Вы находитесь на странице: 1из 86

Precision Cooling for

Business-Critical Continuity

Liebert PDX
15-33 kW Indoor Room Cooling Units with Modulating Capacity
A/W/F/D/H Version - 50 Hz

USER MANUAL
English Cod. 265075 Rev. 26.11.2015

Refrigerant R410A
Use proper tools
IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS


This document, written in English, is the original version.

Conventions
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
NOTICE indicates a property damage message.

NOTICE
The manual is retained for the entire service life of the machine;
The user reads the manual carefully before carrying out any operations on the machine;
The unit control must be used exclusively for the purpose which it is intended for; the manufacturer
takes no liability in case of an incorrect use or a modification of the unit control

WARNING
This manual was prepared to enable the end user to carry out only the operation that can be done with
the panels closed.
Only qualified personnel are allowed to carry out operations that require opening of the door or the
equipment panels. The panel key supplied with the unit must be kept by a person responsible for the
maintenance.

CAUTION
Before proceeding with installation, read all instructions, verify that all parts are included and check the
nameplate to make sure the voltage matches available utility power.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts,
locate the identification label on the outside of the unit.

WARNING
This unit operates and restarts automatically.
If the electrical connection is live, there are residual risks: electric shock, burns, moving parts, automatic
restarting from the remote control.
Before any operation that requires opening of the door or the equipment panels (mainte-
nance, cleaning, etc.), disconnect the unit from the power supply.
The ON/OFF switch on the control panel does not isolate the power from the unit, even in the unit off
mode. To cut off the power supply, open the insulation device (main switch) which is positioned on the
electrical panel cover, behind the door on the left:

MAIN SWITCH

Unscrew the door and open it to access the main switch.


After opening the door pay attention to the cable and components still energized.
Open the main switch to cut off the power before removing any protective cover.

Liebert PDX - UM - 265075 - 26.11.2015 i


WARNING
The supply cable of the main switch contains live high-voltage.
The manufacturer highly recommends that the final customer installs on site an external main switch,
easy to reach and to facilitate a quick and easy shutdown enabling the power of the unit to be cut off.
Refer to the unit electrical schematics for the installation. Follow all local codes.

CAUTION
If the unit door is open while the fans are operating, the airflow may suddenly slam the door closed.
There is a risk of being hit by the door and hands being crushed.
Before opening the door, switch off the unit using the local or remote control panel or the external
main switch (if installed).
If small objects are left loose in the fans bay after any maintenance operation, it may result in the object
ejection at the fans start-up.
There is a risk of being hit by small objects.
Install all protection panels or a grid before starting up the fans after any maintenance operation.
Position the floor panels also below the unit with the fans below the floor.

WARNING
If the internal compartments are open immediately after the machine has been switched off, there might
be some hazards related to:
Components still at high temperature: electrical heaters, humidifier and steam distributor, hot water
piping.
Rotating elements (fan impellers, they might continue to rotate for a while by inertia)
Sharp edges, splinters and exposed fasteners
Pay attention to the warning labels on the unit.

Liebert PDX - UM - 265075 - 26.11.2015 ii


Notice: data relevant to the supplied unit are indicated
on the inboard label (see below empty copy).
Data in the manual are referred to standard conditions and can be
modified without any advance notice.
28
POS. DESCRIPTION
1 Compressor Full Load Ampere [A]
2 Compressor Locked Rotor Ampere [A]
3 Compressor quantity
30 31 4 Evaporator fan Full Load Ampere [A]
5 Evaporator fan Locked Rotor Ampere [A]
32
6 Evaporator fan quantity
7 Condenser fan Full Load Ampere [A]
1 2 3 8 Condenser fan Locked Rotor Ampere [A]
9 Condenser fan quantity
4
5 6 10 Electrical heating Ampere
11 Electrical heating steps
7
8 9
12 Humidifier Ampere
13 Steam production capacity
10
11
14 Max. unit AC Ampere

12 15 Max. unit DC Ampere


13
16 Rated peak withstand current
16
14 17 Rated short-time current
15 17 18 Refrigerant type
18 19 High pressure switch Stop
20 High pressure switch Restart
19 21 Low pressure switch Stop
20
22 Low pressure switch Restart
21 23 Min. room operation temperature
22
24 Max. room operation temperature
23 25 Min. room operation humidity
24
26 Max. room operation humidity
25 27 Max. refrigeration circuit pressure
26
28 Manufacturing plant
27
29 Manufacturing date
29 30 Model
31 Serial number
32 Power input

Liebert PDX - UM - 265075 - 26.11.2015 iii


Model Nomenclature /(DX unit)
The unit is fully defined by twenty two digits.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

P X Digit 7 - Cooling Version


A Air Cooled
Digit 6 W Water Cooled
Digit 1 and 2 Air Discharge F Freecooling (Indirect Water Freecooling)
PX Liebert PDX U Upflow D Dual fluid chilled water + air cooled
H Frontal Air delivery H Dual fluid chilled water + water cooled
D Downflow Up
Digit 3, 4 and 5 (over the raised floor)
Basic unit (external unit not included) K Constant

Digit 8 - Fan Type Digit 16 - Colour


L = Premium Fan Module (Fix Speed) 1 = Black Emerson RAL 7021
1 = Basic Fan Module (Fix Speed)
Digit 17 - High Voltage Option
Digit 9 - Main Power Supply D = Standard Power Supply
3 = Power Supply 400V / 3ph / 50 Hz + N F = Dual Power Supply Parallel + Magnetic circuit breaker for
T = Power Supply 380V / 3ph / 60Hz + N 10 A single phase 50Hz
A = Power Supply 460V / 3ph / 60Hz 2 = Magnetic circuit breaker for 10 A single phase 50Hz
Q = Magnetic circuit breaker for 10 A three phases 50Hz
Digit 10 - Cooling System
5 = Condensate Pump
6 = Single Circuit Scroll R410A with TXV
7 = Magnetic circuit breaker for 10 A single phase, 50Hz, with
7 = Single Circuit Digital Scroll R410A with TXV
Condensate Pump
S = Single Circuit Scroll R410A with EEV
R = Magnetic circuit breaker for 10 A three phases, 50Hz, with
U = Single Circuit Scroll R410A with EEV
Condensate Pump
Digit 11 - Humidification G = Dual Power Supply Alternate with ATS + Magnetic circuit
0 = None breaker for 10 A single phase
H = Infrared Humidifier T = Dual Power Supply parallel + Magnetic circuit breaker for
U = Ultra Sonic Humidifier 10A three phases
S = Electrode Humidifier U = Dual Power Supply Alternate with ATS + Magnetic circuit
breaker for 10A three phases
Digit 12 - Microprocessor Control
2 = Inner Display only T sensor Digit 18 - Package Option
3 = Inner Display TH sensor 0 = None
U = ICOM & Coldfire Display Small Temperature Sensor S = Predisposition for Smart Aisle
B = ICOM & Coldfire Display Small Temperature & Humidity Sensor F = Predisposition for Economizer
C = ICOM & Coldfire Display Large Temperature Sensor G = Predisposition for Smart Aisle + Economizer
D = ICOM &Coldfire Display Large Temperature & Humidity Sensor H = Predisposition for damper
L = Predisposition for plenum installation
Digit 13 - Heating & Re- Heating
0 = None Digit 19 - Monitoring
1 = Electric heating Std 1 Stage N = NO Intellislot Housing included
4 = Hot Water Heating 0 = With IS Housing (No IS Card included)
6 = Hot Gas Reheat P = (1) IntelliSlot Unity Card for Modbus, BACnet, SNMP and
8 = El. heating Std Capacity + Hot Water Heating WEB
A = El. heating Std Capacity + Hot Gas Reheat C = (1) IntelliSlot Sitescan Card (IS-485EXI)
K = Electric Heating std capacity + Konstant Hot Gas Reheating
Digit 20 - Sensors
Digit 14 - Air Filter Efficiency 0 = None
1 = F5 (EU5) dust spot
Digit 21 - Packaging
3 = F5 (EU5) dust spot + Clogged Filter
P = PLP And Pallet
Digit 15 - Condensing Control C = PLP and Wooden Crate
1 = Air Cooled or Water cooled with Standard Pressure, 2 way MBV S = Seaworthy
7 = Water Cooled with Standard Pressure, 3 way MBV Digit 22 - Special Requirements
A = none
X = SFA

Liebert PDX - UM - 265075 - 26.11.2015 iv


Index
1 - General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 - Direct expansion, air cooled unit - A versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 - Direct expansion, water cooled unit - W versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 - Direct expansion, freecooling unit - F versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 - Dual fluid, air cooled unit - D versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 - Dual fluid, water cooled unit - H versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 - Constant K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.7 - Operating limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 - Preliminary operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 - Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 - Equipment Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 - Packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 - Recommended Unit Handling Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 - Handling the Unit While Packaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 - Unpacking the Unit (Standard Height Unit, Coil Module and Fan Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 - Moving to the Installation Location with Piano Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 - Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 - Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 - Positioning: Upflow, Downflow Frontal, Downflow Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 - Refrigeration connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 - Refrigeration pipeline connections (A and D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 - Vacuum creation and refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 - Refrigeration circuits (see Enclosure D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 - Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 - General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2 - Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.3 - Chilled water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.4 - Cooling water connections (W, F and H only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.5 - Adding ethylene glycol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 - Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.1 - Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2 - Wye vs. Delta Connection Power Supply for PDX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.3 - Power supply cable connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.4 - Protection degree IP2x check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.5 - Protective features of EC fan (Premium and Basic Fan Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 - Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.1 - First start-up (or after long standstill) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2 - Starting and stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3 - Automatic restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.4 - Checking the refrigeration piping pressure drops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 - Calibrations & Regulation (at start-up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10.1 - Thermostatic expansion valve (TXV) setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10.2 - Electronic expansion valve (EEV) setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.3 - Water/Chilled water valve (W, F, D and H only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.4 - Adjustment of the hot gas injection valve as antifreeze mode and partial control of the capacity (F, D, H and Constant) . . . . 15
10.5 - Water leakage sensor (Liquistat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.6 - Environment protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11 - Maintenance and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.2 - Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.3 - Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.4 - Air filter check and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.5 - EC fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11.6 - Refrigeration circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.7 - Dismantling the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11.8 - Regulation (EC) no. 517/2014 (F-gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Liebert PDX - UM - 265075 - 26.11.2015


Enclosures
Electrode Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
Technical data tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
Installation drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
Refrigerant, hydraulic and electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D - 1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 1
Infrared Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F - 1
Ultrasonic Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - 1

Liebert PDX - UM - 265075 - 26.11.2015


1 - General description
The Liebert PDX is a full-featured precision air conditioner intend- With the Liebert PDX range we are able to manage unexpected
ed for data centers, network closets, technological rooms (labora- very high ambient temperatures, maintaining the system active, re-
tories, metrological rooms, museums), new and existing construc- ducing HP alarm and troublesome stops of the unit. Infact, when
tions, raised and non-raised floors, moderate to high density heat the discharge pressure reaches the limit value, the compressor
loads, also in combination with cold aisle containments (up to 10 capacity is limited to a fraction of the actual request, in this way
kW/ Rack). It provides all the necessary functions of a standard restricting the heat rejection and allowing the system running with-
precision air conditioner, including cooling, heating, humidification, out interruptions. If, after a defined time, the condensing pressure
dehumidification, air filtration, condensate management, tempera- comes back within the limit, the capacity will be modulated in the
ture control, alarm functions and data communications. Thanks to usual way. Reliability of the Liebert PDX is also maximized, thanks
Copelands Digital Scroll and electronic expansion valve availabil- to the fewer system parts and simple electronic controls which re-
ity, Liebert PDX can achieve a continuous spectrum of capaci- duces the unit maintenance.
ty output, ensuring a very tight and precise control on room tem- Digital Scroll motor runs at a constant speed throughout the oper-
perature. Liebert PDX can rapidly change from one capacity duty ating range.
to another. Therefore it controls environmental parameters even This unique feature increases the applicability of the Liebert PDX
working with swiftly changing heat loads. In Digital Scroll Cooling units into technological rooms, as it eliminates the need for expen-
system depending on the unit size the modulating capacity range is sive electromagnetic suppression electronics require to ensure
between 15% and 100% of the nominal capacity. The compressor electromagnetic compatibility. The Digital function maintains the
can drop down to 10%, but the system will decrease in efficiency. maximum refrigerant velocity through the pipes. As a result of these
Thanks to the capacity modulation we can reduce the starting and reasons, Liebert PDX units do not need oil return components.
stopping of the compressor which uses a lot of power and puts a The Liebert PDX Standard Height Unit 15-33 kW has a compact
great amount of stress on the components; therefore we can en- design, the fan module is integrated in the units frame.
hance efficiency and life of the system. The units are available in the three configurations shown below.

Upflow Downflow Up

Downflow Frontal

Liebert PDX - UM - 265075 - 26.11.2015 1


1.1 - Direct expansion, air cooled unit - A versions ic control of condensing pressure.
The unit is provided with compressor(s) (1) that pumps the hot For safety reason, a relief valve (9) is installed on the liquid receiv-
gaseous refrigerant into an outdoor air-cooled condenser (2). The er (3); this valve is equipped with flanged connections so that the
liquefied refrigerant arrives to a liquid receiver (3) that ensures a refrigerant may be discharged to the outside.
constant and even refrigerant flow to the expansion valve (4) and Note: The water-cooled Liebert PDX versions are filled with the
then arrives to the evaporator (5). complete charge of the requested refrigerant (standard R410A).
Here the refrigerant, thanks to the heat - exchanged with the room
air moved by the fan (6) - evaporates and returns to the compres-
sor (1); from this, the refrigerant begins a new refrigeration cycle.
To maintain the correct refrigerant discharge pressure, the speed of
the motor fan (8) is controlled (proportional mode). Shut-off valves
are provided as standard to assist with routine maintenance. The
compressor (1) has a built-in non-return valve to avoid return o liq-
uid refrigerant from the condenser in summertime, thus protecting
the compressor from undesired refrigerant slugging during the start
up. A second non-return valve (7) is necessary to avoid - in winter-
time - refrigerant migration from the liquid pipes and the receiver (3)
to the condenser (2), that should be responsible for low pressure
intervention at the start-up of compressor.
For safety reason, a relief valve (9) is installed on the liquid receiv-
er (3); this valve is equipped with flanged connections so that the
refrigerant may be discharged to the outside.
Note 1: Units and external condensers are supplied separately.
Note 2: The room unit refrigeration circuit is pressurized with he-
lium at 3 bar and the condenser refrigeration circuit at 2 bar with
dry air. Cooling Water
Note 3: The customer is responsible for making connections be-
tween the Unit and the external condenser and for charging with 1.3 - Direct expansion, freecooling unit - F versions
refrigerant (standard R410A). The Freecooler unit cools the air flow by means of the air refriger-
ant coil (5) in direct expansion rows [direct expansion mode] or, as
an alternative, the air/water coil (5) in freecooling rows [freecooling
mode]. Whenever the outdoor temperature is at least 5 degrees
below the indoor return temperature, the water flow is cooled by
an external Dry Cooler (10) and passes through the coil (5). When
5 the external temperature is higher than ZET (Zero Energy Tem-
perature), the water exchanges heat with the refrigerant in the wa-
ter-cooled plate condenser (2). When the external temperature is
4
8 below ZET, the water is cooled as much as to cool the room air
9 directly in the air/water coil (5, freecooling rows).
2 It is possible also contemporary DX and FC operation.
In this way the air, before passing through the evaporating coil, is
3 precooled in the freecooling coil.
1
Note: The Liebert PDX Freecoolers are filled with the complete
7 charge of the requested refrigerant (standard R410A).
6

1.2 - Direct expansion, water cooled unit -


W versions
The unit is provided with compressor(s) (1) that pumps the hot gas-
eous refrigerant into a water-cooled condenser (2).
The liquefied refrigerant arrives to a liquid receiver (3) that ensures
a constant and even refrigerant flow to the expansion valve (4) and
then arrives to the evaporator (5). Here the refrigerant, thanks to
the heat - exchanged with the room air moved by the fan (6) - evap-
orates and returns to the compressor (1); from this, the refrigerant
begins a new refrigeration cycle.
The compressor (1) has a built-in non-return valve to avoid return
of liquid refrigerant from the condenser, thus protecting the com-
pressor from undesirable refrigerant slugging during the start up.
A second non-return valve (7) is installed to avoid refrigerant mi-
gration from the liquid pipes and the receiver (3) to the condenser
(2), that should be responsible for high pressure intervention at the
start-up of compressor.
The condenser is fitted with a modulating valve (8) for the automat-

Liebert PDX - UM - 265075 - 26.11.2015 2


1.4 - Dual fluid, air cooled unit - D versions 1.6 - Constant K
The Dualfluid unit cools the air flow by means of the air refrigerant Refrigeration circuit
coil (5) in direct expansion rows [direct expansion mode: see re- All models are provided with a single refrigeration circuit.
frigeration circuit] or, as an alternative, the air/ water coil (5) in the The compressor (1) pumps the hot gaseous refrigerant into an out-
chilled water rows [chilled water mode]. door air-cooled condenser (2). The liquefied refrigerant arrives to
Note 1: Units and external condensers are supplied separately. a liquid receiver (3) that ensures a constant and even refrigerant
flow to the thermostatic expansion valve (4) and then arrives to the
Note 2: The room unit refrigeration circuit is pressurized with he-
evaporator (5). Here the refrigerant, thanks to the heat - exchanged
lium at 3 bar and the condenser refrigeration circuit at 2 bar with
with the room air moved by the fan (6) - evaporates and returns to
dry air.
the compressor (1); from this, the refrigerant begins a new refriger-
Note 3: To complete the Dualfluid system it is necessary to connect ation cycle. To maintain the correct refrigerant discharge pressure,
the chilled water coming from the external source to the air/water the speed of the motor fan (8) is controlled (on-off or proportional
coil connections (5). mode).
Note 4: The customer is responsible for making connections be- When the cooling capacity of the room unit is higher than the room
tween the Unit and the external condenser and for charging with load and the room temperature tends to decrease, the hot gas
refrigerant (standard R410A). valve (11) opens and the hot gas coil (10) heats the treated air,
maintaining the room at the requested restricted temperature con-
ditions.
Shut-off valves are provided as standard to assist with routine
maintenance.
The compressor (1) has a built-in non-return valve to avoid return
of liquid refrigerant from the condenser in summertime, thus pro-
tecting the compressor from undesired refrigerant slugging during
the start up. A second non-return valve (7) is recommended to
avoid - in wintertime - refrigerant migration from the liquid pipes and
the receiver (3) to the condenser (2), that should be responsible of
low pressure intervention at the start-up of compressor.
For safety reason, a relief valve (9) is installed on the liquid receiv-
er (3); this valve is equipped with flanged connections so that the
refrigerant may be discharged to the outside.

6 KA Version
1.5 - Dual fluid, water cooled unit - H versions
The Dualfluid unit cools the air flow by means of the air-refrigerant
coil (5) in direct expansion rows [direct expansion mode: see re- 10
8
frigeration circuit] or, as an alternative, the air/ water coil (5) in the 5

chilled water rows [chilled water mode]. 11 2

Note 1: The water-cooled Dualfluid versions are filled with the com-
plete charge of the requested refrigerant (standard R410A). 1
4
7
9
Note 2: To complete the Dualfluid system it is necessary to connect
the chilled water coming from the external source to the air/water 3

coil connections (5).

6
KW Version

10
5
9
11

4
1
2 7

Cooling Water

Liebert PDX - UM - 265075 - 26.11.2015 3


1.7 - Operating limits Relative position room unit vs. remote condenser
The units are designed to operate within working ranges up to 60 m up to 100 m up to 60 m
(see Tab. a). From unit to con-
equivalent equivalent equivalent
These limits are referred to new machines or to those that have denser, max distance
length length length
been correctly installed and serviced. From unit to con
The warranty clauses are no longer valid for any possible damage from 20 m from 30 m from -8 m
denser, max geo
or malfunction that may occur during or due to operation outside to -3 m to -8 m to -15 m
detic height (1) (2)
the application values.
Requirements
Tab. a - Operating limits Pipe diameter see Tab. d see Tab. d see Tab. d
Oil traps on vertical
For all units every 6 m, every 6 m, every 6 m,
upward line of
max max max
Temperature: * from 20C to 35 C refrigerant gas
Room air Extra oil charge see Tab. 7 see Tab. 7 see Tab. 7
Humidity ratio From 5.5 g/kg to 12 gkg
conditions Remote condenser
Relative humidity From 20% to 60% fan speed control mandatory mandatory mandatory
installation
Room air Temperature: from 26C to 38 C
oversized oversized
conditions Condenser design
+20% +30%
(units for
Humidity ratio From 5.5 g/kg to 12g/kg Hot Gas Reheat allowed not allowed not allowed
Smart Aisle
application) Additional non re
** Relative humidity From 20% to 60% turn valve on deliv recommen
mandatory mandatory
ery line, at 2 m from ded
inlet water temperature max. 85C compressor
Hot water
circuit water pressure max. 8.5 bar Insulation external
allowed mandatory mandatory
liquid pipe line
Storage from: - 20C
conditions to: 50C For W, F and H units
Power supply tolerances V 10%, Hz 2 Water or mixture temperature to condenser, lower
min. 5 C
limit (other information User Manual)
Note:The allowed thermal load shall not be lower than 20% (30% in For W, F, D, H units
case of Constant units) of nominal air conditioner cooling capacity.
Water condenser circuit and chilled water circuit
Lower thermal load will drive to imprecise temperature and humidi-
ty control and frequent compressor(s) switch on/off. inlet water temperature min. 5C
* for PX015 - basic version from 200C to 310C water pressure max. 16 bar
- premium version from 200C to 270C
** no Smart Aisle application available for PX015 Max. differential pressures on the modulating valve (2 or 3 ways)
- Max. differential pressure through the closed valve: pcv
For A and D units - Max. differential pressure across the valve for modulating service:
pms
Outdoor temperature: lower limit
Exceeding the winter low temperature limits could stop the com Models pcv (kPa) pms (kPa)
pressor(s) by Low Pressure transducer. Reset to normal opera- PX015 W 300 300
tion can only be carried out manually through the unit control.
PX021 W 300 300
down to -20C between -20C and -30C
PX025 W 300 300
Remote condenser fan speed
controller (VARIEX) inside the PX0031 W 300 300
Remote condenser fan speed unit + Head pressure control PX033 W 175 175
control required valve (LOWTEX) + increased PX . .W/H(water condenser circuit) 300 300
liquid receiver required.
Hot gas not allowed PX . . . F 300 300
Outdoor temperature: higher limit PX015 D/H (chilled water circuit) 300 300
This limit is determined by coupled condenser model. Exceeding PX021 D/H 300 300
this limit (or a lack of maintenance), the compressor(s) could
PX025 D/H 300 300
stop by High Pressure switch. Reset to normal operation can
only be carried out manually. PX031 D/H 300 300
Approved Remote Air Condenser (1) Positive difference in height: condenser above conditioner
To ensure correct operation, best performance, and longest life (2) Negative difference in height: condenser below conditioner
the units must be connected to remote condensers approved by Other information in para 5.1.
Emerson Network Power.
1.7.1 - Noise level limits
The warranty clauses are no longer valid if the unit is connected
The sound pressure level in free field at 1.5 m height and 2 m in front
to an unapproved remote condenser.
of the air conditioner, with unit in operations, is less than 70 dBA for all
models at nominal capacity.

Liebert PDX - UM - 265075 - 26.11.2015 4


2 - Preliminary operations 2.5 - Handling the Unit While Packaged
Transport unit using a fork lift or pallet jack; otherwise use a
crane with slings, in this case use spreader bars to avoid risk
2.1 - Safety Information of crushing.
If using a fork lift or pallet jack, make sure the fork (if adjust-
able) are spread to the widest allowable distance to still fit
WARNING!
under the skid. Also, ensure the fork length and distance is
Risk of top-heavy unit falling over! Improper handling suitable for the unit length and to ensure the unit stability.
can cause equipment damage, injury, or death! Read When moving the packaged unit
all of the following instructions before attempting to move, lift, re- with a fork lift, lift the unit from the WARNING
move packaging, or preparing unit for installation. designated side of the unit no high-
er than 152 mm off the ground. If
CAUTION! circumstances require the unit to
be lifted higher than 152 mm great
Risk of sharp edges, splinters and exposed fasteners! care shall be exercised and all
Unit weight is unbalanced.
Improper lifting can cause
CENTER OF personal injury, death, or

Can cause personal injury! Only properly trained per- by-standing personnel are to be no GRAVITY
damage to unit. Lift unit
from this side only.
HEAVY SIDE!
sonnel wearing appropriate safety headgear, gloves, shoes and closer than 5 m to the lift point of
glasses should attempt to move, lift, remove packaging from the the unit.
unit or prepare the unit for installation. Always refer to the location of the Center of Gravity indicators
when lifting the unit from any other side.
CAUTION! Use the center of gravity indicators on the unit panels to deter-
Risk of overhead interference! Can cause unit and/or mine the position of the slings.
structure damage! The unit may be too tall to fit through Center of gravity varies per unit size and selected options.
a doorway while on the skid. Slings shall be equally spaced on either side of the center of
Measure the unit and doorway heights and refer to the installation gravity indicator, and with the widest allowable distance. Be
plans prior to moving the unit to verify clearances. sure that the distance between slings guaranties the unit sta-
bility.
NOTICE! Place the slings between the unit bottom rails and the skid.

Risk of unit damage if improperly stored! Keep the unit


vertically upright, indoors, and protected from damp-
ness, freezing temperatures, and contact damage.

NOTICE!
The conditioner must never be installed outdoor.
See drawings in Enclosure C.

2.2 - Equipment Inspection


Upon arrival of the unit, and before unpacking, verify that the la-
beled equipment matches the Bill of Lading. Carefully inspect all
items for either visible or concealed damage. Damage should be Equal Equal
immediately reported to the carrier and a damage claim filled in Distance Distance
with a copy sent to your sales representative.

2.3 - Packing material 2.6 - Unpacking the Unit (Standard Height


Unit, Coil Module and Fan Module)
All material used to package this unit is recyclable.
Please save for future use, or dispose of the material
appropriately.
1. Remove the exterior stretch
2.4 - Recommended Unit Handling Equipment wrap packaging material from
around the unit, exposing the
protective corner and side
Pallet Jack packaging planks.
Fork Lift

Spreader
Piano Jacks Bars and 2. Remove the top cover, corner
Slings and side packaging planks
from the unit.

Liebert PDX - UM - 265075 - 26.11.2015 5


2.7 - Moving to the Installation Location with
Piano Jacks
3 - Assembly
Make sure the floor can support the unit when being moved The PDX Standard Height Unit is supplied already assembled;
with piano jacks. Adequate support (e.g. metal plates) should make sure you have the space available for mounting operations.
be used to cover the floor to distribute the weight on the floor.

4 - Positioning
1. Acquire piano jacks and
place them into a position Depending on the unit air discharge configuration there are differ-
so one is at each end of ent kinds of positioning.
the unit. Before proceeding with the installation of all units see overall
dimensions and service area drawings in Enclosure C - In-
stallation Drawings
Make sure the floor can support the unit weight (see point 2.8
Unit weights)
If required, accessories are available to support the unit in the
final position, to help with water connection and the mainte-
2. Remove 4 bolts from the nance operation.
pallet, two on each side. See Enclosures E - Accessories
Bolts can be removed by
using a socket wrench, NOTICE: Ensure isolation between the air conditioner
openend wrench or pliers. and the floor to avoid vibration transmission.

4.1 - Positioning: Upflow, Downflow Frontal,


Downflow Up.
The units have to be installed on the floor
Downflow Up version - a raised floor with an opening below
the unit is required to ensure the correct airflow under the floor.
See Enclosure C
3. Place a protective material Downflow Frontal version the unit bottom is closed; to avoid
between the unit and the airflow leakage the floor below the unit has to be closed and
piano jacks and straps. the holes for the water connection have to be sealed.

4. Using the piano jacks, the


unit can be moved to the
site for installation (min.
two technicians are re-
quired).
1) To move the unit use the piano jacks.
5. Piano Jacks Removal Make sure the floor can support the unit when being moved with
Place the unit as low as the piano jacks will allow piano jacks.
Undo all the strapping holding the piano jacks to the unit 2) Place protective material between the unit and the piano jacks
Use a pry bar or a similar device to lift the unit high enough and straps.
allowing the removal of the piano jacks on each side
Remove all material used to protect the unit from the piano 3) With the unit secured to the piano jacks it can be moved to the
jacks and strapping site for installation (min. two technicians are required).

2.8 - Unit Weight


Tab. b - Unit Weight
A W F D H Packag-
Models
[kg] [kg] [kg] [kg] [kg] ing [kg]
Standard Height Unit300
PX015 290 300 316 318 323 19
PX021 300 310 328 328 333 19
PX025 320 330 348 348 353 19
PX031 340 352 368 368 373 19
PX033 340 359 - - - 19
Note: Data above refer to standard units without any option.

Liebert PDX - UM - 265075 - 26.11.2015 6


5 - Refrigeration connections Fig. a - Recommended pipe layout

5.1 - Refrigeration pipeline connections


(A and D)
The air condensing units are delivered helium-pressurized at 2 bar.
CAUTION: The discharge operation of the room unit
pressurized with helium (at 2 bar) and the unbrazing
of the bottoms from the connections must be carried
out as last operations, immediately followed by the
connection and emptying of the whole system.
5.1.1 - General layout (Fig. a) 1
1. In soft or hard copper.
The diameter required is stated in Tab. d.
If the installer intends to use pipes of a larger diameter (e.g. for
long winding runs) then consult HPAC Technical Sales Sup-
port.
Use as short refrigeration pipelines as possible to minimize
the total charge of refrigerant and the pressure drops. 5
Lay the horizontal gas pipes with 1% downward gradient to-
wards the refrigerant flow. 4
2. Reduce the number of bends, which must be of large radius,
2
to a minimum.
3. Insulate the piping as specified in Tab. c. If the pipes are put
next to electrical cables it is advised to insulate them to avoid 3
damage to cable insulation.
4. There must be a minimum separation of 20 mm between the
gas and liquid pipelines.
If this is not possible insulate both lines.
5. Support both horizontal and vertical pipes with vibration-
damping clamps (which include rubber gaskets).
Place these every 1.5 - 2 m.

Tab. c - Condenser positioning


CONDENSER BELOW
CONDENSER ABOVE CONDENSER AND
CONDENSER POSITION CONDITIONER
CONDITIONER CONDITIONER AT SAME LEVEL
(not recommended)
int. necessary necessary necessary
gas
INSULATION

ext. only for aesthetic reasons only for aesthetic reasons only for aesthetic reasons
int. absolutely not not necessary no (expose to cold underfloor air)
liq.
ext. only for aesthetic reasons only if exposed to sun only if exposed to sun

1% room unit

room unit
liquid
gas

1%
1%
(see **)

room unit gas


LAYOUT
(see **)

liquid
gas

liquid
(see *)

1%
6m

1%
1%
(*) Oil traps every 6 m of vertical
piping
(**) see Chap. 1, Tab. a.
Note: Create an oil trap on the horizontal discharge line before each lift.
Check the manufacturers indication for the non-return valve orientation and position.

Liebert PDX - UM - 265075 - 26.11.2015 7


5.1.2 - Pipe diameter Use silver-based solders and the correct apparatus.
The diameters of the connecting pipes between the conditioner and Guarantee a correct weld as a refrigerant leak, or a faulty
the condensing unit listed in Tab. d must be respected, otherwise weld which leads to a leak later on, can seriously damage
the guarantee becomes invalid. the air conditioner.
Always use large-radius curves (bending radius at least equal to
Tab. d - Pipe diameters (room unit - remote condenser)
pipe diameter). Bend the pipes as follows:
STANDARD PIPE DIAMETERS soft copper: by hand or bending device.
(Valid for equivalent lengths up to 100 m) hard copper: use preformed curves. Do not overheat the
copper tube external diametre x pipes when welding so as to minimize oxidation.
MOD. thickness [mm] R410A 2. Connect the pipes to the condenser:
Condensers with butt-welded pipe connections: cut the
Gas Liquid
pipe, enlarge it and weld it to the pipeline.
PX015 16 x 1.0 12 x 1.0 Condensers with threaded tap connections: flange the
PX021 18 x 1.0 16 x 1.0 pipes and connect.
PX025 22 x 1.5 18 x 1.0 RESPECT THE DIRECTION OF REFRIGERANT FLOW (SEE
LABELS ON REFRIGERANT CONNECTIONS).
PX031 22 x 1.5 22 x 1.5
3. Wash out the pipelines as follows:
PX033 22 x 1.5 22 x 1.5 Plug up the free ends of the pipes.
Connect a helium or nitrogen cylinder, fitted with a reduc-
WARNING: Due to higher pressure with R410A, er (max. pressure 10 bar), to the SAE Schrader valve
use copper pipes and copper fittings with thickness of the condenser.
1.5mm when external pipe diameters are higher than Pressurize the pipes with helium or nitrogen.
18 mm (22 and 28 mm) Unplug the pipes instantaneously.
5.1.3 - Installing pipelines Repeat a) - d) several times.
THE FOLLOWING OPERATIONS MUST BE CARRIED OUT BY THIS OPERATION IS IMPORTANT TO AVOID REFRIGERANT
AN EXPERIENCED REFRIGERATION TECHNICIAN. FILTER CLOGGING, ESPECIALLY WHEN HARD COPPER PIP-
ING IS USED.
NOTICE: The discharge operation of the room unit
pressurized with helium (at 2 bar) and the unbrazing 4. Open all the room unit shut-off valve.
of the bottoms from the connections must be carried 5. Discharge the room unit pressurized with helium (at 2 bar)
out as last operations, immediately followed by the opening the charge valves so that all the branches of the cir-
connection and emptying of the whole system. cuit are discharged (e.g. on the receiver, on the low pressure
1. Lay the piping, taking note of the following: side and on the compressor delivery).
Welding: 6. Unbraze the bottoms from the connections of the room unit.
All joints must be braze-welded. 7. Fix (weld) the pipes to the connections on the air conditioner.
Avoid butt welds by using sleeves or enlarging one of the 8. Connect the refrigerant safety valve to the outdoor with a cop-
pipes using a pipe opener. per pipe sized in order to satisfy the requirements of EN13163
(i.e. till 10m length, i 26mm).
Tab. e - Weight of refrigerant contained in piping during operation
EXTERNAL PIPE liquid at different condensing temperatures (3)
Gas
DIAMETER R410A [kg/m]
[kg/m]
(mm) 35.0C 46.0C 57.0C
10 x 1 0.0048 0.0507 0.0470 0.0426
12 x 1 0.0075 0.0793 0.0734 0.0665
14 x 1 0.0108 0.1142 0.1056 0.0958
16 x 1 0.0147 0.1554 0.1438 0.1304
18 x 1 0.0192 0.203 0.1878 0.1703
22 x 1.5 0.0271 0.2862 0.2648 0.2402
28 x 1.5 0.0469 0.4956 0.4585 0.4158
(*) Due to the small weight influence (at 15.5 bar - discharge temp. 650C), only 46.36 kg/m3 for R410A is considered.
(+) Liquid pressure and density varies according to condensing temperature (see refrigerant tables).

Tab. f - Equivalent lengths (m) of: curves, shut-off and non-return valves

Nominal
diameter
(mm)
90 45 180 90
12 0.50 0.25 0.75 2.10 1.90
14 0.53 0.26 0.80 2.20 2.00
16 0.55 0.27 0.85 2.40 2.10
18 0.60 0.30 0.95 2.70 2.40
22 0.70 0.35 1.10 3.20 2.80
28 0.80 0.45 1.30 4.00 3.30

Liebert PDX - UM - 265075 - 26.11.2015 8


5.2 - Vacuum creation and refrigerant charge b. Open the cock of the refrigerant cylinder (11a) until the
NOTICE: Check the refrigerant type to be used on the system reaches a pressure value of about 1 bar.
data plate of the air conditioner and on the refrigerat- NOTICE: The refrigerant must be introduced and
ing compressor. charged on evaporator inlet (5/16 Shrader valve) tak-
Fig. b - Vacuum Pump and refrigerant charging cylinder con- ing only liquid fluid from the cylinder.
nections for vacuum creation and refrigerant charge c. At this point both the vacuum pump and the refrigerant
cylinder can be disconnected as follows:
11a c1) close the cylinder cock (11a)
c2) close the way 5/16 SAE of the connected Schrader
14 valves.
6. Inspect all connections/joints using a leak detector. If a leak is
11 found, empty the pipes and the condenser, seal the leak and
repeat the instructions in 3) - 6).
7. Now the machine is ready for completing the charge and the
13 start-up.
8. Charge the refrigerant (ONLY LIQUID) by means of the charge
valve placed at the evaporator inlet.
(*) 5.2.2 - R410A refrigerant charge (A and D)
1. Start the unit as described in para. 8.1.
2. Manually start the compressor (when the unit is equipped with
tandem compressors start both of them), ensure the unit is not
in the dehumidification phase).
3. Guarantee a constant condensing temperature (preferably
R.L.
42-45C); if necessary, partially obstruct the condenser coil
surface or limit its ventilating power to obtain these conditions.
4. Charge the unit until the working conditions of the entire refrig-
12 eration circuit have become normal.
5. Using a manometer, check that the evaporating temperature
is above 00C.
10a
6. Verify that the superheat is 6-8 K (to do this refer to para. 10.1).
7. Follow the diagram below to define the charge. Measuring
10b condensing temperature and evaporating temperature at the
compressor, find in the diagram the target subcooling then ad-
just the charge to match the target subcooling found (subcool-
10
ing should be measured at the expansion valve inlet). With
digital scroll compressor cooling systems, during the charge
adjustment, the compressors have to be at the full capacity.
PDX
25 C evap. temp.
(*) only with reheating coil (optional) 14
58 C evap. temp.
12 812 C evap. temp.
5.2.1 - R410A precharge (A and D)
10
subcooling [K]

1. Open all cocks of the system including those used for 8


pressurizing (ambient unit and condensing unit).
6
With this operation all the components of the refrigerating cir-
4
cuit must be subject to vacuum.
2
2. Connect a proper, high efficiency vacuum pump (10) suitable 0
for polyester oils to the couplings: 25 30 35 40 45 50 55 60
Compressor intake and delivery using the 5/16 Schrad- Condensing temperature [C]
er valves welded on the piping.
Schrader coupling (12) fit on the liquid receiver. PDX SMART AISLE APPLICATION
Schrader coupling (13) fit on the compressor or fan 812 C evap. temp.
14
space, if the reheating coil option is available. 1215 C evap. temp.
12
3. Provide for a connection with refrigerant cylinder before mak- 1520 C evap. temp.

ing vacuum. 10
subcooling [K]

4. Make the system vacuum up to 0.3 absolute m bar and after 8

3 hours check if 1.3 absolute mbar have not been exceeded. 6

This condition ensures a humidity lower than 50 ppm inside 4

the system. 2

If the complete vacuum is not possible, this means that there 0


are some leaks (to be removed according to the instructions 25 30 35 40 45 50 55 60

in 6 below). Condensing temperature [C]

NEVER USE THE COMPRESSOR TO CREATE A VACUUM


(THIS INVALIDATES ITS GUARANTEE). 5.3 - Refrigeration circuits (see Enclosure D)
5. Break the vacuum as follows: See drawings in Enclosure D.
a. Close the cock (10a) for the vacuum pump (10).

Liebert PDX - UM - 265075 - 26.11.2015 9


6 - Water connections Fig. d - Chilled water circuit

Air
6.1 - General warnings conditioner
ENSURE THAT THE TUBING DOES NOT OBSTRUCT THE
AIR FLOW (Downflow units only). 2 4 5
IF THE TUBING IS TO RUN OUTDOORS, ADD ETHYLENE
GLYCOL TO THE CIRCUIT AS DESCRIBED IN PAR. 6.5.

6.2 - Water connections


6.2.1 - Condensate drain (for unit without condensate pump);
(Fig. c):
Use galvanized steel, PVC or flexible polythene tubing.
Allow a 1% gradient towards the drain.
3
It is necessary to make a drain trap (1) placed at least 200 1 6
mm below the drain tray (2). In the Upflow configuration units
the drain trap must be placed under the unit, in the false floor. 6.4 - Cooling water connections (W, F and H only)
Caution: If the drain trap is done inside the fan mod- The unit must receive cooling water as follows:
ule in the Downflow configurations attach the tube and a. From an external cooling water source, in open circuit
the drain trap properly to the fan module frame using (par. 6.4.1 and Figures in Enclosures).
a cable tie, avoiding the risk of contact with fans. b. Using a Dry cooler, in closed circuit (par. 6.4.2).
Fill the drain trap with water (3). Connect the piping as shown in Enclosure D.
It is advisable to use hoses to be connected, with 3-piece
Fig. c - Condensate drain joints, to the condenser water inlet and outlet couplings.
2 IMPORTANT: fit a standard strainer on the inlet water piping.
Place shut-off ball valves at the conditioner inlet and outlet to
allow easy maintenance.
It is advisable to install a water drain system at the lowest point
in the circuit.
1 min. Fully drain the piping before connecting it to the air conditioner.
200 mm
6.4.1 - Notes for open circuit applications
3 Use the unit with mains or well water.
DO NOT USE WATER FROM AN EVAPORATIVE COOLING
min. TOWER UNLESS THE FILLING WATER HARDNESS IS CON-
100 mm TROLLED.
The water pressure must be 2 - 10 bar (if this is not so, contact
BRACKET the Technical Support Department).
The required water flow at different temperatures is given in
our catalogues or on request.
to be If necessary (very low water temperature) insulate both pipes
connected
by user using insulation material.
6.2.2 - Humidifier (optional): See Enclosure A. 6.4.2 - Notes for closed circuit applications
The installation in Fig. e is indicative only; for individual instal-
6.2.3 - Hot water (optional):
lations follow the project diagram.
Use copper or steel (Mannesmann) tubing.
Install a pump system calculated on the basis of the flow and
Insulate both tubes using proper insulation.
total head of the system (see project data), and controlled by
6.3 - Chilled water connections the compressor running (see label on the unit).
Insulate both pipes using insulation material.
Cooling water connections (F, D, H) ( Fig. d)
VERY IMPORTANT: Add water and ethylene glycol to the cir-
Two smooth pipe stubs are provided with the units and can be cuit, when the ambient temperature is below zero (referring
used to create the connection. Or as an option two threaded also to par. 6.5). Do not exceed the nominal operating pres-
pipe stubs can be supplied on request. sure of the circuit components.
See Enclosure D - Hydraulic and Electric Connection for di- Bleed air out of the circuit.
mension details.
In case of threaded connections use hemp and paste to get a 6.5 - Adding ethylene glycol
reliable pressure-tight joint. Tab. g - Ethylene glycol to be added to water
Use copper or steel (Mannesmann) tubing.
Place the tubing on supporting saddles (1). freezing temperature ( 0C) 0 -5 -11 -18 -27 -39
Insulate both tubes using insulation material (2). ethylene glycol to add to
Place shut-off ball valves (3) at the conditioner inlet and outlet water (% in weight of total 0 10 20 30 40 50
to allow easy maintenance. mixture)
It is useful to install a thermometer (4) and a manometer (5) on
the conditioner inlet and outlet. N.B. Values are for Shell antifreeze 402. For different brands check
Install a water drain tap (6) at the lowest point in the circuit. manufacturers data.
Fill the circuit with water/glycol (see Fig. d).

Liebert PDX - UM - 265075 - 26.11.2015 10


Fig. e - Advised Dry cooler Installation

filling

HTC TS water
disconnect
after charge

pressure-operated
APPLIANCE

by-pass
Stand-by pump
(optional)
Stand-by pump

shut-off valve TS thermostat } (*) air separator


pump HTC Variex (opt.) charge group (filter,
reducer, non-return valve)
non-return valve safety valve
filling meter
manometer expansion tank
drain (at lowest point)
See Hydraulic drawings in Enclosure D.

NOTES: Acceptable Power Supplies-380V to 460V Nominal Units (TT


To avoid stratification run the circulation pump for at least 30 min. System, TNS System or TNC System)
after adding any glycol. 380V wye with solidly grounded neutral and 220V lineto-
After adding water to the water circuit, disconnect the unit from ground
the sanitary water piping system; in this way the water mixed with 460V wye with solidly grounded neutral and 277V lineto-
glycol will not return into the same piping system. ground.
After any topping-up of water check the glycol concentration and Unacceptable Power Supplies380V to 460V Nominal Units
add any glycol if necessary. (IT System)
The hydraulic features of the system vary by adding glycol. There- Wye with high-resistance (or impedance) ground
fore check the head and the flow rate of the pump to be used. Delta without ground or with floating ground
Delta with corner ground
Delta with grounded center tap.

7 - Electrical connections If the unit must be installed in the IT System, contact Emerson
Technical department prior to installation.

7.3 - Power supply cable connection.


7.1 - Electrical connections Connect the cable to the Line inlet terminal board. See Fig. g
1) Before proceeding with the electrical connections, ensure that: power supply cable path.
all electrical components are undamaged; For units with dual power supply option do not connect the
all terminal screws are tight; power cable supply as illustrated in Fig. g; two supply cables
the supply voltage and frequency are as indicated on the unit. must be arranged and connected to the additional electrical
panel placed near the main electrical panel.
7.2 - Wye vs.Delta Connection Power Supply Use the cable size defined according to maximum current ab-
for PDX sorbed, the supply voltage, the installation type and the local
The Liebert PDX EC Fan Model is designed to operate with specification. For unit with dual power supply both supply ca-
Wye-connected power. It will not operate properly with Delta con- bles must be dimensioned as described above.
nected power. The system/line cable protection is to be arranged by the cus-
A field-supplied isolation transformer or other power solutions will tomer.
be needed for proper function. The electronically commutated mo- Use a protection with differential switch. If the system is
tors included in the Liebert PDX are suitable for connection to pow- equipped with EC fans, use a B type switch.
er supplies with a solidly grounded neutral. Use multipolar cables with sheath (CEI2022, IEC 60332) only.
Fig. f - Wye vs. Delta power supply connection diagram Do not fit the supply cable in the raceways inside the machine
electric board.
See electrical data in Enclosure B: Technical data tables.
WARNING: For the units (in particular if the external
display isnt installed) must be provided an external
main switch, easy to access, to facilitate, when nec-
essary the unit shutdown.

Liebert PDX - UM - 265075 - 26.11.2015 11


Fig. g - Power supply cable connection. 7.5 - Protective features of EC fan
(Premium and Basic Fan Module)
The EC fan has been provided with the following protective fea-
tures:
Electronics overheating protection
Motor overheating protection
Locked rotor protection
Short circuit at the motor output
With any of these failures, the motor stops (electronically no po-
tential separation), the status relay is released.
NO automatic restart. To reset the alarm, power supply has to be
switched off for min. 20s once motor is at standstill.
Mains under-voltage detection:
if mains voltage falls below 3ph/290Vac (typical value) for 5s
Right side: internal low voltage field wiring pathways
minimum, motor will be switched off (only by electronics, no
Left side: internal high voltage field wiring pathways
potential separation), status relay is released.
Use the cable bushing on the back of the panel to get into the
If mains voltage returns to correct values, the motor will
electrical panel.
restart automatically.
Use cable tie to fix the power and low voltage cable to the
Phase failure recognition:
electrical panel.
if one phase fails for 5s minimum, motor will be switched off
For cable entrance holes details see Enclosure D.
(only by electronics, no potential separation), status relay is
Wiring connections (Fig. h):
released.
Connection for remote on-off must be done by the installer.
If all 3 phases return to correct values, the motor will restart
The General Alarm terminals allow remote alarm signaling.
automatically within 10-40s.
In case of short circuit, check the sticking of the involved
The power supply for an external speed setting potentiometer is
switch and replace it.
short-circuit protected.
Fig. h - Available terminals Motor is overload-protected via motor current limitation.
Warning! Leakage current of the motor is approx. 7 mA.
AUXILIARY TERMINAL BOX
(Cooling + Electr. heating + Humidification)

remote on-off
(CLOSE = ON)
52
53 8 - Start-up
clogged filter (CF) 61
63
(CLOSE = OK) 8.1 - First start-up (or after long standstill)
105
(*) water leakage (LWD)
106 TO PREVENT COMPRESSOR DAMAGE THE CRANKCASE(S)
MUST BE PREHEATED FOR AT LEAST 4 HOURS BEFORE
CONDITIONER START-UP (FAILURE TO DO SO INVALIDATES
400 (NC)
GENERAL ALARM 401 (C)
(400, 401 NC = alarm or unit off) 402 (NO) THE GUARANTEE).
smokestat firestat (AAP) 51 Start the air conditioner as follows:
optional (CLOSE = OK) 53
1. Open all valves in the refrigeration circuit according to the in-
operating fan 70
struction label attached to the valve.
(CLOSE = ON) 71
2. W, F and H only: Open all valves in the water circuit according
operating compressor 1 72
(CLOSE = ON) 73 to the instruction label attached to the valve.
user alarm 1 61 3. Ensure that the refrigerant charge is correct (see Chap. 5).
(CLOSE = OK) 62
4. Using a leak detector, verify that there are no refrigerant
freecooling relay enabling, F/D/H only 580 leaks. If there are any, then repair the leak and recharge as
or AIR ECONOMIZER ON 369
described in Chap. 5.
chilled water thermostat enabling, 83 5. At least 4 hours before start-up, close the main switch and
D version only (CLOSE = compressor ON) 84
miniature circuit breaker for transformers protection on the
Liebert MC Condenser, common control signal 70C electrical panel.
Liebert MC Condenser, circuit 1 control signal 71C
In the iCOM control system factory setting the stand alone mode
Note: Connect 70C terminal with Liebert MC Condenser ter is standard. The stand alone mode gives the possibility of turning
minal 700, connect 71C terminal with Liebert MC Con on the unit simply rotating the main switch on the electric panel.
denser terminal 710.
The yellow LED on the iCOM case will light after turning the unit on,
showing the presence of the electric power.
7.4 - Protection degree IP2x check If the LED does not light up:
After whole of the connections and installation works, compris- check the electric panel power supply;
ing ceiling elements (plenum, ducting) and floor elements (base
check the protection devices (e.g.: thermal switches);
frame), check and verify the protection degree IP2x (protection
against finger access, std. IEC 60364-1) at the boundary of the air check the fuses.
conditioner. 6. Verify the operation of the crankcase heater.
7. With electronic expansion valve with digital compressor, the
battery is normally charged enough by the supplier to pass

Liebert PDX - UM - 265075 - 26.11.2015 12


properly the production test. compressor is running in modulating capacity, the oil lev-
In case the unit has been left for long period without power the el in the latter one could be between 1/2 and the mini-
level of charge could be reduced further. If after Power ON the mum).8.2 - Starting and stopping
iCOM control should generate the ALWAYS ENSURE THAT EACH CRANKCASE HAS BEEN PRE-
EEV1/2 Battery failure warning, please wait approx 24h be- HEATED.
fore to decide to change the battery; this will give necessary FOR BRIEF STOPPAGES KEEP THE SUPPLY TO THE CRANK-
time for recharge; if after this time the warning event is still CASE HEATER.
present, then replace the battery with a new one. Turn on the unit operating on the ON/OFF switch placed on the
8. Check that there are no water leakages. display. If the ON/OFF remote device is not installed, the green
9. F, D and H only: Bleed all air out of the chilled water circuit LED on the iCOM case will light up together with the LED placed
using the bleed valve placed near water connections. below the ON/OFF switch. The fan starts immediately (the fan al-
10. If an external condenser or Dry cooler is installed, start it by ways works when the unit is ON); after 2 minutes the regulation is
supplying power to it. activated, so the cooling (compressor), heating (electric heaters),
11. Close all MCBs on the electrical panel. humidifying and dehumidifying devices can start.
12. Check the supply voltage on all phases. Adjust the set-point as indicated in Control manual.
13. Check the supply voltage on all phases for the external con- Stop the unit putting the ON/OFF switch in OFF.
denser or Dry cooler, if fitted. The main switch on the electrical panel inside the unit should
(ONLY FOR A-H VERSION) be switched off if the unit is stopped for a long time.
Check that the configuration on the fan speed regulator cor-
respond to the type of compressor of air conditioner (fix for 8.3 - Automatic restart
DIGIT 6 = W - 4 - S - 6 DGT for DIGIT 6 = U - 7- TX) If desired, the unit will automatically restart on the return of power
14. ENSURE THAT THE COMPRESSOR HAS BEEN PREHEAT- after a supply interruption (see Control manual).
ED FOR AT LEAST 4 HOURS BEFORE STARTING THE If the power interruption is expected to be of several hours, to avoid
UNIT. an automatic cold restart of the compressor stop the unit before
15. Start the unit by pressing ON/OFF on the external display (on the black-out and, on the return of power, allow the compressor to
the internal display if the external display is not installed) preheat before restarting the unit.
16. Check the electrical absorption of all components
(see Chap. 7). 8.4 - Checking the refrigeration piping
17. Check the electrical absorption of the external condenser/ Dry pressure drops
cooler, if fitted.
Liebert PDX is equipped with connections to check the refrigera-
18. IMPORTANT - If the compressor makes a loud and unusual
tion piping pressure drops:
noise IT IS NECESSARY TO INVERT the electrical connec-
room unit condenser room unit
tions of the phases supplying the corresponding scroll com-
To carry out this operation it is necessary to use 2 calibrated ma-
pressor, which accepts only one direction of rotation.
nometers and connect them as follows:
19. Ensure that the fans rotate in the correct direction (see arrow
M1, connected to the compressor delivery valve;
on fan).
M2, connected to the Schrader valve (1) of Fig. h.
When the compressor is running, check M1 and M2.
N.B.: Repeat this test, inverting the manometers: to calculate the
CAUTION: risk of contact with rotating devices.
correct p consider the average value of the two readings.
20. Ensure that all control system settings are correct and that Refrigeration pipeline Pressure drops (p bar), at 45C
there are no alarms (see Control manual). At the same geodetic level: p (bar) = M1-M2
21. W, F and H only: Verify the water flow. When condenser is above the room unit:
22. W, F and H only: For closed circuit units ensure that the water p (bar) = M1-M2+geodetic difference (m x 1,1:10,2)
pump starts when the compressor starts. When condenser is below the room unit:
23. Verify the Fresh Air Intake operation (if fitted). p (bar) = M1-M2-geodetic difference (m x 1,1:10,2)
24. Once the system is operating under load, check the various
Fig. i - Refrigerant line components
components, as follows:
Verify that the fans are operating properly.
Ensure that the temperature and relative humidity are
being controlled, and that the humidifier (optional) and 2
heating steps (optional) operate when required.
Ensure that the compressor operates when required.
D and H only: Ensure that chilled water valve operates
when required. 4
Ensure that the fan operation controller on the external-
condenser/Dry cooler (if fitted) is calibratedcorrectly, and
that it controls the fan operation. 1
Check oil level inside compressors, where compressors
oil level sight glass is available, after 30 min of compres-
sors running at maximum capacity: oil level must be be- 3
from Liquid
tween and of sight glass. In tandem compressors the Receiver
oil level must be checked with both compressors running
at maximum capacity (note: when only one compressor 1 Filter dryer inlet Schrader valve
is running, the oil level inside the compressor that is not 2 Filter dryer
currently running could be at the minimum and the com-
3 Sight glass
pressor, that is running, at the maximum level; when one
compressor is running at maximum capacity and one 4 Solenoid valve (only with thermostatic expansion valve)

Liebert PDX - UM - 265075 - 26.11.2015 13


9 - Operation allows having a complete power supply redundancy or in
case needed to have during emergency mode full cool-
ing redundancy disabling heating and humidifying. This
Unit operation is completely automatic. The below sequence ex- last option allows during emergency mode to reduce unit
plains how the unit operates : power absorption and therefore Genset or UPS sizes.
The air, sucked in by the fan, enters the unit.
DEHUMIDIFICATION - optional
The air is immediately filtered.
DX mode
The TEMPERATURE sensor or HUMITEMP (temperature +
Compressor(s) starts and the air flow is reduced, thereby
rel. humidity) sensor (check type installed), verifies the state of
causing dehumidification (refer also to Control manual).
the inlet air, and relays this information to the control system.
In freecooling mode: see Control manual.
Filtered new air is injected into the air stream via the Fresh Air
Note: If, during dehumidification, the ambient temperature
Intake (optional).
drops below a specified level, dehumidification will be stopped
The treated air passes through the fans, which operate contin-
if necessary (see LOW LIMIT intervention in Control manual).
uously, and is then dispersed out of the unit.
Downflow unit only: the air passes from the underfloor void HUMIDIFICATION - optional
into the room via air distribution outlets. The humidifier creates steam, which is distributed into the air
For DOWNFLOW units installed on raised floor: switch stream via the steam distribution pipe (see also Enclosure A,
off the machine before the floor panels removal within a F, G).
distance of 850mm from the machine, to avoid risks of Note: Manual control can be performed using the control system
contact with rotating devices (fans) moving and with hot (see Control manual).
heating elements.(see Fig. j). Fig. j - Safe floor panels removal
The control system compares the relayed information to the
set point and proportional band values programmed into its
memory: it then commands the air conditioner to treat the air
as follows (see also Control manual):
COOLING
Direct expansion mode (DX)
The compressor (scroll compressor or digital scroll compres- 850 mm
sor, with modulating capacity) is started and the cold refriger-
ant flows through the evaporator, thus cooling the air passing
over it. For compressor operation see Control manual.
In dual circuit units, the evaporator is a dual stage coil, so the
air is cooled first by one circuit (circuit n2, compressor( s) on
the left side) and then by the other one (circuit n1, compres-
sor(s) on the right side) . Temperature and pressure values
related to the two refrigerant circuits can be different.
HEATING
This can take one of three forms:
10 -Calibrations & Regulation
(at start-up)
electrical heating (optional): the heating elements heat
the air passing over them. There is 1 heating step.
Note: To protect the unit from superheating, one automat- The air conditioner has already been factory tested and calibrated,
ic reset sensor set at 40C and one or more manual reset but it is very important to check, at start-up, the superheating.
thermostats set at 120C are installed. See Tab. 5 and Tab. 6 (Enclosure B) that show all valves.
hot water heating (optional): if hot water is available, this The air conditioner has already been factory tested and cali-
flows through the hot water coil, thus heating the air pass- brated.
ing over it. The hot water flow is controlled by an on-off For calibrations of instruments installed on the external con-
(3-way) valve. densers/Dry coolers refer to the relevant manual.
hot gas reheat (optional used during dehumidification): For control system calibrations refer to Control manual (to pre-
the hot refrigerant which exits the compressor flows vent erratic operations do not use temperature sand rel. hu-
through the hot gas coil, thus heating the air passing over midity set points/proportional bands which differ excessively
it. from the Standard Settings).
DUAL POWER SUPPLY optional WARNING: Before any calibration with the unit oper-
This option allows a supply of electrical power from two differ- ating, remove the call for humidification and electrical
ent electrical sources. It is possible to chose between different heating at the iCOM control.
solutions:
Dual Power Supply Parallel: 2 separate power supplies: 10.1 - Thermostatic expansion valve (TXV) setting
during normal working mode both are present, during THIS OPERATION MUST BE PERFORMED BY AN EXPERI-
emergency situation only the main one is present. ENCED REFRIGERATION TECHNICIAN.
This means that during emergency mode full cooling re- The thermostatic expansion valve has been factory preset and, if
dundancy is granted disabling heating and humidifying. necessary, should be reset as follows:
This last option allows, during emergency mode, to re- 1. IMPORTANT: Ensure that the instructions in Chap. 5 have
duce unit power absorption and therefore Genset or UPS been carried out.
sizes. 2. Allow the compressor to operate for 15 min.
Dual Power Supply Alternate Basic Version: 2 separate 3. Measure the superheat as follows:
power supplies: each power supply is able to completely a. Place a contact thermometer on the tube exiting the
feed the unit. In case of failure of the main supply the unit evaporator;
automatically switches to the second power supply. This

Liebert PDX - UM - 265075 - 26.11.2015 14


b. Connect a manometer (with a tube of max. 300 mm) to In the unlikely event of control system failure, the valve can be
the compressor suction valve. manually controlled by means of the rotary knob. It can be used to
c. The overheating is the difference between the refrigerant drive the actuator into any position between 0 and 1.
saturation temperature corresponding to the pressure read
on the manometer and the real temperature read on the ther- 10.4 - Adjustment of the hot gas injection valve as
mometer. antifreeze mode and partial control of the capacity
4. The superheat must be 6-8 K; if not, set the expansion valve (F, D, H and Constant)
as follows:
a. Remove the protective cover; THIS OPERATION MUST BE CARRIED OUT BY AN EXPERT RE-
b. Turn the adjustment screw by 1/4 turn only; FRIGERATION TECHNICIAN.
c. Wait 10 minutes. 10.4.1 - Features
d. Measure the superheat and repeat the operation if nec- This valve is installed int some special versions (see relevant re-
essary. frigeration circuits). It enables a partial control of the evaporating
Note: If the superheat is too low (compressor cool at the touch) the pressure, so as to avoid evaporation temperatures lower than zero
screw must be turned in a clockwise direction. degrees centigrade and thus any ice formation (chilled water side),
If the superheat is too high (compressor hot at the touch) the screw even with low temperatures of the return air. It injects hot gas ex-
must be turned in a counterclockwise direction. iting the compressor before the evaporator through the gas-liquid
mixer, so as to keep the pressure higher than the set value. See
10.2 - Electronic expansion valve (EEV) setting the refrigeraton diagram.
The electronic expansion valve has been factory preset (default
10.4.2 - Adjustment
superheat: 6 K).
(ONLY FOR A-H) The min. evaporating pressure is kept by calibrating the valve as
If the unit is provided with EEV the setpoin of fan speed regu- follows.
lator can be changed to the lower one for increasing efficiency Drastically reduce the conditioner air delivery.
of the system. Check by a precise pressure gauge the evaporating pressure
Check user manual of HCR air condenser too. and the relevant saturation temperature.
Any regulation must be performed by the Emerson Network Power
Adjust the valve acting on the adjustment screw, so that it in-
Customer Service.
tervenes when the evaporation temperature has decreased to
10.3 - Water/Chilled water valve (W, F, D and H only) 2C.
The 2way (W/ F) or 3way (W/D/H) valve controls the water flow; Then check the correct operation of the thermostatic expan-
they are connected with different actuators according to the units sion valve.
size.
The actuator controls the valve opening by a stem. When actua-
10.5 - Water leakage sensor (Liquistat)
tor stem is completely down, the valve is open and water flow is Due to high flooding alarm device sensitivity, to the end to avoid un-
supplied. desirable alarm signal because of few sporadic water drops, place
In water cooled units, the water valve adjusts the condensing tem- the sensors at a minimum distance of 500 mm from the unit base
perature through the plate condenser water flow regulation (MBV). perimeter.
The condensing temperature is preset at 40C inside the iCOM This solution assures alarm intervention for real flooding risk only.
control. This value can be modified only by the Emerson Network
Power Customer Service. 10.6 - Environment protection
The valve running time is set to the value specified in the Control
Manual. A misuse or an incorrect calibration of the unit leads to an increased
0 energy consumption, resulting in an economic and environmental
PX015 . . . 031 F/D/H (chilled water
valve) 1 damage. Use the freecooling function, if available.
ALL PDX water cooled unit (con-
densing control valve):
When the valve is fully open (i.e. max.
chilled water flow) the actuator slot is
set to 1.
When the valve is closed (i.e. no
chilled water flow) the actuator slot is
set to 0.
1 0

Liebert PDX - UM - 265075 - 26.11.2015 15


11 -Maintenance and Spare Parts
11.1 - Safety instructions
All maintenance operations must be carried out strictly by observing the European and National accident prevention regulations.
We refer especially to the accident prevention regulations concerning electrical systems, refrigerators, and manufacturing resources.
Maintenance may be done to air conditioning equipment only by authorized and qualified technicians.
In order to keep all warranties valid, the maintenance must adhere to the manufacturers regulations.
DANGER: The work should be done in the system only when it is at standstill. Do this by switching off the air con-
ditioner at the controller and the main switch. Post a warning sign saying: DO NOT SWITCH ON.
Electrical components of device have to be switched off and be checked that they are not under voltage.
Ignoring the safety instructions can be dangerous to persons as well as to the environment.
Soiled parts always cause a loss of performance and for switch or control devices can lead to the break-down of a plant.

11.2 - Spare parts


Only original spare parts made by Emerson Network Power may be used. Using third-party material can invalidate the warranty.
When making inquiries always refer to the Component List supplied with the equipment and specify the model number, serial number
and, if available, also the part number.
NOTES:
1) When a faulty component is replaced, follow the relevant manufacturer instructions.
2) When the spare parts must be welded, be careful not to damage the internal parts (gaskets, seals, o-rings, etc.).

11.3 - Maintenance schedule


Monthly, quarterly, biannual and annual checks are to be conducted according to the following guidelines.
All tasks and periods listed here are regulations from the manufacturer and need to be documented in an inspection report.

CAUTION: All these tasks should be carried out only by an authorized and trained technician. We recommend the
Emerson Network Power Customer Service.

11.4 - Air filter check and replacement


It is important to check the state of the air filter every month to maintain a good efficiency of air distribution through the evaporator coil.

CAUTION: Sharp edges, splinters and exposed fasteners can cause personal injury! Only properly trained personnel, elec-
trically instructed, wearing appropriate safety headgear, gloves, shoes and glasses can carry out this operation!
DOWNFLOW UNITS UPFLOW UNITS

Filter Bracket

Filter Bracket

1) Switch off the unit and open the front panel with the key. 1) Switch off the unit and open the front panel with the key.
Note: Some components inside the unit can be still at high tem- Note: Some components inside the unit can be still at high tem-
perature, wait a few minutes before starting the maintenance op- perature, wait a few minutes before starting the maintenance op-
eration. eration.
2) Unscrew and remove the filter brackets. 2) Unscrew and remove the filter brackets.
3) Remove air filters. 3) Remove air filters.

Liebert PDX - UM - 265075 - 26.11.2015 16


11.5 - EC fan replacement
WARNING!
There is a risk of the fans and panel falling down and causing an injury during the replacement operation.
Due to the weight of the fans (approx. 35 kg) and the panel (up to 25 kg), two technicians are required to carry out the fan
replacement.
BEFORE COMMENCING, ALWAYS CUT ALL THE ELECTRIC SUPPLY CIRCUITS ON THE MACHINE OFF.
Only properly trained and qualified personnel should work on this equipment.
How to remove the fans
Remove the front panel (or a grid) to get access to the fan bays (see pictures below).
Downflow Up
Upflow Downflow Frontal

Downflow Up and Downflow Frontal versions


1) Disconnect the fan electrical cable from the connector.
2) Remove the 2 front screws a from the fan support
(one screw on each side of the sliding bars)
3) Loosen the 2 rear screws b of the fan support (one
screw on each side of the sliding bars)
4) Slide down the fan by pulling the handle.
5) Remove completely the 2 screws b on the back of
the fan.
6) Pull the handle to slide the fan out of the bay

b
a

Liebert PDX - UM - 265075 - 26.11.2015 17


Upflow versions

b 1) Disconnect the fan electrical cable from the connector.


a 2) Remove the 2 front screws a from the fan support (one
screw on each side of the sliding bars)
3) Remove the 2 rear screws b of the fan support (one
screw on each side of the sliding bars) and slowly put
down the fan on the Fan nozzle.
4) Lift the fan to move away it from the nozzle and then pull
it out from the fan bay.

Liebert PDX - UM - 265075 - 26.11.2015 18


Maintenance schedule
MAINTENANCE
COMPONENT PERIOD EVERY
3 Months 6 Months 1 Year
FANS WARNING: Check for soiling, damage corrosion, and proper fixing. X
do not reach Check bearings noise. X
into the fan
while the fan Measure the current and power consumption. X
wheel is running. Cleaning to preserve the function. X
Check for soiling, damage, corrosion. X
Check state of filter. X
AIR FILTERS
Clean or replace if necessary. X
Carry out controls more frequently in dusty environments. X
NEW AIR FILTER
see air filter. Clean or replace X
(if installed)
Check for proper and functionally correct installation and surrounding conditions. X
Check the function of the LEDs of the displays control system and the alarms. X
Check the connections for electrical and mechanical function. X
CONTROL Check the functional elements (e.g. operational controls and display devices). X
SYSTEM Check the electrical/electronic and pneumatic input signals (e.g. sensors, remote
X
controllers, command variable) for compliance with nominal values.
Check control function, control signals and safety chains. X
Adjust control function and control signals. X
HUMIDIFIER
See Enclosure A, F, G.
(if installed)
Check the power supply on all phases. X
SWITCH CABINET
Check the connections for electrical and mechanical function. X
POWER CIRCUITS
WARNING: Check the power supply at all terminals. X
electrical Measure power consumption at all connected consumers. X
cables and Set, adjust and tighten the functional elements (e.g. operational controls and
electrical compo- X
display devices).
nents Check safety equipment, e.g. thermal switch. X
of the air conditioner
Replace fuses (every 2 - 3 years) X
are under voltage.
Check protective covers for completeness. X
Check cooling water circuit. X
COOLING WATER
Check for damage, leaks and proper fixing. X
(W, F and H only)
Make sure there is no loss of water.
Make sure that the water pump works properly. X
COOLING WATER Deaerate circuits. X
(W, F and H only) Check whether the heat transfer medium of circuit-connected system is frost-
X
Only for closed proof.
circuits: Check safety equipment for function. X
Check glycol % comparing minimum yearly ambient temperature. X
Measure the working pressures and temperatures (to be done by a refrigeration
X
REFRIGERATION technician).
CIRCUIT CAUTION: Check the power consumption, measure head temperature and check for possi-
X
Fluoride ble abnormal operating sounds.
refrigerants Make sure that there is no frost building up on the evaporator and compressor. X
increase the Check function of all regulating devices (power regulators, valves, etc.). X
greenhouse Check safety devices for function. If the quantity of the refrigerant is not enough,
effect and X
detect the leakage if any. Then reclaim, void, repair and charge.
are subject
to restrictions and If the quantity of refrigerant is not enough, it needs to be reclaimed and refilled
norms, according with completely new refrigerant.
to the national and Check oil level at the sight glass (where sight glass is available). X
European Carry out a test to ceck humidity inside oil X
regulations. Check crankcase heater for function. X
Check digital modulation solenoid valve X

Liebert PDX - UM - 265075 - 26.11.2015 19


MAINTENANCE
COMPONENT PERIOD EVERY
3 Months 6 Months 1 Year
ELECTRONIC
EXPANSION VALVE
and SUPERHEATING See appropriate manual.
CONTROLLER
(if installed)
EXTERNAL
CONDENSER/
See appropriate manual.
Dry cooler
(if installed)
Make sure there is no loss of water. X
Deaerate the cooling water circuit using the vent valve near unit hydraulic con-
X
nections.
Check that the cold water supply is ensured. X
Check the temperature and the pressure of the water on the inlet and outlet side
X
CHILLED WATER using thermometers and manometers if installed
CIRCUIT Check the proper function of the three/two-way valve. X
Make sure that the system is filled with the prescribed amount of glycol and that
X
there is no frost in the hydraulic circuit.
In case of water loss, it needs to be refilled. Make sure the glycol concentration
X
is correct.
Check that the water circulation is in perfect order. X

11.6 - Refrigeration circuit


WHEN REPAIRING THE REFRIGERATION CIRCUIT, COLLECT ALL REFRIGERANT IN A CONTAINER: DO NOT ALLOW IT TO
ESCAPE.
When removing (for repairs) or charging refrigerant, it must always be done on both the high and low pressure sides of the compres-
sor simultaneously.
The compressor copper plated steel connections should be welded with a silfos material containing a minimum of 5% silver.
11.6.1 - Refrigerant charge of the water-cooled units (W, F and H)
1. Start the unit as described in par. 8.1.
2. Manually start the compressor (ensure the unit is not in dehumidification).
3. Wait a few minutes to allow conditions to stabilize.
4. Check the refrigerant circuit using a leak detector. If there is a leak recharge the unit until the working conditions of the entire refrig-
eration circuit have become normal.
5. Using a manometer, check that the evaporating temperature is above 0C.
6. Verify that the superheat is 6-8 K (to do this refer to par. 10.1).
11.6.2 -Oil charge R410A
The oil to be used when topping up (only if there are any leaks) is EMKARATE RL 32-3MA or Mobil EAL Arctic 22CC (see Tab. h
and Tab. i).
Tab. h - EMKARATE RL 32-3MA oil
Viscosity at 40 0C 31.2 cSt
Viscosity at 100 0C 5.6 cSt
Viscosity index (ISO Grade) 32

Tab. i - Mobil Arctic EAL 22CC oil


Density (at 15 C) 0.967 kg/l
Flash point (C.O.C.) 245 C
Pour point <-54 C
Viscosity at 40 /C 23.6 cSt
Viscosity at 100 /C 4.7 cSt
Viscosity index (ASTM D2270) 130
These oils rapidly absorb the humidity present in the air when they are exposed to the atmosphere.
If the oil absorbs humidity, the ester molecules can break down, forming acidity.
We therefore recommend exposing the oil for as short time as possible (no more than a few minutes) and, in case of topping up, using
exclusively the oil indicated on the refrigerating compressor.
Normally 1 or 2-litre cans are available for this purpose; once they are opened, they must be completely used up. They must not be used
after a long period, as they absorb humidity.

Liebert PDX - UM - 265075 - 26.11.2015 20


It is therefore obvious that the taps of the compressor must only be turned after the whole plant has been subjected to a vacuum and
partial filling.
11.6.3 - Oil topping-up of an installed circuit
If oil leakages occur, the topping-up operation is necessary.
(Contact the local Service before intervention).

11.7 - Dismantling the unit


The machine has been designed and built to ensure continuous operation.
The working life of some of the main components, such as the fan, depends on the maintenance that they receive.
CAUTION: The unit contains substances and components hazardous for the environment (electronic components, lead gel
battery, refrigerating gases and oils). At the end of the useful life, when the unit is dismantled, the operation must be carried
out by specialized refrigerating technicians. The unit must be delivered to suitable centers specialized for the collection and
disposal of equipment containing hazardous substances.
The lead gel battery, refrigeration fluid and the lubricating oil inside the circuit must be recovered according to the laws in force in the
relevant country.

11.8 - Regulation (EU) no. 517/2014 (F-gas)


Stationary air conditioners placed into the European Community market and operating with fluorinated greenhouse gases
(F- gas, such as R407C, R134a, R410A), they have to comply since Jan 1, 2015 with the F- gas Regulation (EU) No. 517/2014. It
replaces the Re. (EU) no. 342/2006, applied since July 4, 2007.
By the way, the refrigerants as R22 are not F- gas and their relevant regulation is Reg. (EU) no. 2037/2000.
Following notes have to be considered when operating with the above mentioned equipments:
Fluorinated greenhouse gases are covered by the Kyoto Protocol.
The fluorinated greenhouse gases in this equipment should not be vented to the atmosphere.
Referring to the value noted in Annex I and Annex IV of Regulation (EU) No 517/2014 here below the global warming potential (GWP)
of some major F- gases or mixtures:
R- 134a GWP 1430
R- 407C GWP 1774
R- 410A GWP 2088
Operators of the above mentioned applications, which contain fluorinated greenhouse gases, shall, using all measures which are
technically feasible and do not entail disproportionate cost:
a. prevent leakage of these gases and as soon as possible repair any detected leakage.
b. ensure that they are checked for leakage by certified personnel.
c. ensure for putting in place arrangements for the proper recovery by certified personnel.
d. In case of applications containing 5 tons CO2 equivalent, i.e. 2.4 kg of R410A (10 tons in case of hermetically sealed system) or
more of F- gases: certified personnel and Companies (according to Reg. 303/2008) provides regular leak testing (according to
Reg. 1516/2007 and Reg. 1497/2007) and maintain records of maintenance activities in a dedicated log book.
e. Recovery for the purpose of recycling, reclamation or destruction of the fluorinated greenhouse gases, pursuant to
Art. 8 of the Regulation shall take place before the final disposal of that equipment and, when appropriate, during its
servicing and maintenance.
Operator, according to Regulation Article 2, point 8, means the natural or legal person exercising actual power over the technical
functioning of products and equipment covered by this Regulation. The State may, in defined, specific situations, designate the
owner as being responsible for the operators obligations. Where large installations are involved, service companies are contracted
to carry out maintenance or servicing. In these cases the determination of the operator depends on the contractual and practical
arrangements between the parties.
Direct methods of leakage checking approved by the manufacturer (Reg. 1516/2007 and Reg. 1497/2007)
a. gas detection device adapted to the refrigerant in the system;the sensitive of portable gas detection devices (as a direct test
method) shall be at least five grams par year.
b. proprietary bubble solutions / soapsuds.
Additional information located into a dedicated label of unit (Reg. 1494/2007)
a. Where fluorinated greenhouse gas is foreseen to be added to the equipment outside of the manufacturing site at the point of
installation, a dedicated label accommodates notation of both the quantity (kg) pre-charged in the manufacturing plant and of the
quantity charged at the installation site as well as the resulting total quantity of f-gas as a combination of the above mentioned quan-
tities, in a manner which conforms to the legibility and indelibility.
Our split units are usually not pre-charged on factory, in this case the total quantity of refrigerant charged in the unit has to be written
in the relevant label, during the commissioning operation at the installation site.
b. Our packaged units (not split) operating with f - gas are usually full charged on factory and the total amount of refrigerant charge
is already reported on the label. In this case, the label has no need of further written information.
c. In generally, the above mentioned information has been located in the main nameplate of relevant unit.
d. For equipment with double refrigeration circuits, in regards to differentiates requirements on the basis of the quantity of f-gas
contained, the required information about refrigerant charge quantities has to be listed separately for each individual circuit.
e. For equipments with separate indoor and outdoor sections connected by refrigerant piping, the label information will be on that
part of the equipment which is initially charged with the refrigerant. In case of a split system (separate indoor and outdoor sections)
without a factory pre-charge of refrigerant, the mandatory label information will be on that part of the product or equipment which
contains the most suitable service points for charging or recovering the fluorinated greenhouse gas(es).
Safety data sheets of f-gases used in the products are available on demand.

Liebert PDX - UM - 265075 - 26.11.2015 21


Enclosure A - Electrode Humidifier
A.1 - Electrode humidifier
The operation of immersed electrode humidifiers is based on a very simple physical principle. As common drinking water contains a cer-
tain quantity of dissolved mineral salts, and is consequently slightly conductive, applying a voltage to metal electrodes immersed in the
water creates an electric current that heats the water until producing steam (Joule effect). The quantity of steam produced is proportional
to the electric current, which is in turn proportional to the level of water.
In order to obtain optimum performance from the humidifier it is advisable to read this manual carefully.
Tab. 1 - Humidair specifications
MAIN MAX. CYLIN- MAX. SUPPLY MAX. DRAIN
ABSORBED
HUMIDAIR POWER SETTING POWER DER WATER WATER WATER
CURRENT
MODEL SUPPLIES [kg/h] (*) [kW] VOLUME QUANTITY QUANTITY
[A]
(V 10%) [l] [l/min.] [l/min.]
400V / 3ph /
KUEC2E 3.913.0 13 9 5.5 0.6 10.0
50Hz
For humidifier current (FLA) and rated power, refer to electrical features in the Enclosure B.
(*) Unit is factory-set to produce about 50% of the maximum value (see iCOM manual).

A.2 - Installation
The humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the supply water and
drain water.
Supply Water.
Only use mains drinking water with:
pressure between 0.1 and 0.8 MPa (1 and 8 bars), temperature between 1 and 40C and an instant flow rate no higher than the rated flow of
the fill solenoid valve, the connection is R (ISO 7/1);
hardness no greater than 400 ppm of CaCO3 (40fH), conductivity range: 75-1250 S/cm;

no organic compounds. supply water normal water water with low salt content
unit of measure
characteristics min. max min. max.
Hydrogen ions (pH) 7 8.5 7 8.5
Specific conductivity at 20C(R, 20C) (R, 20C) S/cm 350 1250 75 350
Total dissolved solids(cR) mg/l (1) (1) (1) (1)
Dry residue at 180C(TH) mg/l (1) (1) (1) (1)
Total hardness mg/l CaCO3 100 (2) 400 50 (2) 160
Temporary hardness mg/l CaCO3 60 300 30 (3) 100
Iron + Manganese mg/l Fe+Mn = 0.2 = 0.2
Chlorides ppm Cl- = 30 = 20
Silica mg/l SiO2 = 20 = 20
Residual chlorine mg/l Cl2 = 0.2 = 0.2
Calcium sulphate mg/l CaSO4 = 100 = 60
Metallic Impurities mg/l 0 0 0 0
Solvents, thinners, detergents, lubricants mg/l 0 0 0 0
(1)= values depend on the specific conductivity; in general: CR 0.65 * R, 20C; R180 0,93 * R, 20C
(2) = not less than 200% of the chloride content in mg/l CL-
(3) = not less than 300% of the chloride content in mg/l CL-

There is not reliable relationship between hardness and conductivity of the water
Important:
do not treat the water with softeners, this may cause the entrainment of foam, affecting the operation of the unit;
do not add disinfectants or anticorrosive compounds to the water, as these are potential irritants;
the use of well water, industrial water or water from cooling circuits and, in general, any potentially chemically or bacteriologically
contaminated water is not recommended.
Connection:
For the supply water connection see the details in Fig. 1 (point 11-14)
Drain Water.
This contains the same substances dissolved in the supply water, however in larger quantities;
It may reach a temperature of 100C;
It is not toxic and can be drained into the sewerage system, category 3, EN 1717.
Important:
For drain water connection see details in Fig. 1:
Use a drain hose 32mm, maximum length 10m with minimum 5% gradient, dont make siphon on this hose to avoid back pressures
in the drain piping. For configuration with bigger length or high head consider the PDX option with condensate pump.

Liebert PDX - UM - 265075 - 26.11.2015 A-1


Enclosure A - Electrode Humidifier
Dispose the drain hose into an ordinary drainage network. (the drainage network should have a siphon (see Fig. 1) and must be able
to withstand temperatures up to 100C and able to drain water flow up to 10l/min.
Pay attention in the manual drainage of the steam cylinder if the drainage network isnt able to drain 10 l/min, risk of water overflow
on the humidifier.

Fig. 1 - The humidifier and its components

Supply limit

A.2.1 - Electrode humidifier components


1 chassis 5d drain hose
2 fill tank 6 fill solenoid valve
2a conductivity electrodes 7 drain pump
3 cylinder 8 drain connection (diameter 32 mm)
3a high level electrodes 9 steam outlet
3b immersed electrodes 10 steam distribution hose
3c filter inside the cylinder 11 manual valve (not supplied)
4 cylinder fastening strap 12 mechanical filter (not supplied)
5 hose kit 13 supply hose (not supplied)
5a supply hose 14 connection hose
5b fill hose 15 drain hose with siphon (not supplied)
5c drain pump and overflow outlet hose

Liebert PDX - UM - 265075 - 26.11.2015 A-2


Enclosure A - Electrode Humidifier
A.3 - Start-up and operation
A.3.1 - Start-up
Before using the humidifier, check the following:
Supply and drain connections.
That the cut-off tap is open.
All wiring.
Earthing.
Steam hose connection between steam cylinder and distributor.
To start the humidifier simply switch on the air conditioner, which will in turn automatically start and stop the humidifier as required.
The (adjustable) parameters which determine humidifier operation have already been factory-preset (see iCOM manual).
A.3.2 - Operation
Water contains even a small quantity of salts in solution, is a conductor of electricity. Therefore, if the steam cylinder is filled with water
and a potential difference is applied between the electrodes, the water behaves like an ordinary electrical resistance and becomes hot,
thus creating steam.
The steam production rate can be controlled by varying the water level in the cylinder; the higher the water level, the deeper the electrodes
are immersed into it and the greater the steam production.
Note 1
In case of low water conductivity consult HPAC Technical Sales Support.
Note 2
When starting with an empty cylinder, the water conductivity is normally insufficient for the HUMIDIFIER STEAM OUTPUT to be reached
immediately.
Therefore the humidifier produces as much steam as possible to fill the cylinder completely. Any evaporation water is immediately refilled.
The drain valve is kept shut and therefore, as the steam does not contain any salts, the conductivity of the water within the cylinder slowly
increases until the HUMIDIFIER STEAM OUTPUT is obtained.
The length of the start-up period depends upon the water conductivity. For very conductive water it may occur that the HUMIDIFIER
STEAM OUTPUT is obtained immediately.

A.4 - Maintenance
Important: the cylinder may be hot. Let it cool down before touching it or use protective gloves.
A.4.1 - Cylinder replacement
Completely drain the water contained in the cylinder;
Turn the appliance off and open the disconnect switch on the mains power line (safety procedure);
Remove the steam hose from the cylinder;
Disconnect the electrical connections from the top of the cylinder;
Release the cylinder from the fastening device and lift it up to remove it;
Fit the new cylinder in the humidifier by performing the previous operations in reverse.
A.4.2 - Cylinder maintenance (see cylinder instruction sheet)
The life of the cylinder depends on several factors, including: the complete filling with lime scale and/or the partial or complete corrosion
of the electrodes, the correct use and sizing of the humidifier, the output and the quality of the water, as well as careful and regular main-
tenance. Due to the aging of the plastic and the consumption of the electrodes, even an operable steam cylinder has a limited life and it
is, therefore, recommended to replace it after 5 years or 10,000 operating hours.
Important: the humidifier and its cylinder contain live electrical components and hot surfaces, and therefore all service and/or mainte-
nance operations must be performed by expert and qualified personnel, who are aware of the necessary precautions.
Before performing any operations on the cylinder, check that the humidifier is disconnected from the power supply; carefully read and
follow the instructions contained in the humidifier manual. Remove the cylinder from the humidifier only after having drained it completely.
Check that the model and the power supply voltage of the new cylinder correspond to the one being replaced.
A.4.3 - Periodical checks
After one hour of operation: for both disposable and openable cylinders, check that there are no significant water leaks.
Every fifteen days or no more than 300 operating hours: for both disposable and openable cylinders check operation, that there are
no significant water leaks and the general condition of the casing. Check that during operation there are no arcs or sparks between
the electrodes.
Every three months or no more than 1000 operating hours: for disposable cylinders, check operation, that there are no significant
water leaks and, if necessary, replace the cylinder; for openable cylinders, check that there are no markedly blackened parts on the
casing: if this is the case, check the condition of the electrodes and, if necessary, replace them together with the O-rings and the
cover gasket.
Annually or no more than 2500 operating hours: for disposable cylinders, replace the cylinder; for openable cylinders check opera-
tion, that there are no significant water leaks, the general conditions of the container, check that there are no markedly blackened
parts on the casing; replace the electrodes together with the O-rings and the cover gasket.
After five years or no more than 10,000 operating hours: for both disposable and openable cylinders, replace the cylinder.
After extended use or alternatively when using water with a high salt content, the solid deposits that naturally form on the electrodes
may reach the stage where they also stick to the inside wall of the cylinder; in the event of especially conductive deposits, the con-
sequent heat produced may overheat the plastic and melt it, and, in more severe cases, puncture the cylinder, allowing water to leak
back into the tank.
As a precaution, check, at the frequency recommended further on, for deposits and the blackening of the wall of the cylinder, and replace
the cylinder if necessary.

Liebert PDX - UM - 265075 - 26.11.2015 A-3


Enclosure A - Electrode Humidifier
Warning: always disconnect the appliance before touching the cylinder in the event of leaks, as current may be running through the water.
A.4.4 - Replacement and maintenance of other components
Fill solenoid valve: after having disconnected the cables and the tubing, remove the solenoid valve and check the condition of the inlet
filter; clean if necessary using water and a soft brush.
Supply and drain manifold: check that there are no solid residues in the cylinder attachment, remove any impurities. Check that the gasket
(O-ring) is not damaged or cracked; if necessary, replace it.
Drain pump: disconnect the power supply, remove motor body unscrew the fastening three screws; remove any impurities and rinse.
Supply tank & conductivity meter : check that there are no obstructions or solid particles and that the electrodes for measuring the con-
ductivity are clean, remove any impurities and rinse.
Hose kit: check that the hoses are free and do not contain impurities; remove any impurities and rinse.

Liebert PDX - UM - 265075 - 26.11.2015 A-4


Enclosure B - Technical data table
Tab. 1a - Electrical data with basic fan module
SCROLL Cooling System DIGITAL SCROLL Cooling System
Configura- Power Residual-Cur- Residual-Cur- max. Cu
Model rent Circuit rent Circuit
tion supply FLA [A] LRA [A] Breakers In
FLA [A] LRA [A] Breakers In
cable size
= 0.3A (400V)* = 0.3A (400V)*
PX015 11.10 46.10 25A C 11.00 55.10 25A C 35mm2
PX021 14.90 67.10 25A C 14.90 67.10 25A C 35mm2
PX025 18.10 104.10 32A C 19.60 104.10 32A C 35mm2
400 V /
Cooling Fan(s) PX031
3 Ph + N / 19.30 104.10 32A C 19.30 104.10 32A C 35mm2
+ (D/F/H)
Compressor(s) 50 Hz
PX031 24.10 114.10 32A C 24.10 114.10 32A C 35mm2
+ earth
PX033 25.10 121.10 40A C 25.10 121.10 40A C 35mm2
PX033
28.10 121.10 40A C 28.10 121.10 40A C 35mm2
(smart aisle)
PX015 21.94 56.94 32A C 21.84 65.94 32A C 35mm2
Cooling +
Electrical PX021 25.74 77.94 32A C 25.74 77.94 32A C 35mm2
heaters (De PX025 400 V / 28.94 114.94 40A C 30.44 114.94 40A C 35mm2
humidification) PX031 (FC) 3 Ph + N / 34.94 124.94 50A C 34.94 124.94 50A C 35mm2
Fan(s) + PX031 50 Hz 30.14 114.94 40A C 30.14 114.94 40A C 35mm2
Compressor(s) PX033 + earth 35.94 131.94 50A C 35.94 131.94 50A C 35mm2
+ Electrical
PX033
heaters 38.94 131.94 50A C 38.94 131.94 50A C 35mm2
(smart aisle)
Cooling + PX015 23.50 58.50 32A C 23.40 67.50 32A C 35mm2
Electrical PX021 27.30 79.50 40A C 27.30 79.50 40A C 35mm2
heating + PX025 400 V / 30.50 116.50 40A C 32.00 116.50 40A C 35mm2
Humidification
PX031 (FC) 3 Ph + N / 36.50 126.50 50A C 36.50 126.50 50A C 35mm2
Fan(s) +
Compressor(s) PX031 50 Hz 31.70 116.50 40A C 31.70 116.50 40A C 35mm2
+electrode or PX033 + earth 36.50 132.50 50A C 36.50 132.50 50A C 35mm2
infrared humid- PX033
40.50 133.50 50A C 40.50 133.50 50A C 35mm2
ifier (smart aisle)
* ATTENTION Only universal (type B, B+) RCD protective devices are permitted.
NOTES:
The cables have to be sized in compliance with local standards and according to the type and characteristics (e.g. Amperes) of
installation.
The data in the tables do not consider the absorbed current from the condensate pump and for other options not explicitly described.
The specific energy allowed to flow from the circuit breakers, installed by the user, must be lower than 300.000A2 x s.
Prescriptions on the differential relay required to the user:
For special places (healthcare facilities, etc...) comply with the local regulations;
For ordinary places, a low sensitivity is suggested (300 mA) coordinated with the value of the ground heater (IEC 364): Ra 50/
Ia (Art.413.1.4.1, CEI 648 or IEC60364445);
In case of frequent over-voltages with mains impulse, it is advisable to install a selective differential and to evaluate the need
for adopting other devices;
The FLA is for units without the options of condensate pump and condensing unit;
The FLA is for units with AUTOMATIC FUNCTIONS only: in manual mode operation the FLA must be lower than the max. cur-
rent of the main switch.

Liebert PDX - UM - 265075 - 26.11.2015 B- 1


Enclosure B - Technical data table
Tab. 1b - Electrical data with premium fan module
SCROLL Cooling System DIGITAL SCROLL Cooling System
Residual- Residual-
Current Current
Configura- Power max. Cu
Model Circuit Circuit
tion supply FLA [A] LRA [A] FLA [A] LRA [A] cable size
Breakers Breakers
In = 0.3A In = 0.3A
(400V)* (400V)*
PX015 13.60 48.60 25A "C" 13.50 57.60 25A "C" 35mm2
PX021 17.40 69.60 25A "C" 17.40 69.60 25A "C" 35mm2
PX025 20.60 106.60 32A "C" 22.10 106.60 32A "C" 35mm2
Cooling 400 V /
PX031
Fan(s) + 3 Ph + N / 26.60 116.60 32A "C" 26.60 116.60 32A "C" 35mm2
(D/F/H)
Compres- 50 Hz
PX031 21.80 106.60 32A "C" 21.80 106.60 32A "C" 35mm2
sor(s) + earth
PX033 27.60 123.60 40A "C" 27.60 123.60 40A "C" 35mm2
PX033
30.60 123.60 40A "C" 30.60 123.60 40A "C" 35mm2
(smart aisle)
Cooling + PX015 24.44 59.44 32A "C" 24.34 68.44 32A "C" 35mm2
Electrical PX021 28.24 80.44 32A "C" 28.24 80.44 32A "C" 35mm2
heaters (De- PX025 31.44 117.44 40A "C" 32.94 117.44 40A "C" 35mm2
400 V /
humidifica- PX031 (FC) 37.44 127.44 50A "C" 37.44 127.44 50A "C" 35mm2
3 Ph + N /
tion) Fan(s) PX031 32.64 117.44 40A "C" 32.64 117.44 40A "C" 35mm2
50 Hz
+ Compres- PX033 38.44 134.44 50A "C" 38.44 134.44 50A "C" 35mm2
+ earth
sor(s)
PX033
+ Electrical 41.44 134.44 50A "C" 41.44 134.44 50A "C" 35mm2
(smart aisle)
heaters
Cooling + PX015 26.00 61.00 32A "C" 25.90 70.00 32A "C" 35mm2
Electrical PX021 29.80 82.00 40A "C" 29.80 82.00 40A "C" 35mm2
heating PX025 33.00 119.00 40A "C" 34.50 119.00 40A "C" 35mm2
+ Humidifi- PX031 (FC) 400 V / 39.00 129.00 50A "C" 39.00 129.00 50A "C" 35mm2
cation Fan(s) PX031 3 Ph + N / 34.2.00 119.00 40A "C" 34.20 119.00 40A "C" 35mm2
+ Compres- PX033 50 Hz 39.00 135.00 50A "C" 39.00 135.00 50A "C" 35mm2
sor(s) + earth
+electrode or PX033
43.00 136.00 50A "C" 43.00 136.00 50A "C" 35mm2
infrared (smart aisle)
humidifier
* ATTENTION Only universal (type B, B+) RCD protective devices are permitted.
NOTES:
The cables have to be sized in compliance with local standards and according to the type and characteristics (e.g. Amperes) of
installation.
The data in the tables do not consider the absorbed current from the condensate pump and for other options not explicitly described.
The specific energy allowed to flow from the circuit breakers, installed by the user, must be lower than 300.000A2 x s.
Prescriptions on the differential relay required to the user:
For special places (healthcare facilities, etc...) comply with the local regulations;
For ordinary places, a low sensitivity is suggested (300 mA) coordinated with the value of the ground heater (IEC 364): Ra 50/
Ia (Art. 413.1.4.1, CEI 648 or IEC60364445);
In case of frequent over-voltages with mains impulse, it is advisable to install a selective differential and to evaluate the need
for adopting other devices;
The FLA is for units without the options of condensate pump and condensing unit;
The FLA is for units with AUTOMATIC FUNCTIONS only: in manual mode operation the FLA must be lower than the max. cur-
rent of the main switch.

Liebert PDX - UM - 265075 - 26.11.2015 B- 2


Enclosure B - Technical data table
Tab. 2 - EC fan connections
EC Fan signal [Vdc]*
Downflow Up Downflow Frontal Upflow Constant [%] **
Model
Dehumidi- Dehumidi- Dehumidi- Dehumidi-
STD STD STD STD
fication fication fication fication
PX015 A/W 5.7 4.7 5.6 4.6 6.1 5.1 51 41
version with basic fan module

PX021 A/W 8.0 7.0 7.9 6.9 8.3 7.2 72 62


PX025 A/W 8.7 7.7 8.6 7.6 9.0 8.0 80 70
PX031 A/W 9.6 8.6 9.5 8.5 9.7 8.9 89 79
PX033 A/W 9.6 8.6 9.5 8.5 9.7 8.9 _ _
PX015 F/D/H 7.4 6.4 7.3 6.3 7.9 6.9 _ _
PX021 F/D/H 8.0 7.0 8.0 7.0 8.5 7.5 _ _
PX025 F/D/H 8.8 7.8 8.8 7.8 9.3 8.3 _ _
PX031 F/D/H 9.6 8.6 9.6 8.6 9.7 8.7 _ _
PX015 A/W 5.5 4.5 5.4 4.4 5.8 4.8 _ _
PX021 A/W 6.8 5.9 6.7 5.7 7.0 6.0 _ _
version with premium fan

PX025 A/W 8.1 7.1 8.0 7.0 8.3 7.3 _ _


PX031 A/W 9.1 8.1 9.0 8.0 9.3 8.3 _ _
module

PX033 A/W 9.5 8.5 9.4 8.4 9.7 9.7 _ _


PX015 F/D/H 6.7 5.7 6.6 5.6 7.0 6.0 _ _
PX021 F/D/H 7.4 6.4 7.3 6.3 7.7 6.7 _ _
PX025 F/D/H 8.7 7.7 8.6 7.6 9.0 8.0 _ _
PX031 F/D/H 9.7 8.7 9.6 8.6 9.8 8.8 _ _
NOTE:
The EC fan settings can be modified acting on the control display (see iCOM manual).
(*) Setting for Nominal Airflow at standard conditions, Filters class F5, ESP: Upflow - Constant 50Pa; Downflow Up 20Pa; Downflow
Frontal 0Pa.
(**) The constant unit fan is driven through the modbus connection with a 1100% signal.

Liebert PDX - UM - 265075 - 26.11.2015 B- 3


Enclosure B - Technical data table
Tab. 3 - Electrical data (standard components)
Component EC Fan
Downflow Up Downflow Frontal Upflow

Nominal power*

Nominal power*

Nominal power*
Power factor

Power factor

Power factor
Model

cos

cos

cos
OA* FLA LRA OA* FLA LRA OA* FLA LRA

[kW]

[kW]

[kW]
[A] [A] [A] [A] [A] [A] [A] [A] [A]

PX015 A/W 0.8 3.1 0.1 0.37 0.87 0.78 3.1 0.1 0.35 0.86 0.91 3.1 0.1 0.45 0.87
version with basic fan module

PX021 A/W 1.62 3.1 0.1 0.97 0.89 1.57 3.1 0.1 0.93 0.88 1.79 3.1 0.1 1.08 0.90
PX025 A/W 2.02 3.1 0.1 1.25 0.91 1.96 3.1 0.1 1.2 0.91 2.22 3.1 0.1 1.38 0.91
PX031 A/W 2.66 3.1 0.1 1.68 0.91 2.57 3.1 0.1 1.62 0.91 2.74 3.1 0.1 1.73 0.91
PX033 A/W 2.66 3.1 0.1 1.68 0.83 2.57 3.1 0.1 1.62 0.82 2.74 3.1 0.1 1.73 0.86
PX015 F/D/H 1.39 3.1 0.1 0.8 0.87 1.31 3.1 0.1 0.74 0.86 1.56 3.1 0.1 0.93 0.89
PX021 F/D/H 1.68 3.1 0.1 1.01 0.9 1.63 3.1 0.1 0.97 0.89 1.89 3.1 0.1 1.16 0.91
PX025 F/D/H 2.15 3.1 0.1 1.34 0.92 2.09 3.1 0.1 1.29 0.91 2.42 3.1 0.1 1.52 0.92
PX031 F/D/H 2.74 3.1 0.1 1.74 0.75 2.67 3.1 0.1 1.68 0.74 2.73 3.1 0.1 1.73 0.78
PX015 A/W 0.87 5.6 0.1 0.45 0.85 0.84 5.6 0.1 0.43 0.84 0.98 5.6 0.1 0.53 0.87
PX021 A/W 1.37 5.6 0.1 0.81 0.92 1.32 5.6 0.1 0.77 0.91 1.47 5.6 0.1 0.88 0.92
version with premium fan

PX025 A/W 2.1 5.6 0.1 1.33 0.94 2.03 5.6 0.1 1.28 0.94 2.26 5.6 0.1 1.44 0.94
PX031 A/W 2.89 5.6 0.1 1.88 0.94 2.97 5.6 0.1 1.81 0.94 3.1 5.6 0.1 2.02 0.94
module

PX033 A/W 3.28 5.6 0.1 2.13 0.87 3.16 5.6 0.1 2.06 0.86 3.51 5.6 0.1 2.29 0.89
PX015 F/D/H 1.53 5.6 0.1 0.92 0.9 1.43 5.6 0.1 0.85 0.89 1.68 5.6 0.1 1.04 0.91
PX021 F/D/H 1.81 5.6 0.1 1.13 0.93 1.69 5.6 0.1 1.04 0.93 1.99 5.6 0.1 1.25 0.94
PX025 F/D/H 2.77 5.6 0.1 1.79 0.94 2.68 5.6 0.1 1.73 0.94 3.04 5.6 0.1 1.97 0.89
PX031 F/D/H 3.56 5.6 0.1 2.32 0.94 3.45 5.6 0.1 2.25 0.94 3.89 5.6 0.1 2.39 0.89
(*) At standard operating conditions, Filters class F5, ESP: Upflow 50Pa; Downflow Up 20Pa; Downflow Frontal 0Pa.
(**)At nominal operating conditions: Condensing temperature 45C - Room conditions 24C / 50% RH

Liebert PDX - UM - 265075 - 26.11.2015 B- 4


Enclosure B - Technical data table
Component COMPRESSOR Downflow Up (400V / 3Ph / 50Hz)
Nominal Winding
Power factor**
OA** [A] FLA [A] LRA [A] power** resistance
cos
[kW] (Ohm)
Model

Digital

Digital

Digital

Digital

Digital

Digital
Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll
PX015 A/W 4.52 4.68 0.83 0.82 8 6.9 43 46 2.6 2.67
version with basic fan module

PX021 A/W 6.89 7.37 0.79 0.8 11.8 11.9 64 64 3.79 4.07
PX025 A/W 10.1 10.03 0.74 0.79 15 16.5 101 101 5.19 5.47
PX031 A/W 12.17 13.63 0.75 0.68 21 21 111 111 6.33 6.42
PX033 A/W 13.98 14.15 0.75 0.77 22 22 118 118 7.27 7.54
PX015 F/D/H 4.51 4.68 0.83 0.82 8 6.9 43 46 2.59 2.66
PX021 F/D/H 6.89 7.37 0.79 0.8 11.8 11.8 64 64 3.79 4.07
PX025 F/D/H 10.07 10.03 0.74 0.79 15 16.5 101 101 5.17 5.47
PX031 F/D/H 12.16 12.6 0.75 0.73 21 21 111 111 6.32 6.4
PX015 A/W 4.5 4.68 0.83 0.81 8 6.9 43 46 2.59 2.64
PX021 A/W 6.84 7.38 0.79 0.8 11.8 11.8 64 64 3.76 4.09
version with premium fan

PX025 A/W 10.11 10.03 0.74 0.79 15 16.5 101 101 5.2 5.46
PX031 A/W 12.17 12.65 0.75 0.74 21 21 111 111 6.33 6.44
module

PX033 A/W 13.98 14.15 0.75 0.77 22 22 119 118 7.27 7.55
PX015 F/D/H 4.51 4.68 0.83 0.82 8 6.9 43 46 2.59 2.65
PX021 F/D/H 6.88 7.37 0.79 0.8 11.8 11.8 64 64 3.78 4.08
PX025 F/D/H 10.08 10.03 0.74 0.79 15 16.5 101 101 5.18 5.47
PX031 F/D/H 12.16 12.61 0.75 0.73 21 21 111 111 6.32 6.41
(*) At standard operating conditions, Filters class F5, ESP: Upflow 50Pa; Downflow Up 20Pa; Downflow Frontal 0Pa.
(**)At nominal operating conditions: Condensing temperature 45C - Room conditions 24C / 50% RH

Liebert PDX - UM - 265075 - 26.11.2015 B- 5


Enclosure B - Technical data table
Component COMPRESSOR Downflow Frontal (400V / 3Ph / 50Hz)
Winding
Power factor** Nominal power**
OA** [A] FLA [A] LRA [A] resistance
cos [kW]
(Ohm)
Model

Digital

Digital

Digital

Digital

Digital

Digital
Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll
PX015 A/W 4.52 4.68 0.83 0.82 8 6.9 43 46 2.6 2.67
version with basic fan module

PX021 A/W 6.89 7.37 0.79 0.8 11.8 11.9 64 64 3.79 4.07
PX025 A/W 10.1 10.03 0.74 0.79 15 16.5 101 101 5.19 5.47
PX031 A/W 12.17 13.63 0.75 0.68 21 21 111 111 6.33 6.42
PX033 A/W 13.98 14.15 0.75 0.77 22 22 118 118 7.27 7.54
PX015 F/D/H 4.51 4.68 0.83 0.82 8 6.9 43 46 2.59 2.66
PX021 F/D/H 6.89 7.37 0.79 0.8 11.8 11.8 64 64 3.79 4.07
PX025 F/D/H 15 10.03 0.74 0.79 15 16.5 101 101 5.17 5.47
PX031 F/D/H 12.16 12.6 0.75 0.73 21 21 111 111 6.32 6.4
PX015 A/W 4.5 4.68 0.83 0.81 8 6.9 43 46 2.59 2.64
PX021 A/W 6.84 7.38 0.79 0.8 11.8 11.8 64 64 3.76 4.09
version with premium fan

PX025 A/W 10.11 10.03 0.74 0.79 15 16.5 101 101 5.2 5.46
PX031 A/W 12.17 12.65 0.75 0.74 21 21 111 111 6.33 6.44
module

PX033 A/W 13.98 14.15 0.75 0.77 22 22 119 118 7.27 7.55
PX015 F/D/H 4.51 4.68 0.83 0.82 8 6.9 43 46 2.59 2.65
PX021 F/D/H 6.88 7.37 0.79 0.8 11.8 11.8 64 64 3.78 4.08
PX025 F/D/H 10.08 10.03 0.74 0.79 15 16.5 101 101 5.18 5.47
PX031 F/D/H 12.16 12.61 0.75 0.73 21 21 111 111 6.32 6.41
(*) At standard operating conditions, Filters class F5, ESP: Upflow 50Pa; Downflow Up 20Pa; Downflow Frontal 0Pa.
(**)At nominal operating conditions: Condensing temperature 45C - Room conditions 24C / 50% RH

Liebert PDX - UM - 265075 - 26.11.2015 B- 6


Enclosure B - Technical data table
Component COMPRESSOR Upflow (400V / 3Ph / 50Hz)
Winding
Power factor** Nominal power**
OA** [A] FLA [A] LRA [A] resistance
cos [kW]
(Ohm)
Model

Digital

Digital

Digital

Digital

Digital

Digital
Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll
PX015 A/W 4.53 4.68 0.83 0.82 8 6.9 43 46 2.6 2.67
version with basic fan module

PX021 A/W 6.92 7.37 0.79 0.8 11.8 11.9 64 64 3.79 4.07
PX025 A/W 10.09 10.03 0.74 0.79 15 16.5 101 101 5.19 5.47
PX031 A/W 12.17 13.63 0.75 0.68 21 21 111 111 6.33 6.42
PX033 A/W 13.98 14.15 0.75 0.77 22 22 118 118 7.27 7.54
PX015 F/D/H 4.52 4.68 0.83 0.82 8 6.9 43 46 2.59 2.66
PX021 F/D/H 6.9 7.37 0.79 0.8 11.8 11.8 64 64 3.79 4.07
PX025 F/D/H 10.06 10.03 0.74 0.79 15 16.5 101 101 5.17 5.47
PX031 F/D/H 12.16 12.6 0.75 0.73 21 21 111 111 6.32 6.4
PX015 A/W 4.5 4.68 0.83 0.81 8 6.9 43 46 2.59 2.64
PX021 A/W 6.85 7.38 0.79 0.8 11.8 11.8 64 64 3.76 4.09
version with premium fan

PX025 A/W 10.1 10.03 0.74 0.79 15 16.5 101 101 5.2 5.46
PX031 A/W 12.17 12.65 0.75 0.74 21 21 111 111 6.33 6.44
module

PX033 A/W 13.98 14.15 0.75 0.77 22 22 119 118 7.27 7.55
PX015 F/D/H 4.51 4.68 0.83 0.82 8 6.9 43 46 2.59 2.65
PX021 F/D/H 6.89 7.37 0.79 0.8 11.8 11.8 64 64 3.78 4.08
PX025 F/D/H 10.08 10.03 0.74 0.79 15 16.5 101 101 5.18 5.47
PX031 F/D/H 12.16 12.61 0.75 0.73 21 21 111 111 6.32 6.41
(*) At standard operating conditions, Filters class F5, ESP: Upflow 50Pa; Downflow Up 20Pa; Downflow Frontal 0Pa.
(**)At nominal operating conditions: Condensing temperature 45C - Room conditions 24C / 50% RH

Component COMPRESSOR Constant (400V / 3Ph / 50Hz)


Nominal Winding
Power factor**
OA** [A] FLA [A] LRA [A] power** resistance
cos
[kW] (Ohm)
Model
Digital

Digital

Digital

Digital

Digital

Digital
Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

PX015 A/W 4.53 - - 8 - 43 - 2.6 Scroll


version with basic
fan module

PX021 A/W 6.92 - - 11.8 - 64 - 3.81

PX025 A/W 10.09 - - 15 - 101 - 5.19

PX031 A/W 12.17 - - 21 - 111 - 6.32

(*) At standard operating conditions, Filters class F5, ESP: Upflow 50Pa; Downflow Up 20Pa; Downflow Frontal 0Pa.
(**)At nominal operating conditions: Condensing temperature 45C - Room conditions 24C / 50% RH

Liebert PDX - UM - 265075 - 26.11.2015 B- 7


Enclosure B - Technical data table
Tab. 4 - Electrical data (optional components)
ELECTRICAL HEATING
ELECTRODE HUMIDIFIER CONDENSATE PUMP
COMPONENT Std. Capacity
Model Nominal power Nominal power Nominal power
FLA [A] FLA [A] FLA [A]
[kW] [kW] [kW]
(400V / 3Ph / 50Hz)
PX015
PX021
PX025 10.8 7.5 13.0 9.0 1.6 0.15
PX031
PX033
* Not available with Basic Fan Module.
** With Basic Fan Module.
*** With Premium Fan Module.

Tab. 5 - Calibrations of electrical components


COMPONENT SETTING NOTES CONTACT

Range 0-45 barg


High Pressure transducer (HP) (see iCOM manual)
Output 0-5 V

Range 0-17.3 barg


Low Pressure transducer (LP) (see iCOM manual)
Output 0-5 V

STOP 42.0 1 barg Reset


High Pressure Switch (HP) START 33.0 1.5 barg Normally closed
(fixed setting - manual reset)

Clogged filter differential pressure


switch Filter F5 = 3 mbar Normally closed
(CF)
Setting ring

Liebert PDX - UM - 265075 - 26.11.2015 B- 8


Enclosure B - Technical data table
Tab. 6 - Adjustments and calibrations of valves (see Enclosed D - Refrigeration circuits)
Component Calibration & Operating Application Model Drawing
PX015-021-025-031
Siemens SSC 819
F/D/H
Servomotor for chilled PX015-021-025-031
Modulating action
water valve F/D/H
Siemens SSC 619
all PDX water cooled
(W/F/H) 010V

PX015-021-025-031
F/D/H Siemens VXP45.25-10
2-way chilled water valve Modulating action
all PDX water cooled VXP45.32-16
(W/F/H)

PX015-021-025-031
F/D/H Siemens VXP45.25-10
3-way chilled water valve Modulating action
all PDX water cooled VXP45.32-16
(W/F/H)

Servomotor for 3-way hot


Siemens SFA71/18
water valve

ON-OFF
All versions
action
Siemens VXI 469.25
3-way hot water valve
1

Thermostatic expansion Superheating control


Version with TXV Sporlan BBIZE / OZE
valve 68K

Electronic expansion Superheating control


Version with EEV ALCO EX5/6
valve 68K

Electronic expansion Superheating control Version with scroll com-


E2V30 E3V45
valve 68K pressor and EEV

Hot gas injection 3 way ON-OFF


valve action, controlled by iCOM All versions Sporlan 8D7BH
Reheating mode (re-heating)

Hot gas injection 3 way Modulating action, contro


Liebert PDX K only
valve lled by iCom 0 10 VDC Siemens M3FB15LX
(Constant)
Room thermal load control (see para. 10.4)

Liebert PDX - UM - 265075 - 26.11.2015 B- 9


Enclosure B - Technical data table
Tab. 7 - R410A refrigerant and oil charge for air cooled models (A-D type)
BASE REFRIGERANT
BASE REFRIGERANT Oil to be
CHARGE (2) BASE OIL CHARGE (1) Max System
CHARGE (2) added over
[kg] [l] Refrigerant
[kg] Microchannel Coil the Max
Fins and Tubes Coil Con- oil within compressor Charge
MODEL Condenser System
denser before oil
Refrigerant
without hot without hot addition (4)
with hot gas with hot gas initial oil Max topping Charge (4)
gas gas [kg]
reheating reheating charge up [l]
reheating reheating
PX015 A/D 11.0 11.3 11.5 11.8 1.24 1.12 17 b
PX021 A/D 11.7 12.0 12.0 12.3 1.89 1.77 17 b
PX025 A/D 11.7 12.0 12.0 12.3 1.77 1.66 17 b
PX031 A 12.5 12.8 13.5 13.8 3.25 3.13 13 a
PX31 D 12.5 12.8 13.5 13.8 1.77 1.66 17 b
PX033 A 12.5 12.8 13.5 13.8 3.25 3.13 13 a
a = 0.025 x total refrigerant charge for each circuit [kg] + 0.09
b = 0.01 x total refrigerant charge for each circuit [kg] + 0.13

Tab. 7a - Refrigerant pipe charge

EXTERNAL PIPE liquid at different condensing temperatures (3)


Gas R410A [kg/m]
DIAMETER
[kg/m]
(mm) 35.0C 46.0C 57.0C
10 x 1 0.0048 0.0507 0.047 0.0426
12 x 1 0.0075 0.0793 0.0734 0.0665
14 x 1 0.0108 0.1142 0.1056 0.0958
16 x 1 0.0147 0.1554 0.1438 0.1304
18 x 1 0.0192 0.203 0.1878 0.1703
22 x 1.5 0.0271 0.2862 0.2648 0.2402
28 x 1.5 0.0469 0.4956 0.4585 0.4158
(1) The recommended oil for units with R410A refrigerant is EMKARATE RL 32-3MA.
(2) Unit coupled with remote condenser suggested for ambient temperature up to 35C. With Smart Aisle application increase refrigerant
charge up to 10%. With Hot Gas Reheat option adjust the charge with Hot Gas OFF. The final charge must be precisely defined in field.
(3) For distance D see Fig. 1.
(4) Topping up is requested for short pipeline too, due to the extra-charge of refrigerant.
NOTICE: Check oil level inside compressor, where compressors oil level sight glass is available, after 30 min. of compressor
running at maximum capacity: oil level must be between 1/2 and 3/4 of sight glass.
In tandem compressors the oil level must be checked with both compressors running at maximum capacity (note: when only
one compressor is running, the oil level inside the compressor that is not currently running could be at the minimum and the
compressor, that is running, at the maximum capacity; when one compressor is running at maximum capacity and one com-
pressor is running in modulating capacity, the oil level in the latter one could be between 1/2 and the minimum).
Note: The air conditioner is supplied pressurized with helium at 2 bar.

Fig. 1 - Pipeline air conditioner - condenser

COND

CDT

(Distance) D = a + b + c

CDT = Conditioner a
COND = Condenser

Liebert PDX - UM - 265075 - 26.11.2015 B - 10


Enclosure B - Technical data table
Tab. 8 - Refrigerant and oil charge for water cooled models (W-F-H type)
R410A REFRIGERANT CHARGE
MODEL PREMIUM - [kg] OIL CHARGE (1) [l]
FIX SCROLL
without hot gas reheating with hot gas reheating
PX015 W 5.1 7.4 1.12
PX021 W 5.3 7.6 1.77
PX025 W 5.3 7.6 1.66
PX031 W 7.6 9.9 1.66
PX033 W 8.0 10.3 3.13

R410A REFRIGERANT CHARGE


MODELBASIC- FIX SCROLL [kg] OIL CHARGE (1) [l]
without hot gas reheating with hot gas reheating
PX015 W 4.7 7.4 1.12
PX021 W 4.9 7.6 1.77
PX025 W 5.3 7.6 1.66
PX031 W 7.6 9.9 1.66
PX033 W 8.0 10.3 3.13

R410A REFRIGERANT CHARGE


MODEL PREMIUM / [kg] OIL CHARGE (1) [l]
BASIC -FIX SCROLL
without hot gas reheating with hot gas reheating
PX015 F/H 6.8 8.8 1.12
PX021 F/H 7.0 9.0 1.77
PX025 F/H 7.0 9.0 1.66
PX031 F/H 7.2 9.2 1.66
Note: The air conditioner is supplied complete with refrigerant and oil.
(1) The recommended oil is EMKARATE RL 32-3MA.

R410A REFRIGERANT CHARGE


MODEL PREMIUM - DIGITAL [kg] OIL CHARGE (1) [l]
without hot gas reheating with hot gas reheating
PX015 W 7.1 7.4 1.12
PX021 W 7.3 7.6 1.77
PX025 W 7.3 7.6 1.66
PX031 W 9.6 9.9 1.66
PX033 W 10.0 10.3 3.13

R410A REFRIGERANT CHARGE


MODEL BASIC - DIGITAL [kg] OIL CHARGE (1) [l]
without hot gas reheating with hot gas reheating
PX015 W 6.7 7.0 1.12
PX021 W 6.9 7.2 1.77
PX025 W 7.3 7.6 1.66
PX031 W 9.6 9.9 1.66
PX033 W 10.0 10.3 3.13

R410A REFRIGERANT CHARGE


MODEL PREMIUM/ [kg] OIL CHARGE (1) [l]
BASIC - DIGITAL
without hot gas reheating with hot gas reheating
PX015 F/H 8.5 8.8 1.12
PX021 F/H 8.7 9.0 1.77
PX025 F/H 8.7 9.0 1.66
PX031 F/H 8.9 9.2 1.66
Note: The air conditioner is supplied complete with refrigerant and oil.
(1) The recommended oil is EMKARATE RL 32-3MA.

Liebert PDX - UM - 265075 - 26.11.2015 B - 11


Enclosure C - Installation drawings
Fig. 1 Overall dimensions and Service Area
UPFLOW DOWNFLOW UP
DOWNFLOW FRONTAL

G
D

D
A

A*
Floor
Level
C

F
MAX
800

Tab. 1 - Overall dimensions - Service area (referring to Fig. 1)


Unit Options
Upflow AVAILABLE PLENUM HEIGHTS: D [mm]
Base
B Downflow Modules
Models Up Plenum for Plenum with
[mm] Plenum for Plenum C
Downflow high frontal Air
Plenum silencing [mm]
Frontal efficiency airflow Economizer
cartridges
A* [mm] filters (Upflow)

200
PX015
Base Module

300
PX021
(Base
Module with
500-600-
bottom air
PX025 844 1970* 700-800- 600-900 600-900 600 850
intake)
900
600
PX031
(Base
Module with
rear air
PX033
intake)

F (free space between unit bottom and basement): max. 800 mm (base frame/legs kit availability)
min. 600mm (to get declared performances)
min. 300mm (minimum working conditions)
G (free space between ceiling and unit top or plenum top if installed):
min. 600mm (to get declared performances)
min. 300mm (minimum working conditions)
* In Downflow Up and Downflow Frontal units with predisposition for damper, economizer and plenum installation the unit is shipped with
a connecting flange 50 mm high fixed on the unit top, so the unit is 50 mm higher. If required, the flange can be removed by unscrewing
the fixing screws (removing the side panel to access the screws head) and repositioned later (see E.10).

Liebert PDX - UM - 265075 - 26.11.2015 C- 1


Enclosure C - Installation drawings
Fig. 2 Hole in the floor for Downflow versions

Downflow Up

Tab. 2 - Hole in the floor for Downflow units, dimensions in mm


PX015
PX021
Configuration Unit PX025
PX031
PX033
A 740
B 760
C* 70
Downflow Up
A 804
With Base
B 830
Frame **
C* 30
* Minimal distance of the working unit from the back wall. Caution: In order to assemble and/or install accessories, a larger distance might
be required. In that case, the unit can be moved in the working position after installation / assembly procedures.
** Optional accessories - see details in Enclosures E.

Liebert PDX - UM - 265075 - 26.11.2015 C- 2


Enclosure D - Refrigerant, water and electrical connections
Tab. 1 - Refrigerant, water and electrical connections

Models PX015-021-025 PX031 PX033


Unit Connections A W F D H A W F D H A W
O.D. O.D. O.D. O.D. O.D.
Refrigerant liquid line
IL1 12 12 16 16 16
inlet 1*
mm mm mm mm mm
Refrigerant liquid line
IL2
inlet 2*
O.D. O.D. O.D. O.D. O.D.
Refrigerant gas line
OG1 16 16 22 22 22
outtlet 1*
mm mm mm mm mm
Refrigerant gas line
OG2
outlet 2*
Rp Rp Rp Rp Rp
Water to condenser 1 1 1 1 1 1
IWC1
inlet ISO ISO ISO ISO ISO
7/1 7/1 7/1 7/1 7/1
Water to condenser 2
IWC2
inlet
Rp Rp Rp Rp Rp
Water to condenser1 1 1 1 1 1
OWC1
outlet ISO ISO ISO ISO ISO
7/1 7/1 7/1 7/1 7/1
Water to condenser2
OWC2
outlet
IHW Hot water inlet OD 22 mm
OHW Hot water outlet OD 22 mm
Water inlet (Freecooling
IFC Rp 1 ISO 7/1 Rp 1 ISO 7/1
and dual fluid)
Water outlet (Freecool-
OFC Rp 1 ISO 7/1 Rp 1 ISO 7/1
ing and dual fluid)
CD Condensate drain I.D. 20 [mm]
HF Humidifier feed R ISO 7/1 (Electrode Humidifier); O.D. 6 [mm] (Infrared Humidifier)
HD Humidifier drain I.D. 32 [mm] (Electrode Humidifier); I.D. 22 [mm] (Infrared Humidifier)
EC Electrical power supply 48 [mm]
EC aux Low voltage cables 40 - 36 [mm]

* Connection size only. The connecting pipe diameter depends on unit model, see Tab. d in par. 5.1.2
*** Optional. Threaded union on request

Liebert PDX - UM - 265075 - 26.11.2015 D- 1


Enclosure D - Refrigerant, water and electrical connections
Fig. 1 Refrigerant, water and electrical connections PX015 - 021 - 025 - 031 - 033 A-W Downflow, top view

215.0
CD

83.0
OHW
IHW IL1 / OWC1
87.0

578.0
OG1 / IWC1
HF1
387.0

EC
319.0

HD1 HD2/HF2

223.0
213.0
153.0

155.0
EC aux
118.0

109.5
84.5 68.5
115.5
184.5

Fig. 2 Refrigerant, water and electrical connections PX015 - 021 - 025 - 031 - 033 A-W Upflow, top view

215.0
CD

125.0

70.0
OHW IL1 / OWC1
87.0
578.0

IHW OG1 / IWC1


HF1
EC
316.0

HD1 HD2/HF2
213.0

223.0
153.0

155.0
118.0

EC aux
109.5

84.5 68.5
115.5
184.5

Liebert PDX - UM - 265075 - 26.11.2015 D- 2


Enclosure D - Refrigerant, water and electrical connections
Fig. 3 Refrigerant, water and electrical connections PX015 - 021 - 025 - 031 F - D - H Downflow, top view

215.0
CD

83.0

OHW
IHW IL1 / OWC1 87.0

578.0
IFC OG1 / IWC1
HF1
387.0

HD2/HF2
319.0

HD1

213.0
223.0

223.0
OFC 153.0

155.0
155.0

EC aux
118.0

109.5
EC

68.5
115.5

Fig. 4 Refrigerant, water and electrical connections PX015 - 021 - 025 - 031 F - D - H Upflow, top view

215.0
CD

125.0

70.0
IHW
OHW IL1 / OWC1 87.0
578.0

IFC OG1 / IWC1


HF1

HD1 HD2/HF2
316.0

213.0

223.0
223.0

OFC
153.0
155.0

155.0

EC aux
109.5
118.0

EC

68.5
115.5

Liebert PDX - UM - 265075 - 26.11.2015 D- 3


Enclosure D - Refrigerant, water and electrical connections
Fig. 5 - Refrigerant and water connections PX015 - 021 - 025 - 031 - 033 A/W/F/D/H Upflow, side view

OG1 / IWC1
IL1 / OWC1
FRONT

135.7
105.7
FLOOR

Fig. 6 - Refrigerant and water connections PX015 - 021 - 025 - 031 - 033 A/W/F/D/H Downflow, side view

OG1 / IWC1
IL1 / OWC1

FRONT
642.0

612.0

FLOOR

Liebert PDX - UM - 265075 - 26.11.2015 D- 4


Enclosure D - Refrigerant, water and electrical connections
Fig. 7 - Refrigerant and water connections PX015 - 021 - 025 - 031 F/D/H Upflow, side view

FRONT

OFC
IFC

135.7
105.7
FLOOR

Fig. 8 - Refrigerant and water connections PX015 - 021 - 025 - 031 F/D/H Downflow, side view

FRONT

OFC
IFC

642.0
612.0

FLOOR

Liebert PDX - UM - 265075 - 26.11.2015 D- 5


Enclosure D - Refrigerant, water and electrical connections
Fig. 9 - Refrigerant circuit A version -Single circuit -Single SCROLL compressor- Mechanical TXV
17
ONLY WITH REHEATING
6 COIL OPTION

12

6 15 14

16

10
MC

1 11
SCROLL
COMPRESSOR

3
18
9 FG
6

7
6

8
6 18
5

13 13
SUPPLY LIMIT SUPPLY LIMIT
EXTERNAL TO PDX UNIT EXTERNAL TO PDX UNIT
12

4 CONDENSING UNIT

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 10 Thermostatic expansion valve
2 Crankcase heater 11 Shut-off solenoid valve
3 High pressure switch (HP) 12 Check valve
4 Air cooled condenser 13 Shut-off valve
5 Liquid receiver 14 Reheating coil (optional)
6 Access valve 5/16 15 Evaporator
7 Safety valve 16 Low pressure transducer
8 Filter dryer 17 Reheating solenoid valve (optional)
9 Sight glass 18 Access valve 1/4

Liebert PDX - UM - 265075 - 26.11.2015 D- 6


Enclosure D - Refrigerant, water and electrical connections
Fig. 10 - Refrigerant circuit A version - Single circuit- Single SCROLL compressor - Electronic EEV
17
ONLY WITH REHEATING
COIL OPTION
6

12

11

6 15 14

16 6

6 10

MC

1 SCROLL
COMPRESSOR 19

18
9 FG
6

7
6

6 18 8
5

13 13

SUPPLY LIMIT SUPPLY LIMIT


EXTERNAL TO PDX UNIT EXTERNAL TO PDX UNIT

12

4 CONDENSING UNIT

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 11 Temperature sensor for EEV
2 Crankcase heater 12 Check valve
3 High pressure switch 13 Shutoff valve
4 Air cooled condenser 14 Reheating coil (optional)
5 Liquid receiver 15 Evaporator
6 Access valve 5/16 16 Low pressure transducer
7 Safety valve 17 Reheating solenoid valve (optional)
8 Filter dryer 18 Access valve 1/4
9 Sight glass 19 Shutoff solenoid valve
10 Electronic expansion valve (EEV)

Liebert PDX - UM - 265075 - 26.11.2015 D- 7


Enclosure D - Refrigerant, water and electrical connections
Fig. 11 - Refrigerant circuit A version - Single circuit - DIGITAL SCROLL compressor - Mechanical TXV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12

15 14

19

16 D
F F
10
MC
6

DIGITAL COMP
1
11
T
20
3

18 9 FG

6
7
6

6 19
21 5 8

13 13

A
SUPPLYING LIMIT
EXTERNAL TO PDX UNIT
12

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 11 Shutoff solenoid valve
2 Crankcase heater 12 Check valve
3 High pressure switch 13 Shutoff valve
4 Air cooled condenser 14 Reheating coil (optional)
5 Liquid receiver 15 Evaporator
6 Access valve 5/16 16 Low pressure transducer
7 Safety valve 17 Reheating solenoid valve (optional)
8 Filter dryer 18 High pressure transducer
9 Sight glass 19 Access valve 1/4
NTC Temperature sensor for DIGITAL SCROLL
10 Thermostatic expansion valve (TXV) 20
compressor
21 CHECK VALVE(ONLY FOR PX015,021,025)

Liebert PDX - UM - 265075 - 26.11.2015 D- 8


Enclosure D - Refrigerant, water and electrical connections
Fig. 12 - Refrigerant circuit A version - Single circuit - DIGITAL SCROLL compressor- Electronic EEV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12

15 14
E
T

6 11

19

16

MC
F F D
2
DIGITAL COMP
10

1
6
20
T

18
9 FG

7 6
A
6 8
6 19
5
21
C

13 13

SUPPLYING LIMIT
EXTERNAL TO PDX UNIT

12

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor21 11 Temperature sensor for EEV
2 Crankcase heater 12 Check valve
3 High pressure switch 13 Shutoff valve
4 Air cooled condenser 14 Reheating coil (optional)
5 Liquid receiver 15 Evaporator
6 Access valve 5/16 16 Low pressure transducer
7 Safety valve 17 Reheating solenoid valve (optional)
8 Filter dryer 18 High pressure transducer
9 Sight glass 19 Access valve 1/4
NTC Temperature sensor for DIGITAL SCROLL
10 Electronic expansion valve (EEV) 20
compressor
21 CHECK VALVE(ONLY FOR PX015,021,025)

Liebert PDX - UM - 265075 - 26.11.2015 D- 9


Enclosure D - Refrigerant, water and electrical connections
Fig. 13 - Refrigerant circuit W version - Single circuit - Single SCROLL compressor - Mechanical TXV
17
6 ONLY WITH REHEATING
COIL OPTION

12

6 15 14

16

10
MC

2 11

1 SCROLL
COMPRESSOR

3
9 FG
22

7 6

20
OPTION 8
12
2-WAY VALVE 6 6
5
18

OPTION
A AB 3-WAY VALVE
18 19
B
21
A AB WATER OUTLET

B
4

WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 12 Check valve
2 Crankcase heater 13 -
3 High pressure switch 14 Reheating coil (optional)
4 Water cooled condenser 15 Evaporator
5 Liquid receiver 16 Low pressure transducer
6 Access valve 5/16 17 Reheating solenoid valve (optional)
7 Safety valve 18 Condensing regulation water valve
8 Filter dryer 19 Pressure transducer condensing regulation
9 Sight glass 20 Check valve 10 bar (145 psi)
10 Thermostatic expansion valve (TXV) 21 Blind disk (only with optional 2-way valve)
11 Shut-off solenoid valve 22 Access valve 1/4

Liebert PDX - UM - 265075 - 26.11.2015 D - 10


Enclosure D - Refrigerant, water and electrical connections
Fig. 14 - Refrigerant circuit W version - Single circuit - Single SCROLL compressor - Electronic EEV
17 ONLY WITH REHEATING
6 COIL OPTION

12

11

15 14
16

MC

10
2

1 SCROLL
COMPRESSOR
23

22
9 FG

7 6

20
8
12
6
5
OPTION
2-WAY VALVE 6
18

OPTION
A AB 3-WAY VALVE 19
18
B
21
A AB WATER OUTLET

B
4

WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 -
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Water cooled condenser 16 Low pressure transducer
5 Liquid receiver 17 Reheating solenoid valve (optional)
6 Access valve 5/16 18 Condensing regulation water valve
7 Safety valve 19 Pressure transducer condensing regulation
8 Filter dryer 20 Check valve 10 bar (145 psi)
9 Sight glass 21 Blind disk (only with optional 2-way valve)
10 Electronic expansion valve (EEV) 22 Access valve 1/4
11 Temperature sensor for EEV 23 Shutoff solenoid valve
12 Check valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 11


Enclosure D - Refrigerant, water and electrical connections
Fig. 15 - Refrigerant circuit W version - Single circuit - DIGITAL SCROLL compressor -Mechanical TXV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12

6
6
23
15 14

F F
16
D

10
MC

DIGITAL COMP. 11
1

T
22

9 FG
23
3 A
B

7 6
10
20
8
12 6
6
5
OPT. 2-WAY VALVE C

18
10
13
A AB B OPT. 3-WAY VALVE 19
18
B
21
G A AB G H WATER OUTLET
B
4

G G H WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 CHECK VALVE(ONLY FOR PX015,PX021,PX025)
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Water cooled condenser 16 Low pressure transducer
5 Liquid receiver 17 Reheating solenoid valve (optional)
6 Access valve 5/16 18 Condensing regulation water valve
7 Safety valve 19 Pressure transducer condensing regulation
8 Filter dryer 20 Check valve 10 bar (145 psi)
9 Sight glass 21 Blind disk (only with optional 2-way valve)
NTC Temperature sensor for DIGITAL SCROLL
10 Thermostatic expansion valve (TXV) 22
compressor
11 Shut-off solenoid valve 23 Access valve 1/4
12 Check valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 12


Enclosure D - Refrigerant, water and electrical connections
Fig. 16 - Refrigerant circuit W version - Single circuit - DIGITAL SCROLL compressor - Electronic EEV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12

T
11
E

6 6
15 14

23 6

F F
16
D

10
MC

1
DIGITAL COMP.
22
T

9 FG

23
3 B

7 6
10
20
A 8
12 6
5
OPT. 2-WAY VALVE 6 C
18 13
10
A AB B OPT. 3-WAY VALVE 19
18
B
21
G A AB G H WATER OUTLET
B
4

G G H WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 CHECK VALVE(ONLY FOR PX015,021,025,031)
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Water cooled condenser 16 Low pressure transducer
5 Liquid receiver 17 Reheating solenoid valve (optional)
6 Access valve 5/16 18 Condensing regulation water valve
7 Safety valve 19 Pressure transducer condensing regulation
8 Filter dryer 20 Check valve 10 bar (145 psi)
9 Sight glass 21 Blind disk (only with optional 2-way valve)
NTC Temperature sensor for DIGITAL SCROLL
10 Electronic expansion valve (EEV) 22
compressor
11 Temperature sensor for EEV 23 Access valve 1/4
12 Check valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 13


Enclosure D - Refrigerant, water and electrical connections
Fig. 17 - Refrigerant circuit F version - Single circuit - Single SCROLL compressor - Mechanical TXV
22
ONLY WITH REHEATING
COIL OPTION

17

12

6
6

20 15 14

16

MC 10

1 SCROLL 11
COMPRESSOR

9 FG
3

25
6
7
6

24
12 21
8
6
5

18
19

A AB
4
B

23 T

COOLING WATER INLET

COOLING WATER OUTLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer
4 Water cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Condensing regulation water valve
6 Access valve 5/16 19 Pressure transducer condensing regulation
7 Safety valve 20 Chilled water coil
8 Filter dryer 21 Chilled water 2-way valve
9 Sight glass 22 Manual bleed valve
10 Thermostatic expansion valve (TXV) 23 Inlet water sensor
11 Shut-off solenoid valve 24 Check valve 10 bar (145 psi)
12 Check valve 25 Access valve 1/4
13 -

Liebert PDX - UM - 265075 - 26.11.2015 D - 14


Enclosure D - Refrigerant, water and electrical connections
Fig. 18- Refrigerant circuit F version - Single circuit - Single SCROLL compressor - Electronic EEV
22
ONLY WITH REHEATING
COIL OPTION

17

12

11
6 6

20 15 14

16 6

MC
10

1 SCROLL
COMPRESSOR 26

3
9 FG

25
6
7
6 21

24
12 8
6
5

18
19

A AB
4

23 T

COOLING WATER INLET

COOLING WATER OUTLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer
4 Water cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Condensing regulation water valve
6 Access valve 5/16 19 Pressure transducer condensing regulation
7 Safety valve 20 Chilled water coil
8 Filter dryer 21 Chilled water 2-way valve
9 Sight glass 22 Manual bleed valve
10 Electronic expansion valve (EEV) 23 Inlet water sensor
11 Temperature sensor for EEV 24 Check valve 10 bar (145 psi)
12 Check valve 25 Access valve 1/4
13 - 26 Shutoff solenoid valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 15


Enclosure D - Refrigerant, water and electrical connections
Fig. 19 - Refrigerant circuit F version - Single circuit - DIGITAL SCROLL compressor - Mechanical TXV
22
6 I

Compr. Suct. 6
17
6
Compr. Disch./VYTLAK KOMPRESORA Reh. Coil F
12
Cond. F

26

20 15 14

6
6
16 D

10
6
MC
F F 2

1
DIGITAL COMP. 11
T 25

26 9 FG

A B

6 21
10 7
24
12
6 6
5 8

C
13
10

B 19
18

A AB G
4
B

G
23 T

COOLING WATER INLET L I I I

10
COOLING WATER OUTLET L I I I

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer
4 Water cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Condensing regulation water valve
6 Access valve 5/16 19 Pressure transducer condensing regulation
7 Safety valve 20 Chilled water coil
8 Filter dryer 21 Chilled water 2-way valve
9 Sight glass 22 Manual bleed valve
10 Thermostatic expansion valve (TXV) 23 Inlet water sensor
11 Shut-off solenoid valve 24 Check valve 10 bar (145 psi)
NTC Temperature sensor for DIGITAL SCROLL
12 Check valve 25
compressor
13 CHECK VALVE(ONLY FOR PX015,021,025,031) 26 Access valve 1/4

Liebert PDX - UM - 265075 - 26.11.2015 D - 16


Enclosure D - Refrigerant, water and electrical connections
Fig. 20 - Refrigerant circuit F version - Single circuit - DIGITAL SCROLL compressor - Electronic EEV
22
6 I

I
Compr. Suct. 6

17
6
Compr. Disch./VYTLAK KOMPRESORA Reh. Coil F
12
Cond. F
E

T
11
6

20 15 14
26

16
6

6 D
MC
10
F F 2

1
DIGITAL COMP.
T
25

3
26

9 FG

6 21
10 7
6 24
12
6
5 8
13
10
B

19
A 18

A AB G
4
B

G
23 T

COOLING WATER INLET L I I I

10 I
COOLING WATER OUTLET L I I

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer
4 Water cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Condensing regulation water valve
6 Access valve 5/16 19 Pressure transducer condensing regulation
7 Safety valve 20 Chilled water coil
8 Filter dryer 21 Chilled water 2-way valve
9 Sight glass 22 Manual bleed valve
10 Electronic expansion valve (EEV) 23 Inlet water sensor
11 Temperature sensor for EEV 24 Check valve 10 bar (145 psi)
NTC Temperature sensor for DIGITAL SCROLL
12 Check valve 25
compressor
13 CHECK VALVE(ONLY FOR PX015,021,025,031) 26 Access valve 1/4

Liebert PDX - UM - 265075 - 26.11.2015 D - 17


Enclosure D - Refrigerant, water and electrical connections
Fig. 21 - Refrigerant circuit D version - Single circuit - Single SCROLL compressor - Mechanical TXV
17
ONLY WITH REHEATING
COIL OPTION
6

20
12

OPTION KIT
2-WAY CW VALVE

A 21
B

6 19 15 14 23 AB

B A
16 21

AB
22 T
MC 10

1 SCROLL 11
COMPRESSOR

3 NOT AVAILABLE
FOR MODEL:
18 PX015/021/025/031
9 FG

COOLING WATER OUTLET


COOLING WATER INLET

7
6

8
6 18
5

13 13
SUPPLY LIMIT SUPPLY LIMIT
EXTERNAL TO PDX UNIT EXTERNAL TO PDX UNIT
12

4 CONDENSING UNIT

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 Shut-off valve
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Air cooled condenser 16 Low pressure transducer
5 Liquid receiver 17 Reheating solenoid valve (optional)
6 Access valve 5/16 18 Access valve 1/4
7 Safety valve 19 Chilled water coil
8 Filter dryer 20 Manual bleed valve
9 Sight glass 21 Chilled water 3-way valve
10 Thermostatic expansion valve (TXV) 22 Inlet water sensor
11 Shut-off solenoid valve 23 Blind disk (only with optional 2-way CW valve)
12 Check valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 18


Enclosure D - Refrigerant, water and electrical connections
Fig. 22 - Refrigerant circuit D version - Single circuit - Single SCROLL compressor - Electronic EEV
17
ONLY WITH REHEATING
COIL OPTION
6

12
20

OPTION KIT
2-WAY CW VALVE

A 21
B
6
T 23 AB

11

A
B 21
16 19 15 14
6
AB
6
22 T
MC
10
2

1 SCROLL
COMPRESSOR

24
3 NOT AVAILABLE
FOR MODEL:
PX015/021/025/031
18

COOLING WATER OUTLET


9 FG

COOLING WATER INLET


6

7
6

8
6 18
5

13 13
SUPPLY LIMIT SUPPLY LIMIT
EXTERNAL TO PDX UNIT EXTERNAL TO PDX UNIT
12

4 CONDENSING UNIT

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 Shut-off valve
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Air cooled condenser 16 Low pressure transducer EEV
5 Liquid receiver 17 Reheating solenoid valve (optional)
6 Access valve 5/16 18 Access valve 1/4
7 Safety valve 19 Chilled water coil
8 Filter dryer 20 Manual bleed valve
9 Sight glass 21 Chilled water 3-way valve
10 Electronic expansion valve (EEV) 22 Inlet water sensor
11 Temperature sensor for EEV 23 Blind disk (only with optional 2-way CW valve)
12 Check valve 24 Shutoff solenoid valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 19


Enclosure D - Refrigerant, water and electrical connections
Fig. 23 - Refrigerant circuit D version - Single circuit - DIGITAL SCROLL compressor - Mechanical TXV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12
20

15 14

6
OPT. KIT 2-WAY CW VALVE
18

I
21
A
B
AB
6 19 25
6

D
21
16
A
B
F F 10 AB

MC T
22

DIGITAL COMP.
1
11
T
24
NOT AVAILABLE
3 FOR MODEL:
PX015/021/025/031

I
9 FG
23
B

7 6
6
L

26 6 18
5 8

A C
13 13 SUPPLYING LIMIT
COOLING WATER OUTLET
COOLING WATER INLET

EXTERNAL TO PDX UNIT


12

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer
4 Air cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Access valve 1/4
6 Access valve 5/16 19 Chilled water coil
7 Safety valve 20 Manual bleed valve
8 Filter dryer 21 Chilled water 3-way valve
9 Sight glass 22 Inlet water sensor
10 Thermostatic expansion valve (TXV) 23 High pressure transducer
NTC Temperature sensor for DIGITAL SCROLL
11 Shut-off solenoid valve 24
compressor
12 Check valve 25 Blind disk (only with optional 2-way CW valve)
13 Shut-off valve 26 CHECK VALVE(ONLY FOR PX015,021,025,031)

Liebert PDX - UM - 265075 - 26.11.2015 D - 20


Enclosure D - Refrigerant, water and electrical connections
Fig. 24 - Refrigerant circuit D version - Single circuit - DIGITAL SCROLL compressor - Electronic EEV
17
Compr. Suct. 6
6
Compr. Disch. Reh. Coil F

Cond. F
12
20

15 14

E T
11
6 OPT. KIT 2-WAY CW VALVE

I
21
18
A
B
16 AB
6 19 25

6
MC 21
A
B
F F 2 D AB

T
10 22
1
DIGITAL COMP.
24 T

3
NOT AVAILABLE
FOR MODEL:
PX015/021/025/031
23

I
9 FG

6 6
7
26
L

6 18
5 8
A
C

13 13 SUPPLYING LIMIT
COOLING WATER OUTLET
COOLING WATER INLET

EXTERNAL TO PDX UNIT


12

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 14 Reheating coil (optional)
2 Crankcase heater 15 Evaporator
3 High pressure switch 16 Low pressure transducer EEV
4 Air cooled condenser 17 Reheating solenoid valve (optional)
5 Liquid receiver 18 Access valve 1/4
6 Access valve 5/16 19 Chilled water coil
7 Safety valve 20 Manual bleed valve
8 Filter dryer 21 Chilled water 3-way valve
9 Sight glass 22 Inlet water sensor
10 Electronic expansion valve (EEV) 23 High pressure transducer
NTC Temperature sensor for DIGITAL SCROLL
11 Temperature sensor for EEV 24
compressor
12 Check valve 25 Blind disk (only with optional 2-way CW valve)
13 Shut-off valve 26 CHECK VALVE(ONLY FOR PX015,021,025,031)

Liebert PDX - UM - 265075 - 26.11.2015 D - 21


Enclosure D - Refrigerant, water and electrical connections
Fig. 25 - Refrigerant circuit H version - Single circuit - Single SCROLL compressor - Mechanical TXV
17
6 ONLY WITH REHEATING
COIL OPTION

23
12

OPTION KIT
2-WAY CW VALVE
6
A 21
B

20 15 14 27 AB
6

6
A
B
21
16
AB

22 T
MC
10

2
SCROLL
1 COMPRESSOR
11
NOT AVAILABLE
3 FOR MODEL:
PX015/021/025/031

26 9 FG

COOLING WATER OUTLET


COOLING WATER INLET

7 6

24
12 8
OPTION 6
5
2-WAY VALVE
6
18
OPTION
3-WAY VALVE
A AB 19
18
B
25
A AB WATER OUTLET

4
WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 15 Evaporator
2 Crankcase heater 16 Low pressure transducer
3 High pressure switch 17 Reheating solenoid valve (optional)
4 Water cooled condenser 18 Condensing regulation water valve
5 Liquid receiver 19 Pressure transducer condensing regulation
6 Access valve 5/16 20 Chilled water coil
7 Safety valve 21 Chilled water 3-way valve
8 Filter dryer 22 Inlet water sensor
9 Sight glass 23 Manual bleed valve
10 Thermostatic expansion valve (TXV) 24 Check valve 10 bar (145 psi)
11 Shut-off solenoid valve 25 Blind disk (only with optional 2-way valve)
12 Check valve 26 Access valve 1/4
13 - 27 Blind disk (only with optional 2-way CW valve)
14 Reheating coil (optional)

Liebert PDX - UM - 265075 - 26.11.2015 D - 22


Enclosure D - Refrigerant, water and electrical connections
Fig. 26 - Refrigerant circuit H version - Single circuit - Single SCROLL compressor - Electronic EEV
17
6
ONLY WITH REHEATING
COIL OPTION

12 23

OPTION KIT
6 2-WAY CW VALVE
T A 21
B
11

27 AB

6 20 15 14
A
16 21
6
B
AB

22 T
MC 10

1 SCROLL
COMPRESSOR

28
NOT AVAILABLE
3 FOR MODEL:
PX015/021/025/031
26
9 FG

COOLING WATER OUTLET


COOLING WATER INLET

7 6

24
12 8
6
OPTION 5
2-WAY VALVE
6
18

OPTION
A AB 3-WAY VALVE 19
18
B
25
A AB WATER OUTLET

B
4

WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 15 Evaporator
2 Crankcase heater 16 Low pressure transducer
3 High pressure switch 17 Reheating solenoid valve (optional)
4 Water cooled condenser 18 Condensing regulation water valve
5 Liquid receiver 19 Pressure transducer condensing regulation
6 Access valve 5/16 20 Chilled water coil
7 Safety valve 21 Chilled water 3-way valve
8 Filter dryer 22 Inlet water sensor
9 Sight glass 23 Manual bleed valve
10 Electronic expansion valve (EEV) 24 Check valve 10 bar (145 psi)
11 Temperature sensor for EEV 25 Blind disk (only with optional 2-way valve)
12 Check valve 26 Access valve 1/4
13 - 27 Blind disk (only with optional 2-way CW valve)
14 Reheating coil (optional) 28 Shutoff solenoid valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 23


Enclosure D - Refrigerant, water and electrical connections
Fig. 27 - Refrigerant circuit H version - Single circuit - DIGITAL SCROLL compressor - Mechanical TXV
17 Compr. Suct.
6

Compr. Disch. Reh. Coil F

Cond. F
12
23

E
OPT. KIT 2-WAY CW VALVE

I
6 21
A
B
27 AB
20 15 14 28

6
21
F F A
16 B
D AB
22
T
MC 10

DIGITAL COMP.
1 11
26
T
NOT AVAILABLE
FOR MODEL:
PX015/021/025/031

I
9 FG
3 27
B

6
10 7
A 24
12
L

6 6
5 8
OPT. 2-WAY VALVE
C
18
13
10
COOLING WATER OUTLET
COOLING WATER INLET

OPT. 3-WAY VALVE


A AB B 19
18
B
25
G A AB G H WATER OUTLET
B
4

G G H WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 15 Evaporator
2 Crankcase heater 16 Low pressure transducer
3 High pressure switch 17 Reheating solenoid valve (optional)
4 Water cooled condenser 18 Condensing regulation water valve
5 Liquid receiver 19 Pressure transducer condensing regulation
6 Access valve 5/16 20 Chilled water coil
7 Safety valve 21 Chilled water 3-way valve
8 Filter dryer 22 Inlet water sensor
9 Sight glass 23 Manual bleed valve
10 Thermostatic expansion valve (TXV) 24 Check valve 10 bar (145 psi)
11 Shut-off solenoid valve 25 Blind disk (only with optional 2-way valve)
NTC Temperature sensor for DIGITAL SCROLL
12 Check valve 26
compressor
13 CHECK VALV E(ONLY FOR PX015,021,025,031) 27 Access valve 1/4
14 Reheating coil (optional) 28 Blind disk (only with optional 2-way CW valve)

Liebert PDX - UM - 265075 - 26.11.2015 D - 24


Enclosure D - Refrigerant, water and electrical connections
Fig. 28 - Refrigerant circuit H version - Single circuit - DIGITAL SCROLL compressor - Electronic EEV
17 Compr. Suct./ SANIE KOMPRESORA 6
6
Compr. Disch./VYTLAK KOMPRESORA
Reh. Coil/VYMENNIK NA DOHREV F

Cond./DO KONDENZATORA F
12
23

E T
6
11
OPT. KIT 2-WAY CW VALVE

I
27 21
A
B
16 AB
6 20 15 14 28

F F
MC 21
A
B
2 D AB

T
10 22
1
DIGITAL COMP.
26
T

NOT AVAILABLE
FOR MODEL:
3 PX015/021/025/031
27

I
9 FG
A
B

6
10 7
6 24
12
L

6 L
5 8
OPT. 2-WAY VALVE
13
C
18
VYSTUP CHLADIACEJ VODY
VSTUP CHLADIACEJ VODY

10
COOLING WATER OUTLET
COOLING WATER INLET

OPT. 3-WAY VALVE


A AB B 19
18
B
25
G A AB G H WATER OUTLET
VYSTUP VODY
B
4

G G H WATER INLET
VSTUP VODY

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 15 Evaporator
2 Crankcase heater 16 Low pressure transducer
3 High pressure switch 17 Reheating solenoid valve (optional)
4 Water cooled condenser 18 Condensing regulation water valve
5 Liquid receiver 19 Pressure transducer condensing regulation
6 Access valve 5/16 20 Chilled water coil
7 Safety valve 21 Chilled water 3-way valve
8 Filter dryer 22 Inlet water sensor
9 Sight glass 23 Manual bleed valve
10 Electronic expansion valve (EEV) 24 Check valve 10 bar (145 psi)
11 Temperature sensor for EEV 25 Blind disk - only with optional 2-way valve
NTC Temperature sensor for DIGITAL SCROLL
12 Check valve 26
compressor
13 CHECK VALVE(ONLY FOR PX015,021,025,031) 27 Access valve 1/4
14 Reheating coil (optional) 28 Blind disk - only with optional 2-way CW valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 25


Enclosure D - Refrigerant, water and electrical connections
Fig. 29 - Refrigerant circuit KA version (PX015-021-025-031) - Single circuit - Single SCROLL compressor
17

12

20

6 15 14

19

6
16
10
MC

1 11
SCROLL
COMPRESSOR

3
18
9 FG
6

7
6

8
6 18
5

13 13
SUPPLY LIMIT SUPPLY LIMIT
EXTERNAL TO PDX UNIT EXTERNAL TO PDX UNIT
12

4 CONDENSING UNIT

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 11 Shutoff solenoid valve
2 Crankcase heater 12 Check valve
3 High pressure switch 13 Shutoff valve
4 Air cooled condenser 14 Reheating coil (optional)
5 Liquid receiver 15 Evaporator
6 Access valve 5/16 16 Low pressure transducer
7 Safety valve 17 3-way hot gas modulating valve
8 Filter dryer 18 Access valve 1/4
9 Sight glass 19 Hot gas injector
10 Thermostatic expansion valve (TXV) 20 Hot gas injection valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 26


Enclosure D - Refrigerant, water and electrical connections
Fig. 30 - Refrigerant circuit KW version (PX015-021-025-031) - Single circuit - Single SCROLL compressor
17
6

12

13
6 15 14

23

16

10

MC

2
11
1
SCROLL
COMPRESSOR

3 9 FG
22

7 6

20
OPTION 8
12
2-WAY VALVE 6
5
18

OPTION
A AB 3-WAY VALVE
18 19
B
21
A AB WATER OUTLET

B
4

WATER INLET

POS. DESCRIPTION POS. DESCRIPTION


1 Compressor 13 Hot gas injection valve
2 Crankcase heater 14 Reheating coil (optional)
3 High pressure switch 15 Evaporator
4 Water cooled condenser 16 Low pressure transducer
5 Liquid receiver 17 3-way hot gas modulating valve
6 Access valve 5/16 18 Condensing regulation water valve
7 Safety valve 19 Pressure transducer condensing regulation
8 Filter dryer 20 Check valve 10 bar (145 psi)
9 Sight glass 21 Blind disk (only with optional 2-way valve)
10 Expansion valve 22 Access valve 1/4
11 Shut-off solenoid valve 23 Hot gas injector
12 Check valve

Liebert PDX - UM - 265075 - 26.11.2015 D - 27


Enclosure E - Accessories
E.1 Base frame E.2 Base module

A base frame can be supplied on request to support Li- A 200 mm high base module can be supplied on request
ebert PDX when installed with a raised floor. The frame to support Liebert PDX Upflow and at the same time al-
could be regulated with a height from 120mm to 800mm low pipework to enter the base of the unit when a raised
and the unit is fixed on it. floor is not installed.

E.3 Base Module h 600/300 mm with rear air intake

A base module can be supplied on request to allow Li-


ebert PDX Upflow to work with a rear/bottom or bottom
air intake. The rear/bottom air intake base module is 600
mm high, the bottom air intake base module is 300 mm
high. This accessory at the same time supports the unit
allowing the piping connection when a raised floor is not
installed. Note that in this case the air conditioning unit
must be ordered with a blind front panel and an open
basement.

Liebert PDX - UM - 265075 - 26.11.2015 E- 1


Enclosure E - Accessories
E.4 Fresh air module

Fresh air module positions

Upflow Downflow

The fresh air kit, optional, has a G3 class filter installed As the fresh air intake is positioned close to the fan suc-
on the intake side of the fan and is connected to the PDX tion, it will easily mix with the recirculation air.
unit with a 100 mm diameter plastic duct.

Liebert PDX - UM - 265075 - 26.11.2015 E- 2


Enclosure E - Accessories
E.5 Vertical flow extension hood E.6 Hood with high efficiency air filter

An extension hood can be supplied on request and can Optional high efficiency filters, filtration class F6, F7 and
be installed on top of the unit. It is available with different F9 in accordance with the CEN EN 779 standard, are
height: 500mm; 600mm; 700mm; 800mm; 900 mm. It has made of fiberglass filter media.
the same design as the unit and consists of sandwich The filters are placed in V sections with a solid external
panels lined with non-flammable insulation material of frame in polypropylene and can withstand remarkable
class 0 (ISO 1182.2), density 30 kg/m3. pressure and flow variations. These filters will be installed
within an additional duct on the unit top.

E.7 Plenum with silencing cartridges E.8 Horizontal hood with grill

These are special cartridges made of self-extinguishing A supply plenum with horizontal air flow can be installed
material with a high noise attenuation capacity. They are on top of the unit. The 600 mm high plenum has the same
guaranteed against disintegration and release of parti- design as the unit; it consists of sandwich panels lined
cles do to friction of the air. with non-flammable insulation material of class 0 (ISO
Despite a small additional pressure drop, these cartridg- 1182.2), density 30 kg/m3. It is equipped with a double
es provide a remarkable sound power level reduction. deflection grill.

Liebert PDX - UM - 265075 - 26.11.2015 E- 3


Enclosure E - Accessories
E.9 Air Economizer

The Air Economizer comprises an extension hood 860mm To use the Air Economizer the building has to be equipped
height with a dampers system installable on top of the with suitable air ducts and the dampers system modulat-
Downflow units. This system allows the freecooling taking ing permits to use different channel configurations.
advantage of cool outdoor air to condition indoor space. Note: It is required a flange 50 mm high to connect the air
The Air Economizer system delivers high energy savings economizer to the unit (see E.10).
reducing or eliminating the cost for refrigerant pumping.

E.10 Connecting Flange

In Downflow Up and Downflow Frontal units with predis- If required, the flange can be removed by unscrewing
position for damper, economizer and plenum installation the fixing screws (removing the side panel to access the
the unit is shipped with a connecting flange 50 mm high screws head) and repositioned later.
fixed on the unit top, so the unit is 50 mm higher.

Liebert PDX - UM - 265075 - 26.11.2015 E- 4


Enclosure F - Infrared Humidifier
F. 1 - Infrared Humidifier
The infrared humidifier design consists of quartz lamps mounted above a stainless steel water reservoir. The lamps never come in contact
with the water. When humidification of room air is required, infrared rays generate water vaporwithout impurities or odor, within seconds.
In order to obtain optimum performance from the humidifier it is advisable to read this manual carefully.
Tab. 1 - Infrared Humidifier specifications

MAIN POWER NOMINAL ABSORBED


POWER INPUT
UNIT MODEL PAN SUPPLIES CAPACITY CURRENT
[kW]
(V 10%) [kg/h] [A]
PX015-021
Stainless steel 400V / 3ph / 50Hz 5 6.4 4.8
025-031-033

F. 2 - Installation
The infrared humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the
supply water and drain water.
Supply Water.
Maximum water pressure 200 kPa
Size humidifier supply line for 3.8 l/min, with a minimum water pressure of 138 kPa
Do not supply de-ionized water to the humidifier
Drain Water.
This contains the same substances dissolved in the supply water, however in larger quantities;
It may reach a temperature of 100 C;
It is not toxic and can be drained into the sewerage system, category 3, EN 1717.
Dispose the drain hose into an ordinary drainage network. The drainage network should have a siphon and must be able to withstand
temperatures up to 100C
F. 2.1 - Infrared humidifier components
1. humidifier pan 6. discharge connection
2. humidifier standpipe 7. supply line
3. solenoid valve flow regulation 8. manual reset thermostat
4. float switch 9. infrared bulbs
5. junction block

Fig. 1 - The infrared humidifier and its components

Liebert PDX - UM - 265075 - 26.11.2015 F- 1


Enclosure F - Infrared Humidifier
F. 3 - Start-up and operation
F. 3.1 - Start-up
Before using the humidifier, check the following:
Supply and drain connections.
That the cut-off tap is open.
All wiring.
Earthing.
To start the humidifier simply switch on the air conditioner, which will, in turn, automatically start and stop the humidifier as required.
The (adjustable) parameters which determine humidifier operation have already been factory-preset (see iCOM manual).
F. 3.2 - Operation
During normal humidifier operation, deposits of mineral solids will collect in the humidifier pan and on the float switch. These must be
cleaned periodically to ensure proper operation. Frequency of cleaning must be locally established because it depends on humidifier
usage and local water quality.
A spare pan is recommended to reduce maintenance time at unit. The Liebert autoflush system can greatly increase the time between
cleanings, but does not eliminate the need for periodic checks and maintenance.

F. 4 - Maintenance

WARNING: Optical radiation; the humidifier components may be hot. Let it cool down before touching it or use
protective gloves.
The infrared humidifier contains live electrical components and hot surfaces and therefore all service and/or maintenance operations must
be performed by expert and qualified personnel, who are aware of the necessary precautions.
Before performing any operations, check that the humidifier is disconnected from the power supply; carefully read and follow the instruc-
tions contained in the manual.
F. 4.1 - Cleaning Humidifier Pan and Float Switch
Before turning off unit:
1. With the unit operating, remove call for humidification at the Liebert iCOM control.
2. Let the blower operate 5 minutes to allow the humidifier and water to cool.
3. Turn the unit Off at the Liebert iCOM control.
4. Open the air conditioner door and remove safety panels, if installed.
5. Pull out the humidifier standpipe in pan.
6. Inspect the O-ring (replace if necessary).
7. Let the pan drain and the condensate pump operate (if applicable).
8. Disconnect power from the unit.
9. Disconnect the drain coupling from the bottom of the pan.
10. Remove the thermostat from the bottom of the pan and retaining screws from sides of pan.
11. Slide pan out.
12. Loosen scale on the side and bottom of the pan with a stiff nylon brush or plastic scraper.
13. Flush with water.
14. Carefully clean the scale from the float switch (make sure to reinstall correctly; see Figure 2).
15. Reinstall the pan, thermostat, standpipe, drain coupling, cover and screws into the humidifier.
16. Operate the humidifier and check for leaks.

Fig. 2 - Correct orientation of float switch

Correct Switch Orientation Incorrect Switch Orientation

Liebert PDX - UM - 265075 - 26.11.2015 F- 2


Enclosure F - Infrared Humidifier
F. 4.2 - Changing Humidifier Lamps

CAUTION: Touching quartz lamps with bare hands will severely shorten bulb life. Skin oils create hot spots on lamp
surface. Wear clean cotton gloves when handling lamps.
1. Remove the humidifier pan (see F.4.1 - Cleaning Humidifier Pan and Float Switch, Steps 1 to 11).
2. Disconnect power from the unit.
3. At the humidifier, remove the screws and cover from the high-voltage compartment.
4. Disconnect one end of the purple jumper wires.
5. Using a continuity meter, locate the burned-out lamp.
6. Remove the lamp brackets under the lamps.
7. Loosen the two screws securing the lamp lead wires to the junction block.
8. Pull the bulb straight down and discard it.
9. Wrap the lead wires once around the new lamps metal ends. This will support the lamp and allow for thermal expansion. Insert the
lead wires into the junction block and torque the screws
10. Reassemble by reversing Steps 1 to 9.
F. 4.3 - Periodical checks
1. Check drain lines and trap for clogs
2. Check/clean pan for mineral deposits
3. Clean reflector
4. Check water make-up valve for leaks
5. Check humidifier lamps (replace if burnt out)
6. Check wire connections (inside humidifier box)

Tab. 2 - Infrared Humidifiertroubleshooting


Symptom Possible Cause Check or Remedy
Check water supply.
Check fill valve operation
Humidifier pan not filling
Check drain stand pipe adjustment
Check for clogged waterline

No humidification Control not calling for humidity Check monitor status


Check visually. If contact is made, check line voltage after contactor and fuses
Humidity contact not pulling in or CBs.
Check for open humidifier safety stat
Replace bulb. Loosen lead on old bulb. Trim excess lead length on new bulb to
Humidifier bulb burned out
avoid shorts.

Liebert PDX - UM - 265075 - 26.11.2015 F- 3


Enclosure G - Ultrasonic Humidifier
G. 1 - Ultrasonic Humidifier
Ultrasonic Humidifier operates on the principle of ultrasonic nebulization. A 48 VAC voltage is rectified on an oscillator circuit and trans-
formed into a high frequency signal of 1.65MHz.
This signal is transmitted to a transducer installed in the water which then transforms the signal into high frequency automatic vibrations.
The built-in transducers also called thickness transducers change their thickness 1.65 million times per second in accordance with the
signal of 1.65 MHz applied.
Ultrasonic Humidifier can work only with demineralized water with conductivity < 5 S/cm (up to 20 S/cm for a short time).
If demineralized water is not available, provide demineralizer (not supplied).
Ultrasonic Humidifier is controlled by a microprocessorbased electronic controller.
It includes control board, driver board and remote display board, all of them housed inside the humidifier electrical panel, located behind
Liebert PDX door.
The functioning logic of the Ultrasonic Humidifier is PROPORTIONAL. The controller comes complete with DSP card which allows to
display and modify all the parameters of the humidifier as well as to detect any abnormal condition via alarm messages.
For safety reason and in order to obtain optimum performance from the humidifier, this manual and the HSU08RM000 manual must be
read carefully.

Tab. 1 - Ultrasonic Humidifier specifications


POWER SUPPLIES SETTINGS NUMBER OF ABSORBED POWER
Humidifier Model
(VAC) [kg/h] TRANSDUCERS [W]
HSU08RM000 48 06.0 16 670

G. 2 - Installation
The Ultrasonic humidifier is supplied mounted within one base module 400 mm heigh.
The base module with humidifier is supplied stand alone and it will be installed and connected with the air conditioner on field.
The module can be installed on the raised floor, see Fig. 1, or in the raised floor, see Fig. 2 (front and bottom module opened, sides and
back module closed).
When installed in the raised floor it is necessary to remove the module frontal panel to have also frontal air delivery.
A base frame, available on request, is required to support ultrasonic humidifier module.
Ensure 1 meter of free space (without obstacles) on ultrasonic humidifier module outlet.
Connect humidifier electrical cable, coming from the air conditioner, to the ultrasonic humidifier.
Connect water supply, water drain, safety overflow and humidifier drain pan water drain.
The relevant piping connections shall be in material resistant to fully demineralized water.
Refer to HSU08RM000 manual for details.

Fig. 1 - Ultrasonic humidifier module on the raised floor, frontal and lateral views

Liebert PDX - UM - 265075 - 26.11.2015 G-1


Enclosure G - Ultrasonic Humidifier
Fig. 2 - Ultrasonic humidifier module in the raised floor, frontal and lateral views

Supply Water.
Supply fully demineralized water with conductivity < 5 S/cm. If demineralized water is not available, provide demineralizer (not
supplied);
Water pressure from 50 kPa to 500 kPa;
Water temperature from 8C to 40C;
Dust or dirt must not get into the water lines;
Refer to HSU08RM000 manual for details.
Drain Water.
The drain water contains the same substances dissolved in the supply water, however in larger quantities;
It is not toxic and can be drained into the sewerage system, category 3, EN 1717;
Dispose the drain hose into an ordinary drainage network (the drainage network should have a siphon).
Refer to HSU08RM000 manual for details.
G. 2.1 - Ultrasonic humidifier components
1. humidifier 10. safety overflow
2. fan case 11. mist guide pipe
3. mist guide cover 12. ring and nut
4. fan 13. humidifier drain pan
5. metal plug 14. air filter
6. cable 15. water supply connection
7. metal plug 16. check valve (to be provided by the Customer)
8. cable 17. damper
9. water drain 18. humidifier drain pan water drain
Fig. 3 - The Ultrasonic humidifier and its components

Liebert PDX - UM - 265075 - 26.11.2015 G-2


Enclosure G - Ultrasonic Humidifier
G. 3 - Start-up and operation
G. 3.1 - Start-up
Before using the humidifier, check the following:
Supply and drain connections.
That the cut-off tap is open.
All wiring.
Earthing.
To start the humidifier simply switch on the air conditioner, which will, in turn, automatically start and stop the humidifier as required.
The (adjustable) parameters which determine humidifier operation have already been factorypreset (see iCOM manual).
Refer to iCOM manual and HSU08RM000 manual for details.
G. 3.2 - Operation
Ultrasonic humidifier operates on the principle of ultrasonic nebulization.
The mist generated in the water tank by means of the transducer is blown into the room by the builtin fan. The humidifier consists of neb-
ulization modules, solenoid valve for the control of the supply water, float switch and a case that houses the fan.
Refer to HSU08RM000 manual for details.

G. 4 - Maintenance
If the humidifier is not used for a long period, the water must be drained off.
NEVER operate the humidifier without air supply.
Before performing any operations, check that the humidifier is disconnected from the power supply; carefully read and follow the instruc-
tions contained in the manual.
G. 4.1 - Periodical checks
1. Check drain lines and trap for clogs
2. Check/clean pan for dust
3. Check wire connections (inside humidifier box)
4. Check status of humidifier air filters

Liebert PDX - UM - 265075 - 26.11.2015 G-3


Fabbricante - Manufacturer - Hersteller - Fabricant - Fabricante
Fabricante - Tillverkare - Fabrikant - Valmistaja - Produsent
Fabrikant - - Producent
Emerson Network Power S.r.l. - Zona Industriale Tognana
Via Leonardo da Vinci, 16/18 - 35028 Piove di Sacco --- Padova (Italy)

Il Fabbricante dichiara che questo prodotto conforme alle direttive Europee:


The Manufacturer hereby declares that this product conforms to the European Union directives:
Der Hersteller erklrt hiermit, dass dieses Produkt den Anforderungen der Europischen Richtlinien gerecht wird:
Le Fabricant dclare que ce produit est conforme aux directives Europennes:
El Fabricante declara que este producto es conforme a las directivas Europeas:
O Fabricante declara que este produto est em conformidade com as directivas Europeias:
Tillverkare frskrar hrmed att denna produkt verensstmmer med Europeiska Uniones direktiv:
De Fabrikant verklaart dat dit produkt conform de Europese richtlijnen is:
Vaimistaja vakuuttaa tten, ett tm tuote tytt seuraavien EU-direktiivien vaatimukset:
Produsent erklrer herved at dette produktet er i samsvar med EU-direktiver:
Fabrikant erklrer herved, at dette produkt opfylder kravene i EU direktiverne:
j m m m j j j ..:

2006/42/EC; 2004/108/EC; 2006/95/EC; 97/23/EC


Ensuring The High Availability
Of Mission-Critical Data And Applications.

About Emerson Network Power Locations


Emerson Network Power, a business of Emerson (NYSE:EMR), is
Emerson Network Power
the worlds leading provider of critical infrastructure tech-nologies
Global Headquarters
and life cycle services for information and com-munications
1050 Dearborn Drive
technology systems. With an expansive portfo-lio of intelligent,
P.O. Box 29186
rapidly deployable hardware and software solutions for power,
Columbus, OH 43229, USA
thermal and infrastructure management, Emerson Network Power
Tel: +1 6148880246
enables efficient, highly-available networks. Learn more at
www.EmersonNetworkPower.eu.
Emerson Network Power
EMEA
Via Leonardo Da Vinci, 16/18
Zona Industriale Tognana
35028 Piove di Sacco (PD) Italy
Tel: +39 049 9719 111
Fax: +39 049 5841 257

Cooling.NetworkPower.Eu@Emerson.com

While every precaution has been taken to ensure accuracy and completeness
herein, Emerson assumes no responsibility and disclaims all liability for damages
resulting from use of this information or for any errors or omissions.
Specifications subject to change without notice.

EmersonNetworkPower.eu

Emerson, Business- Critical Continuity and Emerson Network Power are trademarks of Emerson Electric Co. or one of its affiliated companies. E2013 Emerson Electric Co.

EMERSON. CONSIDER IT SOLVED.

Вам также может понравиться