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Post-process
quality control
In-process
quality control
Pre-process
quality control
Supplier
quality control
Supplier Quality
Material Quality Control QCB departments
Assurance
Guidelines Bureau
Agreement
JX80X Series (QCB) PACD laboratories
(SQAA)
Released documents
Product Approval
Raw Material Bearing Lot Quality Technical
Control
Approval Quality Approval Service
Department
(RMA) (BLQA) (QTS)
(PACD)
Advanced Metallographic
Metrological Mechanical Quality Control of Inspection
Measurements Quality Control Certificate of
Laboratory Testing Laboratory Conformity Data Certificate Data
Laboratory Laboratory Inspection
(ML) (MTL) Sheet Sheet
(AML) (MQCL) (CI)
(QCCDS) (ICDS)
In-Process Quality
Control
Department
Measuring Raw Material (IPQCD)
Masterpiece
Instruments Approval Quality
Quality Certificate
Certificate Final Report
(MQC)
(MIAC) (RMQFR)
Bearing
Forging Heat Treatments Turning Grinding
Assembling
Operational Plans Operational Plans Operational Plans Operational Plans
Operational Plans
(FOP) (HTOP) (TOP) (GOP)
(BAOP)
RKB Material
NO
Supplier Quality Assurance Agreement (SQAA) Guidelines JX80X
Series adoption
YES
ISO 9001 NO
certificated
YES
Valid accomplishment
OHSAS 18001 NO NO NO Rejected
plan and requirements
certificated supplier
fulfillment NO
YES
YES
ISO 14001 NO
certificated
YES
Favorable periodic NO
audit results
YES
Raw material
metallographic
multi-test inspections
Acceptable raw NO
material
YES
PACD/MQCL approval and
issue of
Approved supplier
Raw Material Quality Control
Final Report
Chemical Trace element analysis (ISO 683-17:1999)
composition
analysis
PACD/MQCL
Issuing of Raw Material Quality Control Final Report lot
approval of raw traceability
material
RKB Metallographic
Quality Control Laboratory
2
1,86
1,8
1,6
0,8
0,6
Ball-on-washer life prediction testing rig
0,4
0,2
0
Steel supplier Steel supplier Steel supplier Steel supplier Steel supplier
1 2 3 4 5
L10/L10 supp2 L50/L50 supp2
RKB pre-process quality control
RKB rolling bearing rings masterpieces production RKB rolling bearing rollers masterpieces production
CNC lathe machine for rings masterpieces
turning operation CNC grinding machine for rings masterpieces
fine grinding operation
RKB rolling bearing rings production RKB rolling bearing rollers production
Forging quality parameters
Operation
parameters
Steel properties Dimensional
Dimensions (e.g. bar parameters
diameter and length) Heating (diameters, width,
Weight temperature length)
Pre-operation Product
parameters parameters
Operation
parameters
Form accuracy
Steel properties Furnace atmosphere parameters
Diameter parameters Rockwell C
Thickness Heating time hardness
Heating temperature Microstructure
Quenching time characteristics
Pre-operation Product
parameters parameters
Operation
parameters
Cutting speed
Feeding rate Dimensional parameters
Dimensions Depth of cut Geometrical parameters
Stone granulation
Coolant quantity and
quality
Pre-operation Product
parameters parameters
Parallelism control using an Raceway curvature control Flange width measuring with an
analog comparator gauge using a geometrical pattern analog vernier caliper
Flange inner face angle measuring Bore taper angle control Bearing total height measuring
with an analog angle gauge with two analog vernier calipers using an analog vernier caliper
Magnetic Particle Inspection
(MPI) of rollers
Co-engineering and
customized/optimized solutions
Advanced software engineering
Advanced material engineering
Improved manufacturing technology
RKB total quality policy
Conclusions