the intelligent and low profile wearable systems
developed in DARPAs Warrior Web program (BAA-11-72);
the sensor signals will be used to inform the control of
actuators to provide joint assistance at the appropriate time
or to monitor soldier activity and performance in the field.
In future work, improved attachment of sensors to the
base layer will reduce hysteresis and improve angle track-
ing. We plan to optimize sensor dimensions for respective
joints to improve sensitivity and robustness. These sensor
improvements will be accompanied by kinematics studies
to quantitatively identify the degree of impact the suit has
on the wearer. Future work will also emphasize both redun-
dant sensor placement as well as improved positioning to
increase robustness to garment shifting. Finally, we will fully
instrument all lower extremity degrees of freedom in order to
capture not only sagittal-plane motions, but also motions in
the coronal and mediolateral planes. This full instrumentation
and the development of a sensor initialization/calibration
procedures independent of Vicon will realize our goal of an
outside-the-lab motion capture device.
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Fig. 11. The means and standard deviations (shaded region) of joint angles
determined by the Vicon system and the sensor suit and the mean absolute
error (MAE) are plotted against the gait cycle percentage (N = 10 gait
trials, 1 participant). The vertical bars represent regions of the gait cycle
corresponding to three still frames in Figure 9 (from left to right): Loading
Response (LR), Pre-Swing (PSw), and Mid-Swing (MSw).

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