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57
INDEX

COLD FORMED SECTIONS...........................................3 LONG PRODUCTS.........................................................41

SECTIONS TYPE , C, , plus.................................................3 BEAMS IPB I.............................................................................41


SIGMA 175, 205, 225, 255...........................................................3 BEAMS IPB...............................................................................42
C PROFILES 140, 155, 175, 205...................................................4 BEAMS IPB V............................................................................43
PROFILES 140, 155, 175, 205...................................................5 JOISTS IPE...............................................................................44
plus PROFILES 205, 225, 255, 285..........................................6 JOISTS IPN...............................................................................45
SLEEVE SIGMA TYPE COMPONENT......................................7 CHANNELS U PN................................................................46
CONNECTION Z 205/2 (OVERLAPPING) FLATS.......................................................................................47
STEEL FRAME (IPE360)............................................................7 EQUAL ANGLES......................................................................48
Z AND Zplus PROFILE QUICK ERECTION PROCEDURE....8 UNEQUAL ANGLES................................................................49
CONSTRUCTION DETAILS.....................................................9 ROUNDS..................................................................................50
SQUARES..................................................................................51
T SECTIONS..............................................................................52
CLADDING STEEL PROFILES.......... .............................11
BULB FLATS............................................................................52
TRAPEZOIDAL - CORRUGATED METAL SHEET..................11
TRAPEZOIDAL SHEET T39/128.............................................12
TRAPEZOIDAL SHEET 45/333 ...............................................12 STRUCTURAL HOLLOW SECTIONS & TUBES..........55
ECOTILE...................................................................................13
SQUARE HOLLOW SECTIONS..............................................55
CIRCULAR HOLLOW SECTIONS..........................................57
SYMDECK 73 DESIGN TABLES...................................15 RECTANGULAR HOLLOW SECTIONS................................59

COMPOSITE DECKS................................................................15
THE SYMDECK 73 PROFILED STEEL SHEETING................16 STEEL PLATE, SHEET & STRIP STEEL PLATE,
DESIGN OF COMPOSITE DECKS..........................................16
SHEET & STRIP..............................................................65
COMPOSITE FLOOR DECKS CONSTRUCTION DETAILS...31
HOT-ROLLED SHEET AND STRIP
HEAVY PLATES........................................................................65
SCAFFOLDING PLANK - METALDECK.......................35 COLD-ROLLED - GALVANIZED
SHEET & STRIP........................................................................66
GENERAL CHARACTERISTICS..............................................37
LOAD CLASSES.......................................................................38
MARKING - DESIGNATION...................................................39 APPENDIX......................................................................68
3

COLD FORMED SECTIONS

SECTIONS TYPE , C, , plus


The cold form sections (Z, C, , Z plus) are used as secondary steel frame structure
of metal construction, decreasing its weight up to 50%, compared to the ordinary hot
rolled steel sections (H-Beams, e.g. IPE, IPN etc).

The combination of the particular geometrical characteristics and the high resistance
of the steel (S 320) that cold formed sections hold, has as a result increased resistance
in relation to their weight.

For each type of cold form section the topology of bolting holes can be provided so
that it is delivered ready for erection, according to the designers drawings. Having
the advantage of customization, cold form sections can be manufactured according
to customers specifications (type, length, holes). Accessories are also available, nec-
essary for the installation of the cold formed sections on the base metal frame (e.g.
connection sleeves).

Advantages:

High strength to weight ratio (load capacity).


Decrease of the total weight of the metal base framing.
Consistent quality. Production for hot-galvanized, high resistance steel.
Close dimensional tolerances.
Production according to the customers requirements (forming progress, hole
punching, final length).
Marking based on constructional drawing for easier erection.

SIGMA 175, 205, 225, 255


Appropriate ether for side or roof purlins.
Suitable for decking (used for example in composite-concrete deck, steel sheet, or MDF).
Different types of configuration (one span, two spans, three or multiple continuous spans connected with sleeve profile).
SIGMA profiles are available custom-cut in any transportable length and delivered in strapped bundles.
Each profile is marked, according to the designers drawing.
Cross section 175 205 225 255

t 1.5 2.0 2.5 1.5 2.0 2.5 3.0 1.5 2.0 2.5 1.5 2.0 2.5 3.0
H 175 205 225 255
B 60 60 70 70
C 22 22 25 25
Dimensions
Hc 40.8 70.8 90.8 120.8
(mm)
He 50 50 50 50
F 121 151 171 201
E 27 27 27 27
14 14 14 18

G (kg/m) 4.12 5.45 6.73 4.47 5.92 7.32 8.69 4.95 6.55 8.11 5.30 7.02 8.69 10.36
A (cm2 ) 5.28 7.03 8.77 5.72 7.62 9.50 11.36 6.39 8.52 10.64 6.83 9.11 11.37 13.61
Iy (cm )4
232.54 308.24 381.97 340.24 451.47 460.04 665.99 469.62 623.91 774.92 634.26 843.18 1047.91 1248.49
Wy (cm3) 26.58 35.23 43.65 33.19 44.05 54.64 64.97 41.74 55.46 68.88 49.75 66.13 82.19 97.92

Section Iy (cm) 6.64 6.62 6.60 7.72 7.70 7.68 7.66 8.57 8.56 8.54 9.64 9.62 9.60 9.58
properties Lz (cm )4
22.29 29.15 35.65 22.36 29.26 35.80 41.98 33.65 44.14 54.13 33.65 44.14 54.13 63.64
Wz (cm3) 5.93 7.78 9.53 6.01 7.88 9.66 11.36 7.73 10.16 12.48 7.73 10.16 12.50 14.72
Iz (cm) 2.06 2.04 2.02 1.98 1.96 1.94 1.92 2.30 2.28 2.26 2.22 2.20 2.18 2.16
Iw (cm6) 1949.7 2538.8 3090.2 2774.0 3615.0 4403.6 5141.4 5025.3 6568.4 8025.3 6499.4 8497.9 10386.0 12167.0
It (cm4) 0.0375 0.0901 0.1768 0.0406 0.0976 0.1917 0.3318 0.0454 0.1092 0.2145 0.0485 0.1167 0.2294 0.3975
4

C PROFILES 140, 155, 175, 205

Appropriate for side purlins.


Suitable for decking (used for example composite-concrete deck, steel sheet,
or MDF). Can be used to provide trimming for personnel and industrial doors
(door jamb or head rails).
Different types of configuration (one span or two spans).
C profiles are available custom-cut in any transportable length and delivered
in strapped bundles.
Each profile is marked, according to the designers drawing.

Cross section C 140 C 155 C 175 C 205

t 1.5 1.8 2.0 1.5 1.8 2.0 1.5 1.8 2.0 2.5 1.5 1.8 2.0 2.5
H 140 155 175 205
B 55 55 65 65

Dimensions C 20 20 22 25
(mm) r 3 3 3 3
D 25 25 30 30
F 70 70 90 90
14 14 14 14

G (kg/m) 3.34 4.00 4.43 3.37 4.01 4.43 3.84 4.58 5.06 6.28 4.19 5.00 5.53 6.87
A (cm2 ) 4.26 5.09 5.64 4.37 5.24 5.82 5.01 6.02 6.69 8.34 5.54 6.65 7.39 9.23
Iy (cm )4
130.89 155.64 171.88 161.72 193.27 214.00 239.52 286.57 317.53 393.53 352.05 421.52 467.30 579.89
Wy (cm3) 17.27 20.85 23.62 20.87 24.94 27.61 27.37 32.75 36.29 44.98 34.35 41.12 45.59 56.58

Section ez (cm) 7.00 7.75 8.75 10.25


properties Iz (cm4) 19.05 22.49 24.71 19.21 22.78 25.09 30.72 36.52 40.28 49.38 34.06 40.50 44.69 54.81
Wz (cm ) 3
4.66 5.71 6.39 5.08 6.03 6.64 6.88 8.18 9.03 11.08 7.49 8.91 9.83 12.07
ey (cm) 1.81 1.72 2.04 1.95
Iw (cm6) 831 974 1066 996.3 1174 1289 2013 2381 2617 3180 3072 3637 4002 4872
It (cm )
4
0.032 0.055 0.075 0.0306 0.0531 0.073 0.0351 0.0611 0.0841 0.1645 0.0389 0.0677 0.0931 0.1823
5

PROFILES 140, 155, 175, 205

Appropriate ether for side, or roof purlins.


Different types of configuration (one span, two spans, or mul-
tiple continuous spans connected by overlapping). The Z sec-
tion feature one broad and one narrow flange, sized so that two
sections of the same size fit tight (overlapping). Lapping (double
thickness of the profiles) increases the strength on the join of
two sections, where bending moments and shear are maximum,
thus improving the load capacity and rigidity of the secondary
steel frame system.
Z profiles are available custom-cut in any transportable length
and delivered in strapped bundles.

Cross section Z 140 Z 155 Z 175 Z 205

t 1.5 1.8 2.0 1.5 1.8 2.0 1.5 1.8 2.0 2.5 1.5 1.8 2.0 2.5
H 140 155 175 205
B1 55 55 65 65

Dimensions B2 50 50 60 60
(mm) C 20 20 22 25
F 70 70 90 90
E 44 44 44 59
14 14 14 18

G (kg/m) 3.20 3.82 4.24 3.37 4.01 4.43 3.84 4.58 5.06 6.28 4.19 5.00 5.53 6.87
A (cm2 ) 7.54 9.43 7.93 9.92 8.72 10.90 9.92 8.72 10.90 10.90 9.92 8.72 10.90 10.90

Section Iy (cm4) 491.44 610.82 610.54 759.28 841.86 1047.87 759.28 841.86 1047.87 1047.87 759.28 841.86 1047.87 1047.87
properties Wy (cm )3
48.70 60.53 55.08 68.50 66.92 83.30 68.50 66.92 83.30 83.30 68.50 66.92 83.30 83.30
IZ (cm4) 92.28 113.81 92.29 113.82 105.62 130.37 113.82 105.62 130.37 130.37 113.82 105.62 130.37 130.37
Wz (cm3) 11.47 14.19 11.48 14.21 12.75 15.79 14.21 12.75 15.79 15.79 14.21 12.75 15.79 15.79
6

plus PROFILES 205, 225, 255, 285

Cross section Z+ 205 Z+ 225 Z+ 255 Z+ 285

t 2.0 2.5 2.0 2.5 2.0 2.5 2.0 2.5


H 205 225 255 285
Dimensions
B1 76 76 76 76
(mm)
B2 70 70 70 70
C 20 20 25 25

G (kg/m) 6.00 7.44 6.31 7.83 6.78 8.42 7.25 9.00


A (cm2 ) 7.54 9.43 7.93 9.92 8.72 10.90 9.31 11.64

Section Ly (cm4) 491.44 610.82 610.54 759.28 841.86 1047.87 1095.63 1364.50
properties Wy (cm3) 48.70 60.53 55.08 68.50 66.92 83.30 77.86 96.97
LZ (cm )4
92.28 113.81 92.29 113.82 105.62 130.37 105.63 130.38
Wz (cm ) 3
11.47 14.19 11.48 14.21 12.75 15.79 12.77 15.81

Appropriate ether for side or roof purlins.


Suitable for buildings with bigger portable frame spacings (long length
cold form sections).
Different types of configuration (one span, two spans, or multiple con-
tinuous spans connected by overlapping). The Z section feature one
broad and one narrow flange, sized so that two sections of the same
size fit tight (overlapping). Lapping (double thickness of the profiles)
increases the strength on the join of two sections, where bending mo-
ments and shear are maximum, thus improving the load capacity and
rigidity of the secondary steel frame system.
Z profiles are available custom-cut in any transportable length and de-
livered in strapped bundles.

MARKING OF COLD FORM SECTIONS

cfs type length


clients name

Cold form section product line is able to mark each profile, according to the de-
signers drawings (name of client, number of drawing, type of profile, length).
The product line is easily programmed, by using NC files.

ELASTRON cold form sections are included in libraries of specialized software of


metal construction design.
7

COMPONENTS AND ACCESSORIES

The dimensions and location of the


holes of each component or acces-
sory has the appropriate geometrical
characteristics, in order to be con-
nected with the cold form section (Z,
C, Sigma, Zplus).

SLEEVE SIGMA TYPE COMPONENT

Cross
F hickness
section

175 60 30 121 3.0


205 60 30 151 3.0
225 70 40 171 3.5
255 70 40 201 3.5

CONNECTION Z 205/2 (OVERLAPPING)


STEEL FRAME (IPE360)
8

Z AND Zplus PROFILE QUICK ERECTION PROCEDURE

Step 1 Step 2

Step 3 Step 4

Step 5
9

CONSTRUCTION DETAILS
TIE ROD ADJUSTABLE WING BRACING

INTERNAL GATTER EXTERNAL GATTER

Middle Side

MIDDLE FLOOR CONSTRUCTION DETAIL

Connection between main frame-Sigma CFS Connection between main frame-C CFS
11

CLADDING STEEL PROFILES

For the formation of coverings in metal structures, corrugated steel sheet profiles are preferably used especially those of
trapezoidal form.

The choice of suitable profile is based on the right combination of two main factors: the mechanical properties of the used
sheet which determine its resistance in various loads, as well as its geometrical form which lends the desirable aesthetic but
also functional characteristics (e.g. draining rain water).

The industrialized manner of production of corrugated sheet, provides high qualitative attributes. High quality galvanized steel
sheet goes through production lines of continuous process, so that biggest resistance is provided, as well as anticorrosive
protection.

The state-of-the-art production lines satisfy even the highest quality criteria, using coils of galvanized sheet of various thick-
ness (from 0.3 to 1.25 mm) and exceptionally high quality.

Corrugated sheet:
19/79
Steel trapezoidal profiles:
39/128
45/333
Ecotile
Flashings - ridges - translucent pvc
Joint elements - profile fillers - sealant strips

TRAPEZOIDAL - CORRUGATED METAL SHEET

Corrugated Sheet 19/76/836 & 19/76/760


836 760
76 76
s s
19 19

Thickness Permissible load (kg/m2)


Weight (kg/m) Moment Wx (cm3)
S (mm) Supports distance (m)

Width 836 mm Width 760 mm 1.0 1.25 1.5 1.75 2.0 2.25 2.50
0.30 2.36 2.15 1.43 137 88 61 45 34 27 22
0.35 2.75 2.51 1.67 160 108 71 52 40 32 26
0.40 3.14 2.87 1.91 183 124 81 60 46 36 29
0.45 3.53 3.23 2.15 206 140 92 67 52 41 33
0.50 3.93 3.59 2.39 229 155 102 75 57 45 37
0.56 4.40 4.02 2.68 257 174 114 84 64 51 41
0.63 4.95 4.52 2.99 287 195 128 94 72 57 46
0.75 5.89 5.38 3.57 343 232 152 112 86 68 55
0.88 6.91 6.31 4.14 397 270 177 130 99 79 64
1.00 7.85 7.17 4.71 452 306 201 148 113 89 72
12

TRAPEZOIDAL SHEET T39/128

Thickness Permissible load (kg/m2)


Weight (kg/m) Moment Wx (cm3)
S (mm) Supports distance (m)

1.0 1.25 1.5 1.75 2.0 2.25 2.50


0.30 2.94 3.69 350 220 155 110 85 67 54
0.35 3.43 4.29 405 260 180 130 99 77 62
0.40 3.93 4.89 465 296 204 150 113 88 71
0.45 4.42 5.50 524 332 230 170 130 100 80
0.50 4.91 6.11 580 770 255 186 140 110 90
0.60 5.89 7.33 695 445 306 223 170 132 107
0.70 6.87 8.58 817 520 360 262 198 156 126
0.80 7.85 9.80 1010 644 447 325 246 193 155
0.90 8.83 11.02 1137 724 500 365 277 217 174
1.00 9.81 12.23 1262 804 555 405 307 241 193
1.25 12.27 15.75 1620 1030 710 520 395 310 250

TRAPEZOIDAL SHEET 45/333

Thickness (mm) 0.63 0.75 1.00

Weight (kg/m2) 6.03 7.18 9.58

Load 0.63 mm 0.75 mm 1.00 mm


daN/m2

50 2.45 2.45 3.45 3.45 4.05 4.45


75 2.45 2.45 3.30 3.45 3.60 4.10
100 2.45 2.45 3.05 3.40 3.30 3.80
125 2.45 2.45 2.85 3.10 3.10 3.55
150 2.35 2.45 2.65 2.80 2.90 3.25
175 2.20 2.30 2.45 2.60 2.80 3.00
200 2.05 2.05 2.30 2.35 2.65 2.80

Suction 0.63 mm 0.75 mm 1.00 mm


daN/m2

50 2.45 2.45 3.45 3.45 4.20 4.45


75 2.45 2.45 3.45 3.45 4.20 4.45
100 2.45 2.45 3.30 3.30 4.15 4.20
125 2.45 2.45 2.90 2.95 3.70 3.70
150 2.30 2.30 2.65 2.65 3.35 3.35
175 1.95 1.95 2.35 2.35 3.10 3.10
200 1.70 1.70 2.05 2.05 2.90 2.90
13

ECOTILE

The vast variety of building covering products is now integrated with the new ECOTILE series. It consists of profiles for wide
openings which present a high quality finishing and also an attractive design. The overall result is a look identical to the classic
tiles.

Because of its light weight per square meter, it may be safely placed even on an existing roof.

Major advantages:

The product is designed to bear extreme weather conditions such as: ice, rain, heat, storm, hail is 100% water proof due to
its specially designed groove on every sheets edge.
It can be placed easily and quickly.
It can be placed even on the vertical axis.
It reduces the load of a buildings shell. It is ideal for roofs placed for waterproofing and insulation purposes on existing lofts.
It does not need maintenance or cleaning, it prevents mold from being created and sheets are self cleaning.
Product presents extended lifetime because of the high quality polyester coating of the profile.
It may be delivered in standardized length with standard step distance of 350mm in GREEK RED color.
Finally, it may be delivered according to the customers order in a special length and step distance and additionally in any
RAL coloration the customer may wish.

Technical characteristics:

Properties

Material FER 02G/EN 10142


Thickness 0.4 - 0.8 mm
Coating Polyester
Width 1,104 mm
Step tile 350 mm
Minimum roof angle 8
Length 840 - 8,540 mm
15

SYMDECK 73 DESIGN TABLES

COMPOSITE DECKS

The composite decks consist of profiled steel sheeting and reinforced concrete. The composite method of deck construction
was first introduced in North America and is increasingly being used in Europe and in Greece.

During the last years the use of composite decks in civil engineering structures has been increased due to the advantages
that it offers with respect to more traditional solutions. The benefits from the usage of composite decks can be summarized
in the following:
Less construction time is required.
The usage of wooden formwork is avoided.
They can be used to bridge larger spans.

SYMDEC profiled sheeting

Shear connectors

Steel beams

Figure 1: Typical configuration of a composite deck.

The main component of the composite decks is the profiled steel sheeting which, during the construction phase, functions
as formwork supporting the wet concrete (Figure 1). After the hardening of the concrete, the composite decks undertake the
additional imposed loads. Usually, a light reinforcement is applied to the upper surface of the composite deck (Figure 2) which
protects the concrete from cracking. In the case that a continuous beam structural system is adopted; this reinforcement also
gives to the composite deck the ability to undertake hogging bending moments at the positions of the supports.

Concrete

Steel reinforcement

Profiled steel sheeting

Figure 2: Typical composite deck.


16

THE SYMDECK 73 PROFILED STEEL SHEETING

The SYMDECK73 profiled steel sheeting is a galvanized trapezoidal profile which is being used in the construction of large
spanning composite decks. Moreover it can be used alone (i.e. without concrete) as the main structural element for light floors.

The upper surface of the steel sheeting is stiffened against local buckling with an intermediate stiffener in its middle. Within
the web of the cross-section there are embossments which offer the extra bond required between the steel sheeting and the
concrete in order to transmit the longitudinal shear forces which develop at the interface of the two materials. It should be
mentioned that the pure bond between the steel sheeting and the concrete is not considered as effective for the composite
action.

Steel sheetings are always manufactured according to the high standards of the factory, with a thickness that varies from 0.75
mm to 1.25 mm. The steel being used is of high quality Fe320G in accordance to Eurocode 3-Part 1.3, galvanized, and can be
painted in various colours. The geometrical and inertial properties of the SYMDECK73 profiled steel sheeting for each thick-
ness are presented in Figure 3 and in the following tables.

Thickness t (mm) 0.75 0.80 1.00 1.25

Weight G (kg/m) 7.36 7.85 9.81 12.27


Cross section area A (cm2 ) 9.57 10.15 12.72 15.98
Second moment of inertia Ly (cm4) 82.51 88.00 110.42 138.32
Section modulus Wy (cm3) 20.68 22.11 27.74 34.67

Table 1: Geometrical and inertial properties of the SYMDECK73 trapezoidal steel sheeting.

Thickness t (mm) 0.75 0.80 1.00 1.25


Weight G (kg/m2) 9.81 10.47 13.08 16.36
Cross section area A (cm2/m) 12.76 13.533 16.96 21.31
Second moment of inertia Ly (cm4/m) 110.01 117.33 147.22 184.43
Section modulus Wy (cm3/m) 27.57 29.48 36.99 42.23

Table 2: Geometrical and inertial properties of the SYMDECK73 trapezoidal steel sheeting per meter of width of cross section.

187.5 187.5 187.5 187.5

47.8 92.0 95.5 92.0 95.5 92.0 95.5 93.5 46.3


71.5
73.0

50.0 137.5

750.0

Figure 3: Geometry of the SYMDECK73 trapezoidal steel sheeting.

DESIGN OF COMPOSITE DECKS

The design of composite decks according to Eurocode 4 includes two phases, the construction phase and the phase of the
composite action. During the construction phase, i.e. before the hardening of the concrete, the structural system should have
the ability to receive the load of the wet concrete and the extra loads that occur due to the construction. In this case the pro-
filed steel sheeting acts as formwork. After the hardening of the concrete the steel sheeting and the concrete work together
as unified cross section. In this phase of the composite action, the extra loads applied on the deck during the construction
lifetime, are undertaken by the composite action of the two materials.
17

CONSTRUCTION PHASE
In this phase the design is based on the serviceability and ultimate limit states. In the serviceability state, it is checked that
the deflections caused by the design loads are within the limits set in Eurocode 4. In the ultimate limit state, the ability of the
steel sheeting to undertake the bending moments caused by the design loads is checked. The ultimate limit state is checked
using the provisions of the Part 1.3 of Eurocode 3 that refers to the cold formed thin gauge members and sheeting. In case that
the required checks are not fulfilled, there is the possibility to place additional intermediate supports and repeat the required
checks. These additional supports are removed after the hardening of the concrete.

PHASE OF THE COMPOSITE ACTION


In this phase the checks concern the ability of the deck to undertake bending moments (sagging and hogging), vertical shear
and longitudinal shear. Also the deflections of the composite deck should comply
P /2 with the limits
P /2set in Eurocode 4. The design
against the ultimate limit state aims to the prevent of the failure modes
III
described in the
I
following.

II II

FAILURE MODES OF COMPOSITE DECKS III I

The composites decks may fail under one of the failure modes described below: LS
Bending failure (critical cross-section ) P /2
P /2
Longitudinal shear failure (critical cross-section )
Vertical shear failure (critical cross-section ) I

P /2 P /2 P /2 P /2
III I

II II II II

III I
LS
P /2
P /2 P /2
P /2
I
III

I
III

Figure 4: Failure modes of composite decks.


P /2 P /2

II II

Bending failure
The bending failure is achieved only when the full shear connection between the steel sheeting and the concrete is attained.
In this case, critical is the cross-section in the middle of the span (cross-section ) where vertical cracking appears.
P /2 P /2

III
Longitudinal shear failure
When the longitudinal shear forces that develop in the interface between the steel and the concrete cannot be fully undertak-
en, the
III bending strength of the cross section cannot be attained. On the contrary, critical is the horizontal cross-section along
the shear length Ls in one of the two supports (cross-section ) in which slippage occurs between the steel sheeting and the
concrete. Obviously, the failure in this case occurs for a load smaller than the one for which the bending failure is produced.

Vertical shear failure


The vertical shear failure is critical in composite decks having rather small span lengths, significant cross section height and
relatively high loads. Critical is the cross-section III.
18

The steel sheeting plays an important role to the behavior and to the failure modes of composite decks because it is the factor
that determines the type of the shear connection between the steel and the concrete. According to Eurocode 4, the resistance
of the composite deck against longitudinal shear depends on the characteristic stresses which are defined through appropri-
ate experimental testing.

The experimental procedure is specified and described in detail in Eurocode 4. he specimens are simply supported com-
posite decks as presented in Figure 5.

Support bearing plate


100mmxbx10mm (min)
Neoprene pad or (typical for all bearing plates)
equivalent 100mmxb

Figure 5: Experimental configuration for the determination of m, k.

The simply supported composite deck is loaded with two concentrated loads in an equal distance from the supports so that
the shear span of the deck is equal to Ls=L/4. Two groups of three tests are conducted. In group the specimens have a
large shear span while in group B they have a small one. The diagram in Figure 6 defines the way that the factors m and k, are
determined from the results of the conducted experiments.

Figure 6: Determination of the factors m, k.

The values of the factors for the SYMDEC73 profiled steel sheeting were determined after a set of experiments on composite
decks. The tests were conducted in the Laboratory of Reinforced Concrete Technology and Structures of the Department of
Civil Engineering at the University of Thessaly, Greece, within the framework of a relevant research program. The values were
calculated by means of the diagram of Figure 7.

The factors m, k are effective for:

1. Deck thickness equal or smaller than the one used in tests (d 20cm).
2. Steel sheeting thickness equal or bigger than the one used in tests (t 0.75mm).
3. Concrete with characteristic compressive strength fck 20 Mpa (C20/25 and above).
4. Profile steel sheeting with yield stress fy 293 Mpa (practically Fe320G and above).
19

Figure 7: Determination of the factors from the experimental results.

DESIGNING TABLES OF COMPOSITES DECKS WITH SYMDECK73 TRAPEZOIDAL STEEL SHEETING


The tables which have been created for various SYMDECK73 steel sheeting thickness, concrete qualities and structural sys-
tems give the following abilities:
Determination of the deck thickness required for a certain span length and a certain ultimate load.
Determination of the maximum span length for a certain value of the deck thickness and a certain ultimate load.
Determination of the maximum ultimate load for a certain deck thickness and a certain span length.

Also the tables indicate the need for temporary intermediate supports of the steel sheeting during the construction phase and
the number of the required supports.

Figure 8: Model of a composite deck with intermediate supports.

The ultimate loads defined in the design tables were calculated with the help of the SYMDECK Designer software.

In the construction phase, the bending strengths were calculated according to the Part 1.3 of Eurocode 3, taking into account
only the effective areas of the steel sheeting in the places where compressive stresses develop. It is noted that during the
calculation of the bending strengths, the areas of the embossments of the steel sheeting are neglected (it is considered that
an opening replaces the embossment).

During the construction phase, the steel sheeting supports its self weight, the weight of the wet concrete and the extra con-
struction loads. A temporary support is essential when the design bending moments due to the above loads are greater than
the bending moment resistance of the steel sheeting.
20

For the determination of the design bending moments, the envelope of the moments produced by the various load situations
is used. For the determination of the envelope of the bending moments, the following loads are applied:

Self weight of the steel sheeting Gp (permanent load).


Self weight of the concrete (permanent load). Two cases are taken into account in order to consider the self weight of the
concrete:
a) The case of a span-by-span casting (first a span is casted with the prescribed concrete thickness, and the casting con-
tinues in another span)
b) Progressive casting (the deck is casted in layers until the prescribed deck thickness is attained).
Construction load (variable load)

The construction load is a uniformly distributed load of 1.5 kN/m2 applied on a 3mx3m area (or on the entire span length, if it
less than 3m) and a uniformly distributed load of 0.75 kN/m2 applied on the remaining area. The loads are suitably arranged
depending on whether the ultimate hogging design moment or the sagging design moment is calculated.

For the above mentioned loads the most unfavourable arrangement is considered as presented in Figures 9 and 10.

Figure 9: Load combinations for the span-by-span casting. Figure 10: Load combinations for the progressive casting.

For the serviceability limit state, a load safety factor equal to 1.00 is considered.

In the case that the design bending moment is greater than the bending strength of the steel sheeting, the calculations are
repeated with a structural system having intermediate supports. In the tables that follow, the span lengths requiring one in-
termediate support are indicated with yellow colour, while the span lengths requiring two intermediate supports are indicated
with orange colour.

In the composite action phase the structural system of the composite deck is the initial one, i.e. the one resulting after the
removal of the intermediate supports. In this phase, the applied loads in the composite deck are the self weight G, and the
variable load Q. For the determination of the internal forces of the composite deck due to the above mentioned loads it is as-
sumed that the variable load Q is applied on the entire area of the deck.
21

Two states are considered:

Ultimate limit state


It is based on the loading combination 1.35G + 1.50Q from which the internal forces ESd are obtained (resistance against sag-
ging moments M+Sd, resistance against hogging moments M-Sd, resistance against vertical shear VSd,v and resistance against
longitudinal shear VSd,l).
Serviceability limit state
It is based on the load combination 1.00G + 1.00Q. For the calculation of the displacements, an average value of stiffness of
the cracked and the uncracked cross section is used.

The definition of the ultimate variable load Q which is present in the above relations is determined such that:
None of the design forces exceeds the respective resistances, and
The displacements of the composite deck are in every span smaller than L/250, where L is the span length.

In the following tables the ultimate variable loads Q of the composite decks were calculated for three different structural sys-
tems and for span lengths varying between 1.00m and 5.50m.

The design tables were developed in the Department of Civil Engineering of the University of Thessaly, Greece (UTH) within
the framework of the research project DESIGN LOADS FOR COMPOSITE DECKS WITH PROFILED STEEL SHEETING
which was funded by ELASTRON S.A.

Project team:

Project leader
E. Mistakidis, Associate Professor of Structural Analysis, Director of the Laboratory of Struc-tural Analysis and Design
email: emistaki@uth.gr, tel. +30 24210 74171, mob. +30 697 4718682

Leader of the experimental project


P. Perdikaris, Professor of Reinforced Concrete Structures, Director of the Laboratory of Concrete Technology and Reinforced Concrete
Structures
email: filperd@uth.gr, tel.+30-24210-74151

Software Development
K. Dimitriadis, Civil Engineer UTH Greece.

Scientific personnel
Dr. O. Panagouli, Civil Engineer NTUA Greece, . Tzaros, Civil Engineer UTH, A. Giannopoulos, Civil Engineer UTH, . Papachristou, Civil
Engineer UTH.
22

Steel sheeting thickness: t=0.75 mm


Concrete: C20/25
Steel reinforcement: S500

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 26.22 20.58 16.82 12.06 8.85 6.64 5.06 3.88 2.98 2.28 1.72 1.26 0.89 0.58
0.14 28.14 22.07 18.02 13.44 9.87 7.40 5.64 4.32 3.32 2.54 1.91 1.41 0.99 0.65
0.15 30.00 23.54 19.21 14.82 10.88 8.17 6.22 4.77 3.66 2.80 2.11 1.55 1.10 0.71
0.16 31.89 24.98 20.37 16.02 11.89 8.93 6.80 5.21 4.00 3.06 2.31 1.70 1.20 0.78
0.17 33.72 26.40 21.52 17.58 12.90 9.69 7.37 5.66 4.35 3.32 2.51 1.85 1.30 0.85
0.18 35.52 27.79 22.64 18.96 13.93 10.45 7.95 6.10 4.69 3.58 2.70 1.99 1.41 0.92 0.51
0.19 37.28 29.16 23.74 19.87 14.93 11.21 8.53 6.55 5.03 3.85 2.90 2.14 1.51 0.99 0.55
0.20 39.02 30.50 24.82 20.77 15.94 11.97 9.11 6.99 5.37 4.11 3.10 2.28 1.61 1.06 0.59

Maximum values of the variable load Q (kN/m2)

Steel sheeting thickness: t=0.80 mm


Concrete: C20/25
Steel reinforcement: S500

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 26.75 21.00 17.17 12.85 9.46 7.12 5.442 4.20 3.25 2.50 1.91 1.43 1.04 0.71
0.14 28.67 22.49 18.37 14.32 10.54 7.93 6.066 4.68 3.62 2.79 2.13 1.60 1.16 0.80
0.15 30.55 23.95 19.55 15.79 11.62 8.75 6.689 5.16 3.99 3.08 2.35 1.76 1.28 0.88 0.54
0.16 32.41 25.39 20.72 17.26 12.70 9.56 7.313 5.64 4.36 3.37 2.57 1.93 1.40 0.96 0.59
0.17 34.23 26.81 21.86 18.32 13.78 10.38 7.936 6.12 4.74 3.66 2.79 2.10 1.52 1.05 0.64
0.18 36.02 28.20 22.98 19.25 14.86 11.19 8.56 6.60 5.11 3.94 3.01 2.26 1.64 1.13 0.70
0.19 37.79 29.59 24.08 20.16 15.94 12.01 9.183 7.08 5.48 4.23 3.23 2.43 1.76 1.21 0.75
0.20 39.52 30.90 25.16 21.05 17.03 12.82 9.807 7.57 5.86 4.52 3.45 2.59 1.89 1.30 0.80

Maximum values of the variable load Q (kN/m2)

One intermediate support is required


Two intermediate supports are required
23

Steel sheeting thickness: t=1.00 mm


Concrete: C20/25
Steel reinforcement: S500

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 28.77 22.62 18.51 15.58 12.20 9.31 7.21 5.66 4.47 3.54 2.81 2.21 1.72 1.31 0.97 0.68
0.14 30.68 24.09 19.71 16.57 13.60 10.38 8.04 6.31 4.98 3.95 3.13 2.47 1.92 1.47 1.09 0.76
0.15 32.55 25.55 20.88 17.55 15.03 11.44 8.87 6.96 5.50 4.36 3.46 2.72 2.12 1.62 1.20 0.84 0.54
0.16 34.39 26.98 22.03 18.50 15.90 12.51 9.69 7.61 6.01 4.77 3.78 2.98 2.32 1.77 1.32 0.93 0.59
0.17 36.20 28.38 23.16 19.44 16.60 13.58 10.52 8.26 6.53 5.18 4.10 3.24 2.52 1.93 1.43 1.01 0.65
0.18 37.98 29.76 24.28 20.36 17.40 14.64 11.35 8.91 7.04 5.59 4.43 3.49 2.72 2.08 1.55 1.09 0.70
0.19 39.73 31.11 25.37 21.26 18.20 15.71 12.18 9.56 7.56 6.00 4.75 3.75 2.92 2.24 1.66 1.17 0.75
0.20 41.45 32.44 26.44 25.15 18.90 16.43 13.01 10.20 8.07 6.40 5.08 4.00 3.12 2.39 1.78 1.25 0.81

Maximum values of the variable load Q (kN/m2)

Steel sheeting thickness: t=1.25 mm


Concrete: C20/25
Steel reinforcement: S500

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 31.31 24.65 20.20 17.02 14.64 11.94 9.34 7.41 5.94 4.80 3.88 3.14 2.54 2.04 1.61 1.25 0.95 0.68
0.14 33.20 26.11 21.38 18.01 15.47 13.32 10.42 8.27 6.63 5.35 4.33 3.51 2.84 2.28 1.80 1.40 1.06 0.77 0.51
0.15 35.06 27.55 22.55 18.97 16.29 14.20 11.49 9.12 7.32 5.91 4.78 3.88 3.13 2.52 2.00 1.56 1.18 0.85 0.57
0.16 36.88 28.97 23.69 19.92 17.09 14.89 12.57 9.98 8.00 6.46 5.24 4.24 3.43 2.76 2.19 1.71 1.29 0.94 0.63
0.17 38.68 30.36 24.81 20.85 17.87 15.56 13.65 10.83 8.69 7.02 5.69 4.61 3.73 3.00 2.38 1.86 1.41 1.02 0.69
0.18 40.44 31.72 25.91 21.76 18.64 16.22 14.28 11.70 9.38 7.57 6.14 4.98 4.03 3.23 2.57 2.01 1.53 1.11 0.75
0.19 42.17 33.06 26.99 22.65 19.40 16.86 14.84 12.50 10.10 8.13 6.59 5.34 4.32 3.47 2.76 2.16 1.64 1.19 0.81
0.20 43.87 34.38 28.05 23.52 20.13 17.50 15.39 13.40 10.7 8.68 7.04 5.71 4.62 3.71 2.95 2.31 1.76 1.28 0.87

Maximum values of the variable load Q (kN/m2)

One intermediate support is required


24

Steel sheeting thickness: t=0.75 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 20.58 16.07 13.06 10.44 7.59 5.24 4.23 3.19 2.39 1.77 1.27 0.87 0.54
0.14 22.08 17.22 13.98 11.63 8.46 6.28 4.72 3.55 2.67 1.97 1.42 0.97 0.61
0.15 23.54 18.35 14.88 12.41 9.33 6.93 5.20 3.92 2.94 2.18 1.57 1.08 0.67
0.16 24.99 19.46 15.77 13.14 10.20 7.57 5.68 4.28 3.22 2.38 1.72 1.18 0.73
0.17 26.40 20.54 16.64 13.85 11.07 8.22 6.17 4.65 3.49 2.58 1.86 1.28 0.80
0.18 27.79 21.61 17.49 14.55 11.93 8.86 6.65 5.01 3.76 2.79 2.01 1.38 0.86
0.19 29.16 22.66 18.33 15.23 12.80 9.51 7.14 3.38 4.04 2.99 2.16 1.48 0.93
0.20 30.50 23.69 19.15 15.91 13.47 10.15 7.62 5.75 4.31 3.19 2.31 1.58 0.99 0.50

Maximum values of the variable load (kN/m2)


Steel sheeting thickness: t=0.80 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 21.00 16.40 13.34 11.13 8.12 6.05 4.57 3.47 2.62 1.97 1.44 1.02 0.67
0.14 22.49 17.55 14.25 11.90 9.05 6.75 5.09 3.86 2.93 2.19 1.61 1.14 0.75
0.15 23.95 18.68 15.16 12.64 9.98 7.44 5.62 4.26 3.23 2.42 1.78 1.26 0.83
0.16 25.39 19.78 16.04 13.37 10.91 8.13 6.10 4.66 3.53 2.65 1.95 1.38 0.91 0.52
0.17 26.81 20.87 16.91 14.08 11.84 8.83 6.66 5.06 3.83 2.87 2.11 1.50 0.99 0.57
0.18 28.20 21.93 17.76 14.78 12.54 9.52 7.19 5.46 4.13 3.10 2.28 1.61 1.07 0.61
0.19 29.56 22.98 18.59 15.46 13.11 10.21 7.71 5.85 4.44 3.33 2.45 1.73 1.15 0.66
0.20 30.90 24.01 19.41 16.13 13.67 10.90 8.24 6.25 4.74 3.55 2.61 1.85 1.23 0.71

Maximum values of the variable load (kN/m2)

One intermediate support is required


Two intermediate supports are required
25

Steel sheeting thickness: t=1.00 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 22.62 17.69 14.41 12.06 10.08 7.55 5.73 4.39 3.37 2.57 1.94 1.43 1.01 0.67
0.14 24.09 18.83 15.32 12.81 10.93 8.47 6.44 4.93 3.79 2.90 2.19 1.62 1.15 0.77
0.15 25.55 19.95 16.21 13.54 11.54 9.83 7.55 5.86 4.56 3.56 2.76 2.11 1.58 1.13 0.76
0.16 26.98 21.04 17.09 14.26 12.15 10.50 8.26 6.40 4.99 3.89 3.02 2.31 1.73 1.24 0.84
0.17 28.38 22.12 17.95 14.97 12.74 11.00 8.96 6.95 5.42 4.23 3.28 2.51 1.88 1.35 0.91 0.54
0.18 29.76 23.18 18.79 15.66 13.31 11.48 9.67 7.50 5.85 4.56 3.53 2.71 2.02 1.46 0.98 0.58
0.19 31.11 24.22 19.62 16.34 13.88 11.96 10.37 8.05 6.28 4.89 3.79 2.90 2.17 1.57 1.06 0.63
0.20 32.44 25.24 20.43 17.00 14.43 12.43 10.83 5.60 6.70 5.23 4.05 3.10 2.32 1.68 1.13 0.67

Maximum values of the variable load (kN/m2)

Steel sheeting thickness: t=1.25 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 24.65 19.31 15.75 13.21 10.02 7.49 5.68 4.35 3.33 2.53 1.91 1.40 0.98 0.64
0.14 26.11 20.44 16.66 13.95 11.26 8.42 6.39 4.89 3.75 2.86 2.16 1.59 1.12 0.74
0.15 27.55 21.54 17.54 14.68 12.54 10.87 9.53 7.60 5.99 4.74 3.74 2.94 2.28 1.74 1.28 0.90 0.57
0.16 28.97 22.63 18.41 15.39 13.13 11.37 9.76 8.40 6.63 5.25 4.15 3.27 2.54 1.94 1.44 1.11 0.65
0.17 30.36 23.70 19.26 16.09 13.71 11.86 10.38 9.17 7.34 5.86 4.68 3.73 2.94 2.30 1.75 1.29 0.89 0.55
0.18 31.72 24.75 20.10 16.77 14.29 12.35 10.80 9.53 7.92 6.32 5.05 4.02 3.18 2.48 1.89 1.39 0.97 0.60
0.19 33.06 25.77 20.91 17.44 14.84 12.82 11.20 9.87 8.50 6.79 5.42 4.32 3.42 2.67 2.04 1.50 1.04 0.65
0.20 34.38 26.78 21.72 18.10 15.39 13.28 11.59 10.21 9.06 7.25 5.80 4.62 3.65 2.85 2.18 1.61 1.12 0.70

Maximum values of the variable load (kN/m2)

One intermediate support is required


26

Steel sheeting thickness: t=0.75 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 21.53 16.82 13.69 10.96 7.99 5.95 4.49 3.40 2.57 1.93 1.41 0.99 0.65
0.14 23.09 18.03 14.66 12.21 8.91 6.64 5.00 3.79 2.87 2.15 1.57 1.11 0.72
0.15 24.63 19.21 15.61 13.03 9.82 7.32 5.52 4.18 3.16 2.37 1.73 1.22 0.80
0.16 26.14 20.38 16.54 13.80 10.73 8.00 6.03 4.57 3.46 2.59 1.90 1.34 0.88
0.17 27.62 21.52 17.45 14.55 11.65 8.68 6.55 4.96 3.76 2.81 2.06 1.45 0.95 0.54
0.18 29.08 22.64 18.35 15.29 12.56 9.36 7.06 5.35 4.05 3.03 2.22 1.57 1.03 0.58
0.19 30.52 23.75 19.23 16.01 13.48 10.04 7.57 5.74 4.35 3.25 2.38 1.68 1.10 0.62
0.20 31.92 24.83 20.10 16.72 14.18 10.72 8.09 6.13 4.60 3.48 2.55 1.80 1.18 0.67

Maximum values of the variable load (kN/m2)

Steel sheeting thickness: t=0.80 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 21.96 17.17 13.98 11.68 8.55 6.39 4.84 3.69 2.82 2.13 1.59 1.15 0.78
0.14 23.52 18.37 14.94 12.49 9.52 7.12 5.40 4.12 3.14 2.38 1.77 1.28 0.88 0.54
0.15 25.05 19.55 15.89 13.27 10.50 7.85 5.95 4.54 3.46 2.62 1.95 1.41 0.97 0.60
0.16 26.56 20.72 16.82 14.04 11.48 8.58 6.51 4.96 3.79 2.87 2.14 1.55 1.06 0.65
0.17 28.04 21.86 17.73 14.79 12.46 9.32 7.06 5.39 4.11 3.11 2.32 1.68 1.15 0.71
0.18 29.50 22.98 18.63 15.52 13.19 10.05 7.62 5.81 4.44 3.36 2.50 1.81 1.24 0.77
0.19 30.93 24.08 19.51 16.24 13.80 10.78 8.17 6.24 4.76 3.61 2.69 1.94 1.33 0.83
0.20 32.34 25.16 20.37 16.95 14.39 11.51 8.73 6.66 5.08 3.85 2.87 2.08 1.43 0.88

Maximum values of the variable load (kN/m2)


One intermediate support is required
Two intermediate supports are required
27

Steel sheeting thickness: t=1.00 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 23.65 18.51 15.09 12.65 10.82 8.41 6.48 5.04 3.95 3.09 2.41 1.86 1.41 1.04 0.72
0.14 25.19 19.71 16.05 13.44 11.48 9.38 7.22 5.62 4.40 3.45 2.69 2.08 1.58 1.16 0.81 0.51
0.15 26.71 20.88 16.99 14.21 12.13 10.34 7.97 6.20 4.86 3.81 2.97 2.30 1.74 1.28 0.90 0.57
0.16 28.21 22.03 17.91 14.97 12.76 11.05 8.71 6.78 5.31 4.17 3.25 2.51 1.91 1.41 0.98 0.62
0.17 29.68 23.16 18.82 15.72 13.39 11.58 9.46 7.36 5.77 4.52 3.53 2.73 2.07 1.53 1.07 0.68
0.18 31.13 24.28 19.71 16.44 14.00 12.09 10.20 7.94 6.22 4.88 3.81 2.95 2.24 1.65 1.16 0.74
0.19 32.55 25.37 20.58 17.16 14.59 16.60 10.94 8.52 6.68 5.24 4.09 3.17 2.41 1.77 1.24 0.79
0.20 33.94 26.44 21.43 17.86 15.18 13.09 11.43 9.10 7.13 5.60 4.37 3.38 2.57 1.90 1.33 0.85

Maximum values of the variable load (kN/m2)

Steel sheeting thickness: t=1.25 mm


Concrete: C20/25
Steel reinforcement: S500

Reinforcement at the positions of hogging moments

hc (m) 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20


Reinforcement 8/20 8/20 8/15 8/15 10/20 10/20 10/15 10/15

Thick-
Span L(m)
ness

hc (m) 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

0.13 25.76 20.20 16.49 13.85 11.86 9.88 7.61 5.94 4.67 3.68 2.89 2.26 1.74 1.31 0.95 0.64
0.14 27.29 21.38 17.44 14.63 12.52 10.88 8.55 6.68 5.25 4.14 3.26 2.55 1.97 1.48 1.08 0.74
0.15 28.80 22.55 18.37 15.40 13.16 11.42 10.03 8.21 6.54 5.24 4.20 3.37 2.68 2.11 1.63 1.22 0.88 0.58
0.16 30.28 23.69 19.29 16.15 13.79 11.96 10.49 8.98 7.15 5.73 4.60 3.68 2.93 2.31 1.79 1.34 0.96 0.64
0.17 31.74 24.81 20.18 16.88 14.41 12.48 10.94 9.68 7.77 6.22 5.00 4.00 3.19 2.51 1.95 1.46 1.05 0.70
0.18 33.17 25.91 21.06 17.60 15.01 12.99 11.38 10.06 8.38 6.72 5.39 4.32 3.44 2.72 2.10 1.58 1.14 0.76
0.19 34.76 26.99 21.93 18.31 15.56 13.49 11.80 10.42 9.00 7.21 5.79 4.64 3.70 2.92 2.26 1.70 1.23 0.82
0.20 35.96 28.05 22.77 19.00 16.18 13.98 12.22 10.78 9.58 7.70 6.16 4.96 3.96 3.12 2.42 1.82 1.31 0.88

Maximum values of the variable load (kN/m2)


One intermediate support is required
28

DESIGN TABLES FOR LIGHT FLOORS MADE OF SYMDECK73 STEEL SHEETING (COLD FORMED THIN SHEETING
SECTION)

The ultimate loads for light floors made of SYMDECK73 steel sheeting are given in the following (i.e. without the consideration
of the composite action). The tables can be used for the design of light floors (e.g. steel sheeting & laminate wood & coverage)
or in the case of covering the steel sheeting with light weight concrete where the composite action is neglected.

The floor loads are divided in two categories: permanent load G and variable load Q. The design for the two states considered
is described below:

Serviceability limit state SLS


For the serviceability limit state, the ultimate load is given for two displacement limits, L/200 and L/300, where Lis the span
length. This ultimate load refers to the load combination G + Q (safety factors equal to 1.00). These loads are presented in the
tables as qRd - SLS - L/200 qRd - SLS - L/300.

Ultimate limit state ULS


In the ultimate limit state, the ultimate load is calculated taking into account the bending moment resistance of the most criti-
cal cross-section. The calculated ultimate loads corre-spond to the load combination 1.35G + 1.50Q and denoted in the tables
as qRd - ULS.

Use of tables
Depending on the rate between permanent and variable loads, the critical check may cor-respond either to the serviceability
or to the ultimate limit state.

Example:

Consider a floor in which the following loads are applied permanent load G=1.0 kN/m2 and variable load Q=5.0 kN/m2. The
design of the floor is required (steel thickness, span lengths) for three equal spans continuous beam structural system. The
serviceability limit state check should be per-formed with an acceptable displacement equal to L/300.

1. Calculation of design load for the serviceability limit state


qSd - SLS = G + Q = 1.0 + 5.0 = 6.0 kN/m2

2. Calculation of design load for the ultimate limit state


qSd - ULS = 1.35G + 1.5Q = 1.35 x 1.0 + 1.5 x 5.0 = 8.85 kN/m2

3. From the design tables for a continuous beam of three equals spans, the following combinations are obtained that satisfy
both the SLS check (qSd -SLS < qRd - SLS - L/300) and the ULS check (qSd -ULS < qRd - ULS).

t=0.75mm, L=2.25m
t=0.80mm, L=2.25m
t=1.00mm, L=2.75m
t=1.25mm, L=3.00m
29

t=0.75 mm

=,75 mm
L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 26.28 16.55 11.09 7.79 5.68 4.27 3.29 2.58 2.07 1.68 1.39 1.16 0.97 0.83 0.71 0.61 0.53 0.47 0.41
qRd - SLS - L/300 17.52 11.03 7.39 5.19 3.78 2.84 2.19 1.72 1.38 1.12 0.92 0.77 0.65 0.55 0.47 0.41 0.36 0.31 0.27
qRd - ULS 22.97 16.88 12.92 10.21 8.27 6.83 5.74 4.89 4.22 3.68 3.23 2.86 2.55 2.29 2.07 1.88 1.71 1.56 1.44

t=0.80 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 28.03 17.65 11.83 8.31 6.06 4.55 3.50 2.76 2.21 1.79 1.48 1.23 1.04 0.88 0.76 0.65 0.57 0.50 0.44
qRd - SLS - L/300 18.69 11.77 7.88 5.54 4.04 3.03 2.34 1.84 1.47 1.20 0.99 0.82 0.69 0.59 0.50 0.44 0.38 0.33 0.29
qRd - ULS 24.57 18.05 13.82 10.92 8.84 7.31 6.14 5.23 4.51 3.93 3.46 3.06 2.73 2.45 2.21 2.00 1.83 1.67 1.54

t=1.00 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 35.18 22.15 14.84 10.42 7.60 5.71 4.40 3.46 2.77 2.25 1.86 1.55 1.30 1.11 0.95 0.82 0.71 0.62 0.55
qRd - SLS - L/300 23.45 14.77 9.89 6.95 5.07 3.81 2.93 2.31 1.85 1.50 1.24 1.03 0.87 0.74 0.63 0.55 0.48 0.42 0.37
qRd - ULS 30.86 22.67 17.36 13.72 11.11 9.18 7.72 6.57 5.67 4.94 4.34 3.84 3.43 3.08 2.78 2.52 2.30 2.10 1.93

t=1.25 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 44.07 27.75 18.59 13.06 9.52 7.15 5.51 4.33 3.47 2.82 2.32 1.94 1.63 1.39 1.19 1.03 0.89 0.78 0.69
qRd - SLS - L/300 29.38 18.50 12.39 8.70 6.35 4.77 3.67 2.89 2.31 1.88 1.55 1.29 1.09 0.93 0.79 0.69 0.60 0.52 0.46
qRd - ULS 38.72 28.45 21.78 17.21 13.94 11.52 9.68 8.25 7.11 6.20 5.44 4.82 4.30 3.86 3.48 3.16 2.88 2.64 2.42

t=0.75 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 63.03 39.77 26.67 18.72 13.65 10.26 7.89 6.20 4.97 4.03 3.33 2.78 2.34 2.00 1.70 1.47 1.28 1.12 0.99
qRd - SLS - L/300 42.02 26.52 17.78 12.48 9.10 6.84 5.26 4.13 3.31 2.69 2.22 1.85 1.56 1.33 1.13 0.98 0.85 0.75 0.66
qRd - ULS 17.44 12.86 9.88 7.84 6.36 5.28 4.44 3.79 3.27 2.85 2.51 2.22 1.99 1.78 1.61 1.46 1.33 1.22 1.12

t=0.80 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 67.57 42.48 28.41 19.98 14.55 10.91 8.43 6.63 5.30 4.31 3.55 2.96 2.50 2.12 1.82 1.57 1.37 1.20 1.05
qRd - SLS - L/300 45.05 28.32 18.94 13.32 9.70 7.28 5.62 4.42 3.54 2.87 2.37 1.98 1.66 1.41 1.22 1.05 0.91 0.80 0.70
qRd - ULS 19.05 14.05 10.80 8.57 6.96 5.77 4.85 4.14 3.57 3.12 2.74 2.43 2.17 1.95 1.76 1.60 1.45 1.33 1.22

Ultimate loads in kN/m2 for the ultimate and serviceability limit states.
30

t=1.00 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 84.55 53.35 35.71 25.06 18.27 13.75 10.56 8.33 6.65 5.42 4.46 3.72 3.13 2.66 2.27 1.97 1.72 1.50 1.32
qRd - SLS - L/300 56.37 35.57 23.81 16.70 12.18 9.17 7.04 5.56 4.44 3.61 2.98 2.48 2.09 1.78 1.52 1.32 1.15 1.00 0.88
qRd - ULS 25.91 19.11 14.69 11.65 9.47 7.84 6.60 5.64 4.87 4.24 3.73 3.31 2.95 2.65 2.40 2.17 1.98 1.81 1.66

t=1.25 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 105.9 66.79 44.64 31.42 22.89 17.19 13.27 10.42 8.33 6.77 5.59 4.66 3.93 3.34 2.86 2.48 2.15 1.88 1.66
qRd - SLS - L/300 70.62 44.53 29.76 20.95 15.26 11.46 8.85 6.94 5.56 4.51 3.72 3.11 2.62 2.22 1.91 1.65 1.43 1.25 1.10
qRd - ULS 35.09 25.89 19.90 15.79 12.83 10.63 8.95 7.64 6.60 5.75 5.06 4.48 4.00 3.60 3.25 2.94 2.68 2.45 2.25

t=0.75 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 49.67 31.36 20.96 14.73 10.78 8.09 6.22 4.90 3.92 3.18 2.62 2.19 1.84 1.56 1.34 1.16 1.01 0.88 0.78
qRd - SLS - L/300 33.11 20.91 13.98 9.82 7.18 5.39 4.15 3.26 2.61 2.12 1.75 1.46 1.23 1.04 0.90 0.77 0.67 0.59 0.52
qRd - ULS 21.80 16.07 12.35 9.80 7.95 6.60 5.55 4.73 4.08 3.56 3.14 2.78 2.48 2.23 2.01 1.82 1.66 1.52 1.40

t=0.80 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 53.19 33.40 22.37 15.71 11.47 8.59 6.64 5.21 4.18 3.40 2.80 2.33 1.96 1.67 1.43 1.24 1.07 0.94 0.83
qRd - SLS - L/300 35.46 22.26 14.91 10.47 7.65 5.73 4.43 3.47 2.78 2.26 1.87 1.55 1.30 1.12 0.95 0.83 0.72 0.63 0.55
qRd - ULS 23.82 17.56 13.50 10.71 8.70 7.21 6.07 5.18 4.47 3.90 3.43 3.04 2.71 2.44 2.20 2.00 1.82 1.66 1.53

t=1.00 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 66.37 41.87 28.09 19.70 14.37 10.83 8.33 6.55 5.24 4.26 3.51 2.93 2.46 2.10 1.80 1.55 1.35 1.18 1.04
qRd - SLS - L/300 44.25 27.91 18.73 13.13 9.58 7.22 5.56 4.37 3.49 2.84 2.34 1.95 1.64 1.40 1.20 1.04 0.90 0.79 0.69
qRd - ULS 32.40 23.89 18.36 14.57 11.84 9.81 8.25 7.05 6.08 5.30 4.67 4.14 3.69 3.32 3.00 2.71 2.47 2.26 2.08

t=1.25 mm

L (m) 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00

qRd - SLS - L/200 83.33 52.40 35.21 24.67 18.01 13.48 10.42 8.21 6.55 5.34 4.40 3.66 3.07 2.62 2.25 1.94 1.69 1.48 1.30
qRd - SLS - L/300 55.56 34.93 23.47 16.45 12.01 8.99 6.94 5.47 4.37 3.56 2.93 2.44 2.06 1.75 1.50 1.30 1.13 0.99 0.87
qRd - ULS 43.87 32.35 24.87 19.74 16.04 13.29 11.18 9.55 8.24 7.19 6.33 5.61 5.00 4.49 4.06 3.68 3.35 3.07 2.82

Ultimate loads in kN/m2 for the ultimate and serviceability limit states.
31

COMPOSITE FLOOR DECKS CONSTRUCTION DETAILS

SIDE END DETAIL CANTILEVER SIDE END DETAIL

END DETAIL CANTILEVER END DETAIL


32

STEEL OR CONCRETE BEAM DOUBLE SUPPORT CONTINUOUS SUPPORT


AND SUPPORT ON STEEL OR CONCRETE BEAM ON STEEL OR CONCRETE BEAM

50min 50min 50min 75min

SYMDECK SYMDECK SYMDECK SYMDECK

END DETAIL SUPPORT DOUBLE SUPPORT CONTINUOUS SUPPORT


ON WALL ON WALL ON WALL

70min 70min 70min 100min

SYMDECK SYMDECK SYMDECK SYMDECK

DETAIL OF COMPOSITE FLOOR (CHANGE DIRECTION)

STEEL STUD
VARIABLE SLAB DEPTH

CONCRETE SLAB

SYMDECK 73
END DIAPHRAGM
35

SCAFFOLDING PLANK - METALDECK

ELASTRON S.A., following its tradition in the productions of pioneering products, produces and distributes the metal plank
for scaffolds METALDECK made from high resistance galvanized cold rolled steel.

The METALDECK is a standard and qualitative industrial product with special characteristics such as: a) antislip deck, b)
special designed hooks for safe and easy connection with the scaffolding. Furthermore, its unique design gives maximum
resistance to loads up to 450kg/m2.

The METALDECKs use contributes to the better antiseismic and wind behavior of the product and provides the required
safety for the personnel, since it forms a solid platform without dangerous gaps among the floors. Moreover, the use of the
galvanized steel allows the inspection of the plank before and while the work is in progress. The technical specifications of the
METALDECK contribute to the accurate calculation of the systems caffold metal plank.

The METALDECK is available in widths of 300, 330, and 500 mm and in standardizes lengths of 2, 2.5, and 3 meters, but can
be ordered at any length.

This product that meets the strictest demands of the European Union regarding safety and functionality, is available in the
Greek and International market.

As an extra product the Footstopper is available as well, in order to provide topmost safety for the workers preventing their
fall or the dropping of objects.
36

Instructions directions for fitting and supporting:

METALDECK
The METALDECK is placed by the scaffolding in order to bridge (span) its frames and create a horizontal level (work area
platform). During placement on the side of the scaffolding frame, each METALDECK must be secured at the bottom with a
specific security pin in order to ensure the safe placement and to avoid its involuntary elevation (Picture 1).

In order to create the work area platform, one or more METALDECK can be used accordingly to the frame width. The metal
planks are placed side by side along their longitudinal side and special attention must be paid not to create gaps bigger than
25 mm (Picture 2).

max 25mm

Picture 1 Picture 2 Picture 3 Picture 4

At no occation, should there be used a METALDECK of smaller or bigger length than the length of the scaffold pylon. In any
case METALDECKs hooks must be clasped on either side of the scaffolds metal frames (Picture 3).

The placement of the successive along the METALDECKs length must be done in such a way that ensures the continuation
of the platform work area with the overlapping of the special design hooks (Picture 4). Moreover, the hooks must clasp to the
tubular scaffold frame of the metal plank.

Footstopper
The Footstopper is placed vertically to the work platform area, along and across the scaffolding
at its edge in order to bridge two tubular elements of the scaffold frame, on the base of the
work area platform (Picture 5).

The upper end of the metal protective bar (Footstopper) must be 200 mm over the
platforms work area surface (Picture 6).

In no case the Footstopper can be used as metal plank or work area platform. This
product is designed solely to ensure the greatest safety of the workers against their
fall or their dropping of objects.

Photo 5 Photo 6
37

GENERAL CHARACTERISTICS

Advantages:

ntislip surface
Water drainages holes
Safety pin
Qualitive industrial product
asy to install
Certified product

METALDECK type:

PE
ype Length (m) Width (m) Weight (kg)
MM - 2.0/30 2.0 0.30 10
MM - 2.5/30 2.5 0.30 13
MM - 3.0/30 3.0 0.30 15
MM - 2.0/33 2.0 0.33 11
MM - 2.5/33 2.5 0.33 14
MM - 3.0/33 3.0 0.33 16

PE
ype Length (m) Width (m) Weight (kg)
MM N - 2.0/30 2.0 0.30 13
MM N - 2.5/30 2.5 0.30 16
MM N - 3.0/30 3.0 0.30 19
MM N - 2.0/30 2.0 0.33 14
MM N - 2.5/30 2.5 0.33 17
MM N - 3.0/30 3.0 0.33 20
MM N - 2.0/50 2.0 0.50 17
MM N - 2.5/50 2.5 0.50 21
MM N - 3.0/50 3.0 0.50 24

Technical specifications:

Material quality Galvanized steel S 320GD Z 275


Thickness 1 mm
Surface protection Hot dip galvanized
2m, 2.5m, 3m or any length
Length
on demand
Width 300 330 500mm
Uniform load capacity Up to class 5 (450kgr/m2) according to EN12811
Hook material quality Galvanized steel S 320GD Z 275
Hook thickness 2.5 mm
Hook surface protection Hot dip galvanized
38

FOOTSTOPPER

ype Length (m) Width (m) Weight (kg)

MB 2.0 2.0 0.20 6


MB 2.5 2.5 0.20 7
MB 3.0 3.0 0.20 8

LOAD CLASSES
The load classes according to the METALDECK type and its span are given in the following table:

METALDECK type

Length L (m) 500 330 300 330 300

2.00 m 4 5 5 4 4
Load
2.50 m 3 4 4 3 3
classes
3.00 m 3 3 3 3 3

The service loads shall be as specified in the following table ( 12811-1:2003, Table 3).

Service loads on working areas

Uniformly Concentrated Concentrated Partial area load


Load class distributed load on area load on area
load q1 500 mm x 500 mm F1 200 mm x 200 mm F2 q2 Partial area
factor ap
kN/m 2
Kgr/m 2
kN kgr kN kgr kN/m 2
Kgr/m 2

1 0.75 75 1.50 150 1.00 100 - - -


2 1.50 150 1.50 150 1.00 100 - - -
3 2.00 200 1.50 150 1.00 100 - - -
4 3.00 300 3.00 300 1.00 100 5.00 500 0.4
5 4.50 450 3.00 300 1.00 100 7.50 750 0.4
6 6.00 600 3.00 300 1.00 100 10.00 1000 0.5

1k = 100kgr
39

MARKING - DESIGNATION
(according to 12810 1:2003)

SYSTEM WIDTH CLASS WIDTH LENGTH

CLIENT PRODUCT STANDAR SERVICE WITHOUT WITH OR WITHOUT


EN LOAD DROP CENTRAL
CLASS TEST NERVE

LENGTH OF METALDECK
The length of the METALDECK is the distance of the axes of the scaffolds hollow sections ( 48.3).

hook
48.3 48.3

EXPERIMENTAL ANALYSIS CERTIFICATION


The experimental determination and the certification of METALEDECK and the Footstopper are made by the Laboratory of
Structural Analysis and Design (Department of Civil Engineering, University of Thessaly).

The product is certified according to Eurocode 3 part 1.3 (ENV 19993 1Q1996, Design of Thin-Walled Structures) and the
European Standard EN 12811 1:2003 (Temporary works equipment Part 1: Scaffolds-Performance requirements and gen-
eral design).

BUREAU VERITAS confirmed that the technical documents of the METALDECK are in compliance with the applicable require-
ments of the KYA16440/10,4/445.
41

LONG PRODUCTS

BEAMS IPB I (DIN 1025-3)


S275JR & S355 (EN10025)

Tolerances in accordance with EN 10034

Dimensions Cross section Weight Resisting moment


HEA
h (mm) b (mm) s (mm) t (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

100 96 100 5.0 8.0 21.2 16.7 72.08 26.08


120 114 120 5.0 8.0 25.3 19.9 106.0 38.5
140 133 140 5.5 8.5 31.4 24.7 155.0 55.6
160 152 160 6.0 9.0 38.8 30.4 220.0 76.9
180 171 180 6.0 9.5 45.3 35.5 294.0 103.0
200 190 200 6.5 10.0 53.8 42.3 389.0 134.0
220 210 220 7.0 11.0 64.3 50.5 515.0 178.0
240 230 240 7.5 12.0 76.8 60.3 675.0 231.0
260 250 260 7.5 12.5 86.8 68.2 836.0 282.0
280 270 280 8.0 13.0 97.3 76.4 1010.0 340.0
300 290 300 8.5 14.0 113.0 88.3 1260.0 421.0
320 310 300 9.0 15.5 124.0 97.6 1480.0 466.0
340 330 300 9.5 16.5 133.0 105.0 1680.0 496.0
360 350 300 10.0 17.5 143.0 112.0 1890.0 526.0
400 390 300 11.0 19.0 159.0 125.0 2310.0 571.0
450 440 300 11.5 21.0 178.0 140.0 2900.0 631.0
500 490 300 12.0 23.0 198.0 155.0 3550.0 691.0
550 540 300 12.5 24.0 212.0 166.0 4150.0 721.0
600 590 300 13.0 25.0 226.0 178.0 4790.0 751.0
650 640 300 13.5 26 242 195.0 5470 782
700 690 300 14.5 27 260 209.0 6240 812
800 790 300 15 28 286 230.0 7680 843
900 890 300 16 30 320 258.0 9480 903
1000 990 300 16.5 31 347 279.0 11190 934
42

BEAMS IPB (DIN 1025-2)


S275JR & S355 (EN10025)

Tolerances in accordance with EN 10034

Dimensions Cross section Weight Resisting moment


HEB
h (mm) b (mm) s (mm) t (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

100 100 100 6.0 10.0 26.0 20.4 89.9 33.5


120 120 120 6.5 11.0 34.0 26.7 144.0 52.9
140 140 140 7.0 12.0 43.0 33.7 216.0 78.5
160 160 160 8.0 13.0 54.3 42.6 311.0 111.0
180 180 180 8.5 14.0 65.3 51.2 426.0 151.0
200 200 200 9.0 15.0 78.1 61.3 570.0 200.0
220 220 220 9.5 16.0 91.0 71.5 736.0 258.0
240 240 240 10.0 17.0 106.0 83.2 938.0 327.0
260 260 260 10.0 17.5 118.0 93.0 1150.0 395.0
280 280 280 10.5 18.0 131.0 103.0 1380.0 471.0
300 300 300 11.0 19.0 149.0 117.0 1680.0 571.0
320 320 300 11.5 20.5 161.0 127.0 1930.0 616.0
340 340 300 12.0 21.5 171.0 134.0 2160.0 646.0
360 360 300 12.5 22.5 181.0 142.0 2400.0 676.0
400 400 300 13.5 24.0 198.0 155.0 2880.0 721.0
450 450 300 14.0 26.0 218.0 171.0 3550.0 781.0
500 500 300 14.5 28.0 239.0 187.0 4290.0 842.0
550 550 300 15.0 29.0 254.0 199.0 4970.0 872.0
600 600 300 15.5 30.0 270.0 212.0 5700.0 902.0
650 650 300 16.0 31.0 286.0 231.0 6480.0 932.0
700 700 300 17.0 32.0 306.0 247.0 7340.0 963.0
800 800 300 17.5 33.0 334.0 269.0 8980.0 994.0
900 900 300 18.5 35.0 371.0 298.0 10980.0 1050.0
1000 1000 300 19.0 36.0 400.0 322.0 12890.0 1090.0
43

BEAMS IPB V (DIN 1025-4)


S275JR & S355 (EN10025)

Tolerances in accordance with EN 10034

Dimensions Cross section Weight Resisting moment


HEM
h (mm) b (mm) s (mm) t (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

100 120 106 12.0 20.0 53.2 42.8 190.0 75.3


120 140 126 12.5 21.0 66.4 53.4 288.0 112.0
140 160 146 13.0 22.0 80.6 64.8 411.0 157.0
160 180 166 14.0 23.0 97.1 78.1 566.0 212.0
180 200 186 14.5 24.0 113.0 91.1 748.0 277.0
200 220 206 15.0 25.0 131.0 106.0 967.0 354.0
220 240 226 15.5 26.0 149.0 120.0 1220.0 444.0
240 270 248 18.0 32.0 200.0 161.0 1800.0 657.0
260 290 268 18.5 32.5 220.0 176.0 2160.0 780.0
280 310 288 21.0 33.0 240.0 194.0 2550.0 914.0
300 340 310 16.0 39.0 303.0 244.0 3480.0 1250.0
320/305 320 305 21.0 29.0 225.0 180.0 2560.0 901.0
320 359 309 21.0 40.0 312.0 251.0 3800.0 1280.0
340 377 309 21.0 40.0 316.0 254.0 4050.0 1280.0
360 395 308 21.0 40.0 319.0 256.0 4300.0 1270.0
400 432 307 21.0 40.0 326.0 262.0 4820.0 1260.0
450 478 307 21.0 40.0 335.0 270.0 5500.0 1260.0
500 524 306 21.0 40.0 344.0 277.0 6180.0 1250.0
550 572 306 21.0 40.0 354.0 285.0 6920.0 1250.0
600 620 305 21.0 40.0 364.0 292.0 7660.0 1240.0
650 668 305 21.0 40.0 374.0 300.0 8430.0 1240.0
700 716 304 21.0 40.0 383.0 309.0 9200.0 11240.0
800 814 303 21.0 40.0 404.0 325.0 10870.0 1230.0
900 910 302 21.0 40.0 424.0 341.0 12540.0 1220.0
1000 1000 302 21.0 40.0 444.0 358.0 14330.0 1220.0
44

JOISTS IPE (DIN 1025-3)


S275JR & S355 (EN10025)

Tolerances in accordance with EN 10034

Dimensions Cross section Weight Resisting moment


IPE
h (mm) b (mm) s (mm) t (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

80 80 46 3.8 5.2 7.64 6.00 22.0 3.69


100 100 55 4.1 5.7 10.30 8.10 34.2 5.79
120 120 64 4.4 6.3 13.20 10.40 53.0 8.65
140 140 73 4.7 6.9 16.40 12.90 77.3 12.30
160 160 82 5.0 7.4 20.10 15.80 109.0 16.70
180 180 91 5.3 8.0 23.90 18.80 146.0 22.20
200 200 100 5.6 8.5 28.50 22.40 194.0 28.50
220 220 110 5.9 9.2 33.40 26.20 252.0 37.30
240 240 120 6.2 9.8 39.10 30.70 324.0 47.30
270 270 135 6.6 10.2 45.90 36.10 429.0 62.10
300 300 150 7.1 10.7 53.80 42.20 557.0 80.50
330 330 160 7.5 11.5 62.60 49.10 713.0 98.50
360 360 170 8.0 12.7 72.70 57.10 904.0 123.00
400 400 180 8.6 13.5 84.50 66.30 1160.0 146.00
450 450 190 9.4 14.6 98.80 77.60 1500.0 176.00
500 500 200 10.2 16.0 116.0 90.70 1930.0 214.00
550 550 210 11.1 17.2 134.0 106.00 2440.0 254.00
600 600 220 12.0 19.0 156.0 122.00 3070.0 308.00
45

JOISTS IPN (DIN 1025-1)


S275JR & S355 (EN10025)

Tolerances in accordance with EN 10034

Dimensions Cross section Weight Resisting moment


IPN
h (mm) b (mm) s (mm) t (mm) F (cm ) 2
G (kg/m) Wx (cm3) Wy (cm3)

80 80 42 3.9 5.9 7.57 5.94 19.5 3.00


100 100 50 4.5 6.8 10.60 8.34 34.2 4.88
120 120 60 5.1 7.7 14.20 11.10 54.7 7.41
140 140 68 5.7 8.6 18.20 14.30 81.9 10.70
160 160 74 6.3 9.5 22.80 17.90 117.0 14.80
180 180 82 6.9 10.4 27.90 21.90 161.0 19.80
200 200 90 7.5 11.3 33.40 26.20 214.0 26.00
220 220 98 8.1 12.2 39.50 31.10 278.0 33.10
240 240 105 8.7 13.1 46.10 36.20 354.0 41.70
260 260 113 9.4 14.1 53.30 41.90 442.0 51.00
280 280 119 10.1 15.2 61.00 47.90 542.0 61.20
300 300 125 10.8 16.2 69.00 54.20 653.0 72.20
320 320 131 11.5 17.3 77.70 61.00 782.0 84.70
340 340 137 12.2 18.3 86.70 68.00 923.0 98.40
360 360 143 13.0 19.5 97.00 76.10 1090.0 114.00
380 380 149 13.7 20.5 107.00 84.00 1260.0 131.00
400 400 155 14.4 21.6 118.00 92.40 1460.0 149.00
450 450 170 16.2 24.3 147.00 115.00 2040.0 203.0
500 500 185 18.0 27.0 179.00 141.00 2750.0 268.0
550 550 200 19.0 30.0 212.00 166.00 3610.0 349.0
600 600 215 21.6 32.4 254.00 199.00 4630.0 434.0
46

CHANNELS U PN (DIN 1026-1, 1026-2)

Tolerances in accordance with EN 10279

Dimensions Cross section Weight Resisting moment


UPN
h (mm) b (mm) s (mm) t (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

30/15 30 15 4.0 4.5 2.21 1.74 1.69 0.39


40/20 40 20 5.0 5.5 3.66 2.87 3.79 0.86
40/35 40 35 5.0 7.0 6.21 4.87 7.05 3.08
50/25 50 25 5.0 6.0 4.92 3.86 6.73 1.48
50/38 50 38 5.0 7.0 7.12 5.59 10.6 3.75
60/30 60 30 6.0 6.0 6.46 5.07 10.5 2.16
65/42 65 42 5.5 7.5 9.03 7.09 17.7 5.07
80/45 80 45 6.0 8.0 11.00 8.64 26.5 6.36
100/50 100 50 6.0 8.5 13.50 10.60 41.2 8.49
120/55 120 55 7.0 9.0 17.00 13.40 60.7 11.1
140/60 140 60 7.0 10.0 20.40 16.00 86.4 14.8
160/65 160 65 7.5 10.5 24.00 18.80 116.00 18.3
180/70 180 70 8.0 11.0 28.00 22.00 150.00 22.4
200/75 200 75 8.5 11.5 32.20 25.30 191.00 27.0
220/80 220 80 9.0 12.5 37.40 29.40 245.00 33.6
240/85 240 85 9.5 13.0 42.30 33.20 300.00 39.6
260/90 260 90 10.0 14.0 48.30 37.90 371.00 47.7
280/95 280 95 10.0 15.0 53.30 41.80 448.00 57.2
300/100 300 100 10.0 16.0 58.80 46.20 535.00 67.8
320/100 320 100 14.0 17.5 75.80 59.50 679.00 80.6
350/100 350 100 14.0 16.0 77.30 60.60 734.00 75.0
47

FLATS (DIN 1016 & 1017)


S235 (EN 10025)

Weight (m)

Thickness
Smm
3 4 5 6 8 10 12 16 20 25 30 40 50 60
Width
Wmm

10 0.24 0.31 0.39


12 0.28 0.38 0.47
14 0.33 0.44 0.55 0.66 0.88
16 0.38 0.50 0.63 0.75 1.00
18 0.42 0.57 0.71 0.85 1.13
20 0.47 0.63 0.79 0.94 1.26 1.57 1.88 2.51
25 0.59 0.79 0.98 1.18 1.57 1.96 2.36 3.14
30 0.71 0.94 1.18 1.41 1.88 2.36 2.83 3.77 4.71 5.89
35 0.82 1.10 1.37 1.65 2.20 2.75 3.30 4.40 5.50 6.87
40 0.94 1.26 1.57 1.88 2.51 3.14 3.77 5.05 6.28 7.85 9.42
45 1.77 2.12 2.83 3.53 4.24 5.65 7.07 8.83 10.60
50 1.96 2.36 3.14 3.93 4.71 6.28 7.85 9.81 11.78 15.70
55 2.16 2.59 3.45 4.32 5.18 6.91 8.64 10.79 12.95
60 2.36 2.83 3.77 4.71 5.65 7.54 9.42 11.78 14.13 18.84 23.55
65 2.55 3.06 4.08 5.10 6.12 8.16 10.21 12.76 15.31 20.41
70 2.75 3.30 4.40 5.50 6.59 8.79 10.99 13.74 16.49 21.98 27.48
75 2.94 3.53 4.71 5.89 7.07 9.42 11.78 14.72
80 3.14 3.77 5.02 6.28 7.54 10.05 12.56 15.70 18.84 25.12 31.40
90 3.53 4.24 5.65 7.07 8.48 11.30 14.13 17.66 21.20 28.26 35.33
100 3.93 4.71 6.28 7.85 9.42 12.56 15.70 19.63 23.55 31.40 39.25 47.10
110 4.32 5.18 6.91 8.64 10.36 13.82 17.27 21.59 25.91 34.54 43.18
120 4.71 5.65 7.54 9.42 11.30 15.07 18.84 23.55 28.26 37.68 47.10
130 5.10 6.12 8.16 10.21 12.25 16.33 20.41 25.51 30.62 40.82 51.03
140 5.50 6.59 8.79 10.99 13.19 17.58 21.98 27.48 32.97 43.96 54.95
150 5.89 7.07 9.24 11.78 14.13 18.84 23.55 29.44 35.33 47.10 58.88
160 12.56 15.07 20.10 15.12 31.40 37.68 50.24 62.80
180 14.13 16.96 22.61 28.26 35.33 42.39 56.52 70.65
200 15.70 18.84 25.12 31.40 39.25 47.10 62.80 78.50

Special dimensions for tools, special constructions etc.


48

EQUAL ANGLES (DIN 1028)


S235 (EN 10025)

Cross Cross
Dimensions Weight Moment Dimensions Weight Moment
section section

b (mm) s (mm) F (cm2) G (kg/m) Wx = Wy (cm3) b (mm) s (mm) F (cm2) G (kg/m) Wx = Wy (cm3)

20 3 1.12 0.88 0.28 70 7 9.40 7.38 8.43


25 3 1.42 1.12 0.45 70 9 11.90 9.34 10.60
25 4 1.85 1.45 0.58 75 7 10.10 7.94 9.67
30 3 1.74 1.36 0.65 80 8 12.30 9.66 12.60
30 4 2.27 1.77 0.86 80 10 15.10 11.90 15.50
35 3 2.04 1.61 0.90 90 9 15.50 12.20 18.00
35 4 2.67 2.10 1.18 100 10 19.20 15.10 24.70
40 3 2.35 1.86 1.18 100 12 22.70 17.80 29.20
40 4 3.08 2.42 1.55 110 10 21.20 16.60 30.10
40 5 3.79 2.97 1.91 120 12 27.50 21.60 42.70
45 5 4.30 3.38 2.43 140 14 37.20 29.50 69.10
45 6 5.09 4.00 2.88 150 12 34.80 27.30 67.70
50 5 4.80 3.77 3.05 150 15 43.00 33.80 83.50
50 6 5.69 4.47 3.61 160 15 46.10 36.20 95.60
50 7 6.56 5.15 4.15 180 16 55.40 43.50 130.00
55 5 5.32 4.18 3.70 180 18 61.90 48.60 145.00
60 6 6.91 5.42 5.29 200 16 91.80 48.50 162.00
60 8 9.03 7.09 6.88 200 20 76.40 59.90 199.00
49

UNEQUAL ANGLES (DIN 1029)


S235 & S275 (EN 10025)

Cross Resisting Cross Resisting


Dimensions Weight Dimensions Weight
section moment section moment

a (mm) b (mm) s (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3) a (mm) b (mm) s (mm) F (cm2) G (kg/m) Wx (cm3) Wy (cm3)

40 20 3 1.72 1.35 1.08 0.30 125 75 8 15.40 12.20 30.10 12.00


40 20 4 2.25 1.77 1.42 0.39 125 75 10 19.00 15.00 37.00 14.70
60 40 5 4.79 3.76 4.25 2.02 130 65 8 15.10 11.90 31.10 8.72
65 50 7 7.60 5.97 6.99 4.31 130 65 10 18.60 14.60 38.40 10.70
75 55 5 8.30 4.95 6.84 3.89 130 65 12 22.10 17.30 45.50 12.70
75 55 7 8.66 6.80 9.39 5.52 130 90 10 21.20 16.60 40.50 20.60
80 65 8 11.0 8.66 12.30 8.41 130 90 12 25.10 19.70 48.00 24.40
90 60 6 8.69 6.82 11.70 5.61 150 75 10 21.55 16.95 51.70 14.55
90 60 8 11.40 8.96 15.40 7.31 150 75 12 25.70 20.30 61.80 17.40
100 50 8 11.50 8.99 18.00 5.04 150 90 10 23.20 18.60 53.10 20.90
100 50 10 14.10 11.10 22.20 6.17 150 90 12 27.50 21.60 63.10 24.70
100 65 7 11.20 8.77 16.60 7.54 150 100 10 24.20 19.00 54.10 25.80
100 65 9 14.20 11.10 21.00 9.52 150 100 12 28.70 22.60 64.20 30.60
100 75 8 13.50 10.50 19.25 11.35 200 100 10 29.20 23.00 93.20 26.30
100 75 10 16.60 13.05 23.70 14.10 200 100 12 34.80 27.30 111.00 31.30
120 80 8 15.50 12.20 27.60 13.20 250 90 10 33.20 26.10 140.00 21.70
120 80 10 19.10 15.00 34.10 16.20 250 80 12 36.60 21.10 166.00 25.80
120 80 12 22.70 17.80 40.40 19.10 250 90 14 45.90 36.00 192.00 29.70
50

ROUNDS (DIN 1013)


S235 ( 10025)

Diameter Weight Cross section Surface Diameter Weight Cross section Surface

d (mm) G (kg/m) cm2 cm2/m d (mm) G (kg/m) cm2 cm2/m

8 0.395 0.503 251 44 11.9 15.2 1380


10 0.617 0.785 314 45 12.5 15.9 1410
12 0.888 1.13 377 47 13.6 17.3 1480
13 1.04 1.33 408 48 14.2 18.1 1510
14 1.21 1.54 440 50 15.4 19.6 1570
15 1.39 1.77 471 52 16.7 21.2 1630
16 1.58 2.01 503 53 17.3 22.1 1670
17 1.78 2.27 534 55 18.7 23.8 1730
18 2 2.54 565 60 22.2 28.3 1880
19 2.23 2.84 597 63 24.5 31.2 1980
20 2.47 3.14 628 65 26 33.2 2040
21 2.72 3.46 660 70 30.2 38.5 2200
22 2.98 3.8 691 75 34.7 44.2 2360
23 3.26 4.15 723 80 39.5 50.3 2510
24 3.55 4.52 754 85 44.5 56.7 2670
25 3.85 4.91 785 90 49.9 63.6 2830
26 4.17 5.31 817 95 55.6 70.9 2980
27 4.49 5.73 848 100 61.7 78.5 3140
28 4.83 6.16 880 110 74.6 95 3460
30 5.55 7.07 942 120 88.8 113 3770
31 5.92 7.55 974 130 104 133 4080
32 6.31 8.04 1010 140 121 154 4400
34 7.13 9.08 1070 150 139 177 4710
35 7.55 9.62 1100 160 158 201 5030
36 7.99 10.2 1130 170 178 227 5340
37 8.44 10.8 1160 180 200 254 5650
38 8.9 11.3 1190 190 223 284 5970
40 9.86 12.6 1260 200 247 314 6280
42 10.9 13.9 1320
51

SQUARES (DIN 1014)


S235 ( 10025)

Side Weight Cross section Surface Side Weight Cross section Surface

d (mm) G (kg/m) cm 2
cm /m
2
d (mm) G (kg/m) cm 2
cm2/m

8 0.502 0.64 320 32 8.04 10.2 1280


10 0.785 1.00 400 35 9.62 12.3 1400
12 1.13 1.44 480 40 12.6 16.0 1600
13 1.33 1.69 520 45 15.9 20.3 1800
14 1.54 1.96 560 50 19.6 25.00 2000
15 1.77 2.25 600 55 23.7 30.3 2200
16 2.01 2.56 640 60 28.3 36.0 2400
18 2.54 3.24 720 65 33.2 42.3 2600
19 2.83 3.61 760 70 38.5 49.00 2800
20 3.14 4.00 800 80 50.2 64.00 3200
22 3.8 4.84 880 90 63.6 81.00 3600
24 4.52 5.76 960 100 78.5 100.00 4000
25 4.91 6.25 1000 110 95.00 121.00 4400
28 6.15 7.84 1120 120 113.00 144.00 4800
30 7.07 9.00 1200
52

T SECTIONS (DIN 1024)

Permissible load (kg/m)


Cross Cross
Dimensions Weight Moment Dimensions Weight Moment Supports distance (m)
section section
Width W (mm)

h=b S h=b S
F (cm3) G kg/m Wx (mc3) F (cm3) G kg/m Wx (mc3) 1 1.5 2 2.5 3 4
(mm) (mm) (mm) (mm)

20 3.0 1.12 0.88 0.27 45 6 5.08 3.98 2.73


25 3.0 1.42 1.11 0.43 50 5 4.80 3.75 2.94 282 125 70 45 31 17
30 3.0 2.14 1.35 0.72 50 6 5.66 4.44 3.36 322 143 80 51 36 20
30 4.0 2.26 1.77 0.80 60 7 7.94 6.23 5.48 526 234 131 84 58 32
35 4.0 2.65 2.08 1.10 70 8 10.60 8.32 8.79 843 375 211 135 93 52
35 4.5 2.97 2.33 1.23 80 9 13.60 10.70 12.80 1228 546 307 196 136 76
40 4.0 2.99 2.41 1.46 90 10 17.10 13.40 18.20 1747 776 436 279 194 109
40 5.0 3.77 2.96 1.84 100 11 20.90 16.40 24.60 2362 1050 580 378 262 145
45 5.0 4.29 3.36 2.30 120 13 29.60 23.20 42.00 4032 1792 1008 645 448 252

BULB FLATS (DIN 1019)

Weight (m)

Thickness
Smm
6 7 8 9 10 11 12 13 14 15 16
Width
Wmm

120 7.3 8.25 9.19


140 9.74 10.8 11.9 13.0
160 11.4 12.7 14.0 15.3
180 14.8 16.2 17.6 19.0
200 18.5 20.1 21.7 23.2
220 21.0 22.8 24.5 26.2
240 25.4 27.4 29.3
260 28.3 30.3 32.4 34.5
280 33.5 35.7 37.9
300 36.7 39.0 41.5 43.8
320 42.5 45.0 47.5 50.1
340 46.1 48.8 51.5 54.2
370 54.6 57.5 60.5 53.5
400 60.8 63.9 67.0 70.2
55

STRUCTURAL HOLLOW SECTIONS & TUBES


SQUARE HOLLOW SECTIONS (EN 10219)

Dimensions Cross section Weight Static data

D (mm) T (mm) F (cm2) G (kg/m) I (cm4) R (cm) (cm3)

1.0 0.78 0.61 0.42 0.74 0.42


1.2 086 0.68 0.48 0.75 0.48
20 1.5 1.02 0.80 0.56 0.74 0.56
2.0 1.30 1.02 0.66 0.71 0.66
2.5 1.60 1.26 0.72 0.67 0.72
1.0 0.97 0.76 0.87 0.94 0.69
1.2 1.16 0.91 1.00 0.93 0.80
25 1.5 1.28 1.00 1.18 0.96 0.94
2.0 1.68 1.32 1.42 0.92 1.14
2.5 2.06 1.62 1.60 0.88 1.28
1.0 1.16 0.91 1.54 1.15 1.03
1.2 1.33 1.04 1.79 1.16 1.20
1.5 1.62 1.27 2.14 1.15 1.43
30
2.0 2.10 1.65 2.64 1.12 1.76
2.5 2.52 1.98 3.02 1.09 2.01
3.0 3.02 2.37 3.033 1.05 2.22
1.0 1.48 1.16 3.24 1.48 1.71
1.2 1.72 1.35 3.80 1.49 2.00
38 1.5 2.11 1.66 4.57 1.47 2.41
2.0 2.75 2.16 5.72 1.44 3.01
2.5 3.36 2.64 6.70 1.41 3.53
1.0 1.56 1.22 3.81 1.56 1.90
1.2 1.81 1.42 4.48 1.57 2.24
1.5 2.22 1.74 5.38 1.56 2.69
40 2.0 2.90 2.28 6.8 1.53 3.4
2.5 3.52 2.76 7.95 1.50 3.97
3.0 4.08 3.20 8.96 1.48 4.48
4.0 5.21 4.09 10.51 1.42 5.26
1.5 2.82 2.21 10.89 1.97 4.36
2.0 3.70 2.91 13.9 1.94 5.57
2.5 4.51 3.54 16.50 1.91 6.60
50
3.0 5.28 4.14 18.86 1.89 7.54
4.0 6.81 5.35 22.79 1.83 9.15
5.0 8.14 6.39 25.7 1.78 10.3
1.5 3.42 2.68 19.26 2.37 6.42
2.0 4.50 3.53 24.8 2.35 8.28
2.5 5.52 4.33 29.68 2.32 9.89
60
3.0 6.49 5.09 34.21 2.30 11.40
4.0 8.41 6.60 42.04 2.24 14.01
5.0 10.10 7.93 48.33 2.19 16.11
56

SQUARE HOLLOW SECTIONS (EN 10219)

Dimensions Cross section Weight Static data

D (mm) T (mm) F (cm ) 2


G (kg/m) I (cm ) 4
R (cm) (cm3)

1.5 4.00 3.14 3.10 2.79 8.89


2.0 5.30 4.16 40.3 2.76 11.5
2.5 6.52 5.12 48.48 2.73 13.85
70
3.0 7.69 6.04 56.23 2.70 16.07
4.0 10.00 7.85 69.97 2.65 19.99
5.0 12.10 9.53 81.50 2.60 23.29
2.0 6.10 4.79 61.1 3.17 15.23
2.5 7.52 5.90 73.91 3.13 18.48
80 3.0 8.89 6.98 86.11 3.11 21.53
4.0 11.60 9.11 109 3.05 27.02
5.0 14.10 11.10 128 3.01 32
2.0 6.90 5.42 88.2 3.57 19.6
2.5 8.52 6.69 106.96 3.54 23.77
90 3.0 10.10 7.93 125.04 3.52 27.79
4.0 13.20 10.4 159 3.47 35.4
5.0 16.10 12.7 189 3.42 41.9
2.5 9.52 7.47 148.64 3.95 29.73
3.0 11.25 8.83 174.24 3.94 34.85
100 4.0 14.80 11.6 223 3.88 44.6
5.0 18.10 14.2 266 3.83 53.1
6.0 21.15 16.60 301.73 3.78 60.35
2.5 12.50 9.81 261.86 4.58 43.64
3.0 13.70 10.75 308.21 4.47 51.37
120 4.0 18.00 14.1 397 4.7 66.2
5.0 22.10 17.4 478 4.64 79.6
6.0 26.00 20.41 547.43 4.59 91.24
2.5 14.66 11.51 421.56 5.36 60.23
3.0 16.10 12.64 497.62 5.56 71.09
140 4.0 21.20 16.7 645 5.51 92.1
5.0 26.10 20.5 780 5.46 111
6.0 30.76 24.15 899.69 5.41 128.53
2.5 15.71 12.33 521.40 5.76 69.52
3.0 17.10 13.42 616.12 6.00 82.15
150 4.0 22.80 17.90 800 5.82 107
5.0 28.10 22.1 970 5.87 129
6.0 33.10 25.98 1121.77 5.82 149.57
57

CIRCULAR HOLLOW SECTIONS (EN 10219)

Dimensions Cross section Weight Static data

D (mm) T (mm) F (cm ) 2


G (kg/m) I (cm )
4
R (cm) (cm3)

1.0 0.81 0.64 0.68 0.92 0.51


1.2 0.97 0.76 0.80 0.91 0.60
26.9
1.5 1.20 0.94 0.97 0.90 0.72
(in 3/4)
2.0 1.56 1.23 1.22 0.883 0.91
2.5 1.92 1.50 1.44 0.87 1.07
1.0 1.03 0.81 1.37 1.16 0.82
1.2 1.23 0.96 1.62 1.15 0.96
33.7
1.5 1.52 1.19 1.97 1.14 1.17
(in 1)
2.0 1.99 1.56 2.51 1.12 1.49
2.5 2.45 1.92 3.00 1.11 1.78
1.0 1.30 1.02 2.79 1.46 1.32
1.2 1.55 1.22 3.30 1.46 1.56

42.4 1.5 1.93 1.51 4.04 1.45 1.90


(in 1 ) 2.0 2.54 1.99 5.19 1.43 2.45
2.5 3.13 2.46 6.26 1.41 2.95
3.0 3.71 2.91 7.25 1.40 3.42
1.0 1.49 1.17 4.16 1.67 1.72
1.2 1.78 1.39 4.93 1.67 2.04
1.5 2.21 1.73 6.04 1.66 2.50
48.3
2.0 2.91 2.28 7.81 1.64 3.23
(in 1 )
2.5 3.60 2.82 9.46 1.62 3.92
3.0 4.27 3.35 11.00 1.61 4.55
4.0 5.57 4.37 13.8 1.57 5.70
1.0 1.86 1.46 8.19 2.10 2.72
1.2 2.23 1.75 9.73 2.09 3.23
1.5 2.77 2.18 11.98 2.08 3.97
60.3
2.0 3.66 2.88 15.58 2.06 5.17
(in 2)
2.5 4.54 3.56 18.99 2.05 6.30
3.0 5.40 4.24 22.22 2.03 7.37
4.0 7.07 5.55 28.2 2.00 9.34
58

CIRCULAR HOLLOW SECTIONS (EN 10219)

Dimensions Cross section Weight Static data

D (mm) T (mm) F (cm ) 2


G (kg/m) I (cm )4
R (cm) (cm3)

1.5 3.52 2.76 24.46 2.64 6.43


2.0 4.66 3.65 32 2.62 8.40

76.1 2.5 5.78 4.54 39.19 2.60 10.30


(in 2 ) 3.0 6.89 5.41 46.10 2.59 12.11
4.0 9.06 7.11 59.1 2.55 15.52
5.0 11.2 8.77 70.92 2.52 18.64
1.5 4.12 3.23 39.34 3.09 8.85
2.0 5.46 4.29 51.6 3.07 11.60

88.9 2.5 6.79 5.33 63.37 3.06 14.26


(in 3) 3.0 8.10 6.36 74.76 3.04 16.82
4.0 10.7 8.38 96.3 3.00 21.7
5.0 13.2 10.3 116 2.97 26.2
2.0 6.26 4.91 77.63 3.52 15.28
2.5 7.78 6.11 95.61 3.50 18.82

101.6 3.0 9.29 7.29 113.04 3.49 22.25


(in 3 ) 4.0 12.26 9.63 146.28 3.45 28.80
5.0 15.17 11.91 177.47 3.42 34.93
6.0 18.02 14.15 206.68 3.39 40.68
2.0 7.06 5.54 111 3.97 19.5
2.5 8.78 6.89 137.26 3.95 24.02

114.3 3.0 10.49 8.23 162.55 3.94 28.44


(in 4) 4.0 13.9 10.9 211 3.90 36.9
5.0 17.2 13.5 257 3.87 45
6.0 20.41 16.03 300.21 3.83 52.53
2.5 10.78 8.46 253.63 4.85 36.31
3.0 12.88 10.11 301.09 4.83 43.11
139.7
4.0 17.05 13.4 393 4.80 56.2
(in 5)
5.0 21.2 16.6 481 4.77 68.80
6.0 25.20 19.78 564.26 4.73 80.78
3.0 15.58 12.23 532.28 5.85 63.25

168.3 4.0 20.65 16.21 697 5.81 82.88


(in 6) 5.0 25.7 20.1 856 5.78 102
6.0 30.59 24.02 1008.69 5.74 119.87
59

RECTANGULAR HOLLOW SECTIONS (EN 10219)

Cross
Dimensions Weight Static data
section

D x B (mm) T (mm) F (cm2) G (kg/m) Ix (cm4) Iy (cm4) Rx (cm) Iy (cm) Wx (cm3) Wy (cm3)

1.0 0.88 0.69 1.12 0.60 1.13 0.83 0.75 0.60


1.2 1.13 0.89 1.30 0.70 1.07 0.78 0.86 0.70
30 x 20 1.5 1.28 1.00 1.53 0.82 1.09 0.80 1.02 0.82
2.0 1.86 1.46 1.84 0.98 1.00 0.73 1.23 0.98
2.5 2.30 1.81 2.07 1.10 0.95 0.69 1.38 1.10
1.0 1.12 0.88 2.28 0.78 1.43 0.84 1.14 0.78
1.2 1.33 1.05 2.68 0.91 1.42 0.83 1.34 0.91
40 x 20 1.5 1.68 1.32 3.16 1.07 1.37 0.80 1.58 1.07
2.0 2.10 1.65 3.91 1.31 1.36 0.79 1.96 1.31
2.5 2.52 1.98 4.43 1.49 1.33 077 2.21 1.49
1.0 1.32 1.04 3.55 1.44 1.64 1.05 1.58 1.15
1.2 1.56 1.22 4.15 1.68 1.63 1.04 1.84 1.34
45 x 25 1.5 1.95 1.53 4.98 2.01 1.60 1.01 2.21 1.61
2.0 2.45 1.92 6.18 2.48 1.59 1.01 2.75 1.99
2.5 3.06 2.40 7.19 2.88 1.53 0.97 3.19 2.30
1.0 1.32 1.04 3.04 1.96 1.52 1.22 1.52 1.31
1.2 1.56 1.22 3.56 2.29 1.51 1.21 1.78 1.53
1.5 1.95 1.53 4.27 2.75 1.48 1.19 2.13 1.83
40 x 30
2.0 2.45 1.92 5.31 3.41 1.47 1.18 2.66 2.28
2.5 3.06 2.40 6.19 3.97 1.42 1.14 3.09 2.65
3.0 3.67 2.88 6.90 4.42 1.37 1.10 3.45 2.95
1.0 1.49 1.17 5.21 2.39 1.87 1.27 2.08 1.59
1.2 1.81 1.42 6.14 2.8 1.84 1.24 2.46 1.87
1.5 2.23 1.75 7.36 3.36 1.82 1.23 2.94 2.24
50 x 30
2.0 2.90 2.28 9.32 4.21 1.79 1.20 3.73 2.81
2.5 3.52 2.76 10.85 4.92 1.76 1.18 4.34 3.28
3.0 4.08 3.20 12.22 5.52 1.73 1.16 4.89 3.68
1.2 2.03 1.59 7.53 5.36 1.93 1.63 3.01 2.26
1.5 2.51 1.97 9.13 6.49 1.91 1.61 3.65 3.25
2.0 3.28 2.57 11.54 8.20 1.88 1.58 4.62 4.10
50 x 40
2.5 3.98 3.12 13.68 9.71 1.85 1.56 5.47 4.85
3.0 4.54 3.56 15.54 11.02 1.85 1.56 6.22 5.51
4.0 5.90 4.63 18.52 13.12 1.77 1.49 7.41 6.56
60

RECTANGULAR HOLLOW SECTIONS (EN 10219)

Cross
Dimensions Weight Static data
section

D x B (mm) T (mm) F (cm2) G (kg/m) Ix (cm4) Iy (cm4) Rx (cm) Iy (cm) Wx (cm3) Wy (cm3)

1.2 1.81 1.42 7.47 1.33 2.03 0.86 2.49 1.33


1.5 2.23 1.75 8.99 1.59 2.01 0.84 3.00 1.59
60 x 20
2.0 2.90 2.28 11.24 1.96 1.97 0.82 3.75 1.96
2.5 3.52 2.76 13.14 2.26 1.93 0.80 4.38 2.26
1.2 2.03 1.59 9.55 3.29 2.17 1.27 3.18 2.19
1.5 2.51 1.97 11.56 3.97 2.15 1.26 3.85 2.65
2.0 3.28 2.57 14.60 4.98 2.11 1.23 4.87 3.32
60 x 30
2.5 3.98 3.12 17.27 5.86 2.08 1.21 5.76 3.91
3.0 4.54 3.56 19.58 6.62 2.08 1.21 6.53 4.41
4.0 5.90 4.63 23.20 7.80 1.98 1.15 7.73 5.20
1.2 2.22 1.74 11.62 6.27 2.29 1.68 3.87 3.13
1.5 2.89 2.27 14.13 7.61 2.21 1.62 4.71 3.80
2.0 3.70 2.91 18.1 9.69 2.21 1.62 6.03 4.75
60 x 40
2.5 4.51 3.54 21.41 11.47 2.18 1.59 7.14 5.73
3.0 5.28 4.14 24.46 13.08 2.15 1.57 8.15 6.54
4.0 6.81 5.35 29.7 15.7 2.09 1.52 9.91 7.86
1.5 2.82 2.21 17.02 4.58 2.46 1.27 4.86 3.05
2.0 3.70 2.90 21.61 5.77 2.42 1.25 6.17 3.85
70 x 30
2.5 4.51 3.54 25.69 6.81 2.39 1.23 7.34 4.54
3.0 5.29 4.15 29.28 7.72 2.35 1.21 8.37 5.15
1.5 2.82 2.21 19.27 2.10 2.61 0.86 4.82 2.10
80 x 20 2.0 3.70 2.90 24.37 2.61 2.57 0.84 6.09 2.61
2.5 4.51 3.54 28.84 3.03 2.53 0.82 7.21 3.03
1.5 3.42 2.68 28.52 9.83 2.89 1.70 7.13 4.92
2.0 4.50 3.53 36.8 12.6 2.86 1.67 9.20 6.29
2.5 5.52 4.33 43.86 14.99 2.82 1.65 10.97 7.49
80 x 40
3.0 6.49 5.09 50.51 17.19 2.79 1.63 12.63 8.60
4.0 8.41 6.60 62.6 20.9 2.73 1.58 15.6 10.5
5.0 10.10 7.96 71.6 23.7 2.66 1.43 17.9 11.9
1.5 3.42 2.68 35.19 2.62 3.21 0.87 7.04 2.62
100 x 20 2.0 4.50 3.53 44.86 3.26 3.16 0.85 8.97 3.26
2.5 5.52 4.33 53.55 3.80 3.11 0.83 10.71 3.80
61

RECTANGULAR HOLLOW SECTIONS (EN 10219)

Cross
Dimensions Weight Static data
section

D x B (mm) T (mm) F (cm2) G (kg/m) Ix (cm4) Iy (cm4) Rx (cm) Iy (cm) Wx (cm3) Wy (cm3)

2.0 5.30 4.16 64.07 15.43 3.48 1.71 12.81 7.72


2.5 6.52 5.12 77.32 18.51 3.44 1.68 15.46 9.26
100 x 40 3.0 7.69 6.04 89.53 21.33 3.41 1.66 17.91 10.66
4.0 10.00 7.85 110.93 26.13 3.33 1.62 22.19 13.06
5.0 12.10 9.50 128.50 30.00 3.26 1.57 25.70 15.00
2.0 5.70 4.47 73.68 25.38 3.60 2.11 14.74 10.15
2.5 7.02 5.51 89.21 30.61 3.56 2.09 17.84 12.25
100 x 50 3.0 8.28 6.50 103.65 35.45 3.54 2.07 20.73 14.18
4.0 10.80 8.48 129.37 43.97 3.46 2.02 25.87 17.59
5.0 13.10 10.28 151.08 51.08 3.40 1.97 30.22 20.43
2.0 6.10 4.79 83.7 38.3 3.7 2.50 16.7 12.8
2.5 7.52 5.90 101.09 46.22 3.67 2.48 20.22 15.41
100 x 60 3.0 8.89 6.98 117.77 53.73 3.64 2.46 23.55 17.91
4.0 11.60 9.11 149 67.4 3.58 2.41 29.80 22.50
5.0 14.10 11.10 175 78.9 3.52 2.36 35.10 26.30
2.0 6.10 4.79 102.16 18.32 4.09 1.73 17.03 9.16
2.5 7.52 5.90 123.78 22.03 4.06 1.71 20.63 11.02
120 x 40 3.0 8.89 6.98 143.91 25.43 4.02 1.69 23.98 12.71
4.0 11.60 9.11 179.81 31.33 3.94 1.64 29.97 15.67
5.0 14.10 11.07 210.17 36.17 3.86 1.60 35.03 18.08
2.0 6.90 5.42 130.01 45.00 4.35 2.55 21.8 15
2.5 8.52 6.69 158.30 54.49 4.31 2.53 26.38 18.16
120 x 60 3.0 10.10 7.93 184.98 63.48 4.28 2.51 30.83 21.16
4.0 13.20 10.40 236 80 4.22 2.46 39.3 26.7
5.0 16.10 12.70 279 94.1 4.16 2.41 46.50 31.4
2.5 9.52 7.47 192.82 103.95 4.50 3.30 32.14 25.99
3.0 11.25 8.83 226.06 121.70 4.48 3.29 37.68 30.42
120 x 80 4.0 14.80 11.6 290 155 4.42 3.24 48.3 38.80
5.0 18.10 14.2 345 184 4.36 3.19 57.60 46.1
6.0 21.15 16.60 391.33 209.25 4.30 3.15 65.22 52.31
2.5 9.52 7.47 232.51 62.76 4.94 2.57 33.22 20.92
3.0 11.25 8.83 272.36 73.24 4.92 2.55 38.91 24.41
140 x 60 4.0 14.80 11.62 345.75 92.31 4.83 2.50 49.39 30.77
5.0 18.10 14.21 411.00 109.00 4.77 2.45 58.71 36.33
6.0 21.15 16.60 468.45 123.49 4.71 2.42 66.92 41.16
62

RECTANGULAR HOLLOW SECTIONS (EN 10219)

Cross
Dimensions Weight Static data
section

D x B (mm) T (mm) F (cm2) G (kg/m) Ix (cm4) Iy (cm4) Rx (cm) Iy (cm) Wx (cm3) Wy (cm3)

2.0 7.18 5.64 182.60 22.66 5.04 1.78 24.35 11.33


2.5 8.95 7.03 222.22 27.31 4.98 1.75 29.63 13.66
150 x 40
3.0 10.58 8.31 259.52 31.60 4.95 1.73 34.60 15.80
4.0 13.86 10.80 327.34 39.14 4.86 1.68 43.65 19.57
2.5 9.52 7.47 249.42 44.73 5.12 2.17 33.26 17.89
3.0 11.25 8.83 291.94 52.04 5.09 2.15 38.93 20.82
150 x 50 4.0 14.80 11.62 369.99 65.19 5.00 2.10 49.33 26.07
5.0 18.10 14.21 439.00 76.50 4.92 2.06 58.53 30.60
6.0 21.15 16.60 499.33 86.13 4.86 2.02 66.58 34.45
2.5 11.86 9.31 385.41 208.06 5.70 4.19 51.39 41.61
3.0 14.25 11.19 454.03 244.83 5.64 4.14 60.54 48.97
150 x 100 4.0 18.80 14.80 587 315 5.59 4.09 78.2 63
5.0 23.10 18.20 707 379 5.53 4.04 97.3 75.70
6.0 27.14 21.30 810.55 434.45 5.46 4.00 108.07 86.89
2.5 11.20 8.79 387.74 133.99 5.88 3.46 48.47 33.50
3.0 13.70 10.75 456.25 157.29 5.77 3.39 57.03 39.32
160 x 80 4.0 18.00 14.1 589 201 5.72 3.34 73.6 50.30
5.0 22.10 17.40 708 241 5.64 3.30 88.5 60.20
6.0 26.00 20.41 808.23 275.11 5.58 3.25 101.03 68.78
2.5 11.20 8.79 439.93 79.30 6.27 2.66 48.88 26.43
3.0 13.70 10.75 517.19 92.75 6.14 2.60 57.47 30.92
180 x 60 4.0 18.00 14.13 661.44 117.44 6.06 2.55 73.49 39.15
5.0 22.10 17.35 792.33 139.33 5.99 2.51 88.04 46.44
6.0 26.00 20.41 910.31 158.63 5.92 2.47 101.15 52.88
2.5 11.86 9.31 528.38 58.84 6.67 2.23 52.84 23.54
3.0 14.25 11.19 621.23 68.63 6.60 2.19 62.12 27.45
200 x 50 4.0 18.80 14.76 794.60 86.40 6.50 2.14 79.46 34.56
5.0 23.10 18.13 951.92 101.92 6.42 2.10 95.19 40.77
6.0 27.14 21.30 1093.65 115.35 6.35 2.06 109.37 46.14
2.5 15.71 12.33 772.18 267.49 7.01 4.13 77.22 53.50
3.0 17.10 13.42 912.32 315.42 7.30 4.29 91.23 63.08
200 x 100 4.0 22.80 17.90 1178.81 406.01 7.19 4.22 117.88 81.20
5.0 28.10 22.06 1427.33 489.83 7.13 4.18 142.73 97.97
6.0 33.10 25.98 1658.37 567.17 7.08 4.14 165.84 113.43
65

STEEL PLATE, SHEET & STRIP

HOT-ROLLED SHEET AND STRIP


HEAVY PLATES

FLAT, CHEQUERED, TEARY, SHIPBUILDING, GENERAL PURPOSE, STRUCTURAL, SHOTBLASTED - PAINTED

Weight per meter (Kg/m) Dimensions in coils and strips:


Width
Thickness
Wmm
Flats: 1< S < 12 mm
1000 1250 1500 1800 2000 2500 3000
Thick- Strips: S < 6 mm
ness Chequered - just coils: 2.5 < S < 8 mm
Smm
Teary - just coils: 2 < S < 7 mm
1.5 11.8 14.7 17.7
2 15.7 19.6 23.6 Widths
2.5 19.6 24.5 29.4
Strips: 20 mm < W < 2 m
Coils: W = 1.00, 1.25, 1.50, 1.80, 2.00 m
3 23.6 29.4 35.3 42.4 47.1
4 31.4 39.3 47.1 56.5 62.8 Dimensions in sheets and plates:
5 39.3 49.1 58.9 70.7 78.5 98.1 117.8
6 47.1 58..9 70.7 84.8 94.2 117.8 141.3 Thickness
7 55.0 68.7 82.4 98.9 109.9 137.4 164.9 1.5 < S < 50 mm (table)
8 62.8 78.5 94.2 113.0 125.6 157.0 188.4
Widths
9 70.7 88.3 106.0 127.2 141.3 176.6 212.0 S < 6 mm, 400 mm < W <2 m
10 78.5 98.1 117.8 141.3 157.0 196.3 235.5 S > 6 mm, 1 m < W < 3 m (table)
11 86.4 107.9 129.5 155.4 172.7 215.9 259.1
12 94.2 117.8 141.3 169.6 188.4 235.5 282.6 Lengths
S < 8 mm, 0.6 < L < 12 mm
14 109.9 137.4 164.9 197.8 219.8 274.8 329.7
S > 8 mm, 2.0 < L < 12 m
15 117.8 147.2 176.6 212.0 235.5 294.4 353.3
16 125.6 157.0 188.4 226.1 251.2 314.0 376.8 Sheet and strip weight per meter:
18 141.3 176.6 212.0 254.3 282.6 353.3 423.9
Smm x Wmm x 7.85 kg
20 157.0 196.3 235.5 282.6 314.0 392.5 417.0 kg/m =
1000
22 172.7 215.9 259.1 310.9 345.4 431.8 518.1
25 196.3 245.3 294.4 353.3 392.5 490.6 588.8
Qualities
Commercial, structural, loyds, forming.
28 219.8 274.8 329.7 395.6 439.6 549.5
30 235.5 294.4 353.3 423.9 471.0 588.8 Delivery
32 251.2 314.0 376.8 452.2 502.4 628.0 On time according to agreement.
35 274.8 343.4 412.1 494.6 549.5 686.9
38 298.3 372.9 447.5 536.9 596.6 745.8 Mechanical properties, dimensions and tolerances
as per above standards.
40 314.0 392.5 471.0 565.2 628.0
45 353.3 441.6 529.9 635.9 706.5
50 392.5 490.6 588.8 706.5 785.0

Strips - all widths


Coils - commercial widths, plates - all lengths
Plates, usual dimensions or on demand
66

COLD-ROLLED - GALVANIZED
SHEET & STRIP

COLD - ROLLED, GALVANIZED, COLOUR COATED, ALUZUNIC, GALVALUMIN, ELECTROGALVANIZED

Coils & Sheets Dimensions:


Commercial dimensions (Kg/m)
Thickness
Width
Wmm
DCP: 0.40 < S < 3 mm
1000 1250 1500 Galvanized: 0.23 < S < 5 mm
Thickness Colour coated: 0.40 < S < 1 mm
Smm

0.30 2.36 Width


0.35 2.75 Strip: 20 < W < 1500 mm (coils)
Sheet: 400 < W < 15000 mm
0.40 3.14 3.93
0.45 3.53 4.42
Length
0.50 3.93 4.91 L sheet 800 1600 mm (bundles)
0.55 4.32 5.4
0.60 4.71 5.89 Weight
0.65 5.1 6.38
Coils: 60 - 18000 kg
0.70 5.5 6.87
Sheet and strip / meter:
0.80 6.28 7.85
0.90 7.07 8.83 Smm x Wmm x7.85 kg
kg/m =
1.00 7.85 9.81 11.78 1000
1.10 8.64 10.79 12.95 Qualities
1.25 9.81 12.27 14.72 Commercial, structural
1.50 11.78 14.72 17.66
Drawing - forming
1.80 14.13 17.66 21.2
Coatings
2.00 15.7 19.63 23.55 Hot-dip zinc-aluminium coated
2.50 19.63 24.53 29.44 Various colour coatings
3.00 23.55 29.44 35.33
3.50 27.48 34.34. 41.21 Delivery
On time according to agreement.
4.00 31.4 39.25 47.1

Mechanical properties, dimensions and tolerances


as per above standards.
68
INTERNATIONAL COMPARISON OF STANDARDS

EN GERMANY FRANCE U.K. SPAIN ITALY BELGIUM SWEDEN PORTUGAL AUSTRIA NORWAY

EN 10025:1990
EN 1005-2:2004 EN 10025:1990 DIN 17100 NF A 35-501 BS 4360 UNE 36-080 UNI 7070 NBN A 21-101 SS 14 NP 1729 N 3116
+A1:1993
S185 1.0035 S185 1.0035 Fe 310-0 St 33 A 33 A 310-0 Fe 320 A 320 13 00-00 Fe 310-0 St 320
S235JR 1.0037 Fe 360 B St 37 2 E24-2 Fe 360 B AE 235-B 13 11-00 Fe 360-B NS 12 120
S235JRG1 1.0036 Fe 360 BFU Ust 37 -2 AE 235 Ust 360 B NS 12 122
B-FU
S235JR 1.0038 S235JRG2 1.0038 Fe 360 BFN RSt 37 -2 40B AE 235 13 12-00 Rst 360 B NS 12 123
B- FN
S235JO 1.0114 S235JO 1.0114 Fe 360 C St 37- 3 U E24-3 40C AE 235 C Fe 360 C AE 235-C Fe 360-C St 360 C NS 12 124
Fe 360-CE
S235J2G3 1.0116 Fe 360 D1 St 37-3 N E24-4 40D AE 235 D Fe 360 D AE 235-D Fe 360-D St 360 D NS 12 124
S235J2 1.0117 S235J2G4 1.0117 Fe 360 D2
S275JR 1.0044 S275JR 1.0044 Fe 430 B St 44-2 E 28-2 43B AE 275 B Fe 430 B AE 255-B 14 12-00 Fe 430-B St 430 B NS 12 142
S275JO 1.0043 S275JO 1.0143 Fe 430 C St 44-3 U E 28-3 43C AE 275 C Fe 430 C AE 255-C Fe 430-C St 430 C NS 12 143
St 430 CE
S275JOG3 1.0144 Fe 430 D1 St 44-3 N E 28-4 43D AE 275 D Fe 430 D AE 255-D 14 14-00 Fe 430-D St 430 D NS 12 143
S275J2 1.0145 S275JOG4 1.0145 Fe 430 D2
S355JR 1.0045 S355JR 1.0045 Fe 510 B E 36-2 50B AE 355 B Fe 510 B AE 355-B Fe 510-B
S355JO 1.0553 S355JO 1.0553 Fe 510 C St 52-3 U E 36-3 50C AE 355 C Fe 510 C AE 355-C Fe 510-C St 51C NS 12 153
S355J2G3 1.0570 Fe 510 D1 St 52-3N 50D AE 355D Fe 510 D AE 355-D Fe 510-D St 51 D NS 12 153
S355J2 1.0577 S355J2G4 1.0577 Fe 510 D2
S355K2G3 1.0595 Fe 510 DD1 E 36-4 50DD AE 355-DD Fe 510-DD
S355K2 1.0596 S355K2G4 1.0596 Fe 510 DD2
S450JO 1.0590 55C
E295 1.0050 E295 1.0050 Fe 490 2 St 50-2 A 50-2 A 490 Fe 490 A 490-2 15 50-00 Fe 490-2 St 490
15 50-01
E355 1.0060 E355 1.0060 Fe 590 2 St 60-2 A 60-2 A 590 Fe 590 A 590-2 16 50 00 Fe 590-2 St 590
16 50 01
E360 1.0070 E360 1.0070 Fe 690 - 2 St 70-2 A 70-2 A 690 Fe 690 A 690-2 16 55 00 Fe 690-2 St 690
16 55 01
69
70

CHEMICAL COMPOSITION OF THE PRODUCT ANALYSIS

Method of C in % max. P S N Cu Other


Si Mn
Designation deoxidation for nominal product % max. % max. % max. % max. % max.
% max. % max.
b
thickness in mm d d, e f g h

According EN 10027-01 According EN > 16


16 > 40c
and CR 10260 10027-2 40
S235JR 1.0038 FN 0,19 0,19 0,23 - 1,50 0,045 0,045 0,014 0,60 -
S235J0 1.0114 FN 0,19 0,19 0,19 - 1,50 0,040 0,040 0,014 0,60 -
S235J2 1.0117 FF 0,19 0,19 0,19 - 1,50 0,035 0,035 - 0,60 -
S275JR 1.0044 FN 0,24 0,24 0,25 - 1,60 0,045 0,045 0,014 0,60 -
S275J0 1.0143 FN 0,21 0,21 0,23 i
- 1,60 0,040 0,040 0,014 0,60 -
S275J2 1.0145 FF 0,21 0,21 0,23i - 1,60 0,035 0,035 - 0,60 -
S355JR 1.0045 FN 0,27 0,27 0,27 0,60 1,70 0,045 0,045 0,014 0,60 -
S355J0 1.0553 FN 0,23j 0,23k 0,24 0,60 1,70 0,040 0,040 0,014 0,60 -
S355J2 1.0577 FF 0,23j 0,23k 0,24 0,60 1,70 0,035 0,035 - 0,60 -
S355K2 1.0596 FF 0,23j 0,23k 0,24 0,60 1,70 0,035 0,035 - 0,60 -
S450J0 I
1.0590 FF 0,23 0,23k 0,24 0,60 1,80 0,040 0,040 0,027 0,60 m

b
FN = rimming steels not permitted; FF = fully killed steel
c
For sections with nominal thickness > 100 mm the C content by agreement.
d
For long products the P and S content can be 0,005% higher.
e
For long products the max. S content can be increased for improved mach inability by 0,015% by agreement if the steel is treated to modify the
sulphide morphology and the chemical composition shows min. 0,0020% Ca.
f
The max. value for nitrogen does not apply if the chemical composition shows a minimum total Al content of 0,015% or alternatively min.
0,013% acid soluble AI or if sufficient other N binding elements are present. In this case the N binding elements shall be mentioned in the
inspection document.
g
Cu content above 0,45% may cause hot shortness during hot forming.
h
If other elements are added, they shall be mentioned on the inspection document.
i
For nominal thickness > 150 mm: C = 0,22% max.
j
For grades suitable for cold roll forming C = 0,24% max.
k
For nominal thickness > 30 mm: C = 0,24% max.
l
Applicable for long products only.
m
The steel may show a Nb content of max. 0,06%, a V content of max. 0,15% and a Ti content of max. 0,06%.
(according to EN10025)

MECHANICAL PROPERTIES AT AMBIENT TEMPERATURE FOR FLAT AND LONG PRODUCTS OF STEEL GRADES
AND QUALITIES WITH VALUES FOR THE IMPACT STRENGTH

Tensile
Minimum yield strength ReHa strength Rma
Designatio n MPab MPab
Nominal thickness mm Nominal thick-
ness mm
According
Accord-
EN 10027-1 > 16 > 40 > 63 > 80 > 100 > 150 > 200 > 250 3 > 100 > 150 > 250
ing EN 16 >3
and CR 40 63 80 100 150 200 250 400c 100 150 250 400c
10027-2
10260
S235JR 1.0038 235 225 215 215 215 195 185 175 - 360 to 510 360 to 510 350 to 500 340 to 490 -
S235J0 1.0114 235 225 215 215 215 195 185 175 - 360 to 510 360 to 510 350 to 500 340 to 490 -
S235J2 1.0117 235 225 215 215 215 195 185 175 165 360 to 510 360 to 510 350 to 500 340 to 490 330 to 480
S275JR 1.0044 275 265 255 245 235 225 215 205 - 430 to 580 410 to 560 400 to 540 380 to 540 -
S275J0 1.0143 275 265 255 245 235 225 215 205 - 430 to 580 410 to 560 400 to 540 380 to 540 -
S275J2 1.0145 275 265 255 245 235 225 215 205 195 430 to 580 410 to 560 400 to 540 380 to 540 380 to 540
S355JR 1.0045 355 345 355 325 315 295 285 275 - 510 to 680 470 to 630 450 to 600 450 to 600 -
S355J0 1.0553 355 345 355 325 315 295 285 275 - 510 to 680 470 to 630 450 to 600 450 to 600 -
S355J2 1.0577 355 345 355 325 315 295 285 275 265 510 to 680 470 to 630 450 to 600 450 to 600 450 to 600
S355K2 1.0596 355 345 355 325 315 295 285 275 265 510 to 680 470 to 630 450 to 600 450 to 600 450 to 600
S450J0d 1.0590 450 430 410 390 380 380 - - - - 550 to 720 530 to 700 - -

a
For plate and wide flats with widths 600 mm the direction transverse (t) to the rolling applies. For all other products the values apply for the direction parallel (I) to
the rolling direction.
b
1 MPa = 1 N/mm2.
c
The values apply to flat products.
d
Applicable for long products only.
(according to EN10025)
71

MECHANICAL PROPERTIES AT AMBIENT TEMPERATURE FOR FLAT AND LONG PRODUCT OF STEEL GRADES AND
QUALITIES WITH VALUES FOR THE IMPACT STRENGTH (CONCLUDED)

Position of
Minimum percentage elongation after fracture a
Designation test pieces
a %

Lo = 80 mm Nominal thickness mm Lo = 5,65 So


Nominal thickness mm
According EN According 1 >1 > 1,5 >2 >2,5 3 > 40 > 63 > 100 > 150 > 250c
10027-1 EN 10027-2 1,5 2 2,5 <3 40 63 100 150 250 400 only
and CR 10260 for J2 and
K2
S235JR 1.0038 l 17 18 19 20 21 26 25 24 22 21 -
S235J0 1.0114 -
S235J2 1.0117 t 15 16 17 18 19 24 23 22 22 21 21 (I and t)
S275JR 1.0044 l 15 16 17 18 19 23 22 21 19 18 -
S275J0 1.0143 -
S275J2 1.0145 t 13 14 15 16 17 21 20 19 19 18 18 (I and t)
S355JR 1.0045 l 14 15 16 17 18 22 21 20 18 17 -
S355J0 1.0553 -
S355J2 1.0577 17 (I and t)
S355K2 1.0596 t 12 13 14 15 16 20 19 18 18 17 17 (I and t)
S450J0d 1.0590 l - - - - - 17 17 17 17 - -

a
For plate, strip and wide flats with widths 600 mm the direction transverse (t) to the rolling direction applies. For all other products the values apply for the direction
parallel (I) to the rolling direction.
c
The values apply to flat products.
d
Applicable for long product only.
(according to EN10025)
72

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