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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Terminals should be kept clean and free of chemical deposits that may
form on the interface between the battery terminal and the battery SAES-P-103
A2
connector. Sec. 3.2
(NFPA 70, NEC 110.3B, NEMA PE 1 Sec. 2.5.10)
Always wear eye protection, and never smoke when in the vicinity of
vented lead-acid batteries. The gases vented are hydrogen and oxygen,
SAES-P-103
A5 a potentially explosive mixture. If electrolyte gets into the eyes, flush with
Sec. 3.2
copious amounts of water and seek medical help immediately.
(NFPA 70, NEC 110.3B, NEMA PE 1 Sec. 2.5.11)
Insure that lead acid batteries are stored in a charge condition. SAES-P-103
A7
(NFPA 70, NEC 110.3B, NEMA PE 1 Sec. 2.5.12) Sec. 3.2
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The cells and monoblocks shall be interconnected using standard
connector used in actual battery installations. The cell opening shall be
SAES-P-103
A12 closed with the appropriate electrolyte level indicators, vent plugs, flame
Sec. 3.2
barriers or similar.
(NFPA 70, NEC 110.3B)
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No.
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No.
Connection resistance
It is good practice to read and record intercell and terminal connection
detail resistances as a baseline upon installation. It is very important that
the procedure be consistent so as to detect upward changes that could
be caused by corrosion or loose connections. Increased resistance is a
cause for concern and may require corrective action.
Normal SAES-P-103
A20
installation resistances vary greatly as a function of the size of the Sec. 3.2
installation, e.g., from less than 10 W for a large battery to as much as
100 W or more for a smaller battery. The manufacturer should be
contacted for the expected values.
IEEE Std 1188-2005 Annex D.1 & D.2
Pretest requirements:
The following defines the activities and data required prior to initiating a
discharge test.
a) If an equalizing charge is specifically recommended by the
manufacturer, verify that it has been completed more than three days
and less than thirty days prior to the start of the test.
b) Check all battery connections and ensure that all resistance readings
are correct for the system.
c) Read and record the float voltage of each cell/unit just prior to the test.
d) Read and record the temperature of the battery cell/unit to determine
an average battery temperature (suggest 10% or more cells/units).
e) Read and record the battery terminal float voltage. SAES-P-103
A21
f) Measure and record individual cell/unit internal ohmic values prior to Sec. 3.2
the test.
g) Take adequate precautions (such as isolating the battery to be tested
from other batteries and critical loads) to ensure that a failure will not
jeopardize other systems or equipment.
IEEE Std 1188-2005 Sec. 7.2
1. When working on the electrical connections to the batteries, insulated tools should be used. (PE 1-2003 Sec. 2.5.10)
2. The instruments used for voltage measurement shall be voltmeters of an accuracy class equal to 0,5 or better. The resistance of the voltmeters
used shall be at least 1 k/V (see IEC 60051 or IEC 60485).
3. The instruments used for current measurement shall be ammeters of an accuracy class equal to 0,5 or better. The entire assembly of ammeter,
shunt and leads shall be of an accuracy class of 0,5 or better (see IEC 60051 or refer to IEC 60359).
4. For measuring temperature, thermometers shall be used having a suitable measuring range in which the value of each graduated division is not in
excess of 1 C. The absolute accuracy of the instruments shall be at least 1 C.
5. For measuring electrolyte densities, hydrometers or other instruments shall be used with scales so graduated that the value of each division is not
in excess of 5 kg/m3. The absolute accuracy of the instruments shall be at least 5 kg/m3.
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No.
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No.
7. The test equipment calibration cycle shall not exceed twelve months.
Schedule Q, Att. IV, Sec. 7
C. TEST RESULTS
D. CONCLUSIONS
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Electrolyte level shall be at the manufacturer's recommended reference NETA ATS 2009
D2
point. 7.18.1.1.1.7
Consult the battery manufacturer for cell internal ohmic values in excess NETA ATS 2009
D4
of 25% between identical cell that are in fully charge state. 7.18.1.1.3.2.6
Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D5
Engineering Standards and contractual requirements. Sec. 1.3
REMARKS:
REFERENCE DOCUMENTS:
1. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
2. Acceptance Testing Specifications - NETA (2009)
3. IEEE Std 1188-2005 Valve-Regulated Lead-Acid (VRLA) Batteries for Stationary Applications, 2005
4. IEC 60896-11 Stationary Lead-acid batteries- Part 11: Vented type - General requirements and methods of tests, 2002
5. SAES-P-103, UPS and DC Systems, 11 July 2012
6. NEMA PE 1 Uninterruptible Power Systems (UPS) - Specification and Performance Verification (1-2003)
ATTACHMENT(S):
1. Attachment - 1 IEC-60896-11, Table A.1 and A.2 Test recommendation for stationary batteries
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NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
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