INTERACTIVE SCHEMATIC

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 KENR5075-06
October 2015

C15 Generator Set with EMCP3

Electrical System
ZKA1-UP
C5E1-UP
FSE1-UP (Engine)
STG1-UP
C5H1-UP
FFH1-UP (Engine)
C5L1-UP
NKL1-UP
CYY1-UP

2015 Caterpillar, All Rights Reserved Printed in U.S.A.

CID / MID / FMI

Failure Mode Identifier (FMI) Codes

Description FMI
Data Valid but Above Normal Operational Range-
0
Most Severe Level
Data Valid but Below Normal Operational Range-
1
Most Severe Level
Data Erratic, Intermittent or Incorrect 2
Voltage Above Normal or Shorted to High Source 3
Voltage Below Normal or Shorted to Low Source 4
Current Below Normal or Grounded Circuit 5
Current Above Normal or Grounded Circuit 6
Mechanical System Not Responding or Out of 7
Adjustment
Abnormal Frequency, Pulse Width or Period 8
Abnormal Update Rate 9
Abnormal Rate of Change 10
Unexpected Engine Shutdown 11
Bad Intelligent Device or Component 12
Out of Calibration 13
Special Instructions 14
Data Valid But Above Normal Operational Range-
15
Least Severe Level
Data Valid But Above Normal Operational Range-
16
Moderately Severe Level (Derate)
Data Valid But Below Normal Operational Range-
17
Least Severe Level
Data Valid But Below Normal Operational Range-
18
Moderately Severe Level (Derate)
Received Network Data In Error 19
Not Available or Condition Exists 31
RELATED MANUALS

RELATED ELECTRICAL SERVICE MANUALS

TITLE FORM NUMBER
TROUBLESHOOTING RENR5096
SYSTEMS OPERATION / TESTING AND ADJUSTING SENR9928
OPERATION & MAINTENANCE MANUAL SEBU7909
SYSTEMS OPERATION / TESTING AND ADJUSTING (EMCP3) RENR7902
HARNESS TABLE (276-4752 AND 239-5929)

K-C1 K-C1 (continued) K-C8

CLR-GA WIRE NAME POS TERM/PLUG 90 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340 91 8T-8737 BU-18 E965-K27 1 180-9340
2 8T-8737 92 8T-8737
YL-18 E966-K26 2 180-9340
3 8T-8737 93 8T-8737
4 8T-8737 94 8T-8737 ACCESSORY TABLE
5 8T-8737 95 8T-8737 QTY PART NAME P/N
6 8T-8737 96 8T-8737 1 PLUG AS. 230-4011 *NOTE B
7 8T-8737 97 8T-8737 200mm PAINT/PRO 110-3202
BR-16-HV K737-K4 8 180-9340 98 8T-8737
9 8T-8737 OR-16-HV T860-K14 99 180-9340
10 8T-8737 100 8T-8737
K-C9
11 8T-8737 101 8T-8737
12 8T-8737 102 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-K11 13 180-9340 103 8T-8737 WH-18 G828-K29 1 180-9340
BU-16-HV K739-K40 14 180-9340 GY-16-HV T858-K15 104 180-9340 GN-18 G829-K33 2 180-9340
PK-18 R746-K18 15 180-9340 WH-16-HV T962-K25 105 180-9340 GY-18 994-K10 3 180-9340
16 8T-8737 BR-16-HV T959-K17 106 180-9340
GN-18 G829-K2 17 180-9340 GN-16-HV T961-K16 107 180-9340 ACCESSORY TABLE
18 8T-8737 BU-16-HV T960-K24 108 180-9340 QTY PART NAME P/N
19 8T-8737 109 8T-8737 1 PLUG AS. 237-0227 *NOTE B
20 8T-8737 110 8T-8737 200mm PAINT/PRO 110-3202
21 8T-8737 111 8T-8737
22 8T-8737 112 8T-8737
23 8T-8737 113 8T-8737
24 8T-8737 114 8T-8737 K-C10
BK-18 E963-K23 25 180-9340 WH-16-HV T859-K21 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-K8 26 180-9340 PU-16-HV T957-K20 116 180-9340
BU-18 995-K11 1 180-9340
27 8T-8737 117 8T-8737
GY-18 994-K10 28 180-9340 YL-16-HV T958-K19 118 180-9340 PK-18 G833-K36 2 180-9340
29 8T-8737 119 8T-8737 ACCESSORY TABLE
PK-18 G833-K7 30 180-9340 120 8T-8737 QTY PART NAME P/N
31 8T-8737 ACCESSORY TABLE 1 PLUG AS. 230-4011 *NOTE B
32 8T-8737 QTY PART NAME P/N
33 8T-8737 1 PLUG AS. 264-5732 200mm PAINT/PRO 110-3202
34 8T-8737 200mm PAINT/PRO 110-3202
WH-18 E964-K22 35 180-9340
YL-18 G857-K9 36 180-9340
37 8T-8737 K-C2 K-C11
38 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
39 8T-8737
WH-18 G856-K8 1 180-9340 YL-18 F421-K12 1 180-9340
PK-18 C991-K6 40 180-9340
41 8T-8737 YL-18 G857-K9 2 180-9340 PK-18 G833-K37 2 180-9340
42 8T-8737 ACCESSORY TABLE WH-18 T725-K44 3 180-9340
43 8T-8737 QTY PART NAME P/N PU-18 N707-K43 4 180-9340
44 8T-8737 1 PLUG AS. 155-2269 WH-18 G828-K28 5 180-9340
45 8T-8737
YL-18 E966-K26 46 180-9340 200mm PAINT/PRO 110-3202 GN-18 G829-K35 6 180-9340
BU-18 E965-K27 47 180-9340 1 WEDGE 155-2261 PK-18 C991-K6 7 180-9340
48 8T-8737 8 8T-8737
49 8T-8737
ACCESSORY TABLE
50 8T-8737 K-C4
51 8T-8737 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
52 8T-8737 1 PLUG AS. 231-2295 *NOTE B
WH-18 G828-K31 1 180-9340
53 8T-8737 200mm PAINT/PRO 110-3202
54 8T-8737 GN-18 G829-K32 2 180-9340
55 8T-8737 GY-18 R747-K5 3 180-9340
BU-18 C967-K13 56 180-9340 ACCESSORY TABLE
GY-18 R747-K5 57 180-9340 K-C13
QTY PART NAME P/N
58 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS. 230-4013 *NOTE B
59 8T-8737 PU-16-HV T957-K20 1 180-9340
60 8T-8737 200mm PAINT/PRO 110-3202
YL-16-HV T958-K19 2 180-9340
61 8T-8737
YL-18 F421-K12 62 180-9340 BR-16-HV T959-K17 3 180-9340
63 8T-8737 K-C5 BU-16-HV T960-K24 4 180-9340
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV T961-K16 5 180-9340
WH-18 T725-K44 65 180-9340 BU-18 C967-K13 1 180-9340 WH-16-HV T962-K25 6 180-9340
66 8T-8737
PK-18 G833-K38 2 180-9340 GY-16-HV T858-K15 7 180-9340
67 8T-8737
68 8T-8737 ACCESSORY TABLE WH-16-HV T859-K21 8 180-9340
69 8T-8737 QTY PART NAME P/N OR-16-HV T860-K14 9 180-9340
70 8T-8737 1 PLUG AS. 230-4011 *NOTE B BR-16-HV K737-K4 10 180-9340
71 8T-8737
200mm PAINT/PRO 110-3202 GN-16-HV K738-K41 11 180-9340
WH-18 G828-K1 72 180-9340
73 8T-8737 BU-16-HV K739-K40 12 180-9340
74 8T-8737 ACCESSORY TABLE
75 8T-8737 K-C6
QTY PART NAME P/N
76 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS. 155-2252
77 8T-8737 BK-18 E963-K23 1 180-9340
78 8T-8737 200mm PAINT/PRO 110-3202
WH-18 E964-K22 2 180-9340
79 8T-8737 1 WEDGE 155-2258
ACCESSORY TABLE
80 8T-8737
81 8T-8737 QTY PART NAME P/N
82 8T-8737 1 PLUG AS. 230-4011 *NOTE B
PU-18 N707-K43 83 180-9340 200mm PAINT/PRO 110-3202
84 8T-8737
85 8T-8737
86 8T-8737 K-C7
87 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
88 8T-8737
89 8T-8737 WH-18 G828-K30 1 180-9340
GN-18 G829-K34 2 180-9340
PK-18 R746-K18 3 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 237-0227 *NOTE B
200mm PAINT/PRO 110-3202
HARNESS TABLE (352-2826 AND 278-5657)

EJ-C1 EJ-C5 EJ-C8 (NOTE C)

CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1 1 180-9339 WH-16-KYNAR T859-EJ15 1 BR-16-KYNAR K737-EJ19 A 154-2389
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16-KYNAR T960-EJ4 2 BU-16-KYNAR K739-EJ21 B 154-2389
BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
GN-16-KYNAR T961-EJ5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693
WH-16-KYNAR T962-EJ6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
WH-16-KYNAR T859-EJ8 8 180-9339
EJ-C6
OR-16-KYNAR T860-EJ9 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG EJ-C9 (NOTE C)
BR-16-KYNAR K737-EJ10 10 180-9339
OR-16-KYNAR T860-EJ17 1 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-KYNAR K738-EJ11 11 180-9339
GN-16-KYNAR T961-EJ5 2 GN-16-KYNAR K738-EJ11 A 154-2389
BU-16-KYNAR K739-EJ12 12 180-9339
ACCESSORY TABLE BU-16-KYNAR K739-EJ22 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N
1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
1 RECEPTACLE AS. 3E-8969
50mm TUBE 112-8144 1 PLUG 153-9693
1 WEDGE 3E-5180
1 SEAL 154-0877
1 CLIP 154-3769
EJ-C2 EJ-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-KYNAR T858-EJ13 1 OR-16-KYNAR T860-EJ18 1 EJ-C10 (NOTE C)
PU-16-KYNAR T957-EJ1 2 WH-16-KYNAR T962-EJ6 2 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE ACCESSORY TABLE BR-16-KYNAR K737-EJ20 A 154-2389
QTY PART NAME P/N QTY PART NAME P/N BU-16-KYNAR K739-EJ23 B 154-2389
1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
50mm TUBE 112-8144 50mm TUBE 112-8144 QTY PART NAME P/N
1 PLUG 153-9693
EJ-C4 1 SEAL 154-0877
EJ-C3
CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-KYNAR T858-EJ14 1 WH-16-KYNAR T859-EJ16 1
YL-16-KYNAR T958-EJ2 2 BR-16-KYNAR T959-EJ3 2
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513
50mm TUBE 112-8144 50mm TUBE 112-8144
SUSPECT PARAMETER NUMBERS (SPNs)

Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)
SPN Description SPN SPN Description SPN SPN Description SPN
Fuel Level (External Tank) 38 Event Input Function #3 703 Exhaust Gas Port 10 Temperature 1146
Aftercooler Temperature 52 Event Input Function #4 704 Exhaust Gas Port 11 Temperature 1147
Starting Air Pressure 82 Event Input Function #5 705 Exhaust Gas Port 12 Temperature 1148
Fuel Pressure 94 Event Input Function #6 706 Exhaust Gas Port 13 Temperature 1149
Fuel Filter Differential Pressure 95 Event Input Function #7 707 Exhaust Gas Port 14 Temperature 1150
Fuel Level (Local Tank) 96 Event Input Function #8 708 Exhaust Gas Port 15 Temperature 1151
Engine Oil Level 98 Event Input Function #9 709 Exhaust Gas Port 16 Temperature 1152
Oil Filter Differential Pressure 99 Event Input Function #10 710 Exhaust Gas Port 17 Temperature 1153
Engine Oil Pressure 100 Event Input Function #11 711 Exhaust Gas Port 18 Temperature 1154
Crankcase Pressure 101 Event Input Function #12 712 Exhaust Gas Port 19 Temperature 1155
Intake Manifold 1 Temperature 105 Event Input Function #13 713 Exhaust Gas Port 20 Temperature 1156
Air Filter Differential Pressure 107 Event Input Function #14 714 Main Bearing 1 Temperature (engine) 1157
Atmospheric Pressure 108 Event Input Function #15 715 Main Bearing 2 Temperature (engine) 1158
Engine Coolant Temperature 110 Event Input Function #16 716 Main Bearing 3 Temperature (engine) 1159
Engine Coolant Level 111 Emergency Stop Switch 970 Main Bearing 4 Temperature (engine) 1160
Fire Extinguisher Pressure 137 Engine Derate Overridden 971 Main Bearing 5 Temperature (engine) 1161
Battery Voltage (switch) 158 Generator Bearing Temperature #1 1122 Main Bearing 6 Temperature (engine) 1162
Battery Charging System Voltage 167 Generator Bearing Temperature #2 1123 Main Bearing 7 Temperature (engine) 1163
Battery Voltage 168 Generator Winding Temperature #1 1124 Main Bearing 8 Temperature (engine) 1164
Ambient Air Temperature 171 Generator Winding Temperature #2 1125 Main Bearing 9 Temperature (engine) 1165
Inlet Air Temperature 172 Generator Winding Temperature #3 1126 Main Bearing 10 Temperature (engine) 1166
Exhaust Temperature 173 Intake Manifold 2 Temperature 1131 Main Bearing 11 Temperature (engine) 1167
Fuel Temperature 174 Intake Manifold 3 Temperature 1132 Turbocharger 1 Compressor Inlet Temperature 1172
Engine Oil Temperature 175 Intake Manifold 4 Temperature 1133 Turbocharger 2 Compressor Inlet Temperature 1173
Turbo Oil Temperature 176 Engine Oil Temperature 2 1135 Turbocharger 3 Compressor Inlet Temperature 1174
Engine Speed 190 Exhaust Gas Port 1 Temperature 1137 Turbocharger 4 Compressor Inlet Temperature 1175
Auxiliary Temperature 1 441 Exhaust Gas Port 2 Temperature 1138 Turbocharger 1 Turbine Inlet Temperature 1180
Auxiliary Temperature 2 442 Exhaust Gas Port 3 Temperature 1139 Turbocharger 2 Turbine Inlet Temperature 1181
Generator Rotating Diode Failure 612 Exhaust Gas Port 4 Temperature 1140 Turbocharger 3 Turbine Inlet Temperature 1182
SCADA Data Link Fault 625 Exhaust Gas Port 5 Temperature 1141 Turbocharger 4 Turbine Inlet Temperature 1183
Voltage Regulator Failure 628 Exhaust Gas Port 6 Temperature 1142 Turbocharger 1 Turbine Outlet Temperature 1184
Primary Data Link (J1939 #1) 639 Exhaust Gas Port 7 Temperature 1143 Turbocharger 2 Turbine Outlet Temperature 1185
Event Input Function #1 701 Exhaust Gas Port 8 Temperature 1144 Turbocharger 3 Turbine Outlet Temperature 1186
Event Input Function #2 702 Exhaust Gas Port 9 Temperature 1145 Turbocharger 4 Turbine Outlet Temperature 1187

Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)

SPN Description SPN SPN Description SPN
Engine Auxiliary Coolant Temperature 1212 Generator to Utility Transfer Failure Warning 4016
Accessory Data Link Fault (J1939 #2) 1231 Loss of Utility 4017
Emergency Shutdown Override Mode Active Earth Fault 4028
1237
Warning Earth Leakage 4029
Ruptured Fuel Basin- Primary Tank 1239
Unexpected Engine Shutdown 1383
Engine Failure to Start Shutdown 1664
Battery 1 Temperature 1800
Battery 2 Temperature 1801
Intake Manifold 5 Temperature 1802
Intake Manifold 6 Temperature 1803
Right Exhaust Temperature 2433
Left Exhaust Temperature 2434
Generator Frequency 2436
Generator AC Voltage 2440
Generator AC Current 2448
Generator Reverse Power (kW) 2452
Generator Reverse Power (kVAr) 2456
Service Interval Warning 2648
Air Damper Closed 4000
ATS in Normal Position 4001
ATS in Emergency Position 4002
Battery Charger Failure 4003
Generator Breaker Closed 4004
Utility Breaker Closed 4005
Engine in Cooldown 4006
Generator Control Not in Automatic Warning 4007
Generator Breaker Failure to Open 4009
Utility Breaker Failure to Open 4010
Generator Breaker Failure to Close 4011
Utility Breaker Failure to Open 4010
Generator Breaker Failure to Close 4011
Utility Breaker Failure to Close 4012
Utility to Generator Transfer Failure Warning 4015
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1
NEUTRAL EARTH LINK T1

CORE
AREP SHUNT PMG
CORE BALANCE
BALANCE
C.T.
T2
BREAKER
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL ANNUNCIATOR NOTE:A
SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG
ANNUNCIATOR
CURRENT TRANSFORMER T3 ST3 10/YELLOW 10/YELLOW 14
N 55
P16 J16 # 1 X2 X2
IF REQUIRED E POLARITY METERING C.T.s 1/2 PHASE
MARKS 18 1 1 BATT + 11/RED
T1 L1 T1- T4 OR
2 J3 PMG
5 2 2 BATT - 9/GREEN 9/GREEN T8 - T11 15
S1 S2 CT1 50Hz 60Hz 10A FUSE X1
X1
T2 L2 X2
AC 3 3 NC 16 U
12/BLACK Z2 T1
S1 S2 CT2
GENERATOR T3 L3 SRN 4
Z1
64 4 CAN2 SRN
EXCITATION CEILING ADJUST
S1 S2 CT3 CAN2 LOW P5 X1 T4

N N 63 5 5 CAN2 LOW
T7 W (L3)
CAN2 HIGH ST2 Z2
62 6 6 CAN2 HIGH T12 T6 T9
E E
CAN 2 SERVICE STABILITY ADJUST
P3 E+
5
CONNECTION SERIES STAR CONNECTION DIAGRAM T10 LINK
T3

EF2 EF1 CONNECTOR _

N T11 T5
V V (L2) CUSTOMER
6 TO EXCITER T0 T8 T2

F F
+ (HIGH VOLTAGE WYE) T12 T11 T5 T8
55 R448 E- T2
LOAD
10 22 21 24 12 51 52 53 50 T1 T2 T3 101 OPTIONAL RFI KIT CONNECTIONS
10 A1 F1 F2 F3
A 43
ST6 NOTE:B CONNECTIONS
2 VOLTAGE ADJUST 0 LINK
EARTH FAULT 11 30 (2A) (2A) (2A) B 3
NOTE:D U (L1)
14
30
A2 14 P2 T9
RELAY EF2 2 T10 T4 T7
14 2 3 4 1 EARTH D 110
NOTE:C 3 BLACK
T6
T1
k l 20 GENERATOR BOTH OF THESE W
73 SERVICE E W
EF1 RECEPTACLE WIRES CONNECT
EF1 EF2 1030213 MAGNETIC CONNECTOR SRN ST9 220 ALTERNATOR N
TO THE STANDARD C ALTERNATOR T3
61 62 PICK UP No.1 TABLE: 1 ST1 WINDING
25 26 GENERATOR
E STUD IF THE H
CAN2+
NOTE:E 2 WINDING BLACK
V
W
108 109 110 101 NOTE:F 380 V RFI UNIT CONNECTIONS
PLUG 9X4391 EF2 OPTIONAL STUD CAN2- 50 HZ VOLTAGE WYE CONNECTIONS
1 J POT T1
EF1 IS NOT SUPPLIED
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1 BLACK
U U
HARNESS Y 400/230V - (T2 380)
J2
SPLICE 50 HARNESS Y 380/220V - (T2 380)
E 101 4 BLUE
SPLICE 101 220/127V - (T2 220) N
GENERATOR DOOR 5 N

CAN 1-
GENERATOR GENERATOR 21 22 P1
U

SRN(CAN1)
RECEPTACLE 600V - (T2 220)

CAN 1+
PLUG RECEPTACLE 50 E ST4 QUADRATURE DROOP ADJUST T7
1030213 31 32 33 E 62 63 64 35 36 37
9X4391 1030213 108
HARNESS Y 6 60 HZ VOLTAGE WYE T1

GENERATOR SPLICE 108 120 120 _ U

CHASSIS CHASSIS OHMS OHMS 480/277V - (T2 380) W (L3)
1 PLUG 9X4391 21 22 P2
STANDARD OPTIONAL 440/254V - (T2 380) S2
1 STUD STUD T12 T6 T9
380/220V - (T2 380) + T10 T3
S1 TI04 NOTE:H
CAN1+ CAN1- 240/139V - (T2 220)
T2 LINK
2 21 22 51 52 53 50 108 109 110 101 CAN2+ CAN2- M+ M- PARALLEL STAR CONNECTION DIAGRAM T4
V (L2) CUSTOMER
1 EMCP3 PLUG STATISME P1 T5
220/127V - (T2 220) NOTE:A
1607689 NOTE:G P2 (LOW VOLTAGE WYE) N V T11 T5 T8
T2
LOAD
208/120V - (T2 220) N 50/60 Hz SELECTION T0 T8

600V - (T2 220)

T12
CONNECTIONS
AC S2 S1 NOTE:B T11 LINK
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4 T6 U (L1)
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
- + 470ohm _ + T10 T4 T7
MAG VC + - SRN + - SRN + - SRN NOTE:I T1
IA IB IC I RETURN NOTE:C
HARNESS X CAN1 J1939 CAN2 J1939 RS485 TABLE: 2 POT
SPLICE 1 6 mm 2 PICKUP
VB REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
HARNESS Y TENSION NOTE:D N
2.5 mm 2 SPLICE 1
1 E
VA The above does not function on EMCP3.1 50 HZ VOLTAGE WYE
P1 ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. T9
EARTH (MOUNTING SCREW)
TERMINAL The below does
415/240V - (T1,T2&T3 380)
R731 NOTE:E
ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. W T3
400/230V - (T1,T2&T3 380)
+VE SUPPLY 2.5 mm 2 RAIL LINK NOTE:F
EMCP 3.3 not function
on EMCP3.1
380/220V - (T1,T2&T3 380)
220/127V - (T1,T2&T3 220) U V W
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.
2 EMCP3 PLUG
CB2 CB3 CB1 1607689 LCD DISPLAY or 3.2 SINK O/P 1 69 95
22
600V - (T1,T2&T3 220) NOTE:G
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
GENERATOR LEAD WIRING

400

110

230

400

230
230

400

110

110

N
(20A) (15A) (60A) 2 65

1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
60 HZ VOLTAGE WYE
480/277V - (T1,T2&T3 380) 4
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
BATTERY (12/24Vdc) 23 STANDARD POSITION ON PHASE U.
24 440/254V - (T1,T2&T3 380) 3
55 52 The above does
A+ + FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
380/220V - (T1,T2&T3 380) 2
not function V(R731) -> W(ALT) . W(R731) -> U(ALT).
+ The below does 240/139V - (T1,T2&T3 220) 1
:30 on EMCP3.2 or EMCP3 PLUG NOTE:I
The items below do not not function EMCP3.1 1607689 220/127V - (T1,T2&T3 220)
PS1 SMMS1/1 SR/1 FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
24V RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1 208/120V - (T1,T2&T3 220)
RLY4
:87 EMCP3.1 600V - (T1,T2&T3 220)
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

- 25 40 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP
OPTIONAL LEVEL LEVEL
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE
BATTERY PS1 B+ I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
ISOLATOR SM1
SWITCH ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
KEY
REMOVABLE CHARGING F5 EMCP3 PLUG
ALTERNATOR (10A) 1607689 This pin This pin
14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94

E E
6 mm 2 HARNESS Y does not does not
-VE SUPPLY E/STUD 1 E/STUD 2 SPLICE 55 exist on exist on
TERMINAL F4 56 57 58 59 60 61 21 20 33 34
RAIL LINK EMCP3.1 EMCP3.1
(10A)

CONNECTION CONNECTION CONNECTION

2 6 38 TO ALTERNATOR TO EXCITER TO PMG

RELAY BOX
SERVICE CONNECTOR
RECEPTACLE 1282312
55
15
55
36 8 16
AIR SECTION COLOR LEGEND WINDINGS

SHUTOFF
SRN(CAN1)

CAN 1-

CAN 1+

U V W
55 1A 6 :2 38
A 37 :86 T1 L1
ECM 17 18 AIR
ASOR SHUTOFF
ALR ALARM
:2 ETHER 1 COMMON ALARM RELAY
T1 T2 T3 5+ 6- 14 15 16 CONNECTION TO AREP
RELAY T1 L1
PLUG P1 1607689 41 2
B RELAY
ALARM
:10
GRR
:10
START 1
COMMON ALARM T2 L2 F28 F29 F30
31 TERMINAL 2 :85 2 ALR/3 (10A) (10A) (10A)
34 40 RAIL LINK 2 HARNESS Y T2 L2
SPLICE 17 :8 :9 GENERATOR ALARM RELAY
CAN 1- CAN 1- :3 4 3 COMMON GEN F27 (16A) POWER T3 L3
27 28 F PANEL EMER.
LIGHT ALARM RUNNING WIRING FROM 9 12 11 10
STOP :11 POWER T1 T2 T3 14A 15A 16A
50 39
SWITCH 23
GENERATOR T3 L3 F1 F2 12-3 12-4 12-5 12-6 12-9
CAN 1+ JUMPER CLIP CAN 1+ :2 VOLTS ADJUST N N WIRING FROM
G 10 64 65 66
29 30
2 57 FOR POTENTIOMETER EMCP CONNECTION GENERATOR
34 45 46 17 30 USE
:30 :30 (SEE NOTE F) 46 47 48 N N + -
JUMPER CLIP WITH E E 8
9 44 EPIR/1 ASOR/1 CDVR 10
:2 REMOTE CONTACTS 6 55 + 5 4 1 2 3
:87 :87 8 17 E 12 11 10 3 4 5 6 9
REMOTE FOR GENERAL ALARM START AID E
5 :1 :3 18-32
:2 START 23A 78 80 82 DIGITAL A.V.R. (WITH PMG) 6
VDC
CR P853 :C1 7
8 3 CONTACT A1: 6 - 2 1 2 3 7 8 9 6 5 4 2 1 F28 F29 F30
D+ D+ :10 AIR SHUTOFF 11: 24V DC
D GENERATOR RUNNING STR ST SHUNT 2 :C11 (10A) (10A) (10A)
9 45 14 19 12 STR/1 P854 3
9 4
43 42 41 GRR/3 A2: 14: TRIP 24V DC
D- D- HARNESS Y :8 :9 :C2 ST SHUNT
E PANEL HARNESS Y SPLICE 45 TERMINAL 23A 6 TRIP 14A 15A 16A
LIGHT
SPLICE 41 HARNESS Y RAIL LINK 59 GENERATOR CONNECTION 8
:C12 9-6 9-5 9-4
SPLICE 30 :11 3 S2 S1
HARNESS Y 41 13 2
40 15 HARNESS Y 30 233 :14
41 41 SPLICE 2 SPLICE 10 10 11 7 30
78 80 82 REMOTE TERMS 67
TERMINAL
87 88 89 RELAY BOX FOR BREAKER 231 :12 231 :11 :12 Q/1
RAIL LINK 10 OPEN & CLOSED 65 REMOTE TERMS 65 78 78 78 80 82 S2 S1 1 2 3
23 TERMINAL 3 9-1 9-2 9-3 9-7 9-8 9-9 FROM
GENERATOR 34 RAIL LINK 46 17 30 18 59 23A 72 49 50 51
FOR BREAKER Q/2 T2
30 2 2 2 ECM PLUG 45
RECEPTACLE POSITIONS 232 :11 233 :13 :14 GENERATOR
P1 1607689
66 OPEN & CLOSED 67 S2 S1
1030213 REMOTE CONTACTS
49 16 7 8 17 18 50 48 25 65 20 59 9 64 54 55 56 70 ESTOP CONNECTION BREAKER 232 PHASE B
FOR GENERATOR RUNNING
AUXILIARY POSITIONS SENSING CT
66 78 80 82 (5 AMP SECONDARY)
70 GENERATOR BREAKER
48 10 PLUG 9X4391 (1 VA BURDEN) POLARITY MARK
34 10 46 17 30 AUXILIARY
ECM CONNECTION

MERLIN GERIN BREAKER MCCB

52 66 35 RAISE
HARNESS X S-SPD S-SPD 3 44
SPLICE B+ 38 S 59 23A
E/STOP PLUG
53
68 36 :1 1552264 3 4 5 LOWER
D-SPD D-SPD E/STOP PLUG 1552264
39 D 2 43 :2 INPUT ADJUST
10 +B
37 :3
7 E/STOP RECEPTACLE 3E3388 5 1 FITTED IN CONTROL PANEL
40 -B E/STOP RECEPTACLE
61 1 42 3E3388
78 80 82 SYMBOLS 11

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

SPEED 133
30 EMERGENCY STOP 133
21
ADJ. POT. ON ENCLOSURE 20
21 27 (2K , 10T)
R

HARNESS X 63 8 8 SPEED CONTROL 55

9 13 E/STOP RECEPTACLE 132
SPLICE 2-2 3E3388 18
PWM SPEED CONTROL :10
D D
132
22 28 E/STOP RECEPTACLE 3E3388 FOR 11 CHASSIS CUSTOMER TERMINAL 17
ES- ES- 8 6 2 POWER TERMINAL R
65
E/STOP PLUG 1552264 USE LOCATED ON DC TERMINAL RAIL RELAY COIL 133 132
WITH :2 :11 M2 :1 :3
4 HARNESS X E/STOP PLUG :1 :3 2P 16A
10 SPLICE 10 10 1552264 CDVR M1
CR/3 MCB :2 :4
CHASSIS DC TERMINAL CONNECTION
PUMPED FUEL SUPPLY FROM BELOW
2P 6A
11 MCB :2 :4 :8
24 8 LOCATED ON DC TERMINAL RAIL
ENGINE :1 MAN
ES-
:86 :86 45 ST4 GSC 40 WAY HARNESS SCREEN CABLE FLOOR LEVEL BULK TANK TO BASETANK
CONNECTOR
- FUEL SYSTEM No. 1
ELECTRONIC 2
EPIR SR 8 CHASSIS AC TERMINAL
CONTROL :2 AUTO AUTOMATIC LOCATED ON AC TERMINAL RAIL
ETHER :85 SMMS1 :85 :1
MODULE(ECM) VOLTAGE 141

OR
AH2 137 134 138
START SWITCH ATB TERMINAL
{ENGINE MOUNTED} 2 45 HARNESS X REGULATOR (AVR) R/1 RELAY CONTACT N/O 11 133
28 DOOR TERMINAL 21
ETHER RELAY BOX
SPLICE 45
:3
11
START
45 ETHER AIR NOTE: SEE AVR DIAGRAM
18
START SHUTOFF
AIR
72 ON OUTSIDE
2 START AID SOLENOID VALVE
:2
POTENTIOMETER
:3
:5
CR/2
:A1 :3 :5
132
18
FUEL PUMPED FROM FREE STANDING
BULK TANK - FUEL SYSTEM NO. 3
2 PANEL LAMP SWITCH HC
12 1 SHUT-OFF SOCKET :3 :1 :6 :4 :6
SOLENOID LOW FUEL :A2
2 10 C 59 :2 55
A LEVEL JW1 JW2
:1 :3
OIL TEMPERATURE SENSOR
DC CIRCUIT
2 SASV ASOS
2 M2
GENERATOR GENERATOR 2 2 2P 16A
PLUG 4 5 6 3 2
B
2
SOCKET FUSE EARTH AH1 AH2
RECEPTACLE MCB
1 9X4391 1030213 :2 :4
COOLANT LOSS 2 :11
58 1 F23
TERMINAL RAIL LINK 2
CR/3 1
84
2 CHASSIS TO DOOR DC SOCKET
2 ENGINE (2A)
EMERGENCY STOP HEATER :8 84
HARNESS X
SPLICE 2-1 30 PUSHBUTTON ALTERNATOR PUMP
30 ENGINE SOCKET HEATER RUN
HARNESS X, SPLICE 30 CIRCUIT BREAKER
2 2 2 TH1 134 138
5 PANEL LAMP
84 54
CHASSIS TO DOOR AC SOCKET 81
ENGINE MOUNTED :6 LOW :3
5
THERMOSTAT LEVEL
OPTIONAL WIRING PR/2 FUEL PR/1
SECTION BORDER SWITCH
:7 :1
EJ-C2
K-C13 EJ-C1
NOTE C 7E6513 SPACE HEATER CIRCUIT BLOCK HEATER CIRCUIT TH2 52 81
1552252 3E8969 EJ-S4 55 HIGH
K-C1 K737-EJ10 BR-16-KYNAR K737-EJ19 BR-16-KYNAR T858-EJ13 GY-16-KYNAR 1
:3 :5 85 LEVEL
2645732 K737-K4 BR-16-HV T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR T957-EJ1 PU-16-KYNAR 2 INJECTOR 1 :A1 FUEL
J2 K738-K41 GN-16-HV T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR K737-EJ20 BR-16-KYNAR :2 SWITCH
HC
BRAKE SOLENOID L/H 1 K738-K41 GN-16-HV K739-K40 BU-16-HV T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR MV
T858-K15 GY-16-HV T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR NOTE C :A2 :4 :6
2
3 T859-K21 WH-16-HV T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5 EJ-C8 AREP SHUNT PMG :1 MOT.
83
4 T860-K14 OR-16-HV T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR 1539693 SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG JW1
T957-K20 PU-16-HV T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR VALVE 53
5 NOTE:A -VE SUPPLY
T958-K19 YL-16-HV T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR K737-EJ18 BR-16-KYNAR 1
6
T959-K17 BR-16-HV T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR K739-EJ20 BU-16-KYNAR 2 EVA BRAKE 1 ST3 10/YELLOW 10/YELLOW 14
7 X2 X2 This circuitry :2
BRAKE SOLENOID M/H 8 K737-K4 BR-16-HV T960-K24 BU-16-HV K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR NOTE C 1/2 PHASE HIG +
T961-K16 GN-16-HV K738-K41 GN-16-HV K738-EJ11 GN-16-KYNAR EJ-S1 11/RED HIG -
H HIGHLIMIT applies to fuel
9 11
T1- T4 OR H PR
10 T962-K25 WH-16-HV K739-K40 BU-16-HV 12 K739-EJ12 BU-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR J3 PMG THERMOSTAT system No. 3 -
T8 - T11 :10
11 T858-EJ14 GY-16-KYNAR EJ-C3 50Hz 60Hz 10A FUSE
9/GREEN
X1
9/GREEN
X1
15 only.
12 NOTE C 7E6513 X2 SW
4 CABLE It does not exist
COOLANT TEMPERATURE 13 995-K11 BU-18 12/BLACK Z2
16 ENGINE JACKET in fuel system 2
BRAKE COMMON 14 K739-K40 BU-16-HV EJ-S3 5
T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T858-EJ14 GY-16-KYNAR 1 EXCITATION CEILING Z1 3 WATER HEATER No. 1.
SW
C C
INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18 INJECTOR 2
16 T860-EJ18 OR-16-KYNAR T958-EJ2 YL-16-KYNAR 2 ADJUST SW
2 ENTRY 2
EJ-S2 X1 1
PRESSURE SENSOR COMMON 17 G829-K2 GN-18 P5 SW
18 T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR H
19 T859-EJ15 WH-16-KYNAR Z2 HIG
EJ-C4 ST2 OW
20 - L
21 K738-EJ11 GN-16-KYNAR
7E6513
STABILITY ADJUST 5 OPTIONAL RFI KIT CONNECTIONS LOW 5
22 T957-EJ1 PU-16-KYNAR P3 E+ CONNECTION LEVEL LOW JW2
23
24
T959-EJ3
T958-EJ2
BR-16-KYNAR
YL-16-KYNAR T859-EJ16 WH-16-KYNAR 1
INJECTOR 3 R448 E-
6 _ + TO EXCITER SWITCH
TERMINAL BOX AC CIRCUIT
PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18 T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYNAR 2
ST6
BLACK (TOP VIEW) NOTE:B
JACKET WATER HEATER CIRCUIT
TDC SERVICE PROBE + G856-K8 WH-18 T961-EJ5 GN-16-KYNAR VOLTAGE ADJUST W
26 0
27 T962-EJ6 WH-16-KYNAR P2 NOTE:D IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
ALTERNATOR
OIL PRESSURE SENSOR 28 994-K10 GY-18 EJ-C9 110 IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
BLACK WINDING
29 1539693 NOTE:G V
TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
K738-EJ11 GN-16-KYNAR 1
ST9 220 3 W
RFI UNIT CONNECTIONS LEVEL SWITCH 6 mm2 132
31
K-C2 K739-EJ22 BU-16-KYNAR 2 EVA BRAKE 2 ALTERNATOR
(SIDE VIEW) 16
32 ST1 BLACK AC SUPPLY
33 NOTE A 1552269 NOTE C NOTE:E NOTE:C 2 WINDING U F22 F21
NOTE:F 380 V
34 K-S1 G856-K8 WH-18 1 CONNECTIONS (2A) NOTE:B CUSTOMER
PASSIVE SPD +1: A CRANK SPEED 35 E964-K22 WH-18 994-K10 GY-18 G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 2 TIMING CALIBRATION(TC) PROBE EJ-C5 POT T1 BLUE 207 207
TDC SERVICE PROBE - 36 G857-K9 YL-18 995-K11 BU-18 7E6513 3ph 470ohm S1 S2 J1 N 100V TO 250V
37
F421-K12 YL-18
G833-K37 PK-18
G833-K38 PK-18
U TERMINAL BOX 131
14
38 NOTE A J2
C967-K13 BU-18 T859-EJ15 WH-16-KYNAR 1 208
39
C991-K6 PK-18 HARNESS INJECTOR 4
FUEL PRESSURE C991-K6 PK-18 K-C10 K-C10 239-5929 T960-EJ4 BU-16-KYNAR 2
N
40 E963-K23 BK-18 K-S2 G829-K34 GN-18 P1 SW4 NORMALLY OPEN
41
E964-K22 WH-18 NOTE A G829-K2 GN-18 G829-K33 GN-18 2304011 ENGINE COOLANT 1552269 ENGINE COOLANT ST4 PUMP
42 TABLE: 1 QUADRATURE DROOP ADJUST
E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL 1 SIGNAL
TEMPERATURE SENSOR
43
E966-K26 YL-18 G829-K35 GN-18 G833-K36 PK-18 2 GROUND TEMPERATURE SENSOR 2 GROUND
1309811
NOTE:B STOP :X1 203
NOTE: CUSTOMER
44
G828-K1 WH-18 2345012 EJ-C6 50 HZ VOLTAGE WYE NOTE:A SW3 NORMALLY CLOSED PUMP
45
G829-K2 GN-18 7E6513 50/60 Hz SELECTION 132 CABLE TO ENTER
415/240V - (T2 380) 17 205 DIRECTLY ONTO
PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G833-K7 PK-18 TRIP/
NOTE:B
PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 T860-EJ17 OR-16-KYNAR
400/230V - (T2 380)
STOP :X2 6 mm 2TERMINALS.
48
G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18
1
INJECTOR 5 380/220V - (T2 380) REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING. SW2 NORMALLY CLOSED
49 K-C5 HARNESS T961-EJ5 GN-16-KYNAR 2
U :9
N707-K43 PU-18 NOTE A G828-K31 WH-18 K-C5 239-5929 220/127V - (T2 220) NOTE:C 131
50 R746-K18 PK-18 G828-K28 WH-18 P2 PR/3
2304011 1552269 600V - (T2 220) S2
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 14
51
R747-K5 GY-18
C967-K13 BU-18
INTAKE MANIFOLD AIR INTAKE MANIFOLD AIR NOTE:D SW1 NORMALLY CLOSED 131
52
T725-K44 WH-18 1 SIGNAL
TEMPERATURE SENSOR
1 SIGNAL
TEMPERATURE SENSOR ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - - :11
53 G833-K38 PK-18 2 GROUND
2 GROUND
1309811 EJ-C10 S1 TI04 NOTE:H
54 2345013 1539693 NOTE:E
204 207 208 131
55 P1 ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - -
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K737-EJ19 BR-16-KYNAR 1
EVA BRAKE 3 60 HZ VOLTAGE WYE NOTE:F 132
K739-EJ22 BU-16-KYNAR N
ATMOSPHERIC PRESSURE SENSOR 57 R747-K5 GY-18 2
NOTE C 480/277V - (T2 380) ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - - A1 13 1 3 5
FUEL LEVEL SWITCH
58 K-C8 K-C8
HARNESS
239-5929 440/254V - (T2 380) NOTE:G
59
994-K10 GY-18 2304011 1552269
60
995-K11 BU-18 SECONDARY ENGINE SECONDARY ENGINE EJ-C7 380/220V - (T2 380) FIT 5VA TRANSFORMER FOR 600V OPERATION M4 PC
E965-K27 BU-18 1 BK-18 1 BK-18
SPEED/TIMING SENSOR 1P 10A
61
C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR 2 WH-18
(CAMSHAFT) 7E6513 240/139V - (T2 220) NOTE:H
MCB
FUEL TEMPERATURE SENSOR 62 F421-K12 YL-18 C991-K6 PK-18 (CAMSHAFT) 220/127V - (T2 220) OPTION TI04 FOR PARALLEL OPERATION.
63 2016617 A2 14 2 4 6
E963-K23 BK-18
64
E964-K22 WH-18
NOTE A 2717537 T860-EJ14 OR-16-KYNAR 1
INJECTOR 6
208/120V - (T2 220)
600V - (T2 220)
ABBREVIATIONS 207
FUEL DIFFERENTIAL PRESSURE SW 65 T725-K44 WH-18 E965-K27 BU-18 T962-EJ23 WH-16-KYNAR 2

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

66
E966-K26 YL-18 97
67
F421-K12 YL-18 ACB AIR CIRCUIT BREAKER O/L
68
G856-K8 WH-18 K-C6 HARNESS
69
G857-K9 YL-18 K-C6 239-5929 ASOR AIR SHUT-OFF RELAY
70 2304011
71
N707-K43 PU-18
E963-K23 BK-18 1 BK-18
PRIMARY ENGINE 1552269
PRIMARY ENGINE ASOS AIR SHUT-OFF SOLENOID 140 96 95 2 4 6 98
R746-K18 PK-18 SPEED/TIMING SENSOR GRAVITY FUEL SUPPLY FROM HIGH CONSTANT
1 S/T +
PRESSURE SENSOR +5V 72 G828-K1 WH-18 E964-K22 WH-18 2 WH-18 SPEED/TIMING SENSOR
R747-K5 GY-18
(CRANKSHAFT)
2 S/T -
(CRANKSHAFT) ALR ALARM RELAY VOLTAGE CHARGER
LEVEL BULK TANK TO BASETANK
73
T725-K44 WH-18 1899266 131 211 209 210 203
74 NOTE A 2717538 AVR AUTOMATIC VOLTAGE REGULATOR
75
76 FUEL SYSTEM No. 2 (+) BATTERY CR CONTROL RELAY
:X1
77 1 140 PUMP
+
CT CURRENT TRANSFORMER
HARNESS
DC CIRCUIT TO

B B
78
K-C7 GND RUN
79 K-C7 239-5929 (-) BATTERY / SENSOR RETURN CTR CRANK TERMINATION RELAY
STARTER
:X2
80 2370227 1552267 MOTOR
81 BOOST PRESSURE BOOST PRESSURE F23 131 7 8
G828-K30 WH-18 1 VS 1 VS 1 CDVR CAT DIGITAL VOLTAGE REGULATOR 2
FUEL DIFFERENTIAL PRESS SW RETURN
82
N707-K43 PU-18
G829-K34 GN-18 2 GROUND SENSOR 2 GROUND SENSOR
2393478
1
(2A)
SENSOR / ACTUATOR SUPPLY -
93
83
ECM ENGINE CONTROL MODULE
3 SIGNAL

84
R746-K18 PK-18 3 SIGNAL
2490096 84 33
CHARGER FAIL
85
84 SIGNAL TO ECM EMCP ELECTRONIC MODULAR CONTROL PANEL 30
45
86
CHARGER COMMON
M
87 54 EPIR ETHER POWER INJECTOR RELAY
88 SYMBOL DESCRIPTION LOW :3 :6 CONTROL (POSITIVE) FROM ECM
89 LEVEL PR/1
E/STOP EMERGENCY STOP
HARNESS PR/2
K-C4 CONTROL (RETURN) FROM ECM
BATTERY CHARGER CIRCUIT (120V L-N)
90
BLADE, SPADE, RING, FUEL
91 K-C4 239-5929 SWITCH :1 :7 GFR GENSET FAULT RELAY
92 OR SCREW TERMINAL ABBREV COLOR 2304013 3E3370
ATMOSPHERIC PRESSURE
52 GRR GENERATOR RUNNING RELAY
93 G828-K31 WH-18 1 VS 1 VS ATMOSPHERIC 55 CAT DATA LINK
FUEL TRANSFER PUMP CIRCUIT
PRESSURE SENSOR HIGH
94
SPLICE RD RED G829-K32 GN-18 2 GROUND SENSOR 2 GROUND

1946722 LEVEL LCD LIQUID CRYSTAL DISPLAY

R747-K5 GY-18
3 SIGNAL
85
95
96
3 SIGNAL
2768548 FUEL J1939(CAN) DATA LINK MCCB MOLDED CASE CIRCUIT BREAKER
97 CIRCUIT NOT CONNECTED WH WHITE SWITCH :2
98
OR ORANGE
83 MV RS-232/RS-485 DATA LINK MV MOTORIZED VALVE
INJECTOR 5 & 6 99 T860-K14 OR-16-HV ELECTRICAL CONNECTION 53 :1 MOT.
YL YELLOW HARNESS O/L OVERLOAD
100
101
TO MACHINE STRUCTURE K-C9 K-C9 239-5929 VALVE HIGHWAYS
102 PK PINK 2370227 3E3370 :2
PC PUMP CONTACTOR
+ 133
103
INTERNAL ELECTRICAL G828-K29 WH-18 1 VS ENGINE OIL 1 VS ENGINE OIL
PR POT POTENTIOMETER 20
INJECTOR 1 & 2 104 T858-K15 GY-16-HV BK BLACK G829-K33 GN-18 PRESSURE SENSOR 2 GROUND PRESSURE SENSOR
INJECTOR 6 COMMON T962-K25 WH-16-HV CONNECTION TO SURFACE 2 GROUND
1946725 :10
- -VE SUPPLY
PR PUMP RELAY
105 3 SIGNAL
OF COMPONENT GY GRAY 994-K10 GY-18 3 SIGNAL
2739067
INJECTOR 3 COMMON 106 T959-K17 BR-16-HV
INJECTOR 5 COMMON 107 T961-K16 GN-16-HV 2 PTS POWER TERMINAL STRIP 132 T1 L1
INJECTOR 4 COMMON 108 T960-K24 BU-16-HV CONNECTOR PU PURPLE 5
17
109
BR BROWN N-C2 PWM PULSE WIDTH MODULATED
T2 L2
FUEL TRANSFER CIRCUIT
110
111 ATCH WIRE, CABLE 3E3370 RTD RESISTIVE TEMPERATURE DETECTOR 133
112 COMPONENT GN GREEN G828-L1 WH-18 1 VS FUEL PRESSURE
G829-L2 GN-18 2 GROUND SENSOR SASV STARTER AID SOLENOID VALVE M4
113
BU BLUE C991-L3 PK-18 3 SIGNAL
2769067 1P 6A POWER T3 L3
114 CIRCUIT GROUPING SMMS STARTER MOTOR MAGNETIC SWITCH MCB WIRING FROM
INJECTOR 3 & 4 115 T859-K21 WH-16-HV H#
DESIGNATION L-C2
N-C3
1552269
FUEL DIAGRAM WIRING- 265-7864-13 EMCP 3.1 IDENT PART NUMBER CHG NOTE GENERATOR
INJECTOR 1 COMMON 116 T957-K20 PU-16-HV DIFFERENTIAL SRN SCREEN N N
INJECTOR 2 COMMON
117
T958-K19 YL-16-HV
2370227
FUEL
K-C11 N-C1 T725-N6 WH-18 1 BK-18 PRESSURE DIAGRAM WIRING- 265-7865-13 EMCP 3.2
1552264 3E3388
K 276-4752 01 ENGINE HARNESS
118 N707-N7 PU-18 2 BK-18 SWITCH
G828-L1 WH-18 1 VS
PRESSURE DIAGRAM WIRING- 265-7866-13 EMCP 3.3 136
119
G829-L2 GN-18
1 F421-N4 YL-18 2122788 E E
120 K-C11 L-C1 2 GROUND
SENSOR
2 G833-N5 PK-18 6 55
2312295 2312300
C991-L3 PK-18 3 SIGNAL
2769067
3
4
T725-N6
N707-N7
WH-18
PU-18
N-C4
1309811 DIAGRAM WIRING- 244-5866-02 VOLTAGE REGULATOR(3 PHASE) K 239-5929 03 ENGINE HARNESS(EARLIER PRODUCTION) 8 17
5 G828-N1 WH-18 FUEL TEMPERATURE
F421-K12 YL-18
G833-K37 PK-18
1
2
F421-L4 YL-18
G833-L5 PK-18
6
7
G829-N2
C991-N3
GN-18
PK-18
F421-L4 YL-18
G833-L5 PK-18
1
2
SIGNAL
GROUND SENSOR DIAGRAM WIRING- 254-1260-01 DIGITAL VOLTAGE REGULATOR L 276-4754 00 FUEL JUMPER HARNESS (EPG)
L-C3 2345013 :4 2 :C1/C11*
DIAGRAM WIRING- 239-5745-02 VOLTAGE REGULATOR(SINGLE PHASE) N 240-8721 01 FUEL JUMPER HARNESS(EARLIER PRODUCTION)
8
ENGINE CONTROL T725-K44 WH-18 3 3
N707-K43 PU-18 2: 1: 24V DC
MODULE (ECM) 4
2304011 FUEL CR/1 ST
2267467
G828-K28 WH-18
G829-K35 GN-18
5 G828-L1 WH-18
G829-L2 GN-18 F421-L4 YL-18 TEMPERATURE
DIAGRAM WIRING- 239-8007-01 GENERATOR LEADS EJ 352-2826 00 INJECTOR HARNESS :1
STR STR/1 C2/C12
SHUNT
TRIP
6 1 SIGNAL
FUEL JUMPER HARNESS * FOR 5A CHARGER FIT (6A) BREAKER 10: 3:
C991-K6 PK-18 7
8
C991-L3 PK-18 G833-L5 PK-18 2 GROUND
SENSOR 2408721 DIAGRAM WIRING- 261-5834-17 OPTIONAL EQUIPMENT EJ 278-5657 02 INJECTOR HARNESS(EARLIER PRODUCTION) FOR 10A CHARGER FIT (10A) BREAKER :C2/C12*
2345013 140
FUEL JUMPER HARNESS 4 8
2 C2/C12
ELECTRONIC ENGINE CONTROL 67
233 :14
ENGINE WIRING IDENT HARNESS CHG DESCRIPTION C15 (276-4751) (CHG00) MCB
CONSTANT
VOLTAGE CHARGER
REMOTE TERMS
FOR BREAKER 65
231 :12
1P OPEN & CLOSED 232 :11
Y 258-4700 07 EMCP3 HARNESS + 1
1 M3 36
+ 140
POSITIONS 66
BREAKER
X 266-7116 09 J1 / GENERATOR SET CONTROL HARNESS NOTE A: MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm (*) E AUXILIARY
X 283-5608 01 J1 / GENERATOR SET CONTROL HARNESS
A Harness identification code
This example indicates
P Indicates a Plug, J Indicates a Receptacle
Component Description and Part Number
Connector Identification
NOTE B: HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
DIFFERENCES:
- 5
2
-
132 * C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS
C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS
A
Connector Reference Receptacle Part Number
wire 135 in harness "AG". Designator P-B J-B 3E-3370 USED ON K-C4 & K-C9.
P-B
1117898
Signal Description
1117898 3E5179 NOTE F: POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER
155-2264 USED ON K-C11. BATTERY CHARGER CIRCUIT (240V L-N) ACB
J174 Part Number For ABC MODULE 1 SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
P174 P274 J274 Plug Part Number
1306795 1306795 Connector Assembly 105-9344 CDL+ Circuit 155-2267 USED ON K-C7.
1117898 3E5179 Identification
325-A135 PK-14 Number COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH 155-2269 USED ON K-C5,6,8 & 10.
325-AG135 PK-14 1 2
Receptacle CDL- Plug Receptacle 8 KEY IN THE OFF POSITION AND ENGINE NOT RUNNING. NOTE C: HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
Plug 2
Pin Socket
Wire Wire Plug 3 DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS. 290-8858 USED ON J-C1.
Gauge Fuse
Color WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
Single Wire Ground
Pin or Socket
Number ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONNECTORS NOT INCLUDED. THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 3
Ground
Connector Circuit
Number
Connection 200-L32 BK-14
Pin Socket Connection GND
4
Pin or Socket
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. ELECTRICAL SYSTEM
Component Receptacle COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE
UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
Identification
105-9344
Part Number Integral with
Number
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING MEDIA NUMBER: KENR5075-06
Component
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS in neutral and with parking brake set.
Harness And Wire Symbols-Engine Harness And Wire Symbols- Controller and Generator ENGINEERING APPROVAL.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS
276-4752 AND 239-5929
VIEW ALL CALLOUTS

BOOST PRESSURE
SENSOR CONNECTOR ENGINE COOLANT
INJECTOR HARNESS TEMPERATURE SENSOR
K-C7 CONNECTOR CONNECTOR
K-C13 K-C10

FUEL JUMPER
INTAKE MANIFOLD HARNESS
AIR TEMPERATURE CONNECTOR
SECONDARY ENGINE SENSOR CONNECTOR
SPEED/TIMING K-C11
K-C5
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
K-S1
(G833-PK) K-S2
(G829-GN)

K-S3
(G828-WH)

ENGINE OIL
PRESSURE TIMING
SENSOR CALIBRATION(TC)
CONNECTOR PROBE CONNECTOR
K-C9 K-C2

ENGINE CONTROL
MODULE(ECM)
CONNECTOR
K-C1
ATMOSPHERIC
PRIMARY ENGINE PRESSURE
SPEED/TIMING SENSOR
SENSOR CONNECTOR CONNECTOR
(CRANKSHAFT) K-C4
K-C6
 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS
352-2826 AND 278-5657
VIEW ALL CALLOUTS

INJECTOR 1 EJ-S1 EJ-S3

(T858-GY) EJ-S2 INJECTOR 6
EJ-C2 (T860-OR)
(T859-WH) EJ-C7

EJ-S5
(K739-BU)
NOTE C INJECTOR 3 INJECTOR 5
INJECTOR 4
INJECTOR 2 EJ-C4 EJ-C6
EJ-C5
EJ-C3 EJ-S4
(K737-BR)
NOTE C

EVA BRAKE 1 EVA BRAKE 3

EVA BRAKE 2
EJ-C8 EJ-C10
EJ-C9 NOTE C
NOTE C NOTE C
INJECTOR
HARNESS
CONNECTOR
EJ-C1
 ENGINE
INTAKE MANIFOLD AIR VIEW ALL CALLOUTS
BOOST PRESSURE INJECTOR HARNESS
SENSOR CONNECTOR CONNECTOR TEMPERATURE SENSOR
K-C7 K-C13 CONNECTOR
K-C5

FUEL PRESSURE
SENSOR CONNECTOR
L-C2

FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR FUEL JUMPER
K-C10 HARNESS CONNECTOR
K-C11
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR TIMING CALIBRATION (TC)
(CAMSHAFT) PROBE CONNECTOR
K-C8 K-C2

ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1

ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1

ENGINE OIL PRESSURE

SENSOR CONNECTOR
K-C9
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6

TIMING CALIBRATION ATMOSPHERIC PRESSURE

PORT SENSOR CONNECTOR
K-C4
DISCREET I/O MODULE

40-PIN CONNECTOR
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
INPUT #2 11 301
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
INPUT #4 31 303
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
INPUT #5 2 304
76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
INPUT #6 12 305
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
INPUT #7 22 306
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
INPUT #8 32 307
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
INPUT #9 3 308
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
INPUT #10 13 309
81 INPUT 10 DEFAULT SPN='SPARE'
INPUT #11 23 310
82 INPUT 11 DEFAULT SPN='SPARE'
INPUT #12 33 311
83 INPUT 12 DEFAULT SPN='SPARE'
INPUT COMMON #1 4 312
84
INPUT COMMON #2 14 313
85
INPUT COMMON #3 24 314
86
INPUT COMMON #4 34 315
87
OUTPUT #1 (N/O) 7 316
88
OUTPUT #1 (N/C) 5 317
89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
OUTPUT #1 (COM) 6 318
90
OUTPUT #2 (N/O) 17 319
91
OUTPUT #2 (N/C) 15 320
92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
OUTPUT #2 (COM) 16 321
93
OUTPUT #3 (N/O) 27 322
94
OUTPUT #3 (N/C) 25 323
95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
OUTPUT #3 (COM) 26 324
96
OUTPUT #4 (N/O) 37 325
97
OUTPUT #4 (N/C) 35 326
98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
OUTPUT #4 (COM) 36 327
99
OUTPUT #5 (N/O) 10 328
100
OUTPUT #5 (N/C) 8 329
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
OUTPUT #5 (COM) 9 330
102
OUTPUT #6 (N/O) 20 331
103
OUTPUT #6 (N/C) 18 332
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
OUTPUT #6 (COM) 19 333
105
OUTPUT #7 (N/O) 30 334
106
OUTPUT #7 (N/C) 28 335
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
OUTPUT #7 (COM) 29 336
108
OUTPUT #8 (N/O) 40 337
109
OUTPUT #8 (N/C) 38 338
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
OUTPUT #8 (COM) 39 339
111

8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5

CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
64
REAR VIEW

77
21 (DC
TERMINAL
30 RAIL)
13
FUEL 77 30
LEAK
SWITCH

FUEL LEAK
DETECTOR

PANEL LIGHT VOLTAGE ADJUST

STARTING AID
SWITCH SWITCH EMCP 3 CONTROLLER
AUTO/MANUAL
SWITCH (optional) EMERGENCY STOP SPEED
PUSH BUTTON POTENTIOMETER (optional)

CONTROL PANEL
AUDIBLE PUMP STOP
ALARM SWITCH (if equipped)
PUMP RUN
CUSTOMER SERVICE
SWITCH (if equipped)
CONNECTION

REAR VIEW POWER

DISTRIBUTION
PANEL

ANNUNCIATOR PANEL
RTD MODULE

RTD
TERMINAL
40-PIN CONNECTOR STRIP
RTD #1 - H 1 171 RED
112

RTD #1 - M 2 RTD
PT100
RTD #1 - L 3

RTD #1 - GND 4 172 WHITE

113

RTD #1 - SHIELD 5
114

RTD #2 - H 11 181 RED

115

RTD #2 - M 12 RTD
PT100
RTD #2 - L 13

RTD #2 - GND 14 182 WHITE

116

RTD #2 - SHIELD 15
117

RTD #3 - H 21 191 RED

118

RTD #3 - M 22 RTD
PT100
RTD #3 - L 23

RTD #3 - GND 24 192 WHITE

119

RTD #3 - SHIELD 25
120

RTD #4 - H 31 163 RED

121

RTD #4 - M 32 RTD
PT100
RTD #4 - L 33

RTD #4 - GND 34 164 WHITE

122

RTD #4 - SHIELD 35
123

RTD #5 - H 6

RTD #5 - M 7

RTD #5 - L 8

RTD #5 - GND 9

RTD #5 - SHIELD 10

RTD #6 - H 16

RTD #6 - M 17

18
RTD #6 - L
19
RTD #6 - GND

RTD #6 - SHIELD 20

RTD #7 - H 26

RTD #7 - M 27

RTD #7 - L 28

RTD #7 - GND 29

30
RTD #7 - SHIELD

RTD #8 - H 36

RTD #8 - M 37

RTD #8 - L 38

RTD #8 - GND 39

RTD #8 - SHIELD 40

8-PIN CONNECTOR
BATT(+) 5 55
BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
5 BATTERY NEGATIVE (12-24VDC)

CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 4 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 3 SHIELD
64
THERMOCOUPLE MODULE

THERMOCOUPLE
TERMINAL
STRIP
40-PIN CONNECTOR
THERMOCOUPLE #1 1 340
124
THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN=
125 'EXHAUST GAS PORT 1 TEMP'
THERMOCOUPLE #2 21 342
126
THERMOCOUPLE #2 31 343 CHANNEL2 DEFAULT SPN=
127 'EXHAUST GAS PORT 2 TEMP'
THERMOCOUPLE #3 2 344
128
THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN=
129 'EXHAUST GAS PORT 3 TEMP'
THERMOCOUPLE #4 22 346
130
THERMOCOUPLE #4 32 347 CHANNEL4 DEFAULT SPN=
131 'EXHAUST GAS PORT 4 TEMP'
THERMOCOUPLE #5 3 348
132
THERMOCOUPLE #5 13 349 CHANNEL5 DEFAULT SPN=
133 'EXHAUST GAS PORT 5 TEMP'
THERMOCOUPLE #6 23 350
134
CHANNEL6 DEFAULT SPN=
THERMOCOUPLE #6 33 351
135 'EXHAUST GAS PORT 6 TEMP'
THERMOCOUPLE #7 4 352
136
THERMOCOUPLE #7 14 353 CHANNEL7 DEFAULT SPN=
137 'EXHAUST GAS PORT 7 TEMP'
THERMOCOUPLE #8 24 354
138
THERMOCOUPLE #8 34 355 CHANNEL8 DEFAULT SPN=
139 'EXHAUST GAS PORT 8 TEMP'
THERMOCOUPLE #9 7 356
140
CHANNEL9 DEFAULT SPN=
THERMOCOUPLE #9 5 357
141 'EXHAUST GAS PORT 9 TEMP'
THERMOCOUPLE #10 6 358
142
CHANNEL10 DEFAULT SPN=
THERMOCOUPLE #10 17 359
143 'EXHAUST GAS PORT 10 TEMP'
THERMOCOUPLE #11 15

THERMOCOUPLE #11 16

THERMOCOUPLE #12 27

THERMOCOUPLE #12 25

THERMOCOUPLE #13 26

THERMOCOUPLE #13 37

THERMOCOUPLE #14 35

THERMOCOUPLE #14 36

THERMOCOUPLE #15 10

THERMOCOUPLE #15 8

THERMOCOUPLE #16 9

THERMOCOUPLE #16 20

THERMOCOUPLE #17 18

THERMOCOUPLE #17 19

THERMOCOUPLE #18 30

THERMOCOUPLE #18 28

THERMOCOUPLE #19 29

THERMOCOUPLE #19 40

THERMOCOUPLE #20 38

THERMOCOUPLE #20 39

8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5 BATTERY NEGATIVE (12-24VDC)

CAN_H 2 CAN1 +
29 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
27 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
31