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Production Dept.
Project
Objective
Producing Wire Rod Coils and Rebar with the same Billet Grade.
Plan
1. Find a way to keep the coils final temperature as high as possible.
2. Find Billets Grade which is possible to work for both of Wire Rod and Rebar.
3. Control the Cooling Conveyor Speed.
4. Control the Q.T.B water flow.
5. Control The Finishing Rolling Temperature.
Detailed Explain
1- Final Temperature Conservation
(Fig-1)
According to Fig-1, we need to make use of the Core Temperature for longer time as possible,
or in other hand to make the Tempering Stage time longer. So its suggested to make an
insulated Hoods for the Cooling Conveyor to keep that Tempering Temperature and decrease
the Heat exchange between the bar surface and cooling media.
(Fig-2)
According to the above linear relation, we should at least conserve the Tempering
Temperature as 850 C. This will be a starting design point for the Insulated Hoods, especially
its insulated layer and type.
Structural Material
Insulation Layer
Guiding Pins
2- Billets Grade: -
C Si Mn P S
Billet Grade
% % % % %
3PS 0.14-0.22 0.05-0.15 0.40-0.65 0.055 0.055
3SP 0.14-0.22 0.15-0.30 0.40-0.65 0.055 0.055
4PS 0.18-0.27 0.05-0.15 0.40-0.70 0.055 0.055
4SP 0.18-0.27 0.15-0.30 0.40-0.70 0.055 0.055
5PS 0.28-0.37 0.05-0.15 0.50-0.80 0.055 0.055
5SP 0.28-0.37 0.15-0.30 0.50-0.80 0.055 0.055
5GPS 0.22-0.30 0.15 0.80-1.20 0.055 0.055
Table (1)
According to Table (1), The Grade 4PS can be used for producing both of Wire and Rebar
because its characteristics stand in-between 3PS (used for Wire) and 5PS (used for Rebar).