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Table of Contents

Cover Sheet............................................................................................................................. 3
Warnings and Errors :............................................................................................................... 4
Input Echo :.............................................................................................................................. 5
XY Coordinate Calculations :............................................................................................ 16
Flg Calc [Int P] : FLANGE....................................................................................................... 17
Flg Calc [Int P] : FLANGE....................................................................................................... 23
Internal Pressure Calculations :.............................................................................................. 28
External Pressure Calculations :............................................................................................. 35
Element and Detail Weights :........................................................................................... 38
Nozzle Flange MAWP :............................................................................................................ 43
Natural Frequency Calculation :............................................................................................. 44
Wind Load Calculation :......................................................................................................... 45
Earthquake Load Calculation :............................................................................................... 48
Wind/Earthquake Shear, Bending :........................................................................................ 51
Wind Deflection :................................................................................................................... 52
Longitudinal Stress Constants :....................................................................................... 54
Longitudinal Allowable Stresses :....................................................................................55
Longitudinal Stresses Due to . . . :......................................................................................... 56
Stress due to Combined Loads :............................................................................................. 59
Center of Gravity Calculation :............................................................................................... 65
Leg Check, (Operating Case) :............................................................................................... 66
Leg Check, (Filled w/Water) :.................................................................................................. 83
Nozzle Calcs. : N3-1 in. 150#............................................................................................... 100
Nozzle Calcs. : N5B-1 in. 150#............................................................................................. 106
Nozzle Calcs. : N1-6 in. 150#............................................................................................... 112
Nozzle Calcs. : N2-6 in. 150#............................................................................................... 123
Nozzle Calcs. : N5A-1 in. 150#............................................................................................. 133
Nozzle Calcs. : N4-1 in. 150#............................................................................................... 139
Nozzle Schedule :................................................................................................................. 145
Nozzle Summary :................................................................................................................ 147
MDMT Summary :................................................................................................................ 149
Vessel Design Summary :.................................................................................................... 151
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : COMES SA

Job File : C:\USERS\ALEXANDRU.ZOTA\DESKTOP\SOLDAN\FILTRU GP

Date of Analysis : Jan 19,2017 12:21pm

PV Elite 2016, January 2016


PV Elite 2016 Licensee: COMES SA 3
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Warnings and Errors : Step: 0 12:21pm Jan 19,2017

Class From To : Basic Element Checks.

=========================================================================
=

Class From To: Check of Additional Element Data

=========================================================================
=

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 4
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Input Echo : Step: 1 12:21pm Jan 19,2017

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1.0000 N/mm


Design Internal Temperature 80 C
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -29 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 N/mm
User defined MAWP 1.0000 N/mm
User defined MAPnc 0.0000 N/mm

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code UBC-94/97


UBC Design Wind Speed 162.00 km/hr
UBC Exposure Constant D: Flat, unobstructed
UBC Importance Factor 1.0
UBC Base Elevation 0.0000 mm
UBC Percent Wind for Hydrotest 50.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 1997


UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 2
UBC Importance Factor 1.250
UBC Seismic Coefficient Ca 0.360
UBC Seismic Coefficient Cv 0.840
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.000
Apply Allowables per paragraph 1612.3.2 No

Design Nozzle for Des. Press. + St. Head Y


Consider MAP New and Cold in Noz. Design N
PV Elite 2016 Licensee: COMES SA 5
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Input Echo : Step: 1 12:21pm Jan 19,2017

Consider External Loads for Nozzle Des. Y


Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Elliptical
Description Ellip Head 2:1
Distance "FROM" to "TO" 38.000 mm
Element Outside Diameter 406.40 mm
Element Thickness 10.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 13.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 1.0000 N/mm
Design Temperature Internal Pressure 80 C
Design External Pressure 0.0000 N/mm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 138.00 N/mm
Allowable Stress, Operating 138.00 N/mm
Allowable Stress, Hydrotest 179.40 N/mm
Material Density 0.007750 kg/cm
P Number Thickness 32.004 mm
Yield Stress, Operating 243.00 N/mm
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 10


Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist -101.60 mm
Height/Length of Liquid 139.60 mm
Liquid Density 0.001804 kg/cm

Element From Node 10


Detail Type Nozzle
Detail ID N3-1" 150#
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 25.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 92.632 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 10


PV Elite 2016 Licensee: COMES SA 6
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Input Echo : Step: 1 12:21pm Jan 19,2017

Detail Type Nozzle


Detail ID N5B-1" 150#
Dist. from "FROM" Node / Offset dist 150.00 mm
Nozzle Diameter 25.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 59.729 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

--------------------------------------------------------------------

Element From Node 20


Element To Node 30
Element Type Cylinder
Description Shell OD 406.4
Distance "FROM" to "TO" 1355.0 mm
Element Outside Diameter 406.40 mm
Element Thickness 11.110 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 12.700 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 1.0000 N/mm
Design Temperature Internal Pressure 80 C
Design External Pressure 0.0000 N/mm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-106 B
Allowable Stress, Ambient 118.00 N/mm
Allowable Stress, Operating 118.00 N/mm
Allowable Stress, Hydrotest 153.40 N/mm
Material Density 0.007750 kg/cm
P Number Thickness 32.004 mm
Yield Stress, Operating 224.00 N/mm
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 20


Detail Type Liquid
Detail ID FUEL GAS
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 1235.0 mm
Liquid Density 0.0000 kg/cm

Element From Node 20


Detail Type Nozzle
Detail ID N1-6" 150#
Dist. from "FROM" Node / Offset dist 285.00 mm
Nozzle Diameter 150.0 mm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 193.08 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N2-6" 150#
Dist. from "FROM" Node / Offset dist 1205.0 mm
Nozzle Diameter 150.0 mm
PV Elite 2016 Licensee: COMES SA 7
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Input Echo : Step: 1 12:21pm Jan 19,2017

Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 193.08 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N5A-1" 150#
Dist. from "FROM" Node / Offset dist 210.00 mm
Nozzle Diameter 25.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 17.773 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N4-1" 150#
Dist. from "FROM" Node / Offset dist 1205.0 mm
Nozzle Diameter 25.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 59.729 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Leg
Detail ID LEGS
Dist. from "FROM" Node / Offset dist 150.00 mm
Diameter at Leg Centerline 464.68 mm
Leg Orientation 3
Number of Legs 3
Section Identifier L75X75X8
Length of Legs 1000.0 mm

Element From Node 20


Detail Type Weight
Detail ID WGHT FILTER
Dist. from "FROM" Node / Offset dist 500.00 mm
Miscellaneous Weight 980.60 N
Offset from Element Centerline 0.0000 mm

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Flange
Description Flange
Distance "FROM" to "TO" 125.42 mm
Flange Inside Diameter 381.00 mm
Element Thickness 35.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 6.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 1.0000 N/mm
Design Temperature Internal Pressure 80 C
Design External Pressure 0.0000 N/mm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
PV Elite 2016 Licensee: COMES SA 8
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Input Echo : Step: 1 12:21pm Jan 19,2017

Material Name SA-105


Allowable Stress, Ambient 138.00 N/mm
Allowable Stress, Operating 138.00 N/mm
Allowable Stress, Hydrotest 179.40 N/mm
Material Density 0.007750 kg/cm
P Number Thickness 32.004 mm
Yield Stress, Operating 230.43 N/mm
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

--------------------------------------------------------------------

Element From Node 40


Element To Node 50
Element Type Flange
Description Cover
Distance "FROM" to "TO" 35.000 mm
Flange Inside Diameter 595.00 mm
Element Thickness 35.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 6.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 1.0000 N/mm
Design Temperature Internal Pressure 80 C
Design External Pressure 0.0000 N/mm
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-105
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 40


Detail Type Weight
Detail ID WGHT:[1 OF 1]
Dist. from "FROM" Node / Offset dist 20.000 mm
Miscellaneous Weight 588.36 N
Offset from Element Centerline 0.0000 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 9
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
XY Coordinate Calculations : Step: 2 12:21pm Jan 19,2017

XY Coordinate Calculations

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
Ellip Head| ... | 38.0000 | ... | 38.0000 |
Shell OD 4| ... | 1393.00 | ... | 1355.00 |
Flange| ... | 1518.42 | ... | 125.424 |
Cover| ... | 1553.42 | ... | 35.0000 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 10
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 3 12:21pm Jan 19,2017

Flange Input Data Values Description: FLANGE :

Flange

Description of Flange Geometry (Type) Integral Weld Neck


Design Pressure P 1.00 N/mm
Design Temperature 80 C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Inside Diameter B 381.000 mm


Flange Outside Diameter A 595.000 mm
Flange Thickness t 35.0000 mm
Thickness of Hub at Small End go 12.7000 mm
Thickness of Hub at Large End g1 38.0000 mm
Length of Hub h 90.4240 mm

Flange Material SA-105


Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 138.00 N/mm
Flange Allowable Stress At Ambient Sfa 138.00 N/mm

Bolt Material SA-193 B7


Bolt Allowable Stress At Temperature Sb 172.00 N/mm
Bolt Allowable Stress At Ambient Sa 172.00 N/mm

Diameter of Bolt Circle C 539.750 mm


Nominal Bolt Diameter a 25.4000 mm
Type of Threads UNC Thread Series
Number of Bolts 16

Flange Face Outside Diameter Fod 469.900 mm


Flange Face Inside Diameter Fid 381.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 463.550 mm


Gasket Inside Diameter Gi 422.402 mm
Gasket Factor m 2.5000
Gasket Design Seating Stress y 68.95 N/mm

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 4.0000 mm

Flange Class 150


Flange Grade GR 1.1

ASME Code, Section VIII, Division 1, 2015

Hub Small End Required Thickness due to Internal Pressure:


= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(381.0000/2+3.0000))/(138.00*1.00-0.6*1.00)+Ca
= 4.4083 mm

Hub Small End Hub MAWP:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.00 * 1.00 * 9.7000 )/(193.5000 + 0.6 * 9.7000 )
= 6.716 N/mm

Corroded Flange Thickness, tc = T-ci 32.000 mm


Corroded Flange ID, Bcor = B+2*Fcor 387.000 mm
Corroded Large Hub, g1Cor = g1-ci 35.000 mm
Corroded Small Hub, g0Cor = go-ci 9.700 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 41.375 mm

Gasket Contact Width, N = (Go - Gi) / 2 20.574 mm


Basic Gasket Width, bo = N / 2 10.287 mm
PV Elite 2016 Licensee: COMES SA 11
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 3 12:21pm Jan 19,2017

Effective Gasket Width, b = Cb sqrt(bo) 8.082 mm


Gasket Reaction Diameter, G = Go - 2 * b 447.386 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G * Peq
= 0.785 * 447.3855 * 1.000
= 157187.078 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 8.0822 * 3.1416 * 447.3855 * 2.5000 * 1.00
= 56793.145 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 387.0000 *1.0000/4
= 117618.297 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 157187 - 117618
= 39568.773 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 157187 + 56793 + 0 , 0 )
= 213980.219 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 68.95*8.0822*3.141*447.386+0.00*0.0000*0.00
= 783177.500 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 213980/172 , 783178/172
= 4553.827 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 25.400 + 6 * 32.000/(2.50 + 0.5)
= 114.800 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 539.750 * sin( 3.142/16 )
= 105.300 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 105.300/( 2 * 25.400 + 32.000 )), 1 )
= 1.1277

Bolting Information for UNC Thread Series (Non Mandatory):


-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, mm 4553.827 5687.730
Radial distance bet. hub and bolts 34.925 41.375
Radial distance bet. bolts and the edge 26.987 27.625
Circumferential spacing between bolts 57.150 105.300 114.800
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 5687.730 * 172.00/(68.95 * 3.14 * (463.550 + 422.40 ) )
= 5.098 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * ( Am + Ab ) / 2
= 172.00 * ( 4553.8267 + 5687.7305 )/2
= 880683.12 N
PV Elite 2016 Licensee: COMES SA 12
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 3 12:21pm Jan 19,2017

Gasket Load for the Operating Condition [HG]:


= Wm1 - H
= 213980 - 157187
= 56793.14 N

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 539.7500 - 447.3855 )/2
= 46.1822 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 41.3750 + 35.0000 + 46.1822 )/2
= 61.2786 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 41.3750 + ( 35.0000/2.0 )
= 58.8750 mm

Summary of Moments for Internal Pressure:


Loading Force Distance Bolt Corr Moment
End Pressure, Md 117618. 58.8750 1.1277 7812336. N-mm
Face Pressure, Mt 39569. 61.2786 1.1277 2735500. N-mm
Gasket Load, Mg 56793. 46.1822 1.1277 2959006. N-mm
Gasket Seating, Matm 880683. 46.1822 1.1277 45884892. N-mm

Total Moment for Operation, Mop 13506841. N-mm


Total Moment for Gasket seating, Matm 45884892. N-mm

Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 67.2 kg


Estimated Unfinished Weight of Forging at given Thk 159.5 kg

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 13
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 4 12:21pm Jan 19,2017

Flange Input Data Values Description: FLANGE :

Cover

Description of Flange Geometry (Type) Blind


Design Pressure P 1.00 N/mm
Design Temperature 80 C
Internal Corrosion Allowance ci 3.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 595.000 mm


Flange Thickness t 35.0000 mm

Flange Material SA-105


Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 138.00 N/mm
Flange Allowable Stress At Ambient Sfa 138.00 N/mm

Bolt Material SA-193 B7


Bolt Allowable Stress At Temperature Sb 172.00 N/mm
Bolt Allowable Stress At Ambient Sa 172.00 N/mm

Diameter of the Load Reaction, Long Span D 0.000 mm


Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 1695.675 mm

Diameter of Bolt Circle C 539.750 mm


Nominal Bolt Diameter a 25.4000 mm
Type of Threads UNC Thread Series
Number of Bolts 16

Flange Face Outside Diameter Fod 469.900 mm


Flange Face Inside Diameter Fid 381.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 463.550 mm


Gasket Inside Diameter Gi 422.402 mm
Gasket Factor m 2.5000
Gasket Design Seating Stress y 68.95 N/mm

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 4.0000 mm

Flange Class 150


Flange Grade GR 1.1

ASME Code, Section VIII, Division 1, 2015

Gasket Contact Width, N = (Go - Gi) / 2 20.574 mm


Basic Gasket Width, bo = N / 2 10.287 mm
Effective Gasket Width, b = Cb sqrt(bo) 8.082 mm
Gasket Reaction Diameter, G = Go - 2 * b 447.386 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G * Peq
= 0.785 * 447.3855 * 1.000
= 157187.078 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 8.0822 * 3.1416 * 447.3855 * 2.5000 * 1.00
= 56793.145 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
PV Elite 2016 Licensee: COMES SA 14
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 4 12:21pm Jan 19,2017

= max( 157187 + 56793 + 0 , 0 )


= 213980.219 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 68.95*8.0822*3.141*447.386+0.00*0.0000*0.00
= 783177.500 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 213980/172 , 783178/172
= 4553.827 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 25.400 + 6 * 32.000/(2.50 + 0.5)
= 114.800 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 539.750 * sin( 3.142/16 )
= 105.300 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 105.300/( 2 * 25.400 + 32.000 )), 1 )
= 1.1277

Bolting Information for UNC Thread Series (Non Mandatory):


-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, mm 4553.827 5687.730
Radial distance bet. bolts and the edge 26.987 27.625
Circumferential spacing between bolts 57.150 105.300 114.800
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 5687.730 * 172.00/(68.95 * 3.14 * (463.550 + 422.40 ) )
= 5.098 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * ( Am + Ab ) / 2
= 172.00 * ( 4553.8267 + 5687.7305 )/2
= 880683.12 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 213980.22 N

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 539.7500 - 447.3855 )/2
= 46.1822 mm

Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 75.4 kg


Estimated Unfinished Weight of Forging at given Thk 75.4 kg

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510
PV Elite 2016 Licensee: COMES SA 15
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Flg Calc [Int P] : FLANGE Flng: 4 12:21pm Jan 19,2017

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 16
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Internal Pressure Calculations : Step: 5 12:21pm Jan 19,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |


From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | N/mm | mm | mm | mm | N/mm |
---------------------------------------------------------------------------
Ellip Head| 1.0026 | 13.000 | 3.0000 | 406.40 | 138.00 |
Shell OD 4| 1.0001 | 12.700 | 3.0000 | 406.40 | 118.00 |
Flange| 1.0000 | 6.0000 | 3.0000 | 381.00 | 138.00 |
Cover| 1.0000 | 6.0000 | 3.0000 | 595.00 | 138.00 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | N/mm | N/mm | N/mm | mm | mm |
----------------------------------------------------------------------------
Ellip Head| 1.00000 | 5.00279 | 7.10595 | 10.0000 | 4.50000 |
Shell OD 4| 1.00000 | 4.78577 | 6.59581 | 11.1100 | 4.71641 |
Flange| 1.00000 | 1.83011 | 1.96011 | 35.0000 | No Calc |
Cover| 1.00000 | 1.83011 | 1.96011 | 35.0000 | No Calc |
Minimum 1.000 1.960

MAWP: 1.000 N/mm, limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 80 C

Ellip Head 2:1

Longitudinal Joint: Full Radiography per UW-11(a) Type 1


Circumferential Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (1.003*406.4000*0.980)/(2*138.00*1.00+2*1.003*(0.980-0.1))
= 1.4377 + 3.0000 = 4.4377 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.003 N/mm
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*138.00*1.00*7.0000)/(0.980*406.4000-2*7.0000*(0.98-0.1))
= 5.005 - 0.003 = 5.003 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*138.00*1.00*10.0000)/(1.000*406.4000-2*10.0000*(1.000-0.1))
= 7.106 N/mm

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (1.003*(0.980*406.4000-2*7.0000*(0.980-0.1)))/(2*1.00*7.0000)
= 27.641 N/mm

Straight Flange Required Thickness:


= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (1.003*203.2000)/(138.00*1.00+0.4*1.003)+3.000
= 4.472 mm
PV Elite 2016 Licensee: COMES SA 17
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Internal Pressure Calculations : Step: 5 12:21pm Jan 19,2017

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.001 N/mm
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (138.00 * 1.00 * 10.0000 )/(203.2000 - 0.4 * 10.0000 )
= 6.928 - 0.001 = 6.927 N/mm

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 392.400/( 2 * 99.600 ))2)/6
= 0.980071

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 13.700 %


Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 10.000 , tr = 1.500 , c = 3.0000 mm , E* = 1.00


Stress Ratio = tr * (E*)/(tg - c) = 0.214 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 13.000 , tr = 1.472 , c = 3.0000 mm , E* = 1.00


Stress Ratio = tr * (E*)/(tg - c) = 0.147 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -21 C


Min Metal Temp. at Required thickness (UCS 66.1) -98 C
Min Metal Temp. w/o impact per UG-20(f) -29 C

Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 80 C

Shell OD 406.4

Longitudinal Joint: Seamless


Circumferential Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.000*203.2000)/(118.00*1.00+0.4*1.000)
= 1.7164 + 3.0000 = 4.7164 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.000 N/mm
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (118.00*1.00*8.1100)/(203.2000-0.4*8.1100)
= 4.786 - 0.000 = 4.786 N/mm

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (118.00*1.00*11.1100)/(203.2000-0.4*11.1100)
= 6.596 N/mm

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Ro-0.4*t))/(E*t)
= (1.000*((203.2000-0.4*8.1100))/(1.00*8.1100)
= 24.658 N/mm

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 11.110 , tr = 1.716 , c = 3.0000 mm , E* = 1.00


Stress Ratio = tr * (E*)/(tg - c) = 0.212 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -26 C


Min Metal Temp. at Required thickness (UCS 66.1) -103 C
PV Elite 2016 Licensee: COMES SA 18
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Internal Pressure Calculations : Step: 5 12:21pm Jan 19,2017

Min Metal Temp. w/o impact per UG-20(f) -29 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 1.300 N/mm


Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 1.300 N/mm
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 2.547 N/mm
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 1.100 N/mm
Pressure per PED = 1.43 * MAWP 1.430 N/mm
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 1.300 N/mm

UG-99(b), Test Pressure Calculation:


= Test Factor * MAWP * Stress Ratio
= 1.3 * 1.000 * 1.000
= 1.300 N/mm

Vertical Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure


----------------------------------------------------------------------
Ellip Head 2:1 25.6 179.4 0.142 1.32
Shell OD 406.4 23.5 153.4 0.153 1.31
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio


----------------------------------------------------------------------
N3-1" 150# Nozzle 118.00 118.00 1.000
N5B-1" 150# Nozzle 118.00 118.00 1.000
N1-6" 150# Nozzle 118.00 118.00 1.000
N2-6" 150# Nozzle 118.00 118.00 1.000
N5A-1" 150# Nozzle 118.00 118.00 1.000
N4-1" 150# Nozzle 118.00 118.00 1.000
----------------------------------------------------------------------
Minimum 1.000

Stress ratios for Vessel Elements:

Description Ambient Operating ratio


----------------------------------------------------------------------
Ellip Head 2:1 138.00 138.00 1.000
Shell OD 406.4 118.00 118.00 1.000
Flange 138.00 138.00 1.000
Cover 138.00 138.00 1.000
----------------------------------------------------------------------
Minimum 1.000

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 19
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
External Pressure Calculations : Step: 6 12:21pm Jan 19,2017

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 C

Ellip Head 2:1

Elastic Modulus from Chart: CS-2 at 0 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):


Tca OD D/t Factor A B
7.000 406.40 58.06 0.0023923 107.60
EMAP = B/(K0*D/t) = 107.5969/(0.9000 *58.0571 ) = 2.0592 N/mm

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number: K02700

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*138.00*1.00*7.0000)/(0.980*392.4000+0.2*7.0000))/1.67
= 2.997 N/mm

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 2.06 , 2.9972 )
= 2.059 N/mm

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 C

Shell OD 406.4

Elastic Modulus from Chart: CS-2 at 0 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
8.110 406.40 1425.20 50.11 3.5069 0.0009708 84.38
EMAP = (4*B)/(3*(D/t)) = (4*84.3835 )/(3*50.1110 ) = 2.2452 N/mm

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
8.110 406.40 1425.20 50.11 3.5069 0.0009708 84.38
EMAP = (4*B)/(3*(D/t)) = (4*84.3835 )/(3*50.1110 ) = 2.2452 N/mm

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | N/mm |
---------------------------------------------------------------------------
10| 20| No Calc | 406.400 | 7.00000 | 0.0023923 | 107.597 |
20| 30| 1425.20 | 406.400 | 8.11000 | 0.00097080 | 84.3835 |
30| 40| No Calc | ... | 32.0000 | No Calc | No Calc |
40| 50| No Calc | ... | 32.0000 | No Calc | No Calc |

External Pressure Calculations

| | External | External | External | External |


From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | N/mm | N/mm |
----------------------------------------------------------------
10| 20| 10.0000 | 4.50000 | ... | 2.05921 |
20| 30| 11.1100 | No Calc | ... | 2.24524 |
PV Elite 2016 Licensee: COMES SA 20
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
External Pressure Calculations : Step: 6 12:21pm Jan 19,2017

30| 40| 35.0000 | No Calc | ... | No Calc |


40| 50| 35.0000 | No Calc | ... | No Calc |
Minimum 2.059

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | mm4 | mm4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 1425.20 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
40| 50| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 21
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Element and Detail Weights : Step: 7 12:21pm Jan 19,2017

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | m3 | kg | m3 | kg |
---------------------------------------------------------------------------
10| 20| 24.0408 | 0.012010 | 18.4929 | 0.012507 | 2.40408 |
20| 30| 166.296 | 0.15710 | 127.974 | 0.16205 | 16.6296 |
30| 40| 67.1791 | 0.014429 | 63.6609 | 0.014756 | 6.71791 |
40| 50| 75.4261 | ... | 75.4261 | ... | 7.54261 |
Total | 332 | 0.18 | 285 | 0.19 | 33 |

Weight of Details

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | mm | mm |
-------------------------------------------------
10|Liqd| 21.6647 | ... | -50.8000 | Liquid 10
10|Nozl| 10.3911 | ... | -96.6000 | N3-1" 150#
10|Nozl| 6.70017 | 150.000 | -60.8815 | N5B-1" 150#
20|Liqd| 1.11618 | ... | 617.500 | FUEL GAS
20|Nozl| 21.6591 | 276.228 | 285.000 | N1-6" 150#
20|Nozl| 21.6591 | 276.228 | 1205.00 | N2-6" 150#
20|Nozl| 1.99368 | 208.790 | 210.000 | N5A-1" 150#
20|Nozl| 6.70017 | 208.790 | 1205.00 | N4-1" 150#
20|Legs| 33.9966 | ... | -350.000 | LEGS
20|Wght| 100.000 | ... | 500.000 | WGHT FILTER
40|Wght| 60.0000 | ... | 20.0000 | WGHT:[1 OF 1]

Total Weight of Each Detail Type

Total Weight of Liquid 22.8


Total Weight of Nozzles 69.1
Total Weight of Legs 34.0
Total Weight of Weights 160.0
---------------------------------------------------------------
Sum of the Detail Weights 285.9 kg

Weight Summation: kg

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


------------------------------------------------------------------------------
366.2 | 469.3 | 366.2 | 469.3 | 366.2 | 629.3 |
... | 183.4 | ... | ... | ... | 22.8 |
69.1 | 160.0 | 69.1 | ... | ... | ... |
34.0 | ... | 34.0 | ... | ... | ... |
... | ... | ... | ... | ... | 160.0 |
... | ... | ... | ... | ... | -160.0 |
... | ... | ... | ... | 69.1 | ... |
... | ... | ... | ... | 34.0 | ... |
... | ... | ... | 160.0 | 160.0 | ... |
469.3 | 812.8 | 469.3 | 629.3 | 629.3 | 652.1 |

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary
PV Elite 2016 Licensee: COMES SA 22
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Element and Detail Weights : Step: 7 12:21pm Jan 19,2017

Fabricated Wt. - Bare Weight W/O Removable Internals 469.3 kg


Shop Test Wt. - Fabricated Weight + Water ( Full ) 812.8 kg
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 469.3 kg
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 629.3 kg
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 629.3 kg
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 652.1 kg
Field Test Wt. - Empty Weight + Water (Full) 812.8 kg
Mass of the Upper 1/3 of the Vertical Vessel 285.4 kg

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | mm |
----------------------------
10| 20| 233590. |
20| 30| 1.744E+06 |
30| 40| 359288. |
40| 50| 343474. |

Total 2679875.750 mm

Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | N-mm | kg |
---------------------------------------------------------------------------
10| 20| 43.5362 | 65.2009 | 55.5388 | 9859.27 | 43.5362 |
20|Legs| 37.0780 | 37.2015 | 54.4585 | 14965.7 | 37.0780 |
Legs| 30| 297.860 | 298.852 | 437.484 | 120224. | 297.860 |
30| 40| 73.8970 | 73.8970 | 88.3169 | ... | 73.8970 |
40| 50| 142.969 | 142.969 | 142.969 | ... | 142.969 |

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |


From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
-------------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| -43.5362 | -65.2009 | -55.5388 |
Legs| 30| 514.726 | 515.718 | 668.769 |
30| 40| 216.866 | 216.866 | 231.286 |
40| 50| 142.969 | 142.969 | 142.969 |

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-mm | N-mm | N-mm |
-------------------------------------------------
10| 20| 9859.27 | 9859.27 | 9859.27 |
20|Legs| 24825.0 | 24825.0 | 24825.0 |
Legs| 30| 120224. | 120224. | 120224. |
30| 40| ... | ... | ... |
40| 50| ... | ... | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 23
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Flange MAWP : Step: 8 12:21pm Jan 19,2017

Nozzle Flange MAWP Results :

Nozzle Flange Rating


Description Operating Ambient Temperature Class Grade/Group
N/mm N/mm C
----------------------------------------------------------------------------
N3-1" 150# 1.8 2.0 80 150 GR 1.1
N5B-1" 150# 1.8 2.0 80 150 GR 1.1
N1-6" 150# 1.8 2.0 80 150 GR 1.1
N2-6" 150# 1.8 2.0 80 150 GR 1.1
N5A-1" 150# 1.8 2.0 80 150 GR 1.1
N4-1" 150# 1.8 2.0 80 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 1.8 2.0 N/mm (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 24
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Natural Frequency Calculation : Step: 9 12:21pm Jan 19,2017

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 18.2195 Hz.

The Natural Frequency for the Vessel (Ope...) is 18.1819 Hz.

The Natural Frequency for the Vessel (Filled) is 16.6486 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 25
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Wind Load Calculation : Step: 10 12:21pm Jan 19,2017

Wind Analysis Results per UBC 1994 or UBC 1997

Importance Factor as Entered by the User is 1.000


Wind Stagnation Pressure (qs) from Table 16-F 1243.2 N/m
Pressure Coefficient from Table 16-H Cq 0.800
User Entered Basic Wind Speed 162.0 km/hr

P(height) = Ce(height,Exp) * Cq * qs * Imp Fact. [18-1](1994) or [20-1](1997)

The values of Ce are shown as the in the table below:

Element Ce
--------------------------------
From: 10 1.3900
N3-1" 150# 1.3900
From: 30 1.3900
From: 40 1.3900

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf - Correction factor for natural frequency


D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L)(10 4)
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/1553.424 = 0.000

#2 - ( D / L ) * 104 < 8.0 (English Units)


- ( 1.34/5.10 ) * 104 = 516.097 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:


= W / ( L * Dr)
= 5883/( 1553.42 * 399.166 )
= 0.23770E-04

Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf


mm mm N/m N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping


PV Elite 2016 Licensee: COMES SA 26
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Wind Load Calculation : Step: 10 12:21pm Jan 19,2017

ID Wind Area Elevation Pressure Force


mm mm N/m N
-------------------------------------------------------------------------
WGHT FILTER 0.00 538.00 1382.38 0.00
WGHT:[1 OF 1] 0.00 1538.42 1382.38 0.00

The Natural Frequency for the Vessel (Ope...) is 18.1819 Hz.

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm | N/m | N |
---------------------------------------------------------------------------
10| 20| 81.4130 | 487.680 | 59362.1 | 1382.38 | 82.0593 |
20| 30| 812.100 | 487.680 | 660806. | 1382.38 | 913.467 |
30| 40| 1552.31 | 457.200 | 57343.8 | 1382.38 | 79.2694 |
40| 50| 1632.52 | 714.000 | 24990.0 | 1382.38 | 34.5450 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 27
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Earthquake Load Calculation : Step: 11 12:21pm Jan 19,2017

Earthquake Analysis Results per UBC 1997

The UBC Zone Factor for the Vessel is ............. 0.1500


The Importance Factor as Specified by the User is . 1.250
The UBC Force Factor as Specified by the User is .. 2.000
The UBC Total Weight (W) for the Vessel is ........ 6061.3 N
The UBC Total Shear (V) for the Vessel is ......... 1363.8 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
The UBC Seismic Coefficient Value Ca is ........... 0.360
The UBC Seismic Coefficient Value Cv is ........... 0.840

Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.

Calculation Steps for Computing the design Base Shear (V) per UBC 1997

Computation of V per equation (34-1):


V = 0.7 * Ca * I * W
V = 0.7 * 0.360 * 1.250 * 6061
V = 1909.3 N

Computation of V per equation (30-5):


V = 2.5 * Ca * I * W / R
V = 2.5 * 0.360 * 1.25 * 6061/2.000
V = 3409.5 N

The computed base shear is the minimum of V from 34-1 and 30-5.

Computation of V per equation (34-2), minimum V. V cannot be less than


this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.360 * 1.250 * 6061
V = 1527.4 N

Total Adjusted Base Shear V:


= V * Scalar Multiplier = 1909.3 * 0.7143 = 1363.8 N

Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.

Note: This value does not need to exceed 0.25V.


Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.055 * 1909 , 0.25 * 1909 )
Ft = 0.0 N

Next Sum the earthquake weights times their heights (wi*hi):

Current Sum = Prev. Sum + Wght 639. * Hght 19.000 = 12153.


Current Sum = Prev. Sum + Wght 365. * Hght 188.000 = 80763.
Current Sum = Prev. Sum + Wght 2931. * Hght 790.500 = 2398298.
Current Sum = Prev. Sum + Wght 725. * Hght 1455.712 = 3453584.
Current Sum = Prev. Sum + Wght 1402. * Hght 1535.924 = 5607747.

Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.

Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact


Fx = [(1909.) * 639. * 19.000/5607747.]*0.7143 = 3.
Fx = [(1909.) * 365. * 188.000/5607747.]*0.7143 = 17.
Fx = [(1909.) * 2931. * 790.500/5607747.]*0.7143 = 564.
Fx = [(1909.) * 725. * 1455.712/5607747.]*0.7143 = 257.
Fx = [(1909.) * 1402. * 1535.924/5607747.]*0.7143 = 524.

The Natural Frequency for the Vessel (Ope...) is 18.1819 Hz.

Earthquake Load Calculation


PV Elite 2016 Licensee: COMES SA 28
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Earthquake Load Calculation : Step: 11 12:21pm Jan 19,2017

| | Earthquake | Earthquake | Element | Element |


From| To | Height | Weight | Ope Load | Emp Load |
| | mm | N | N | N |
--------------------------------------------------------------
10| 20| 19.0000 | 639.360 | 2.95558 | 1.90484 |
20|Legs| 188.000 | 364.798 | 16.6861 | 16.0520 |
Legs| 30| 790.500 | 2930.55 | 563.630 | 542.211 |
30| 40| 1455.71 | 724.634 | 256.648 | 247.718 |
40| 50| 1535.92 | 1401.95 | 523.898 | 505.668 |
Top Load 2365.42 0 0

Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.714.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 29
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Wind/Earthquake Shear, Bending : Step: 12 12:21pm Jan 19,2017

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | N-mm | N-mm |
---------------------------------------------------------------------------
10| 20| 213.187 | ... | ... | ... | ... |
20|Legs| 75.0000 | 82.0593 | 2.95558 | 5187.19 | 186.830 |
Legs| 30| 602.500 | 1008.22 | 1347.13 | 611663. | 1.370E+06 |
30| 40| 1267.71 | 113.814 | 780.545 | 9912.47 | 91009.4 |
40| 50| 1347.92 | 34.5450 | 523.898 | 604.786 | 9171.97 |

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 0.714.

Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 30
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Wind Deflection : Step: 13 12:21pm Jan 19,2017

Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection

| | Cumulative | Centroid | Elem. End | Elem. Ang. |


From| To | Wind Shear | Deflection |Deflection | Rotation |
| | N | mm | mm | |
--------------------------------------------------------------
10| 20| ... | 0.93179 | 0.93179 | 0.0013955 |
20|Legs| 82.0593 | 0.93184 | 0.93198 | 0.0013980 |
Legs| 30| 1008.22 | 0.93577 | 0.94168 | 0.0014057 |
30| 40| 113.814 | 0.94233 | 0.94297 | 0.0014057 |
40| 50| 34.5450 | 0.94315 | 0.94333 | 0.0014057 |

Critical Wind Velocity for Tower Vibration

| | 1st Crit. | 2nd Crit. |


From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 159.175 | 994.845 |
20| 30| 159.175 | 994.845 |
30| 40| 149.227 | 932.668 |
40| 50| 233.045 | 1456.53 |

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


Allowable deflection : 7.767 Actual Deflection : 0.943 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 31
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Longitudinal Stress Constants : Step: 14 12:21pm Jan 19,2017

Longitudinal Stress Constants

| | Metal Area | Metal Area |New & Cold | Corroded |


From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | mm | mm | mm | mm |
--------------------------------------------------------------
10| 20| 12453.3 | 8783.26 | 1.205E+06 | 862167. |
20| 30| 13796.9 | 10147.8 | 1.327E+06 | 990685. |
30| 40| 13796.9 | 10147.8 | 1.327E+06 | 990685. |
40| 50| 13796.9 | 10147.8 | 1.327E+06 | 990685. |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 32
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Longitudinal Allowable Stresses : Step: 15 12:21pm Jan 19,2017

Longitudinal Allowable Stresses

| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N/mm | N/mm | N/mm | N/mm |
-------------------------------------------------------------------
10| 20| 165.597 | 215.276 | -141.028 | -145.855 |
20|Legs| 141.597 | 184.077 | -141.597 | -146.932 |
Legs| 30| 141.597 | 184.077 | -141.597 | -146.932 |
30| 40| 165.597 | 215.276 | -143.240 | -146.932 |
40| 50| 165.597 | 215.276 | -143.240 | -146.932 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 33
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Longitudinal Stresses Due to . . . Step: 16 12:21pm Jan 19,2017

Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the


corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. |


From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | N/mm | N/mm | N/mm |
-------------------------------------------------
10| 20| 13.8143 | ... | 12.2980 |
20| 30| 11.8277 | ... | 10.9784 |
30| 40| ... | ... | ... |
40| 50| ... | ... | ... |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N/mm | N/mm | N/mm | N/mm | N/mm |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | 0.011432 | 0.011432 |
20|Legs| 0.042073 | 0.063010 | 0.039477 | 0.025050 | 0.025050 |
Legs| 30| -0.49743 | -0.49731 | -0.36587 | 0.12132 | 0.12132 |
30| 40| -0.20958 | -0.20958 | -0.15415 | ... | ... |
40| 50| -0.13817 | -0.13817 | -0.10162 | ... | ... |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N/mm | N/mm | N/mm | N/mm | N/mm |
---------------------------------------------------------------------------
10| 20| 0.0081826 | ... | ... | ... | ... |
20|Legs| 0.018699 | 0.0052343 |0.00018853 | 0.0019535 | 0.00007 |
Legs| 30| 0.090555 | 0.61722 | 1.38223 | 0.23036 | 0.51587 |
30| 40| ... | 0.010002 | 0.091836 | 0.0037331 | 0.034275 |
40| 50| ... | 0.00061028 | 0.0092552 | 0.00022777 | 0.0034542 |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |


From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
| | N/mm | N/mm | N/mm | N/mm |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | 0.00012150 |
Legs| 30| ... | ... | ... | 1.33324 |
30| 40| ... | ... | ... | 0.088640 |
40| 50| ... | ... | ... | 0.0089332 |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |


From| To | Y Forces W | Y ForceS S |
| | N/mm | N/mm |
-------------------------------------
10| 20| ... | ... |
20|Legs| ... | ... |
Legs| 30| ... | ... |
30| 40| ... | ... |
40| 50| ... | ... |

Long. Stresses due to User Forces and Moments


PV Elite 2016 Licensee: COMES SA 34
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Longitudinal Stresses Due to . . . Step: 16 12:21pm Jan 19,2017

| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|


From| To | Corroded | Corroded | No Corr. | No Corr. |
| | N/mm | N/mm | N/mm | N/mm |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | ... |
Legs| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 35
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Stress due to Combined Loads : Step: 17 12:21pm Jan 19,2017

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure


EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding


stress comprising those components that did not contribute to that
type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 165.60 -0.01 141.03 0.0001 0.0001
20 0.07 141.60 141.60 0.0005
20 0.24 141.60 -1.24 141.60 0.0017 0.0087

Analysis of Load Case 2 : NP+EW+EE+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 138.00 -0.01 117.52 0.0001 0.0001
20 0.07 118.00 118.00 0.0006
20 0.96 118.00 -1.95 118.00 0.0081 0.0165

Analysis of Load Case 3 : NP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 165.60 -0.01 141.03 0.0001 0.0001
20 0.09 141.60 141.60 0.0007
20 0.24 141.60 -1.24 141.60 0.0017 0.0087

Analysis of Load Case 4 : NP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
PV Elite 2016 Licensee: COMES SA 36
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Stress due to Combined Loads : Step: 17 12:21pm Jan 19,2017

10 0.01 138.00 -0.01 117.52 0.0001 0.0001


20 0.09 118.00 118.00 0.0007
20 1.01 118.00 -2.00 118.00 0.0085 0.0170

Analysis of Load Case 5 : NP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 215.28 -0.01 145.85 0.0000 0.0001
20 0.06 184.08 146.93 0.0003
20 184.08 -0.69 146.93 0.0047

Analysis of Load Case 6 : NP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 215.28 -0.01 145.85 0.0000 0.0001
20 0.06 184.08 146.93 0.0003
20 0.24 184.08 -0.97 146.93 0.0013 0.0066

Analysis of Load Case 7 : IP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 165.60 141.03 0.0835
20 11.92 141.60 141.60 0.0842
20 12.07 141.60 141.60 0.0852

Analysis of Load Case 8 : IP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 138.00 117.52 0.1002
20 11.92 118.00 118.00 0.1010
20 12.83 118.00 118.00 0.1088

Analysis of Load Case 9 : EP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 165.60 -0.01 141.03 0.0001 0.0001
20 0.09 141.60 141.60 0.0007
20 0.24 141.60 -1.24 141.60 0.0017 0.0087

Analysis of Load Case 10 : EP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 138.00 -0.01 117.52 0.0001 0.0001
20 0.09 118.00 118.00 0.0007
20 1.01 118.00 -2.00 118.00 0.0085 0.0170

Analysis of Load Case 11 : HP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 12.31 215.28 145.85 0.0572
20 11.04 184.08 146.93 0.0600
20 10.93 184.08 146.93 0.0594

Analysis of Load Case 12 : HP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 12.31 215.28 145.85 0.0572
20 11.04 184.08 146.93 0.0600
20 11.22 184.08 146.93 0.0609

Analysis of Load Case 13 : IP+WE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 165.60 141.03 0.0835
20 11.89 141.60 141.60 0.0840
20 11.45 141.60 141.60 0.0809

Analysis of Load Case 14 : IP+WF+CW


PV Elite 2016 Licensee: COMES SA 37
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Stress due to Combined Loads : Step: 17 12:21pm Jan 19,2017

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.


Node Stress Stress Stress Stress Ratio Ratio
10 13.81 165.60 141.03 0.0834
20 11.87 141.60 141.60 0.0839
20 11.46 141.60 141.60 0.0809

Analysis of Load Case 15 : IP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 165.60 141.03 0.0835
20 11.92 141.60 141.60 0.0842
20 11.45 141.60 141.60 0.0809

Analysis of Load Case 16 : IP+VE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 165.60 141.03 0.0835
20 11.89 141.60 141.60 0.0840
20 11.45 141.60 141.60 0.0809

Analysis of Load Case 17 : NP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 165.60 -0.01 141.03 0.0001 0.0001
20 0.09 141.60 141.60 0.0006
20 141.60 -0.62 141.60 0.0044

Analysis of Load Case 18 : FS+BS+IP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 13.83 165.60 141.03 0.0835
20 11.92 141.60 141.60 0.0842
20 11.45 141.60 141.60 0.0809

Analysis of Load Case 19 : FS+BS+EP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.01 165.60 -0.01 141.03 0.0001 0.0001
20 0.09 141.60 141.60 0.0006
20 141.60 -0.62 141.60 0.0044

Absolute Maximum of the all of the Stress Ratio's 0.1088

Governing Element: Shell OD 406.4


Governing Load Case 8 : IP+OW+EQ+FS+BS

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 38
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Center of Gravity Calculation : Step: 18 12:21pm Jan 19,2017

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Liquid -16.194 mm


Center of Gravity of Nozzles 598.078 mm
Center of Gravity of Legs -312.000 mm
Center of Gravity of Added Weights (Operating) 913.159 mm
Center of Gravity of Added Weights (Empty) 913.159 mm

Center of Gravity of Bare Shell New and Cold 996.836 mm


Center of Gravity of Bare Shell Corroded 1048.903 mm

Vessel CG in the Operating Condition 843.229 mm


Vessel CG in the Fabricated (Shop/Empty) Condition 861.075 mm
Vessel CG in the Test Condition 830.334 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 39
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Shell OD 406.4

Section Properties : Single Angle L75X75X8

European Structural Steel Data

Overall Leg Length 1000.000 mm


Effective Leg Length Leglen 800.000 mm
Distance Leg Up Side of Vessel 150.000 mm
Number of Legs Nleg 3
Cross Sectional Area for L75X75X8 Aleg 1139.998 mm
Section Inertia ( strong axis ) 590997.062 mm4
Section Inertia ( weak axis ) 590997.062 mm4
Section Modulus ( strong axis ) 11000.045 mm
Section Modulus ( weak axis ) 11000.045 mm
Radius of Gyration ( strong axis ) 22.700 mm
Radius of Gyration ( weak axis ) 22.700 mm

Leg Orientation - Diagonal

Overturning Moment at top of Legs 1369790.5 N-mm


Total Weight Load at top of Legs W 6091.6 N
Total Shear force at top of Legs 1363.8 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced


The Leg Shear Force includes Wind and Seismic Effects

Pad Width along Circumference C11P 130.000 mm


Pad Length along Vessel Axis C22P 100.000 mm
Pad Thickness Tpad 10.000 mm

Maximum Shear at top of one Leg [Vleg]:


= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 1363.8 )( 957450/1450184 )
= 900.43 N

Axial Compression, Leg futhest from N.A. [Sma]


= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((6092 / 3 ) + (1369791 /( 1 * 232.34 )))/ 1139.998 )
= 6.95 N/mm

Axial Compression, Leg closest to N.A. [Sva]


= ( W / Nleg ) / Aleg
= ( 6092 / 3 ) / 1139.998
= 1.78 N/mm

Computing Principal Axis and Inertias for Angle.


Leg lengths and thickness: 75.000 75.000 8.0000
Distance to geometric centroid: 21.400 21.400
Arm about YY: 17.400 20.100
Arm about ZZ: 16.100 17.400
Leg areas: 600.00 536.00
Geometric inertia components YY: 0.18485E+06 0.41705E+06
Geometric inertia components ZZ: 0.43677E+06 0.16514E+06
Geometric inertias Iy & Iz: 0.60191E+06 0.60191E+06
Product of inertia: 0.35554E+06
Mohrs Radius: 21.696
Average Inertia: 0.60191E+06

QFACT = 1.0000 FBZ = 0.16107


Principal Axis Inertias (Z&W) = 0.24637E+06 0.95745E+06
Angle to Principal Axis = 45.000
PV Elite 2016 Licensee: COMES SA 40
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

Distances to extreme fibers CW & CZ = 53.033 22.769


FOB from Eq 5-5 = 1.9478
Bending allowables Fby & Fbz = 0.16107 0.16107

Shear Center Coordinates Wo & Zo: 23.978 0.0000


Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0: 29500. 11346. 0.58429E-01 2.5279
AREA, LENGTH, Kw, Kz: 1.7670 31.496 1.0000 1.0000
H, Few, Fez, Fej: 0.64748 382.08 98.315 148.41
Fe computed from C4-1: 126.39

Initial (Kl/r)max, & (Kl/r)equiv = 54.419 47.996


Final (Kl/r)max, & Cc = 54.419 128.27
Fa based on Eq 4-1 = 0.12228

Actual Allowable
Weak Axis Bending : 47.08 214.70 N/mm
Strong Axis Bending : 28.22 214.70 N/mm
Axial Compression : 6.95 162.99 N/mm

UNITY CHECKS ARE: H1-1 0.000


H1-2 0.000
H1-3 0.393

AISC Unity Check : 0.393 Should be <= to 1

WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition

Rectangular Attachment Parameter C11 106.066 mm


Rectangular Attachment Parameter C22 80.950 mm

Input Echo, WRC107/537 Item 1, Description: LEGS

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 384.180 mm
Vessel Thickness Tv 11.110 mm

Design Temperature 79.99 C

Attachment Type Type Rectangular


Parameter C11 C11 106.07 mm
Parameter C22 C22 80.95 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 130.000 mm
Pad Parameter C22P C22p 100.000 mm

Design Internal Pressure Dp 1.000 N/mm


Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000


Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 0.0 N


Global Force (SUS) Fy 2030.5 N
Global Force (SUS) Fz 0.0 N
Global Moment (SUS) Mx 0.0 N-mm
Global Moment (SUS) My 0.0 N-mm
Global Moment (SUS) Mz 59197.7 N-mm

Internal Pressure (SUS) P 1.00 N/mm


Include Pressure Thrust No
PV Elite 2016 Licensee: COMES SA 41
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

Global Force (OCC) Fx 900.4 N


Global Force (OCC) Fy 5893.2 N
Global Force (OCC) Fz 0.0 N
Global Moment (OCC) Mx 0.0 N-mm
Global Moment (OCC) My 0.0 N-mm
Global Moment (OCC) Mz 171808.9 N-mm

Occasional Internal Pressure (OCC) Pvar 0.00 N/mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 2030.5 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -59197.7 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 11.27

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.225 4C 1.877 (A,B)
N(PHI) / ( P/Rm ) 0.225 3C 1.551 (C,D)
M(PHI) / ( P ) 0.245 2C1 0.062 (A,B)
M(PHI) / ( P ) 0.245 1C 0.089 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.237 3A ! 0.401 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.273 1A 0.089 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.217 3B ! 1.282 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.229 1B 0.041 (A,B,C,D)

N(x) / ( P/Rm ) 0.243 3C 1.486 (A,B)


N(x) / ( P/Rm ) 0.243 4C 1.840 (C,D)
M(x) /(P) 0.232 1C1 0.096 (A,B)
M(x) /(P) 0.232 2C 0.066 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.237 4A ! 0.682 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.273 2A 0.048 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.217 4B ! 0.379 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.229 2B 0.066 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
PV Elite 2016 Licensee: COMES SA 42
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

-------------------------------------------------------------------------
Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.9 -0.9 -0.9 0.9 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 1.4 -0.5 -1.4 0.5 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.1 0.1 -0.1 -0.1 0.0 0.0 0.0 0.0|
Long. Bend. ML | 1.5 -1.5 -1.5 1.5 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 1.6 -1.4 -1.6 1.4 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
-------------------------------------------------------------------------
Str. Int. | 1.6 1.4 1.6 1.4 1.4 1.4 1.4 1.4|

Dimensionless Parameters used : Gamma = 24.56


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.284 4C 3.188 (A,B)
N(PHI) / ( P/Rm ) 0.284 3C 1.907 (C,D)
M(PHI) / ( P ) 0.308 2C1 0.023 (A,B)
M(PHI) / ( P ) 0.308 1C ! 0.059 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.299 3A 1.057 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.341 1A 0.074 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.274 3B 2.384 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.289 1B 0.021 (A,B,C,D)

N(x) / ( P/Rm ) 0.306 3C 1.759 (A,B)


N(x) / ( P/Rm ) 0.306 4C 3.060 (C,D)
M(x) /(P) 0.292 1C1 0.052 (A,B)
M(x) /(P) 0.292 2C ! 0.030 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.299 4A 2.067 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.342 2A 0.031 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.274 4B 1.021 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.288 2B 0.035 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 1.4 1.4 -1.4 -1.4 0.0 0.0 0.0 0.0|
PV Elite 2016 Licensee: COMES SA 43
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

Circ. Bend. ML | 2.0 -2.0 -2.0 2.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 3.4 -0.5 -3.4 0.5 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.6 0.6 -0.6 -0.6 0.0 0.0 0.0 0.0|
Long. Bend. ML | 3.3 -3.3 -3.3 3.3 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 3.9 -2.7 -3.9 2.7 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
-------------------------------------------------------------------------
Str. Int. | 3.9 2.7 3.9 2.7 2.5 2.5 2.5 2.5|

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 900.4 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 5893.2 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -171808.9 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 11.27


Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -0.5 -0.5 -0.5 -0.5 -0.4 -0.4 -0.4 -0.4|
Circ. Bend. P | -1.0 1.0 -1.0 1.0 -1.5 1.5 -1.5 1.5|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 1.2 1.2 -1.2 -1.2 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 2.7 -2.7 -2.7 2.7 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 2.5 -1.0 -5.4 2.1 -1.8 1.1 -1.8 1.1|
-------------------------------------------------------------------------
Long. Memb. P | -0.4 -0.4 -0.4 -0.4 -0.4 -0.4 -0.4 -0.4|
Long. Bend. P | -1.6 1.6 -1.6 1.6 -1.1 1.1 -1.1 1.1|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.3 0.3 -0.3 -0.3 0.0 0.0 0.0 0.0|
Long. Bend. ML | 4.4 -4.4 -4.4 4.4 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 2.8 -2.9 -6.7 5.3 -1.5 0.6 -1.5 0.6|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -2.0 -2.0 2.0 2.0|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -2.0 -2.0 2.0 2.0|
-------------------------------------------------------------------------
Str. Int. | 2.8 2.9 6.7 5.3 4.0 4.0 4.0 4.0|

Dimensionless Parameters used : Gamma = 24.56


Stress Concentration Factors Kn = 1.00, Kb = 1.00
PV Elite 2016 Licensee: COMES SA 44
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -1.8 -1.8 -1.8 -1.8 -1.1 -1.1 -1.1 -1.1|
Circ. Bend. P | -1.9 1.9 -1.9 1.9 -4.9 4.9 -4.9 4.9|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 4.2 4.2 -4.2 -4.2 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 5.7 -5.7 -5.7 5.7 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 6.2 -1.4 -13.6 1.7 -5.9 3.8 -5.9 3.8|
-------------------------------------------------------------------------
Long. Memb. P | -1.0 -1.0 -1.0 -1.0 -1.7 -1.7 -1.7 -1.7|
Long. Bend. P | -4.2 4.2 -4.2 4.2 -2.5 2.5 -2.5 2.5|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 1.7 1.7 -1.7 -1.7 0.0 0.0 0.0 0.0|
Long. Bend. ML | 9.5 -9.5 -9.5 9.5 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 6.0 -4.6 -16.4 11.1 -4.2 0.8 -4.2 0.8|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -3.6 -3.6 3.6 3.6|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -3.6 -3.6 3.6 3.6|
-------------------------------------------------------------------------
Str. Int. | 6.2 4.6 16.4 11.1 8.8 7.9 8.8 7.9|

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at |


Stress Int. (N/mm ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 10.3 11.3 10.3 11.3 10.3 11.3 10.3 11.3|
Circ. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Pm(TOTAL) 10.3 11.3 10.3 11.3 10.3 11.3 10.3 11.3|
Circ. Pl (SUS) 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Circ. Pl (OCC) 0.7 0.7 -1.7 -1.7 -0.4 -0.4 -0.4 -0.4|
Circ. Pl(TOTAL) 1.2 1.2 -2.1 -2.1 -0.4 -0.4 -0.4 -0.4|
Circ. Q (SUS) 0.9 -0.9 -0.9 0.9 0.0 0.0 0.0 0.0|
Circ. Q (OCC) 1.7 -1.7 -3.8 3.8 -1.5 1.5 -1.5 1.5|
Circ. Q (TOTAL) 2.7 -2.7 -4.7 4.7 -1.5 1.5 -1.5 1.5|
-------------------------------------------------------------------------
Long. Pm (SUS) 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
Long. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Pm(TOTAL) 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
Long. Pl (SUS) 0.1 0.1 -0.1 -0.1 0.0 0.0 0.0 0.0|
Long. Pl (OCC) 0.0 0.0 -0.7 -0.7 -0.4 -0.4 -0.4 -0.4|
Long. Pl(TOTAL) 0.1 0.1 -0.8 -0.8 -0.4 -0.4 -0.4 -0.4|
Long. Q (SUS) 1.5 -1.5 -1.5 1.5 0.0 0.0 0.0 0.0|
Long. Q (OCC) 2.8 -2.8 -6.0 6.0 -1.1 1.1 -1.1 1.1|
Long. Q (TOTAL) 4.4 -4.4 -7.5 7.5 -1.1 1.1 -1.1 1.1|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm(TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
Shear Pl (OCC) 0.0 0.0 0.0 0.0 -2.0 -2.0 2.0 2.0|
Shear Pl(TOTAL) 0.0 0.0 0.0 0.0 -2.7 -2.7 2.7 2.7|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
PV Elite 2016 Licensee: COMES SA 45
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

Shear Q (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 10.3 11.3 10.3 11.3 10.3 11.3 10.3 11.3|
-------------------------------------------------------------------------
Pm (SUS+OCC) 10.3 11.3 10.3 11.3 10.3 11.3 10.3 11.3|
-------------------------------------------------------------------------
Pm+Pl (SUS) 10.7 11.7 9.9 10.9 10.4 11.4 10.4 11.4|
-------------------------------------------------------------------------
Pm+Pl (SUS+OCC) 11.5 12.5 8.2 9.2 11.1 11.9 11.1 11.9|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 14.1 9.8 6.7 13.9 9.7 13.3 9.7 13.3|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm | |
-------------------------------------------------------------------------
Pm (SUS) | 11.29 118.00 | Passed |
Pm (SUS+OCC) | 11.29 141.60 | Passed |
Pm+Pl (SUS) | 11.71 177.00 | Passed |
Pm+Pl (SUS+OCC)| 12.46 212.40 | Passed |
Pm+Pl+Q (TOTAL)| 14.11 353.99 | Passed |

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at |


Stress Int. (N/mm ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 23.6 24.6 23.6 24.6 23.6 24.6 23.6 24.6|
Circ. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Pm(TOTAL) 23.6 24.6 23.6 24.6 23.6 24.6 23.6 24.6|
Circ. Pl (SUS) 1.4 1.4 -1.4 -1.4 0.0 0.0 0.0 0.0|
Circ. Pl (OCC) 2.4 2.4 -6.0 -6.0 -1.1 -1.1 -1.1 -1.1|
Circ. Pl(TOTAL) 3.8 3.8 -7.4 -7.4 -1.1 -1.1 -1.1 -1.1|
Circ. Q (SUS) 2.0 -2.0 -2.0 2.0 0.0 0.0 0.0 0.0|
Circ. Q (OCC) 3.8 -3.8 -7.6 7.6 -4.9 4.9 -4.9 4.9|
Circ. Q (TOTAL) 5.8 -5.8 -9.6 9.6 -4.9 4.9 -4.9 4.9|
-------------------------------------------------------------------------
Long. Pm (SUS) 11.8 11.8 11.8 11.8 11.8 11.8 11.8 11.8|
Long. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Pm(TOTAL) 11.8 11.8 11.8 11.8 11.8 11.8 11.8 11.8|
Long. Pl (SUS) 0.6 0.6 -0.6 -0.6 0.0 0.0 0.0 0.0|
Long. Pl (OCC) 0.7 0.7 -2.7 -2.7 -1.7 -1.7 -1.7 -1.7|
Long. Pl(TOTAL) 1.3 1.3 -3.2 -3.2 -1.7 -1.7 -1.7 -1.7|
Long. Q (SUS) 3.3 -3.3 -3.3 3.3 0.0 0.0 0.0 0.0|
Long. Q (OCC) 5.3 -5.3 -13.8 13.8 -2.5 2.5 -2.5 2.5|
Long. Q (TOTAL) 8.6 -8.6 -17.0 17.0 -2.5 2.5 -2.5 2.5|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm(TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
Shear Pl (OCC) 0.0 0.0 0.0 0.0 -3.6 -3.6 3.6 3.6|
Shear Pl(TOTAL) 0.0 0.0 0.0 0.0 -4.9 -4.9 4.9 4.9|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 23.6 24.6 23.6 24.6 23.6 24.6 23.6 24.6|
-------------------------------------------------------------------------
Pm (SUS+OCC) 23.6 24.6 23.6 24.6 23.6 24.6 23.6 24.6|
-------------------------------------------------------------------------
Pm+Pl (SUS) 25.0 26.0 22.1 23.1 23.7 24.7 23.7 24.7|
-------------------------------------------------------------------------
Pm+Pl (SUS+OCC) 27.4 28.4 16.2 17.2 24.2 25.1 24.2 25.1|
PV Elite 2016 Licensee: COMES SA 46
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Operating Case) : Step: 19 12:21pm Jan 19,2017

-------------------------------------------------------------------------
Pm+Pl+Q (Total) 33.2 22.6 15.1 26.8 19.6 29.8 19.6 29.8|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm | |
-------------------------------------------------------------------------
Pm (SUS) | 24.57 118.00 | Passed |
Pm (SUS+OCC) | 24.57 141.60 | Passed |
Pm+Pl (SUS) | 26.01 177.00 | Passed |
Pm+Pl (SUS+OCC)| 28.41 212.40 | Passed |
Pm+Pl+Q (TOTAL)| 33.21 353.99 | Passed |

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 60


Baseplate Allowable Stress SBA 118.00 N/mm
Baseplate Length B 120.0000 mm
Baseplate Width D 120.0000 mm
Baseplate Thickness BTHK 13.0000 mm
Leg Dimension Along Baseplate Length d 74.9998 mm
Leg Dimension Along Baseplate Width b 74.9998 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Stress STBA 48.26 N/mm
Anchor Bolt Nominal Diameter BOD 25.4000 mm
Number of Anchor Bolts in Tension per Leg NB 1
Total Number of Anchors Bolt per Leg NBT 1
Ultimate 28-day Concrete Strength FCPRIME 20.685 N/mm

Plate thickness required ( 1/2"; 13mm ) per D. Moss

Since there is only 1 bolt, the standard computation for this


geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 47
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

RESULTS FOR LEGS : HydroTest Case Description: LEGS

Legs attached to: Shell OD 406.4

Section Properties : Single Angle L75X75X8

European Structural Steel Data

Overall Leg Length 1000.000 mm


Effective Leg Length Leglen 800.000 mm
Distance Leg Up Side of Vessel 150.000 mm
Number of Legs Nleg 3
Cross Sectional Area for L75X75X8 Aleg 1139.998 mm
Section Inertia ( strong axis ) 590997.062 mm4
Section Inertia ( weak axis ) 590997.062 mm4
Section Modulus ( strong axis ) 11000.045 mm
Section Modulus ( weak axis ) 11000.045 mm
Radius of Gyration ( strong axis ) 22.700 mm
Radius of Gyration ( weak axis ) 22.700 mm

Leg Orientation - Diagonal

Overturning Moment at top of Legs 684895.2 N-mm


Total Weight Load at top of Legs W 7666.9 N
Total Shear force at top of Legs 681.9 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced


The Leg Shear Force includes Wind and Seismic Effects

Pad Width along Circumference C11P 130.000 mm


Pad Length along Vessel Axis C22P 100.000 mm
Pad Thickness Tpad 10.000 mm

Maximum Shear at top of one Leg [Vleg]:


= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 681.9 )( 957450/1450184 )
= 450.21 N

Axial Compression, Leg futhest from N.A. [Sma]


= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((7667 / 3 ) + (684895 /( 1 * 232.34 )))/ 1139.998 )
= 4.83 N/mm

Axial Compression, Leg closest to N.A. [Sva]


= ( W / Nleg ) / Aleg
= ( 7667 / 3 ) / 1139.998
= 2.24 N/mm

Computing Principal Axis and Inertias for Angle.


Leg lengths and thickness: 75.000 75.000 8.0000
Distance to geometric centroid: 21.400 21.400
Arm about YY: 17.400 20.100
Arm about ZZ: 16.100 17.400
Leg areas: 600.00 536.00
Geometric inertia components YY: 0.18485E+06 0.41705E+06
Geometric inertia components ZZ: 0.43677E+06 0.16514E+06
Geometric inertias Iy & Iz: 0.60191E+06 0.60191E+06
Product of inertia: 0.35554E+06
Mohrs Radius: 21.696
Average Inertia: 0.60191E+06

QFACT = 1.0000 FBZ = 0.16107


Principal Axis Inertias (Z&W) = 0.24637E+06 0.95745E+06
Angle to Principal Axis = 45.000
PV Elite 2016 Licensee: COMES SA 48
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

Distances to extreme fibers CW & CZ = 53.033 22.769


FOB from Eq 5-5 = 1.9478
Bending allowables Fby & Fbz = 0.16107 0.16107

Shear Center Coordinates Wo & Zo: 23.978 0.0000


Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0: 29500. 11346. 0.58429E-01 2.5279
AREA, LENGTH, Kw, Kz: 1.7670 31.496 1.0000 1.0000
H, Few, Fez, Fej: 0.64748 382.08 98.315 148.41
Fe computed from C4-1: 126.39

Initial (Kl/r)max, & (Kl/r)equiv = 54.419 47.996


Final (Kl/r)max, & Cc = 54.419 128.27
Fa based on Eq 4-1 = 0.12228

Actual Allowable
Weak Axis Bending : 23.54 214.70 N/mm
Strong Axis Bending : 14.11 214.70 N/mm
Axial Compression : 4.83 162.99 N/mm

UNITY CHECKS ARE: H1-1 0.000


H1-2 0.000
H1-3 0.205

AISC Unity Check : 0.205 Should be <= to 1

WRC 107 Stress Analysis for Leg to Shell Junction, Test Condition

Rectangular Attachment Parameter C11 106.066 mm


Rectangular Attachment Parameter C22 80.950 mm

Input Echo, WRC107/537 Item 1, Description: LEGS

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 384.180 mm
Vessel Thickness Tv 11.110 mm

Design Temperature 79.99 C

Attachment Type Type Rectangular


Parameter C11 C11 106.07 mm
Parameter C22 C22 80.95 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 130.000 mm
Pad Parameter C22P C22p 100.000 mm

Design Internal Pressure Dp 1.000 N/mm


Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000


Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 0.0 N


Global Force (SUS) Fy 2555.6 N
Global Force (SUS) Fz 0.0 N
Global Moment (SUS) Mx 0.0 N-mm
Global Moment (SUS) My 0.0 N-mm
Global Moment (SUS) Mz 74506.3 N-mm

Internal Pressure (SUS) P 1.00 N/mm


Include Pressure Thrust No
PV Elite 2016 Licensee: COMES SA 49
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

Global Force (OCC) Fx 450.2 N


Global Force (OCC) Fy 2946.6 N
Global Force (OCC) Fz 0.0 N
Global Moment (OCC) Mx 0.0 N-mm
Global Moment (OCC) My 0.0 N-mm
Global Moment (OCC) Mz 85904.5 N-mm

Occasional Internal Pressure (OCC) Pvar 0.00 N/mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 2555.6 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -74506.3 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 9.60

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.227 4C 1.621 (A,B)
N(PHI) / ( P/Rm ) 0.227 3C 1.369 (C,D)
M(PHI) / ( P ) 0.247 2C1 0.068 (A,B)
M(PHI) / ( P ) 0.247 1C 0.094 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.239 3A ! 0.316 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.275 1A 0.091 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.219 3B ! 1.092 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.231 1B 0.043 (A,B,C,D)

N(x) / ( P/Rm ) 0.245 3C 1.318 (A,B)


N(x) / ( P/Rm ) 0.245 4C 1.588 (C,D)
M(x) /(P) 0.233 1C1 0.101 (A,B)
M(x) /(P) 0.233 2C 0.071 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.239 4A ! 0.545 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.275 2A 0.050 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.219 4B ! 0.303 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.230 2B 0.069 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
PV Elite 2016 Licensee: COMES SA 50
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

-------------------------------------------------------------------------
Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.9 -0.9 -0.9 0.9 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 1.3 -0.5 -1.3 0.5 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.1 0.1 -0.1 -0.1 0.0 0.0 0.0 0.0|
Long. Bend. ML | 1.5 -1.5 -1.5 1.5 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 1.6 -1.4 -1.6 1.4 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
-------------------------------------------------------------------------
Str. Int. | 1.6 1.4 1.6 1.4 1.5 1.5 1.5 1.5|

Dimensionless Parameters used : Gamma = 17.79


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.286 4C 2.520 (A,B)
N(PHI) / ( P/Rm ) 0.286 3C 1.712 (C,D)
M(PHI) / ( P ) 0.310 2C1 0.031 (A,B)
M(PHI) / ( P ) 0.310 1C ! 0.060 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.301 3A 0.765 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.346 1A 0.077 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.276 3B 1.873 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.291 1B 0.026 (A,B,C,D)

N(x) / ( P/Rm ) 0.308 3C 1.597 (A,B)


N(x) / ( P/Rm ) 0.308 4C 2.437 (C,D)
M(x) /(P) 0.294 1C1 0.061 (A,B)
M(x) /(P) 0.294 2C ! 0.035 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.301 4A 1.495 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.346 2A 0.035 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.276 4B 0.729 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.291 2B 0.043 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 1.0 1.0 -1.0 -1.0 0.0 0.0 0.0 0.0|
PV Elite 2016 Licensee: COMES SA 51
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

Circ. Bend. ML | 1.6 -1.6 -1.6 1.6 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 2.7 -0.6 -2.7 0.6 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Long. Memb. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. P | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Long. Bend. ML | 2.7 -2.7 -2.7 2.7 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 3.1 -2.3 -3.1 2.3 0.0 0.0 0.0 0.0|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -1.2 -1.2 1.2 1.2|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -1.2 -1.2 1.2 1.2|
-------------------------------------------------------------------------
Str. Int. | 3.1 2.3 3.1 2.3 2.3 2.3 2.3 2.3|

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 450.2 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 2946.6 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -85904.5 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 9.60


Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -0.2 -0.2 -0.2 -0.2 -0.1 -0.1 -0.1 -0.1|
Circ. Bend. P | -0.4 0.4 -0.4 0.4 -0.6 0.6 -0.6 0.6|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 1.1 -1.1 -1.1 1.1 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 0.9 -0.4 -2.1 0.9 -0.7 0.4 -0.7 0.4|
-------------------------------------------------------------------------
Long. Memb. P | -0.1 -0.1 -0.1 -0.1 -0.2 -0.2 -0.2 -0.2|
Long. Bend. P | -0.6 0.6 -0.6 0.6 -0.4 0.4 -0.4 0.4|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.1 0.1 -0.1 -0.1 0.0 0.0 0.0 0.0|
Long. Bend. ML | 1.7 -1.7 -1.7 1.7 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 1.1 -1.1 -2.6 2.1 -0.6 0.3 -0.6 0.3|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.9 -0.9 0.9 0.9|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -0.9 -0.9 0.9 0.9|
-------------------------------------------------------------------------
Str. Int. | 1.1 1.1 2.6 2.1 1.7 1.7 1.7 1.7|

Dimensionless Parameters used : Gamma = 17.79


Stress Concentration Factors Kn = 1.00, Kb = 1.00
PV Elite 2016 Licensee: COMES SA 52
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |
| ( N/mm) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -0.5 -0.5 -0.5 -0.5 -0.4 -0.4 -0.4 -0.4|
Circ. Bend. P | -0.7 0.7 -0.7 0.7 -1.3 1.3 -1.3 1.3|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 1.2 1.2 -1.2 -1.2 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 1.9 -1.9 -1.9 1.9 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| 1.9 -0.5 -4.3 0.8 -1.7 1.0 -1.7 1.0|
-------------------------------------------------------------------------
Long. Memb. P | -0.3 -0.3 -0.3 -0.3 -0.5 -0.5 -0.5 -0.5|
Long. Bend. P | -1.3 1.3 -1.3 1.3 -0.8 0.8 -0.8 0.8|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Long. Bend. ML | 3.1 -3.1 -3.1 3.1 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| 1.9 -1.7 -5.2 3.7 -1.3 0.3 -1.3 0.3|
-------------------------------------------------------------------------
Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
-------------------------------------------------------------------------
Str. Int. | 1.9 1.7 5.2 3.7 2.8 2.7 2.8 2.7|

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at |


Stress Int. (N/mm ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 8.6 9.6 8.6 9.6 8.6 9.6 8.6 9.6|
Circ. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Pm(TOTAL) 8.6 9.6 8.6 9.6 8.6 9.6 8.6 9.6|
Circ. Pl (SUS) 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Circ. Pl (OCC) 0.3 0.3 -0.6 -0.6 -0.1 -0.1 -0.1 -0.1|
Circ. Pl(TOTAL) 0.7 0.7 -1.0 -1.0 -0.1 -0.1 -0.1 -0.1|
Circ. Q (SUS) 0.9 -0.9 -0.9 0.9 0.0 0.0 0.0 0.0|
Circ. Q (OCC) 0.6 -0.6 -1.5 1.5 -0.6 0.6 -0.6 0.6|
Circ. Q (TOTAL) 1.6 -1.6 -2.4 2.4 -0.6 0.6 -0.6 0.6|
-------------------------------------------------------------------------
Long. Pm (SUS) 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3|
Long. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Pm(TOTAL) 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3|
Long. Pl (SUS) 0.1 0.1 -0.1 -0.1 0.0 0.0 0.0 0.0|
Long. Pl (OCC) 0.0 0.0 -0.3 -0.3 -0.2 -0.2 -0.2 -0.2|
Long. Pl(TOTAL) 0.1 0.1 -0.4 -0.4 -0.2 -0.2 -0.2 -0.2|
Long. Q (SUS) 1.5 -1.5 -1.5 1.5 0.0 0.0 0.0 0.0|
Long. Q (OCC) 1.1 -1.1 -2.3 2.3 -0.4 0.4 -0.4 0.4|
Long. Q (TOTAL) 2.6 -2.6 -3.8 3.8 -0.4 0.4 -0.4 0.4|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm(TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) 0.0 0.0 0.0 0.0 -0.7 -0.7 0.7 0.7|
Shear Pl (OCC) 0.0 0.0 0.0 0.0 -0.9 -0.9 0.9 0.9|
Shear Pl(TOTAL) 0.0 0.0 0.0 0.0 -1.6 -1.6 1.6 1.6|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
PV Elite 2016 Licensee: COMES SA 53
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

Shear Q (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 8.6 9.6 8.6 9.6 8.6 9.6 8.6 9.6|
-------------------------------------------------------------------------
Pm (SUS+OCC) 8.6 9.6 8.6 9.6 8.6 9.6 8.6 9.6|
-------------------------------------------------------------------------
Pm+Pl (SUS) 9.0 10.0 8.2 9.2 8.8 9.7 8.8 9.7|
-------------------------------------------------------------------------
Pm+Pl (SUS+OCC) 9.3 10.3 7.6 8.6 9.0 9.9 9.0 9.9|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 10.8 8.7 5.3 11.0 8.5 10.5 8.5 10.5|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm | |
-------------------------------------------------------------------------
Pm (SUS) | 9.63 118.00 | Passed |
Pm (SUS+OCC) | 9.63 141.60 | Passed |
Pm+Pl (SUS) | 10.01 177.00 | Passed |
Pm+Pl (SUS+OCC)| 10.28 212.40 | Passed |
Pm+Pl+Q (TOTAL)| 11.00 353.99 | Passed |

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at |


Stress Int. (N/mm ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 16.8 17.8 16.8 17.8 16.8 17.8 16.8 17.8|
Circ. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Pm(TOTAL) 16.8 17.8 16.8 17.8 16.8 17.8 16.8 17.8|
Circ. Pl (SUS) 1.0 1.0 -1.0 -1.0 0.0 0.0 0.0 0.0|
Circ. Pl (OCC) 0.7 0.7 -1.7 -1.7 -0.4 -0.4 -0.4 -0.4|
Circ. Pl(TOTAL) 1.7 1.7 -2.8 -2.8 -0.4 -0.4 -0.4 -0.4|
Circ. Q (SUS) 1.6 -1.6 -1.6 1.6 0.0 0.0 0.0 0.0|
Circ. Q (OCC) 1.2 -1.2 -2.6 2.6 -1.3 1.3 -1.3 1.3|
Circ. Q (TOTAL) 2.8 -2.8 -4.2 4.2 -1.3 1.3 -1.3 1.3|
-------------------------------------------------------------------------
Long. Pm (SUS) 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4|
Long. Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Pm(TOTAL) 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4|
Long. Pl (SUS) 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0|
Long. Pl (OCC) 0.1 0.1 -0.8 -0.8 -0.5 -0.5 -0.5 -0.5|
Long. Pl(TOTAL) 0.5 0.5 -1.2 -1.2 -0.5 -0.5 -0.5 -0.5|
Long. Q (SUS) 2.7 -2.7 -2.7 2.7 0.0 0.0 0.0 0.0|
Long. Q (OCC) 1.8 -1.8 -4.5 4.5 -0.8 0.8 -0.8 0.8|
Long. Q (TOTAL) 4.5 -4.5 -7.2 7.2 -0.8 0.8 -0.8 0.8|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pm(TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) 0.0 0.0 0.0 0.0 -1.2 -1.2 1.2 1.2|
Shear Pl (OCC) 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
Shear Pl(TOTAL) 0.0 0.0 0.0 0.0 -2.5 -2.5 2.5 2.5|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (OCC) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Q (TOTAL) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 16.8 17.8 16.8 17.8 16.8 17.8 16.8 17.8|
-------------------------------------------------------------------------
Pm (SUS+OCC) 16.8 17.8 16.8 17.8 16.8 17.8 16.8 17.8|
-------------------------------------------------------------------------
Pm+Pl (SUS) 17.8 18.8 15.8 16.8 17.0 17.9 17.0 17.9|
-------------------------------------------------------------------------
Pm+Pl (SUS+OCC) 18.5 19.5 14.0 15.0 17.1 18.1 17.1 18.1|
PV Elite 2016 Licensee: COMES SA 54
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Leg Check, (Filled w/Water) : Step: 20 12:21pm Jan 19,2017

-------------------------------------------------------------------------
Pm+Pl+Q (Total) 21.4 16.7 9.8 19.2 15.8 19.3 15.8 19.3|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm | |
-------------------------------------------------------------------------
Pm (SUS) | 17.80 118.00 | Passed |
Pm (SUS+OCC) | 17.80 141.60 | Passed |
Pm+Pl (SUS) | 18.85 177.00 | Passed |
Pm+Pl (SUS+OCC)| 19.53 212.40 | Passed |
Pm+Pl+Q (TOTAL)| 21.36 353.99 | Passed |

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 60


Baseplate Allowable Stress SBA 118.00 N/mm
Baseplate Length B 120.0000 mm
Baseplate Width D 120.0000 mm
Baseplate Thickness BTHK 13.0000 mm
Leg Dimension Along Baseplate Length d 74.9998 mm
Leg Dimension Along Baseplate Width b 74.9998 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Stress STBA 48.26 N/mm
Anchor Bolt Nominal Diameter BOD 25.4000 mm
Number of Anchor Bolts in Tension per Leg NB 1
Total Number of Anchors Bolt per Leg NBT 1
Ultimate 28-day Concrete Strength FCPRIME 20.685 N/mm

Plate thickness required ( 1/2"; 13mm ) per D. Moss

Since there is only 1 bolt, the standard computation for this


geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 55
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N3-1" 150# Nozl: 7 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N3-1" 150# From : 10

Pressure for Reinforcement Calculations P 1.0026 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 138.00 N/mm
Shell Allowable Stress At Ambient Sva 138.00 N/mm

Inside Diameter of Elliptical Head D 386.40 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 10.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 0.00 deg
Diameter 25.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 256.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N3-1" 150#


PV Elite 2016 Licensee: COMES SA 56
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N3-1" 150# Nozl: 7 12:21pm Jan 19,2017

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 33.401 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (1.00*0.887*392.4000)/(2 *138.00*1.00-0.2*1.00)
= 1.2654 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*16.7005)/(118*1.00+0.4*1.00)
= 0.1414 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 53.4020 mm
Parallel to Vessel Wall, opening length d 26.7010 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 8.3750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N3-1" 150#.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1414 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.3980 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 5.9464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.946 , max( 4.5000 , 4.5000 ) ]
= 4.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1414 , 4.5000 )
= 4.5000 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


PV Elite 2016 Licensee: COMES SA 57
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N3-1" 150# Nozl: 7 12:21pm Jan 19,2017

Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.511

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N3-1" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 3.3500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.3450 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 1.0026 N/mm

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.3922 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 266.3922 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 58
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5B-1" 150# Nozl: 8 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N5B-1" 150# Parent : N3-1" 150#

Pressure for Reinforcement Calculations P 1.0027 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-106 B


Shell Allowable Stress at Temperature Sv 118.00 N/mm
Shell Allowable Stress At Ambient Sva 118.00 N/mm

Inside Diameter of Cylindrical Shell D 20.70 mm


Shell Finished (Minimum) Thickness t 6.3500 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 90.00 deg
Diameter 25.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 277.3000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5B-1" 150#

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45


PV Elite 2016 Licensee: COMES SA 59
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5B-1" 150# Nozl: 8 12:21pm Jan 19,2017

Actual Outside Diameter Used in Calculation 33.401 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.00*13.3505)/(118*1.00-0.6*1.00)
= 0.1140 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*16.7005)/(118*1.00+0.4*1.00)
= 0.1414 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5B-1" 150#.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1414 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.1140 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 5.9464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.946 , max( 4.5000 , 4.5000 ) ]
= 4.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1414 , 4.5000 )
= 4.5000 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
PV Elite 2016 Licensee: COMES SA 60
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5B-1" 150# Nozl: 8 12:21pm Jan 19,2017

Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.512

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N5B-1" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 3.3500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.3450 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 19.2392 N/mm

The Drop for this Nozzle is : 10.3505 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 294.0005 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 61
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N1-6" 150# Nozl: 9 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N1-6" 150# From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-106 B


Shell Allowable Stress at Temperature Sv 118.00 N/mm
Shell Allowable Stress At Ambient Sva 118.00 N/mm

Inside Diameter of Cylindrical Shell D 381.00 mm


Shell Finished (Minimum) Thickness t 11.1100 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 323.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 0.00 deg
Diameter 150.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 107.8000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 11.1100 mm
Inside Projection h 40.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\| |
\| |
|__|

Insert/Set-in Nozzle No Pad, with Inside projection


PV Elite 2016 Licensee: COMES SA 62
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N1-6" 150# Nozl: 9 12:21pm Jan 19,2017

Reinforcement CALCULATION, Description: N1-6" 150#

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 168.275 mm.


Actual Thickness Used in Calculation 7.112 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.00*193.5000)/(118*1.00-0.6*1.00)
= 1.6484 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*84.1375)/(118*1.00+0.4*1.00)
= 0.7107 mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.7107 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.6484 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.6484 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 9.220 , max( 4.6484 , 4.5000 ) ]
= 4.6484 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.7107 , 4.6484 )
= 4.6484 mm

Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 6.223 , tr = 0.711 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.221 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 6.223 , tr = 0.711 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.221 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510
PV Elite 2016 Licensee: COMES SA 63
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N1-6" 150# Nozl: 9 12:21pm Jan 19,2017

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 7.112 - 3.000
= 4.112 mm

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 381.000/2 + 3.000
= 193.500 mm

Effective Length of Vessel Wall [LR]:


=8*t
= 8 * 8.110
= 64.880 mm

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 8.110 + 0.78 * sqrt( 80.025 * 4.112 )
= 22.259 mm

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 107.800 + 8.110
= 115.910 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 8.110 + 0.000 )
= 64.880 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 22.259 , 115.910 , 64.880 )
= 22.259 mm

Thickness Limit Candidate, Inside [LI1]:


= 0.78 * sqrt( Rn * tn )
= 0.78 * sqrt( 80.025 * 4.112 )
= 14.149 mm

Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]:
= LI - c
= 40.000 - 3.000
= 37.000 mm

Thickness Limit Candidate, Inside [LI3]:


= 8 * ( t + te )
= 8 * ( 8.110 + 0.000 )
= 64.880 mm

Effective Nozzle Wall Length Inside the Vessel [LI]:


= min( LI1, LI2, LI3 )
= min( 14.149 , 37.000 , 64.880 )
= 14.149 mm

Effective Vessel Thickness [teff]:


=t
= 8.110 mm

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (160.05 + 4.112 )/( sqrt((387.00 + 8.110 ) * 8.110 )) )
= 2.900
PV Elite 2016 Licensee: COMES SA 64
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N1-6" 150# Nozl: 9 12:21pm Jan 19,2017

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 8.110 * 64.880 * max( 2.900/4, 1 )
= 526.177 mm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 4.112 * 22.259
= 91.530 mm

Area Contributed by the Nozzle Inside the Vessel Wall [A3]:


= ( tn - c ) * L1
= ( 4.112 - 3.000 ) * 14.149
= 15.734 mm

Area Contributed by the Inside Fillet Weld [A43]:


= 0.5 * Leg432
= 0.5 * 0.0002
= 0.000 mm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 10.0002
= 50.000 mm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 526.177+1.000(91.530+15.734)+50.000+0.000+0.000
= 683.441 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 117.998 * 1.000
= 177.0 N/mm

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 1.000 * 80.025 ( 22.259 - 8.110 )
= 1132.3 N

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 1.000 * 193.500 ( 64.880 + 4.112 )
= 13349.8 N

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 1.000 * 193.500 * 80.025
= 15484.7 N

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 80.025 ( 22.259 - 8.110 ) + 193.500 ( 64.880 + 4.112 + 80.025 )
= 29967.2 mm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.997/( 2 * 29967.191/683.441 - 193.500/8.110 )
= 2.8 N/mm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 117.998 [8.110/193.500 ]
= 4.9 N/mm
PV Elite 2016 Licensee: COMES SA 65
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N1-6" 150# Nozl: 9 12:21pm Jan 19,2017

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 2.773 , 4.946 )
= 2.773 N/mm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 1132.292 + 13349.787 + 15484.742 )/683.441
= 43.851 N/mm

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 1.000 * 193.500/8.110
= 23.9 N/mm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 43.851 - 23.861 , 23.861 )
= 63.8 N/mm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 177.00 N/mm
Local Primary Membrane Stress PL 63.84 N/mm
Maximum Allowable Working Pressure Pmax 2.77 N/mm

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 80.025 + 4.112 )/80.025
= 1.051 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 80.025 + 4.112 )
= 132.163 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(15485*1.05,1.5*118.0(91.530+15.734),pi/4*1.0*80.03^2*1.05^2)
= 5559.858 N

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 5559.858/(132.163 (0.49*7.071 + 0.6*8.110 + 0.49*0.000 ) )
= 5.050 < or = to 117.998 Weld Size is OK

Weld Size Calculations, Description: N1-6" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 4.1120 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.8784 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 1.0000 N/mm

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 19.5874 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 158.9100 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 66
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N2-6" 150# Nozl: 10 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N2-6" 150# From : 20

Pressure for Reinforcement Calculations P 1.0000 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-106 B


Shell Allowable Stress at Temperature Sv 118.00 N/mm
Shell Allowable Stress At Ambient Sva 118.00 N/mm

Inside Diameter of Cylindrical Shell D 381.00 mm


Shell Finished (Minimum) Thickness t 11.1100 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1243.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 180.00 deg
Diameter 150.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 107.8000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 11.1100 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2-6" 150#


PV Elite 2016 Licensee: COMES SA 67
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N2-6" 150# Nozl: 10 12:21pm Jan 19,2017

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 168.275 mm.


Actual Thickness Used in Calculation 7.112 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.00*193.5000)/(118*1.00-0.6*1.00)
= 1.6482 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*84.1375)/(118*1.00+0.4*1.00)
= 0.7106 mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.7106 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.6482 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.6482 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 9.220 , max( 4.6482 , 4.5000 ) ]
= 4.6482 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.7106 , 4.6482 )
= 4.6482 mm

Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 6.223 , tr = 0.711 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.220 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 6.223 , tr = 0.711 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.220 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
PV Elite 2016 Licensee: COMES SA 68
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N2-6" 150# Nozl: 10 12:21pm Jan 19,2017

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 7.112 - 3.000
= 4.112 mm

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 381.000/2 + 3.000
= 193.500 mm

Effective Length of Vessel Wall [LR]:


=8*t
= 8 * 8.110
= 64.880 mm

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 8.110 + 0.78 * sqrt( 80.025 * 4.112 )
= 22.259 mm

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 107.800 + 8.110
= 115.910 mm

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 8.110 + 0.000 )
= 64.880 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 22.259 , 115.910 , 64.880 )
= 22.259 mm

Effective Vessel Thickness [teff]:


=t
= 8.110 mm

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (160.05 + 4.112 )/( sqrt((387.00 + 8.110 ) * 8.110 )) )
= 2.900

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 8.110 * 64.880 * max( 2.900/4, 1 )
= 526.177 mm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 4.112 * 22.259
= 91.530 mm

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 10.0002
= 50.000 mm

The total area contributed by A1 through A43 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 526.177+1.000(91.530+0.000)+50.000+0.000+0.000
PV Elite 2016 Licensee: COMES SA 69
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N2-6" 150# Nozl: 10 12:21pm Jan 19,2017

= 667.707 mm

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 117.998 * 1.000
= 177.0 N/mm

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 1.000 * 80.025 ( 22.259 - 8.110 )
= 1132.2 N

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 1.000 * 193.500 ( 64.880 + 4.112 )
= 13348.8 N

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 1.000 * 193.500 * 80.025
= 15483.7 N

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 80.025 ( 22.259 - 8.110 ) + 193.500 ( 64.880 + 4.112 + 80.025 )
= 29967.2 mm

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.997/( 2 * 29967.191/667.707 - 193.500/8.110 )
= 2.7 N/mm

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 117.998 [8.110/193.500 ]
= 4.9 N/mm

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 2.686 , 4.946 )
= 2.686 N/mm

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 1132.212 + 13348.848 + 15483.653 )/667.707
= 44.881 N/mm

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 1.000 * 193.500/8.110
= 23.9 N/mm

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 44.881 - 23.859 , 23.859 )
= 65.9 N/mm

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 177.00 N/mm
Local Primary Membrane Stress PL 65.90 N/mm
Maximum Allowable Working Pressure Pmax 2.69 N/mm

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 80.025 + 4.112 )/80.025
= 1.051 For set-in Nozzles
PV Elite 2016 Licensee: COMES SA 70
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N2-6" 150# Nozl: 10 12:21pm Jan 19,2017

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 80.025 + 4.112 )
= 132.163 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(15484*1.05,1.5*118.0(91.530+0.000),pi/4*1.0*80.03^2*1.05^2)
= 5559.467 N

Weld Stress Value [tau]:


= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 5559.467/(132.163 (0.49*7.071 + 0.6*8.110 + 0.49*0.000 ) )
= 5.050 < or = to 117.998 Weld Size is OK

Weld Size Calculations, Description: N2-6" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 4.1120 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.8784 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 1.0000 N/mm

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 19.5874 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 138.4974 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 71
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5A-1" 150# Nozl: 11 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N5A-1" 150# From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-106 B


Shell Allowable Stress at Temperature Sv 118.00 N/mm
Shell Allowable Stress At Ambient Sva 118.00 N/mm

Inside Diameter of Cylindrical Shell D 381.00 mm


Shell Finished (Minimum) Thickness t 11.1100 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 248.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 180.00 deg
Diameter 25.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 90.8000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 11.1100 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5A-1" 150#


PV Elite 2016 Licensee: COMES SA 72
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5A-1" 150# Nozl: 11 12:21pm Jan 19,2017

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 33.401 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.00*193.5000)/(118*1.00-0.6*1.00)
= 1.6484 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*16.7005)/(118*1.00+0.4*1.00)
= 0.1411 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5A-1" 150#.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1411 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.6484 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.6484 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 5.9464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.946 , max( 4.6484 , 4.5000 ) ]
= 4.6484 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1411 , 4.6484 )
= 4.6484 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


PV Elite 2016 Licensee: COMES SA 73
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N5A-1" 150# Nozl: 11 12:21pm Jan 19,2017

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N5A-1" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 3.3500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.3450 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 1.0001 N/mm

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.7334 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 102.6435 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: COMES SA 74
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N4-1" 150# Nozl: 12 12:21pm Jan 19,2017

INPUT VALUES, Nozzle Description: N4-1" 150# From : 20

Pressure for Reinforcement Calculations P 1.0000 N/mm


Temperature for Internal Pressure Temp 80 C

Shell Material SA-106 B


Shell Allowable Stress at Temperature Sv 118.00 N/mm
Shell Allowable Stress At Ambient Sva 118.00 N/mm

Inside Diameter of Cylindrical Shell D 381.00 mm


Shell Finished (Minimum) Thickness t 11.1100 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1243.0000 mm

User Entered Minimum Design Metal Temperature -28.89 C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N/mm
Allowable Stress At Ambient Sna 118.00 N/mm

Diameter Basis (for tr calc only) OD


Layout Angle 270.00 deg
Diameter 25.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 90.8000 mm


Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 11.1100 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 D

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \| |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N4-1" 150#


PV Elite 2016 Licensee: COMES SA 75
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N4-1" 150# Nozl: 12 12:21pm Jan 19,2017

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 33.401 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.00*193.5000)/(118*1.00-0.6*1.00)
= 1.6482 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*16.7005)/(118*1.00+0.4*1.00)
= 0.1411 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N4-1" 150#.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1411 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.6482 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.6482 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 5.9464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.946 , max( 4.6482 , 4.5000 ) ]
= 4.6482 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1411 , 4.6482 )
= 4.6482 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 5.556 , tr = 0.141 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.055 , Temp. Reduction = 78 C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 C


Min Metal Temp. at Required thickness (UCS 66.1) -104 C

Governing MDMT of all the sub-joints of this Junction : -104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


PV Elite 2016 Licensee: COMES SA 76
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Calcs. : N4-1" 150# Nozl: 12 12:21pm Jan 19,2017

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C


Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 1.00/1.96 = 0.510

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: N4-1" 150#

Intermediate Calc. for nozzle/shell Welds Tmin 3.3500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.3450 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 1.0000 N/mm

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.7334 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 102.6435 mm

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PV Elite 2016 Licensee: COMES SA 77
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Schedule : Step: 27 12:21pm Jan 19,2017

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut


Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
N3-1" 150# 25 160 WNF 33.401 6.350 - - 266
N5B-1" 150# 25 160 WNF 33.401 6.350 - - 294
N5A-1" 150# 25 160 WNF 33.401 6.350 - - 102
N4-1" 150# 25 160 WNF 33.401 6.350 - - 102
N1-6" 150# 150 40 WNF 168.275 7.112 - - 158
N2-6" 150# 150 40 WNF 168.275 7.112 - - 138

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:


Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
N3-1" 1 SA-106 B 10.000 10.000 - - -
N5B-1" SA-106 B 10.000 10.000 - - -
N5A-1" SA-106 B 11.110 10.000 - - -
N4-1" 1 SA-106 B 11.110 5.000 - - -
N1-6" 1 SA-106 B 11.110 10.000 - - -
N2-6" 1 SA-106 B 11.110 10.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In


Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
N3-1" 150# 0.00 256.00 0.00 Ellip Head 2
N5B-1" 150# 90.00 277.30 0.00 N3-1" 150#
N5A-1" 150# 210.000 180.00 90.80 0.00 Shell OD 406
N4-1" 150# 1205.000 270.00 90.80 0.00 Shell OD 406
N1-6" 150# 285.000 0.00 107.80 40.00 Shell OD 406
N2-6" 150# 1205.000 180.00 107.80 0.00 Shell OD 406

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PV Elite 2016 Licensee: COMES SA 78
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Nozzle Summary : Step: 28 12:21pm Jan 19,2017

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or


N/mm N/mm Path Stresses
---------------------------------------------------------------------------
N3-1" 150# 1.0000 ... ... OK 4.50 OK NoCalc[*]
N5B-1" 150# 19.2364 ... ... OK 4.50 OK NoCalc[*]
N1-6" 150# 1.0000 ... 0.00 OK 4.65 OK Passed
N2-6" 150# 1.0000 ... 0.00 OK 4.65 OK Passed
N5A-1" 150# 1.0000 ... ... OK 4.65 OK NoCalc[*]
N4-1" 150# 1.0000 ... ... OK 4.65 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 1.0000 N4-1" 150# 0.000 N2-6" 150#
Min. Shell&Flgs 1.0000 40 50 1.960

Computed Vessel M.A.W.P. 1.000 N/mm

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit


10 N3-1" 150# 0.000 0.000 53.402
10 N5B-1" 150# 0.000 90.000 53.402
20 N1-6" 150# 323.000 0.000 320.102
20 N2-6" 150# 1243.000 180.000 320.102
20 N5A-1" 150# 248.000 180.000 53.402
20 N4-1" 150# 1243.000 270.000 53.402

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

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PV Elite 2016 Licensee: COMES SA 79
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
MDMT Summary : Step: 29 12:21pm Jan 19,2017

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E*


Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
Nozzle Flg [4] -29 -104 0.000
Nozzle Flg [4] -29 -104 0.000
Ellip Head 2:[10] B -29 -104 -29 0.214 10.000 1.000
Ellip Head 2:1[7] B -21 -98 -29 0.147 13.000 1.000
Shell OD 406.4[8] B -26 -103 -29 0.212 11.110 1.000
N3-1" 150# [1] B -29 -104 0.055 5.556 1.000
Nozzle Flg [4] -29 -104 0.055
N5B-1" 150# [1] B -29 -104 0.055 5.556 1.000
Nozzle Flg [4] -29 -104 0.055
N1-6" 150# [1] B -29 -104 0.221 6.223 1.000
Nozzle Flg [4] -29 -104 0.221
N2-6" 150# [1] B -29 -104 0.220 6.223 1.000
Nozzle Flg [4] -29 -104 0.220
N5A-1" 150# [1] B -29 -104 0.055 5.556 1.000
Nozzle Flg [4] -29 -104 0.055
N4-1" 150# [1] B -29 -104 0.055 5.556 1.000
Nozzle Flg [4] -29 -104 0.055
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -29 C
Warmest Computed Minimum Design Metal Temperature -98 C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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PV Elite 2016 Licensee: COMES SA 80
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Vessel Design Summary : Step: 30 12:21pm Jan 19,2017

ASME Code, Section VIII, Division 1, 2015

Diameter Spec : 406.400 mm OD


Vessel Design Length, Tangent to Tangent 1553.42 mm

Distance of Bottom Tangent above Grade 0.00 mm


Specified Datum Line Distance 38.00 mm

Shell Material SA-106 B


Head Material SA-516 70

Internal Design Temperature 80 C


Internal Design Pressure 1.000 N/mm

External Design Temperature 0 C

Maximum Allowable Working Pressure 1.000 N/mm


Hydrostatic Test Pressure 1.300 N/mm

Required Minimum Design Metal Temperature -29 C


Warmest Computed Minimum Design Metal Temperature -98 C

Wind Design Code UBC


Earthquake Design Code UBC-97

Element Pressures and MAWP: N/mm

Element Desc | Design Pres. | External | M.A.W.P | Corrosion |


| + Stat. head | Pressure | | Allowance |
-----------------------------------------------------------------------
Ellip Head 2:1 | 1.003| 0.000| 5.003| 3.0000|
Shell OD 406.4 | 1.000| 0.000| 4.786| 3.0000|
Flange | 1.000| 0.000| 1.830| 3.0000|
Cover | 1.000| 0.000| 1.830| 3.0000|

Liquid Level: 1374.60 mm Dens.: 0.000 kg/cm Sp. Gr.: 0.008

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.0 38.0 13.0 4.5 4.5 1.00 1.00
Cylinder 1355.0 1355.0 12.7 4.7 No Calc 1.00 1.00
Body Flg 1480.4 125.4 35.0 No Calc No Calc 1.00 1.00
Body Flg 1515.4 35.0 35.0 No Calc No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Support Loads for Foundation Design:


Total Wind Shear on top of all Legs 1109. N
Total Earthquake Shear on top of all Legs 1364. N
Total Wind Moment at top of all Legs 611663. N-mm
Total Earthquake Moment at top of all Legs 1369790. N-mm

Max. Wind Shear on one Leg (top & bottom) 732. N


Max. Earthq. Shear on one Leg (top & bottom) 900. N
Max. Wind Moment at base of one Leg 732713. N-mm
Max. Earthquake Moment at base of one Leg 900793. N-mm
Max. Vertical Load (Wt. + Wind) on one Leg 4662. N
Max. Vertical Load (Wt. + Eq.) on one Leg 7924. N

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated - Bare W/O Removable Internals 469.3 kg
PV Elite 2016 Licensee: COMES SA 81
FileName : FILTRU GP-198-0270-060 SERIES 150 - 1
Vessel Design Summary : Step: 30 12:21pm Jan 19,2017

Shop Test - Fabricated + Water ( Full ) 812.8 kg


Shipping - Fab. + Rem. Intls.+ Shipping App. 469.3 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 629.3 kg
Empty - Fab. + Intls. + Details + Wghts. 629.3 kg
Operating - Empty + Operating Liquid (No CA) 652.1 kg
Field Test - Empty Weight + Water (Full) 812.8 kg

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

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