DAIKIN OIL COOLING UNIT

INSTRUCTION MANUAL
MODEL NAME

WC)

CONTENTS
1.SAFETY CONSIDERATION 6-2 Function mode
2.CAUTIONS IN GENERAL
2-1 Operating range
2-2 Acceptable oils
3.CAUTIONS FOR INSTALLATION
3-1 Installation location
3-2 iping
3-3 Suction strainer (Line Filter)
3-4 Oil tank
4.ELECTRICAL WIRING
4-1 Switch box layout
4-2 Circuit breaker installation
4-3 Grounding and power source connection
4-4 Remote control
4-5 Connecting the synchronous temperature
sensor
4-6 Connecting the output contact
4-7 External output contact time chart
5. CAUTIONS FOR OPERATION 11
6. OPERATIONS ON CONTROL PANEL 12
6-1 Introduction of control panel
(1) Switching between modes
(2) Normal mode
(3) Operation setting mode
(4) Operation lock mode
(5) Monitoring data mode
(6) Timer setting mode
(7) Parameter setting mode
Parameter List
(8) Auto tuning mode
6-3 Temperature warning function
6-4 Alarm display
7MAINTENANCE AND INSPECTION 25
7-1 Casing
7-2 Oil tank and suction strainer
7-3 Condenser
7-4 For a prolonged layoff
8TROUBLESHOOTING GUIDE 26

For proper use

THANK YOU FOR PURCHASED DAIKIN OIL COOLING UNIT.
Before you use the unit, please be sure to read this instruction manual for knowing how to use
it correctly.
It will also help when, with the machine in use, you have any questions or have
experienced trouble of any kind about it.
After persuading, please keep this with the spares.
This instruction manual has contained in everything you should know when you use the
OIL COOLING UNIT.
1. SAFETY CONSIDERATION
Be sure to observe the following precautions.
The precautions described below are intended to prevent the users from suffering injury or damage.
The matters which could occur due to erroneous handling are classified as follows.
DANGER WARNING
Indicates an imminently Indicates a potentially hazardous
hazardous situation which may situation which may result in
result in death or serious injury. death or serious injury.
DANGER
Do by expert
Transportation, installation, piping,
wiring operation, maintenance and
inspection should be done by experts.
Check the power supply (voltage and
frequency).
Check
Check the specification before
performing power supply wiring.
Connect with the power cable in
accordance with the wiring diagram in
the specification or the operation
manual. Improper connection may
cause electric shock or fire.
Forbidden
Earth the ground terminal securely
The unit contains a noise filter.
A failure to connect the ground wire
Ground wire could lead to electric shock.
connection
Turn the power off when starting work
Be sure to turn the power off and
never keep wires alive when starting
work.
This may cause electric shock.
Check
Wait at least 5 minutes to start work
after turning the power off.
Discharge of the internal high-voltage
live part (capacitor) takes 5 minutes.
Starting work during this time may
cause electric shock.
Forbidden
Don't operate with the covers of the
equipment open.
Dont operate with the casing of the
unit or terminal box cover of the
motor and other electric parts
removed, which may cause electric
Forbidden shock.
CAUTION
Indicates a potentially hazardous
situation which may result in
injury or in property damage only.
Don't use out of specifications
Operate the unit exactly according
to the specifications described in
the catalog and the delivery
specifications.
Failure to do this may cause serious
Check accidents such as breakage of the
main unit, injury, fire, and electric
shock.
Check the weight, Hook at the
designated position
Hang the unit by hooking at the position
designated in the outline drawing, and
make sure that its weight is within the
rated load of the hoisting attachment by
checking the exact weight by the machine
nameplate.
Check A failure to do this may cause injury or
breakage due to dropping or toppling of
the unit.
Dont operate in explosive
atmosphere
Do not install the unit in a place
where flammable gas may be
generated, flow in, stay or leak, or
in a place where carbon fibers are
suspended.
Forbidden
Dont attempt disassembly or repairs.
Do not perform remodeling.
Disassembly or repair should be
performed by our serviceman.
Such actions done by customers
Dont
may cause fire, electric shock or
injury, and they are beyond our
disassemble
warranty.
Keep out water.
Do not spill or pour water on the
unit, which may cause a short
circuit or electric shock.
Forbidden
1. SAFETY CONSIDERATION
WARNING
Perform wiring work
in accordance with the regulation
The supply connection should be
made in accordance with National
Wiring Regulation.
Check Failure to do this may cause burning
or fire.
Keep away from the unit while carrying it
Keep away from the unit while
carrying it by a hoisting attachment.
There is a fear of injury or damage
due to dropping or turning over.
Forbidde
Fix the unit securely with bolts
Confirm the installing position of the
unit with assembly diagram, and fix it
securely with bolts or foundation
Forbidden bolts.
Use commercial power supply
Be sure to use commercial power
supply for power source.
Use of inverter power system or the
Check like may cause burnout.
CAUTION
Dont operate in special atmospheres
Dont operate the unit in the special
atmospheres such as high temperature
or high humidity.
Forbidden
Keep the area for ventilation
Dont place object within 500mm of
the air inlet or outlet vents.
Blocked vents could cause the
Check cooling capacity dropping.
Ventilate a room fully in case of
Refrigerant gas leakage
When it is filled with refrigerant gas
in large quantities, there are effect
on anesthesia and fear of the
Check suffocation.
Cope in accordance with mention in
case of a CE specifications machine.
Dont insert finger through an opening
A cover or casing is provided on the
rotating part for safety.
Dont insert your finger through an
opening, which may cause injury.
Caution
Stop operation at abnormal condition
Stop operation immediately in case
of abnormal conditions.
Otherwise, damage, electric shock,
fire or injury may be caused.
Check
Check main unit safety
before test operation
When performing test operation
of the unit, check the main unit
is certainly in safety. Failure to
Check do this may cause injury or dama
1. SAFETY CONSIDERATION
CAUTION
Release operation lock Dont run the pump on empty
before running the main unit
Release the operation lock on the
operation panel on the unit before Check the levels on the oil piping
and tank before running. Running
starting the main unit.
the unit on an empty pump will
Running the main unit with
Forbidden damage the unit.
Check operation lock will prevent it from
cooling according to the
specification and could damage the Dont mount the unit
main unit.
Dont mount the unit. Dropping
Attach the flow switch to the main from the unit may cause injury or
unit damage.
If the oil pump operation Forbidden
malfunctions, the oil supply to the
main unit will stop. Normally, the Fix the unit firmly during transportation
oil cooling unit detects malfunctions
Fix the unit firmly to prevent
and generates an alarm, but it may
movement by trembling or external
Check not be able to detect it depending on
force during transportation.
type of malfunction.
Otherwise, the internal instruments
If it becomes necessary to protect
Check may be damaged.
the main unit in this state, attach a
flow switch to the oil route and
observe the oil flow.

Prepare the power breaker on your site Wear gloves when performing
maintenance, inspection, or cleaning
A power breaker is not included in The fin of heat exchanger is sharp,
the unit. which caused injury.
It is recommended to use an earth And, the compressor, the frame of
Check leakage circuit breaker which is Check the motor and the refrigerant pipe
compatible with an inverter for more will get considerably hot, which may
safety. cause a burn.

2. CAUTIONS IN GENERAL
2-1 Operating range
Use Oil Cooling Unit in the range shown below.

temperatures(

Operating range

temperatures (

2-2 Acceptable oils

Lubricating oil and Hydraulic fluids (of mineral oil origin) shall be used for this unit.
Therefore, the following oil (fluid) shall not be used for this unit.
1) Fire-resistant hydraulic oil hydraulic oils of phosphoric ester,
Chlorinated hydrocarbon oils,
Water/glycol hydraulic oils,
W/O and O/W emulsion type hydraulic oils
2) Water and water soluble liquids.
3) Liquid chemicals and foods.
4) Cutting oils (fluid) and grinding oils (fluid).
5) Fuel such as kerosene, gasoline, etc.

CAUTION
This unit contains refrigerant HFC (R410A).
When disposing of this unit, be sure to recover R410A for global
environmental conservation.
Be sure to do.

3. CAUTIONS FOR INSTALLATION
3-1 Installation location
Install in the following locations
1) On a solid and flat floor. (Inclining less than 5)
2) Away from direct sunlight and heat.
3) Where there is good ventilation and little humidity.
4) Where the discharged gas will not be drawn in again.
5) A place convenient for piping and wiring.
6) Where there is little dust, dirt, powder, oil mist, etc.
Do not place anything in the way of ventilation within 500mm distance from intake and exhaust areas.
3-2 Piping
Figure at below shows the position of oil outlet,oil inlet,oil drain and cooling water.
AKZ438-W171

PS-ND9-CUWAKZ568-W200

 PS-ND12-CUWAKZ908-W199

1)Suction (Oil inlet) side -30.70kPa (Vacuum pressure)

Discharge (Oil outlet) side 0.54 Mpa or less.
Cooling water 0.5Mpa or less.
2) Do not use more valves than necessary in the piping.
Valves, even if fully open, cause a considerable loss in pressure.
3) Use sealing tape around pipe connections to prevent air infiltration and oil leakage.
4) In case of AKZ438, the oil flow rate at 0.5MPa of oil cooling unit outlet pressure
is not warranted at the low oil temperature.
5) In case of AKZ328 and AKZ438, the oil cooling unit outlet pressure becomes 0.75Mpa
at the full close oil pipe line of main machine side.
3-3 Suction strainer (Line Filter)
Dirt trapped in the refrigerator of Oil Cooling Unit causes not only reduction of cooling capacity but also
trouble with the compressor and oil pump. Use a 100150 mesh suction strainer that causes little
pressure loss for keeping the clean in the oil and oil piping. And perform periodical check of the strainer.
3-4 Oil tank
The capacity of the oil tank has a strong effect on the compliance and stability of the temperature of the oil.

4. ELECTRICAL WIRING
The supply connection should be made in accordance to the National Wiring Regulations.
In the supply, be sure to attach the following switch near the main unit.
Switch spec.: The contact separation between the open contacts should be at lease 3mm.
For electric wiring work, refer to the electric wiring diagram plate attached to the back side of switch box
cover.
Do not change the wirings nor operate the electromagnetic switches manually inside the OIL COOLING
UNIT.

4-1 Switch box layout

Control PCB

Signal wire
terminal block
PE
(see right drawing)

Tamper - resistant switch Power

terminal block
(see right drawing)

Control PCB

Signal wire
terminal block

Tamper - resistant switch Power

terminal block

4-2 Circuit breaker Installation

Since the main unit in not provided with a main power over-current circuit breaker, be sure to install the
breaker given in the specification .
We recommend to use an earth leakage breaker for more safety.

CAUTION
When using an earth leakage breaker, be sure to choose one which is compatible with
an inverter. Non-compatible types might malfunction due to the extreme high-frequency
noise from the inverter.

4-3 Grounding and power source connection
1) Remove the screw from the upper cover , then lift the upper cover .
2) Pass the supply wires through the hole (on either side of the unit).
3) Connect the supply wire and the protective earth wire to the terminal block.
Diameter of wire
Standard AKZ438,AKZ568 AKZ908

JIS heat-insulated vinyl 2.0mm2 heat-insulated vinyl 3.5mm2

UL UL1015 AWG#14(2.0mm2) UL1015 AWG#12(3.3mm2)

2.5mm2 4.0mm2
IEC

Piping should be used for supply wire.

Supply only from main machine through piping.
Use M4(M5 at AKZ908) round crimping terminals for all wiring.
Fix the supply wire to the cable anchorage with cable band.
Some model has different protective earth(PE) terminal, make connection regarding to the electric
circuit diagram
4) Replace the cover and fasten with the screw.
5) A [U1] displayed on the display panel when the power is turned on indicates a reverse phase
connection, so replace either of the L1, L2, orL3 phases.

4-4 Remote control

Wire as indicated below for remote control.
1) Part to be prepared.
Single-pole, single-throw remote control switch or a contact capable
Part of transmitting control signal.
Note: Select one whose minimum applicable load is DC12V, 5mA.
2
Wiring material Solid wire: 1.2 (AWG16) or Standard wire: 1.25mm (AWG16)
Flat-head screwdriver (one with 3 axis and 2.6 point width is
Tool recommended)

2) Remove the jumper (terminal Nos. [10][11] from the terminal block using screw driver.

3) Connect the part indicated in 1) above to this terminalblock using screw driver.

4-5 Connecting the synchronous temperature sensor
Follow the instructions below when connecting an optional synchronous sensor.
1) Optionparts.
Type Use
AKZ8-OP-K5 Screw into the main machine. wiring length 5m
AKZ8-OP-K10 Screw into the main machine. Wiring length 10m
AKZ8-OP-A5 Fix on the surface of main machine. Wiring length 5m
AKZ8-OP-A10 Fix on the surface of main machine. Wiring length 10m
2) Connect the parts in 1) above to the terminal block [30-31].

3) Attach the sensor.

CAUTION
Directory air flow to the sensor
causes the offset of sensing
temperature.
Use the thermal insulant like putty.
Screw in the sensor at full length
CHECK when use the AKZ8-OP.

4-6 Connecting the output contact

If you are using an output contact, connect any necessary signal
wires as laid out below. See [Alarm Processes] for details on CAUTION
alarms. Use a load DC 10mV and 10uA or
If using together with an output contact, change the parameter higher in order to prevent bad
settings and make sure it is connected properly. (See Item 6-2(6) connections with the contact.
[Parameter Setting Mode] for details on how to change the parameters.) Maximum loads are as follows;
DC load: 30V and 2A or lower
1) Signal output circuit CHECK Be sure to use a surge protection
device when connecting an induction
load.

2) Alarm output logic

The alarm output logic can be changed using the
Parameter settings.

3) The output signal will become undefined when the

power is on. Set up the sequence in the main unit
to ignore the signal for one second after the power is turned on.

4-7 External output contact time chart

OFF

ON
OFF

ON

OFF

10
5. CAUTIONS FOR OPERATION
5-1 NEVER RUN WITHOUT OIL IN THE MACHINE. (This causes damage to the oil pump, etc.)
5-2 Prevent air from being mixed into the oil piping system.
(If air is mixed in, it causes noise.)
5-3 When using high viscosity oil and in the case of large pressure loss in oil piping outside the main unit,
change the piping so that the pressure loss will be reduced. (Please refer to the reference item.) If this
unit is used exceeding operating range, it may cause noise or troubles.
5-4 Since the delay timer is installed, the compressor may not run when restarted after operation is stopped.
This is normal.
5-5 Drive in the cooling unit under the condition that cooling water surely circulates.
When it drives under the condition that cooling water isn't washed away, a load causes a start trouble with
a protection device's working in the compression machine.
5-6 Use cooling water in a standard for the water quality of the clear water (water service water) level.
5-7 This unit uses inverter compressor.
The vibration of the cover and vibration sound sometimes become loud by the operation frequency of the
compressor.

CAUTION
Be sure you have read and fully comprehended the contents of the operation manual
before operating the unit.

11
6. OPERATIONS ON CONTROL PANEL
6-1 Introduction of control panel

Name Content

Power lamp This lamp lights up when power is supplied.

This lamp lights up or flickers when an abnormality occurs.
Alarm lamp Level 1 alarm: Flicker
Level 2 alarm: Light up
Timer mode lamp This lamp flickers while oil coolinng unit stops under timer mode.
It shows present operational mode.
NORMAL: Normal mode
Function display SETTING: Operational data setting mode
MONITOR: Monitor value display mode
TIMER:Timer setting mode
Mode/ It shows present temp. control mode, or data number of displayed data in

Selected No. display data display.
Data display It shows data of selected mode and data number.
Select [SEL] key Use to select the function mode.
Use to change the display of operation mode/data number/data
[UP] key value forward by one step.
By pressing and holding down this key, key repeat is started.
Use to change the display of operation mode/data number/data value
[DOWN] key backward by one step.
By pressing and holding down this key, key repeat is started.
Use to fix operation mode/data number/data value being changed.
Confirmation
Use to light off the filter sign lamp, when the filter sign lamp is on
[ENT] key
at the normal mode.

12
6-2 Function mode
There are seven operation modes for the control panel, as listed below. Only four modes are commonly
used for everyday operation. The other modes should only be used by technical personnel with a thorough
understanding of their uses, as misuse could cause the host machine to malfunction.
Function mode Description LED STATUS
Operation lock mode Stops operation of the oil cooling unit in any setting
mode.
Normal mode Displays the current operation mode and the target NORMAL illuminates
control value.
Operation data setting mode Sets the operation mode and the target SETTING illuminates
control value.
Monitor value display mode Displays the current value of each sensor. MONITOR illuminates
Timer setting mode When timer value is set, the oil cooling unit stops. TIMER illuminates
Parameter setting mode Sets the basic parameters for the oil cooling unit. "SETTING" flickers
Auto tuning mode Gains for temp. controll are calcurated and set. NORMAL flickers
(Remark) : Commonly used mode.

(1) Switching between modes

Normally you press the key to switch between modes.
To switch to special modes, you must press a particular combination of keys for 2 seconds.

PowerSupply
Press keys simultaneously
for 2 seconds.

Normal Operation
mode Lockmode

Press keys simultaneously

for 2 seconds.

Monitor
Operation Timer
Value Autotuning
data setting setting
display
mode
mode
mode mode

Press keys simultaneously

for 2 seconds.

PowerSupply
CAUTION
Factory default of operation mode is Operation lock mode.
When start the operation, operate the control panel for
release the lock mode. (see. (4)operation lock mode)
Factory defaults of operation setting are
Mode : 1
setting : 17.0(

13
(2) Normal mode
This is the mode that the unit automatically enters when the power is turned on.
In this mode, the data display automatically shows the status of the oil cooling unit.

Operation panel display Remarks

MODE:displays the operation mode.
DATA:displays the operation goal temperature.


Normal
operation

MODE: off
DATA: displays the alarm code by flashing.

Alarm
ALARM lamp: flashes for level 1 malfunction
generated
remains on for level 2 malfunction.

MODE: off
DATA: Loc is displayed by flashing.

Can be released by pressing the and
Operation lock


keys for five seconds.

When in operation lock, all operations

including the oil cooling unit pump shut down.

(3) Operation setting mode

You can set the oil cooling units operation mode and the temperature control goal in this mode.
You can select the mode and the data with the key.
The mode and the data are confirmed by pressing the key when the data display is
flashing.
If you press the key before that, the mode or data being changed will be lost, and
operation will continue again with the original settings.
blinking blinking

Back one mode Forward one mode Back one data Forward one data

Exitthismode
14
 Fixed temperature control (modes 01)
Controls the unit so that the controlled temperature reaches the set temperature.
Synchronous temperature control (modes 36) option
Controls so that the controlled temperature reaches the temperature calculated according to the formula below.

Control goal temperature = synchronous original temperature + set value (off-set)

However, if the result is lower than 5.0, then the temperature is limited to 5.0, and if it is higher than
50.0, then it is limited to 50.0.

Direct capacity control (mode 9)

Does not control the temperature but directly controls the cooling capacity.

Mode Setting Range

Oil inlet temp.

fixed control
Oil outlet temp.

fixed control
Not used

Option

Option ------
Option

Not used


Not used

Direct control of cooling capacity

of inverter compressor

Not all operation modes may be available, depending on the model of oil cooling unit.
Operation modes which are not available will show up as --- in the data display, and
cannot be set.

15
(4) Operation lock mode
This mode shuts down all operations for the oil cooling unit, and forbids the operation of any key other than
lock release.
Press the and keys for two seconds in one of the normal modes (normal mode, operation setting
mode, or monitor mode). Loc will flash on the data display and turn into the operation lock mode..
Also press the and keys for two seconds when disengaging operation lock mode.

When running or stopping the oil cooling unit with the control panel, use this operation.

(5) Monitoring data mode

This mode is displaying temperature detected by each sensor and the IN/OUT condition.

You can choose any data by key key.

No. Content

Option [TH1] *1)

Oil outlet temp. [TH2] *1)


Cooling water. [TH3] *1)
Oil inlet temp. [TH4] *1)
Spare [TH5] *1)
T [TH4 TH2] *1)
Direct control value (%)
Frequency of INV for comp. (rps)
Spare
State of expanded DIN (100 column), DOUT (1 column)
*2)

*1)99.9 is displayed at disconnected or failure condition.

*2) This function is available with optional communication expansion PCB.

16
(6) Timer setting mode

Timer value(hr) is displayed on 7segment LED.


When timer value is selected by key key ,

and is confirmed by key, the oil cooling unit is stopped.

When 0 is set as timer value, the oil cooling unit starts running.

(7) Parameter setting mode

This mode sets the parameters which define the basic operation of the oil cooling unit.
Select the parameter number using the and keys with P flashing in the mode display.
After the parameter number has been displayed on the data display for approximately 0.5 seconds,
the data will be displayed.
Pressing the key will start the data display flashing.

The and keys will change the data, and the will confirm the changes.

If the key is pressed before confirming the data, the data will return to the original values.

Note: Some parameters become activated right away while others will only become activated after the
power has been shut off and then turned back on.
See the parameter list to see to which group the changed parameter belongs.
blinking blinking

Foward one

parameter No

Back one

parameter No

Will return to the

original number after
0.5 seconds

blinking

Back one data Forward one data

Exit this mode

17
 Parameter List
Content Min. Max. Initia Unit Setting at
Remarks
value value l set re-operation
Not used
Logic of alarm output
Alarm level of option contact
Alarm level of option contact 2
Drop level of Temperture at oil outlet For autotuning
complete condition of autotunning
Coefficient of gain For autotuning
Gain of temp. control P (at low deflection)
The initial values
Gain of temp. control I (at low deflection)
vary depending on
Gain of temp. control P (at high deflection)
the models.
Gain of temp. control I (at high deflection)
Warning setting 1
Warning setting data 1
Warning setting 2
Warning setting data 2 Refer to the
Warning setting 3 section of
Warning setting data 3 Temperature Error
Warning setting 4 Warning Function.
Warning setting data 4
Warning setting 5
Warning setting data 5
On/Off of parallel communication Option part for
communication to
be prepared.
Reserved Dont change value.

18
 n00: filter sign setting time
The filter cleaning sign lamp will light up on the display panel once the compressors accumulated
operating time exceeds the set amount of time.
Can be set in 100-hour intervals. For example, entering 3 will set it for 300 hours.
n01: Logic of alarm output
Sets the output logic of alarms or warnings.

Output logic for alarm output(60,61,63)and warnings(66,67)on the signal wire terminal block.
Setting 1 (29 run the same as 1)
When running During power When an alarm When running During power When an alarm
Contact point normally outage is generated normally outage is generated

alarm output

Temperature range
malfunction output
(Warning output)
The output logic for the DOUT signal (communication extension PCB (an option) is necessary).
See the operating manual(HM01568) for the communication extension PCB for further details.
n02: Alarm level of option contact
Sets the operation for the signal input to the optional protective device connection terminal (option
12-13) on the signal wire terminal block.
0: does not use the option contact. (Factory setting)
1: generates a level 1 malfunction when the option contact shuts off.
2: generates a level 2 malfunction when the option contact shuts off.
3: generates a level 1 malfunction if the option contact is still not on 30 seconds after the pump
starts
operating. (Flow-switch compatible)
[Note] Simply connecting a protective device to the option terminal will not run the protective
functions.
This parameter must be set.
n03: Alarm level of option contact 2
Sets the operation for the signal input to CN2 (option contact 2) on the temperature control P-board.
0: does not use the option contact 2. (Factory setting)
1: generates a level 1 malfunction when the option contact 2 shuts off.
2: generates a level 2 malfunction when the option contact 2 shuts off.
[Note] Option contact 2 may be used as an option when the unit is sent from the factory.
n04: Drop level of temperature at oil outletcondition of autotuning complete
n05: Coefficient of gain of temperature control P and I.
This value is available for autotuning.
n06: Gain of temperature control P (at low deflection)
n07: Gain of temperature control P (at low deflection)
n08: Gain of temperature control P (at high deflection) (for AKZ type)
n09: Gain of temperature control P (at high deflection) (for AKZ type)
n06n09 set the temperature control gain.
n06 and n07 is used when the difference in temperature between the control goal and the
set temperature is small.
n08 and n09 is used when the difference in temperature between the control goal and the
set temperature is large.

n10, n12, n14, n16, n18: Temperature warning setting

Sets the selection of comparison for temperature warnings 15 as well as what action to be taken when the
conditions are fulfilled.
See the chapter Temperature Warnings for further details.
n11, n13, n15, n17, n19: Temperature warning setting
Sets the value for comparison for temperature warnings 15.
See the chapter Temperature Warnings for further details.
n20: On/Off of parallel communication
Sets whether or not to carry out parallel communication with the main unit.
0: does not carry out (factory setting)
1: carries out
If you connect a communication extension P-board and set the parameter to 0, its parallel output will be
used to output alarm status and temperature warnings individually.
19
Auto tuning mode
In this modegains of temperature controll P and I are calculated automatically and set to parameter
No6,7,8,9.
Auto tuning start

Normal mode

StepCheck of condition

Normal mode

Error

StepWait for initial stability

Normal mode

1% output
Error

Stop
StepAcquisition data

Normal mode

100% output
Error

Stop

20
Calculation for gain

Normal mode

Stop
Error

Stop
Complete

Normal mode

Stop

(1)Before auto tuning, the points at below must be checked.

Operation mode must be chosen.
oil temperature almost equal to room temperature.
(2) step2, operation is 100% output for ten minutesso oil temperature may drop excessively.
In this case chose the value at Parameter No4 0.010.0.
Auto tuning completes when temperature at oil outlet drops the level which is set to parameter No4

21
6-3 Temperature warning function
This function notifies the customer that the oil cooling unit needs inspecting when the monitored
temperature exceeds the set temperature range.
Five optional temperature detects can be set with the parameter, besides the temperature malfunction/protective
function inside the unit.
Parameter setting
1) Setting the function setting parameters

Monitored item Item to be compared Action

Do not use the warning function Do not use the warning function 30X relay Low oil High oil
output temperature temperature
Machine body temperature [TH1] Machine body temperature [TH1] protection protection
Exiting oil temperature [TH2] Exiting oil temperature [TH2]
Cooling water temperature [TH3] Cooling water temperature [TH3]
Entering oil temperature [TH4] Entering oil temperature [TH4]
Absolutely
Absolutely

2) Setting the data setting parameters

Differential temperature (K)

Setting temperature/temperature difference ()
3) Warning display

Malfunction warning lamp: goes off

Data display: flashes
Warning setting item + E flashes (first and second digits)

22
4) Setting example
For this example the function setting parameter is set to 323 and the data setting parameter to 4.1.
Monitored item: Cooling water temperature [TH3]
Item to comparison: Exiting oil temperature [TH2]
Action: 30X relay output, low oil temperature protection
Set temperature difference: 4
Differential: 1K
So, if the following formula
Cooling water temperature [TH3] exiting oil temperature [TH2]4()
is fulfilled, then the warning will start, the 30X relay output will go off, the low oil temperature
protection will start and the compressor will shut down.
If, after these conditions have been fulfilled, the following formula
Cooling water temperature [TH3] exiting oil temperature [TH2]4-1()
becomes true, then the warning will be disengaged.
5) Precautions
Setting a value which is not included in the function setting parameters will deactivate that setting and
it will not function.
There are some function settings which although possible to set, are nevertheless impossible in reality,
so exercise caution when making the settings.
If a malfunction occurs in the temperature sensor which has been set for warning, this will be treated
as though the warning conditions had been fulfilled.
If the communication extension PCB(option) is connected, the individual warning status will be able to
be detected at the main unit as DOUT. (Cannot be used simultaneously with the main unit
communication function.)

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6-4 Alarm display
When a malfunction occurs in the oil cooling unit, the content of the malfunction is displayed in the following
three ways. It will also be output to the output contact. (See 5-6 Connecting the output contact.)

Failure Display Running Output

level status contact

Level1
Oil circulation pump
Output
alarm stops.

Malfunction warning lamp: flashes

Data display: flashes
Alarm code flashes (second and third digits)

Oil circulation pump

operates, but the oil Output

cooling unit stops.
Level2
alarm
Malfunction warning lamp: flashes
Data display: flashes
Alarm code flashes (second and third digits)

The oil cooling unit

continues to operate
See
normally.
temperature
Warning But the temperature
warning
of monitored item is
function (6-3).
out of range.

Malfunction warning lamp: goes off

Data display: flashes
Monitored item +E flashes (first and second digits)
If more than one malfunction occurs at once, the malfunction with the highest level will be displayed.

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7. MAINTENANCE AND INSPECTION
7-1 Casing
1) Wipe the casing surface with a dry cloth. In any case, do not pour water directly. (When it is wet,
which causes electricity leakage and fire.)
2) Do not use a brush, polishing powder, acid or solvents such as benzene, hot water, etc. because they will
damage the paint.

7-2 Oil tank and suction strainer

1) Keep the proper oil level in a oil tank to prevent sucking in of air, etc.
Always keep the oil clean in the tank.
Periodically clean the suction strainer to prevent a reduction of oil flow volume to the pump caused by
clogging dirt.

7-3 Condenser
1) Wash a condensation vessel toward an approximate goal of one time regularly in the age.
When dirt such as scale sticks in the condenser, not only the decline of the cooling ability but also
the protection device of the compression machine works, and smooth operation
can't be done any more.
2) Washing is to flushing in the clear water

7-4 For a prolonged layoff

1)Put a cover over the OIL COOLING UNIT to prevent dust or water from getting into the OIL COOLING
UNIT.
2) Turn OFF the operation switch and main power.
3) Be careful that trash don't come in after you removed cooling water inside the condensation vessel and
dried it by the air blow and so on.

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8.TROUBLE SHOOTING
If your oil cooling unit does not function properly, first check the following.
If the trouble persists, contact our service center and give a description of Model name, Production number
( and are shown on the machine nameplate) and the condition of your machine (in as much details as possible).

8-1. When abnormal operation is suspected although an alarm is not raised

Item Condition Cause Remedy
The unit does not work at The main power is not supplied, or Check the wiring to see that the power is
all.(The power indicator lamp on wiring to the power source (L1, L2) is supplied to the power terminal.
1
the operation panel does not disconnected.
light up.)
The remote operation inputs [10] - Check the connection of the remote
[11] are off. operation inputs.
2 The pump does not run. The unit is in operation lock Release lock mode on the operation panel.
mode.(The unit was shipped in operation
lock mode.)
Piping on suction side of the pump is Check the packing of the piping, and
loose. tighten the piping.
The suction strainer is clogged. Clean the suction strainer.
Oil does not flow although the Change the oil in the oil tank if it is dirty.
pump is running. The oil level of the oil tank is too Replenish the oil tank with oil.
3
Low oil circulation with loud low.
pump noise. Excessive pressure loss in the oil Use a larger-diameter oil pipe and shorten
discharge piping causes pump relief to the piping.
work.
Excessive pressure loss in the oil suction piping causes pump cavitations.
Thermostat control stops the
compressor.
Anti-restart timer for the compressor Make sure that the compressor starts
(30 sec.) is activated. after a lapse of time set by the timer.
Low oil temperature protection (at Make sure that the compressor functions
The compressor does not run an inlet oil temperature of 2 or below) normally at an inlet oil temperature of 5 or
4
although the pump is running. is activated. higher.
Low outside temperature protection Check that the compressor functions
(at cooling water temperature of -2 or normally at cooling water temperature of 0 or
below) is activated. higher.
Operation mode is set at mode 9 Change to the proper operation mode.
and at 0%.
Cooling water temperature is high, and See the catalog to check the capacity
Oil is not cooled although the drooping operation is performed. within the operating temperature range, and
5 pump and the compressor are Heat load is too large. select a model with proper capacity.
running.
Set temperature is too high. Change to proper temperature setting.
If "---" appears on the data display, Connect the temperature sensor first.
a temperature sensor to be used in that
operation mode is not connected.
Operation setting cannot be
6 If "---" appears momentarily when Turn the tamper-resistant switch (SW1)
done.
the ENT key (far-right key) is pressed, on the control circuit board to the OFF
the tamper-resistant switch is set to position.
ON.

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8-2. When an alarm is raised
larm Alarm Description
Cause Remedy
Code Level of Alarm
Check if the oil hydraulic circuit is connected
Oil does not flow.
properly, and the pump is running normally.
Heater is overheated
AA 2 The heater cannot be cut off. The electromagnetic switch for heater (K1M) needs
(Option)
(The electromagnetic switch for heater to be
(K1M) was fused.) Replaced.
A6 2 DC fan is locked.(Option) DC fan,DC fan motor is not running. DC fan, DC fan motor needs to be replaced.
E1 1 System trouble Internal parameter is improper. Control board needs to be replaced.
Oil temperature or cooling water
temperature is so high as to exceed Use within operating temperature range.
specifications.
Cooling water isn't washed away. The Let the necessary amount of cooling current
E3 2 Gas high pressure amount of cooling current decreases. circulate.
A degree of cooling water temperature is Use it in a degree of cooling water temperature
high. inside the operation range.
Other than the above Contact our service center.

Compressor dome temperature Oil temperature or cooling water

E5 2 bimetal (S2B: 49C) was temperature is so high as to exceed Use within operating temperature range.
activated. specifications.
The compressor is out of order. (It must
E6 2 Compressor (M2C) is locked. Contact our service center.
be replaced.)
It has become overloaded due to use of Use operating oil having viscosity of 4 - 200mm2/s
high-viscosity oil. at the oil temperatures within operating range.
Check if the power supply voltage is lower than the
Power supply voltage is lower than the
operating range. Also check if the power supply
operating range, and the pump current has
Pump over current relay (F1M: voltage drops for several seconds on startup of
EH 1 increased.
51P) was activated. other machine.
Pump motor wiring was broken.
Contact our service center.
(Open-phase operation)
Scuffing occurred in pump, or pump motor
Contact our service center.
is out of order.
Field-connected protective device (some
Locally provided protective Check the trouble detected by the protective
EJ 1 unit products are connected at the
device (Option) activated. device activated.
factory) was activated.
Identify the sensor, which is malfunctioning in
A break in a wire or short circuit
H1 2 Option sensor trouble monitor display mode on the operation panel
occurred in option sensor
("-99.9" will appear.), and check the wiring.
If the machine is installed properly, and the
The heating value of the main unit
compressor is running with 100% capacity (you can
exceeds the cooling capacity of the oil
check in monitor mode), select a size larger
cooling unit. (Model selection error)
cooling capacity model.
Cooling ability declines because of the
Use it in a degree of cooling water temperature
cooling volume of water decline, the rise
inside the operation range.
in water temperature.
If the nominal temperature is exceeded, cooling
capacity drops below the nominal capacity due to
Inlet oil temperature exceeded
FH 2
The nominal point temperatures are drooping control.
60.
exceeded, leading to drooping of the Make sure that the cooling capacity of the oil
capacity. cooling unit exceeds the heating value of the main
unit over the whole range of operating
temperatures.
Temperature control is not available Operate in appropriate operation mode. (The
because operation is performed in mode 9 direct capacity command mode does not perform
(direct capacity command). feedback control of temperature.)
If cooling capacity is low even though the
No more refrigerant gas compressor is running, the problem is suspected in
refrigerant gas. Contact our service center.

27
larm Alarm Description
Cause Remedy
Code Level of Alarm
Oil temperature sensor
trouble Identify the sensor, which is malfunctioning
A break in a wire or short circuit
(TH2: Outlet oil in monitor display mode on the operation
JH 2 occurred in an oil temperature
temperature sensor) panel ("-99.9" will appear.), and check the
sensor necessary for control.
(TH4: Inlet oil temperature wiring.
sensor
Discharge gas temperature A break in a wire or short circuit
J3 2 Check the wiring.
sensor trouble occurred.

Expansion valve A break in a wire or short circuit

J5 2 Check the wiring.
temperature sensor trouble occurred.

Condenser temperature A break in a wire or short circuit

J6 2 Check the wiring.
sensor trouble occurred.

Inverter/compressor The compressor or inverter is out

L0 2 Contact our service center
trouble of order.
Transmission trouble Communication error occurred
LC 2 between INV CPU and between the control P-board and Contact our service center.
temperature control CPU the inverter P-board.
Controller box temperature
A break in a wire or short circuit
P3 2 sensor Check the wiring.
occurred.
Trouble
Fin temperature sensor A break in a wire or short circuit
P4 2 Check the wiring.
trouble occurred.
U0 2 Short of gas Gas leak occurred by pipe trouble. Repair the pipe and fill the gas.
Power supply connection is Replace two of the three phases in power
U1 1 Negative phase power
performed in negative phase. wiring.
Check to see that the power supply voltage
Instantaneous interruption/ Power supply voltage is below is as per the rated voltage.
U2 2
undervoltage 170V. Also check if a voltage sag occurs on
startup of peripheral equipment.
Make sure that the communication line to
Other system transmission
the slave is connected normally.
trouble Communication error occurred
U9 2 (This alarm is raised only when there is no
(Communication error between the master and a slave.
response from a slave in master-slave
between master and slave)
communication.)
System failure (EEPROM Trouble occurred in the parameter
UH 2 Contact our service center.
error) stored in the control P-board.
The factory-connected option
protective device was activated. Eliminate the cause of activation of the
(For a model with a heater, an option protective device.
UJ 2 OP2 was activated.
overcurrent protective device is (For a model with a heater: Contact our
activated [short circuit/ground service center.)
fault in the heater].)
Abnormal temperature
1E
range warning 1 The temperature of the monitoring
target exceeded the set range.
Check the setting of warning.
(This is not a breakdown of the oil
Abnormal temperature cooling unit.)
5E
range warning 5

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DAIKIN INDUSTRIES,LTD.
Oil Hydraulics & Lubrication Div.

OSAKA Esaka Bldg.,21-3, Tarumicho,

3-chome, Suita City, Osaka, 564-0062 Japan
06(6378)8763.06(6378)8737

URL : http://www.daikin.co.jp