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SERVICE MANUAL
KARAOKE MINI
HOME THEATER
SERVICE MANUAL
MODEL : MDD262(MDS262V)

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

P/NO : AFN32840846 FEBRUARY, 2007 MODEL : MDD262(MDS262V)

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 CONTENTS
SECTION 1
GENERAL
SERVICING PRECAUTIONS ......................................1-2
NOTES REGARDING HANDLING OF THE PICK-UP
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
ESD PRECAUTIONS ...................................................1-4
LOCATION OF USERS CONTROLS.........................1-5
SPECIFICATIONS ........................................................1-7
SECTION 2
EXPLODED VIEWS
CABINET AND MAIN FRAME SECTION ..................2-1
TAPE DECK MECHANISM EXPLODED VIEW ........2-3
1. TAPE DECK MECHANISM
(A/R & A/S : RIGHT A/R DECK)........................2-3
2. TAPE DECK MECHANISM
(A/R & A/S : LEFT A/S DECK) ..........................2-5
DVD MECHANISM EXPLODED VIEW ......................2-7
SPEAKER EXPLODED VIEW ....................................2-9
MODEL : MDS262V (FRONT SPEAKERS)...........2-9
PACKING ACCESSORY VIEW.................................2-13
SECTION 3
AUDIO PART ELECTRICAL
AUDIO ELECTRICAL
TROUBLESHOOTING GUIDE....................................3-1
1. POWER (SMPS) ................................................3-1
2. P-SENS...............................................................3-2
3. VKK CHECK.......................................................3-2
4. MICOM PART CHECK I ....................................3-2
5. MICOM PART CHECK II ...................................3-3
6. IC103(KS4CD21CS) CHECK............................3-4
7. FLD DISPLAY CHECK ......................................3-5
8. PWM MODULATION PART CHECK................3-6
9. POWER AMP PART CHECK............................3-7
10. AUX FUNCTION CHECK ..................................3-8
11. TUNER FUNCTION CHECK.............................3-9
12. TAPE FUNCTION CHECK..............................3-10
13. TAPE PLAY PART CHECK..............................3-11
14. TAPE REC PART CHECK...............................3-12
INTERNAL BLOCK DIAGRAM OF ICs ...................3-13
1. ES6838 ..............................................................3-13
2. HA12237F..........................................................3-14
3. PS9829B............................................................3-15
4. PT6324...............................................................3-15
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5. STR-S6757IF1905 ............................................3-16
6. TAS5142.............................................................3-17
7. U1739EJ2V1UD00/KF2_E ...............................3-18
WIRING DIAGRAM ....................................................3-20
BLOCK DIAGRAM.....................................................3-22
1. SMPS BLOCK DIAGRAM...............................3-22
2. MAIN & FRONT BLOCK DIAGRAM ..............3-24
SCHEMATIC DIAGRAMS .........................................3-26
1. SMPS SCHEMATIC DIAGRAM.......................3-26
2. MAIN SCHEMATIC DIAGRAM ........................3-28
3. AMP SCHEMATIC DIAGRAM..........................3-30
4. DECK SCHEMATIC DIAGRAM .......................3-32
5. FRONT SCHEMATIC DIAGRAM.....................3-34
PRINTED CIRCUIT DIAGRAMS...............................3-36
1. MAIN P.C.BOARD............................................3-36
2. SMPS P.C.BOARD ..........................................3-40
3. FRONT P.C.BOARD ........................................3-42
SECTION 4
DVD PART ELECTRICAL
DVD ELECTRICAL
TROUBLESHOOTING GUIDE....................................4-1
1. POWER CHECK GUIDE...................................4-1
2. TEST & DEBUG FLOW.....................................4-2
3. USB PART ..........................................................4-7
WAVEFORMS ...............................................................4-8
1. WHEN POWER ON,
RESET & DATA ETC WAVEFORM...................4-8
2. OPEN / CLOSE WAVEFORM AT POWER ON .......4-9
3. STARTING ACTION WAVEFORM IN MD DEVICE......4-9
4. FOCUS WAVEFORM (AT CD).........................4-10
5. FOCUS WAVEFORM (AT DVD) ......................4-10
6. AT POWER ON, SPINDLE SIGNAL AT MD DECK ........4-11
7. AT FIRST ACTION, FOCUS SIGNAL A, B, C, D ....4-11
8. TRACKING SIGNAL..........................................4-12
9. RF WAVEFORM................................................4-12
10. DISK TYPE JUGEMENT WAVEFORM...........4-13
SCHEMATIC DIAGRAMS .........................................4-15
1. MPEG SCHEMATIC DIAGRAM .....................4-15
2. SERVO SCHEMATIC DIAGRAM ...................4-17
3. INTERFACE SCHEMATIC DIAGRAM ...........4-19
PRINTED CIRCUIT DIAGRAM .................................4-21
DVD P.C.BOARD .................................................4-21
SECTION 5
REPLACEMENT PARTS LIST ........5-1
 SECTION 1 GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.

Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not
use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this
alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2

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 NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

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 ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are
integrated circuits and some field-effect transistors and semiconductor chip components. The following
techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and
wear a commercially available discharging wrist strap device, which should be removed for potential
shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"
can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together
by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch
the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless
motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor
can generate static electricity sufficient to damage an ESD device).

[CAUTION. GRAPHIC SYMBOLS]

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL
TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE
OF UNINSULATED "DANGEROUS VOLTAGE" THAT MAY BE OF SUFFICIENT
MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO

ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE.

1-4

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 LOCATION OF USERS CONTROLS
FRONT / BACK PANEL

2 MDT352 Model
15
3
14
13 16
4 12
5 11 17
6 19
7 10

8 9
18

1. NUMERIC buttons (0-9) MDD262 Model

2. DISPLAY WINDOW
3. ( )POWER button
20
CLOCK button
TIMER button
DUBBING (DUBB.) / CD SYNCHRO RECORDING
(CD SYNC.) / (ST./MO.) button
4. MULTI JOG
MANUAL TUNING
CD SKIP 11. MIC JACKS (MIC1, MIC2): 6.3 mm : OPTIONAL
CLOCK ADJUST 12.MIC VOLUME knob
(b-KEY CON-#) KEY CONTROL 13.Remote control sensor
5. HEADPHONE Jack (PHONES): 3.5 mm 14. OPEN/CLOSE ( OP/CL) button
6. USB ( ) connector DISC SKIP (D.SKIP) button
7. FUNCTION SELECT buttons PLAY MODE, DEMO button
(TUNER, TAPE, KARAOKE/DVD/CD, AUX) SET/CD , RDS (OPTIONAL) button
EQ button 15.DISC DOOR
XTS-PRO button 16. COMPONENT VIDEO OUT
USB button (PROGRESSIVE SCAN) (Y Pb Pr) Connector
XDSS Plus button VIDEO OUT Connector
Volume control knob 17. FM/AM ANTENNA Connector
8. PUSH EJECT position (TAPE 1) AUXILIARY INPUT (AUX IN) connector
9. PUSH EJECT position (TAPE 2) 18.POWER CORD
10. RECORD/RECORD PAUSE ( REC/ ) button 19.SPEAKER Connectors (MDT352 Model)
TUN.(-/+) buttons -AUTO TUNING / 20.SPEAKER Connectors (MDD262 Model)
REWIND / FAST FORWARD ( ) -TAPE/
SCAN ( ) /TEMPO (-/+) buttons -CD
PRESET (-/+) buttons / TAPE REVERSE PLAY
( ) button (OPTIONAL) / TAPE FORWARD PLAY
( ) button
STOP ( STOP) button

1-5

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 REMOTE CONTROL
1. POWER button
2. FUNCTION SELECT buttons
(TUNER/BAND, DVD/KARAOKE, AUX, USB)
3. NUMERIC buttons (0-9)
4. TAPE FUNCTION buttons
POWER D.SKIP

1 22 REVERSE PLAY ( )
DVD/
TUNER/BAND KARAOKE AUX USB
PLAY ( )
2 REWIND / FAST FORWARD PLAY ( )
SLEEP

21 TAPE 1-2 SELECT buttons (1-TAPE-2)

DIMMER
RECORD / RECORD PAUSE ( / )
3 20
TAPE STOP ( )
5. SETUP button
6. ARROW buttons ( / )
4
1 - TAPE
APE - 2 (Selects an option in the menu)
SETUP PRESET + DISPLAY
DISPLA
PRESET (-/+) buttons ( )
5 19 TUN. (-/+) buttons ( )
TUN. - TUN. + 7. SELECT/ENTER button
6 SELECT
/ENTER
8. MENU button
(Use the MENU button to display the menu screen
7 MENU TITLE

8 18 included on DVD video discs.)

STOP
STOP
PRESET -
PAUSE/STEP
AUSE/STEP PLA
PLAY 9. STOP ( ), PAUSE( )/ STEP, PLAY ( ) buttons
9 10.PROG./MEMO., REPEAT, REPEAT A-B buttons
PROG./MEMO. TEMPO
17 11. EQ ,XTS-Pro, SOUND / FEMALE( ),
REPEAT
REPEA b - KEY CON - #

10 AUDIO / MALE( ), SUBTITLE (S-TITLE),

REPEAT A-B MARKER
REPEA SEARCH MUTE
SHADOW, CLEAR buttons
16
EQ XTS Pro XDSS plus VSM 12.ECHO VOL. ( ) buttons
13.MIC VOL. ( ) buttons
SOUND AUDIO RETURN ZOOM 15
11 14.RDS, PTY buttons - OPTIONAL
S-TITLE CLEAR RDS PTY
15.XDSS plus, VSM (Virtual Sound Matrix), ZOOM,
14
SHADOW RETURN ( ) buttons
12 13 16. MARKER, SEARCH, MUTE( ) buttons
ECHO VOL. MIC VOL.
TEMPO (-/+)/ SCAN ( )
KEY CON (b/#)/ SKIP ( )
17.VOLUME -/+ buttons
18.TITLE button
(Use the TITLE button to display the title screen
included on DVD video discs.)
19.DISPLAY button
20.DIMMER button
21.SLEEP button
22.DISC SKIP (D.SKIP) button

1-6

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 SPECIFICATIONS
GENERAL
Power supply Refer to the main label.
Power consumption Refer to the main label.
Net Weight 8.65kg (MDT352)
5.9kg (MDD262)
External dimensions (W x H x D) 280 X 365 X 370mm

TUNER/AMPLIFIER
FM Tuning Range 87.5 ~ 108.0MHz or 65 ~74MHz, 87.5 ~ 108.0MHz
Intermediate Frequency 10.7MHz
Signal to Noise Ratio 60/55dB (Mono/Stereo)
Frequency Response 140 ~ 10000Hz
AM Tuning Range 522 ~ 1620kHz or 520 ~ 1720kHz
Intermediate Frequency 450kHz
Signal to Noise Ratio 30dB
Frequency Response 140 ~ 1800Hz
Output Power Front: 130W + 130W (4, THD 10%)(MDD262)
100W + 100W (4, THD 10%)(MDT352)
Subwoofer: 150W (3, THD 10%)(MDT 352)
T.H.D 0.5%
Frequency Response 42 ~ 20000Hz
Signal-to-noise ratio 75dB

DVD/VCD/CD PLAYER CASSETTE TAPE PLAYER

Frequency response (audio) 40 ~ 20000Hz Tape Speed 3000 3%
Signal-to-noise ratio (audio) More than 75dB (1kHz) (MTT-111.
Signal-to-noise ratio (video) More than 55dB (1kHz) NORMAL-SPEED)
Dynamic range (audio) More than 75dB Wow Flutter 0.25%
Video output 1.0V (p-p), 75 (MTT-111, JIS-WTD)
S-video output (Y) 1.0V (p-p), 75 F.F/REW. Time 120sec (C-60)
(C) 0.3V (p-p), 75 Frequency Response 250 ~ 8000Hz
Component Video output (Y) 1.0V (p-p), 75 Signal to Noise Ratio 43dB
(Pb)/(Pr) 0.7V (p-p), 75 Channel Separation 45dB (P/B)/45dB (R/P)
Erase Ratio 55dB (MTT-5511)

SPEAKERS
Speaker Name Front Speaker (L/R) (MDS352V / MDS262V)
Type Bass Reflex 2Way 3Speaker
Impedance 4
Frequency Response 55 ~ 20000Hz
Sound Pressure Level 82dB/W (1m)
Rated Input Power 130W
Max. Input Power 260W
Net Dimensions (W x H x D) 212 X 414 X 305mm
Net Weight 6.3kg

Speaker Name Subwoofer (MDS352W)

Type Bass Reflex 1Way 1Speaker
Impedance 3
Frequency Response 50 ~ 1500Hz
Sound Pressure Level 82dB/W (1m)
Rated Input Power 180W
Max. Input Power 360W
Net Dimensions (W x H x D) 212 X 414 X 305mm
Net Weight 6.3kg

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 MEMO

1-8

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 SECTION 2 EXPLODED VIEWS
CABINET AND MAIN FRAME SECTION H
CABLE4
K

A26

450 259
266
258

256
252
I
255 450 450
260 J

257 450
O
A41
254 D
253 H
450 K
B
M
DVD MAIN
255

P5701 I 452
450 J
A46 L
A
C
458
253 450
450
M
252 CABLE2
L 264 455
453 450 C

282 450

CABLE3
A43
P9701
450 456
273

FRONT 262
A40
O
B
A44 SMPS
289
CABLE5 267
D
N A47
450
P9702
263
E A

F
A00 290
G 305

N
CABLE1 290 454

CN201 291

450

2-1 2-2

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 TAPE DECK MECHANISM EXPLODED VIEW
1. TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK)

BRASS MOTOR PULLEY MAYBE CHANGED

FOR WOW FLUTTER WHEN NECESSARY
RING FW MAYBE ADDED
FOR WOW FLUTTER WHEN NECESSARY
A00

019
006 037
001 020

002
007 008
018
A01
017
016

003

015

022 023
009
025

RING FW MAYBE ADDED

FOR WOW FLUTTER WHEN NECESSARY

011
009

A02

013

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 2. TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK)

019

018
007

016 017 020

A00
008

015

003
022

009 RING FW MAYBE ADDED

FOR WOW FLUTTER WHEN NECESSARY

023

024

011
009

A03

013

2-5 2-6

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 DVD MECHANISM EXPLODED VIEW

416

A26

151

159

156 169
422

169A
441
165 155 418 418
170
419 153 169B
417
173
164
163
417 168 169C
181
166 162
A30
417 440
432
030
430
167 439
025

012A 024
416
431
435
036
430 430

172 012A
012A
177

175

417
021
180

035

035A

438

2-7 2-8

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 SPEAKER EXPLODED VIEW
MODEL : MDS262V (FRONT SPEAKERS)

A80BL 862

A80BR
A80L
A80R

860

858

859

857
A80A

850

855 856

851
861

863
853

852

854

WIRE80
WIRE81

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 MEMO MEMO

2-11 2-12

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 PACKING ACCESSORY VIEW

2-13

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 SECTION 3 AUDIO PART ELECTRICAL
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
POWER (SMPS)

YES

Check the fuse NO

Replace the fuse
F901

YES

Check
the DC V of C905. NO
Check BD901, LF901, 902
If DC V is over
400V

YES

Chcek the
DC V of C909, C903, NO NO
Check IC901, 902 Replace IC 901,902
C921 If DC V is in 14~19V
and it is steady.
YES

YES Check short of

P9701, P9702 line

Check the NO
DC V of C981, C945. Check short of P9702 line
If DC V is 6.1V

YES

Chcek the
NO
DC V of C950, C951 Check short of P9701 line
If DC V is in
35.5V

YES

OK

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 2. P-SENS
P-SENS

YES

Check
NO
the PIN6 of P9702 Check power circuit Trouble shooting
If DC V is over 5.6V

YES

OK

3. VKK CHECK
VKK check

YES

Check
the PIN3 of P9702 NO
Check power circuit Trouble shooting
If DC V is over -28V 2

YES

OK

4. MICOM PART CHECK I

MICOM part check I

YES

Check P-SENS NO Refer to

(P7904)_PIN6. SMPS troubleshooting.

YES

Check both Check Check the

NO if input voltage of NO NO Replace IC101
end voltage of IC101 periphery of IC101 (KIA7042).
IC101(KIA7042) is
(KIA7042). over 5V. (KIA7042).

YES YES
YES
Check voltage of IC100 Check if IC101(KIA7042) of
78KO/KF2_PIN1. output voltage is over 4.3V.

YES YES

OK OK

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 5. MICOM PART CHECK II
MICOM part check II

YES

Check if NO Refer to
voltage of P7904_PIN5 SMPS troubleshooting.
is 5.6V.

YES

Check NO Check if output of

both end voltage of D101(1SR35) is 5V.
D101
YES

NO
Check D101. Replace D101.

YES YES

OK

Check NO NO Check if output of IC101

Q101_ emitter/collector Check Q102_base
0.6V HIGH. (KIA7042) is over 4.3V.
5V.
YES
YES YES

Check if IC103_PIN8 and NO

Q102_collector 0.6V LOW. Check IC101. Replace IC101.
IC100_PIN19, 20, 59 are 5V.

YES

YES YES
OK

X101 : 32.768kHz NO
X100 : 9.8304MHz Check Q102. Replace Q102.
Check the operation.

YES
YES

OK OK

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 6. IC103(KS4CD21CS) CHECK
Check
IC100(78KOKF2)_
PIN 22, 24

YES

PIN22 NO Check micom NO Refer to

DATA PIN24 CLK voltage 5V. micom troubleshooting

YES

YES NO
Check micom. Replace micom.

YES

OK OK

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 7. FLD DISPLAY CHECK
FLD display check

YES

Check NO
P7904_PIN1, 2, 3 voltage Refer to SMPS
input.

YES

Check if both end votage

of F1, F2 are over 3.7V.
VKK : over 26V.
YES

Check P3702
connection and power. NO
Check P3702 connection.
Pin1 : FL-22 Pin2 : FL+26
Pin3 : VKK- over
26V. YES

Check each NO
Replace P3702.
PIN voltage.
YES YES

OK

If voltage is not 5V,

Check check input and output
IC301(PT6324) voltage. NO
of D319(1SR35).
Pin50 VKK : -26V
PIN9.52 : +5V YES

NO
Check IC301. Replace IC301.
YES
YES

OK
IC100 - >
Check IC301 IC100
DATA communication. 75 PIN - > STB
PIN PIN NO
77 PIN - > 4PIN DI
75PIN - > 3PIN STB 78 PIN - > 1PIN CLK
76PIN - > 2PIN D Check data output.
78PIN - > 1PIN
CLK YES
76 PIN - > DO - - >
YES Check DATA in Check IC100.
YES

NO
FLD light on? Check IC100. Replace IC100

YES YES

OK OK

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 8. PWM MODULATION PART CHECK
PWM modulation
part check
YES

P7905_PIN9 NO Refer to
3.3V checking SMPS troubleshooting.

YES NO NO
Check X601 Replace X601.
Check IC604(PS9829) 12.288MHz.
VDD PIN voltage(3, 7, 8,
10, 22, 29, 39, 47, 56, 65, YES
72, 94).
Check X601_PIN2 3.3V. OK
YES

Check NO Check IC605_ NO Check FB614 NO

X601 12.288MHz BEAD input, output and Replace FB614
PIN8 3.3V.
operation. voltage.
YES
YES YES OK

Check IC605_ NO Check X601 NO

Replace X601.
Check IC605_ PIN3 input 2.288MHz
PIN3 input and PIN2 YES
YES
output.
Check IC605_ NO
Replace IC605. OK
PIN2 output
YES
YES
OK

IC604 NO Check R680 NO

(PS9829) PIN86 CLK Replace R680.
(470) output.
input check
YES
YES
OK
Check
IC100(78KOKF2) Check
NO LINE registor output. NO Replace R670, R671
21->PWM_CLK
22->PWM_DATA DATA:R671, CLK:R670 and R665
43->PWM_REST RST:R665
output. YES
YES OK

Check IC604 Check

(PS9829) DATA input. NO DVD ASS`Y(PS9829) NO Refer to
78 PIN->DATA communication CD troubleshooting.
79 PIN->CLK (P7403).
YES
YES
Check NO Check each LINE
IC604(PS9829) DATA registor output.
Check PWM input.
modulator output.
FL:75(+)74(-) YES
FR:71(+)70(-) OK

YES
NO
OK Check IC604(PS9829).

3-6

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 9. POWER AMP PART CHECK

Power AMP part check

YES

P7905_3PIN : +12V, NO
Refer to SMPS troubleshooting.
PIN13, 14, 15 : 35V.

YES

Check each IC700, 701, 702, 703

PIN21, 26, 29, 34 input voltage.

YES

Check each
IC700, 701, 702, 703 NO Check each LINE registor output voltage.
PIN1,17, 18, 19, 36 +12V IC700 : R701, 702, 726, 727
input.

YES

Check PWM modulator input.

Each IC PIN4, 6, 14, 16

YES

Power IC700, 701, 702, 703

PIN20, 27, 29, 34 output.

YES

NO
Check output line coil. Replace the coils

YES

OK

3-7

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 10. AUX FUNCTION CHECK
AUX function check

YES

Check JK800 connection.

YES

Check Check
IC200(BU4052)_ NO IC200(BU4052)_PIN16 NO Check -COM(IC301)_
PIN4, 11 input VDD, PIN8 VSS PIN83, 84 commucation.
waveform. power.

YES

YES
Replace IC200

Check IC200(BU4052)_
PIN3, 13 output waveform.

YES

Check Check
NO IC801(MC4580)_PIN4 NO Refer to
IC801(MC4580)_PIN 2, 6
VSS, PIN8 VDD SMPS troubleshooting.
input waveform.
power.

YES YES

OK Replace IC801

3-8

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 11. TUNER FUNCTION CHECK

TUNER function check

YES

Check TUNER NO
Check TUNER module voltage(PIN2 : 9V).
module(TU601) operation.

YES

Check IC200(BU4052)_PIN1, 12 input

waveform.

YES

Check
IC200(BU4052)_PIN3, 13 NO Check IC200(BU4052)_
output waveform and IC601 PIN16 VDD, PIN8 VSS power.
(BU4052)_PIN2,15 input
waveform.
YES

YES Replace IC200.

Check IC801(MC4580)_ NO Check IC801(MC4580)_

PIN2, 6 input waveform. PIN4 VSS, PIN8 VDD power.

YES

YES
Replace IC801.

OK

3-9

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 12. TAPE FUNCTION CHECK

TAPE function check

YES

TAPE PCB ASS`Y

YES

Check NO Check IC200(BU4052)_

IC200(BU4052)_PIN2, 15 input PIN16 VDD, PIN8 VSS power
waveform.
YES

YES
Replace IC200.

Check IC200(BU4052)_PIN3, 13
output waveform and IC601(BU4052)_
PIN2, 15 input waveform.

YES

Check IC801(MC4580)_ NO Check IC200(BU4052)_

PIN2, 6 input waveform. PIN16 VDD, PIN8 VSS power

YES

YES
Replace IC200.

OK

3-10

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 13. TAPE PLAY PART CHECK
TAPE PALY part check

YES

Check NO
IC201(HA12237)_PIN16 Refer to
12V input. SMPS troubleshooting.

YES

Check IC201_ NO Check A/B NO Replace head wire and tape

PIN5, 26 signal deck head input. deck mechanism.
output.

YES

Check A deck head input

IC201_PIN32, 39 and B deck
head input IC201_PIN34, 37.

YES
YES
NO
Check IC201 Replace IC201.

YES

OK

Check IC201_PIN14 NO
Check IC202_PIN10 "HIGH"
mute operation.
YES

NO
YES Check IC202. Replace IC202.

YES

OK OK

3-11

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 14. TAPE REC PART CHECK
TAPE REC part check

YES

Check NO Refer to PWM

IC604(PS9829)_PIN49, 52 modulation troubleshooting.
PWM output.

YES

Check IC201_
PIN7, 24 record input.

YES

Check IC201_ NO NO
Check IC100_PIN23 Replace IC201.
PIN10, 21 output. "HIGH"

YES

YES
OK

NO NO
Check L203_PIN2, 3 Check Q205(D1304)_ Check IC100_PIN23 "HIGH"
oscillation. base "HIGH".
YES

YES Replace IC202.

YES

OK

Check P2203_PIN5, 3 input

and PIN8 erase input.

YES

OK

3-12

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 INTERNAL BLOCK DIAGRAM OF ICs
1. ES6838

GPIO

32-Bit TV-Encoder
SDRAM/ROM Display VDAC
RISC
Interface OSD / SPU
Processor
Controller
Scaler
Audio ADC 16 K Cache DeIntelacer HDMI I/F

Serial Audio
Interface
Gateway
Audio DAC
+

DMA
USB Controller

DVD Huffman
Descrambler Decoder
+
Transport
Servo Controller / RF
Video
Processor
ATAPI

ROM

RAM

8051 DRAM
Digital
Controller Interface
PLL

ECC
DSC

3-13

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 2. HA12237F

3-14

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 3. PS9829B

MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK Interface
SLRCK
MUX
SSDIN[0:3]
Serial DMIX_MCLK
Audio OLRCK
Down
Sample OBCK
Mixer Output
Rate Interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Input Limiter
PWM2_P/M
Mapper PWM3_P/M

Output Mapper
PWM4_P/M
4 Band Bass Main Trim
Mixer PWM5_P/M
MIC_MCLK EQ Manager Volume Volume
Mic, PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor PWM
MIC_SDIN PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
PWM_HP_R_P/M
SO/SDA
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
/CS/I2C_AD2 (I2C, SPI)
POP EPD_ENA
EXT_MUTE Power Supply
PLL NR
OVERLOAD
CLK_IN

/RESET

PLL_DVDD
PLL_DVSS
PLL_AVDD
PLL_AVSS

IO_VDD
IO_VSS
DVDD
DVSS

4. PT6324

SG1/KS1
Control SG2/KS2
DIN/DOUT SG3/KS3
Serial SG4/KS4
CLK Data SG5/KS5
Interface Display Memory SG6/KS6
STB SG7/KS7
SG7/KS7
SG8/KS8
SG9/KS9
OSC SG10/KS10
CSC Timing Generator
SG11/KS11
Segment Driver
SG12/KS12
SG13/KS13
Key Matrix Memory SG14/KS14
SG15KS15
SG16/KS16
SG17
LED SG18
LED1
Driver SG19
SG20
SG21
SG22
SG23
SG24

GR1
GR2
GR3
GR4
GR5
Dimming Circuit GR6
GR7
Grid GR8
Driver GR9
GR10
GR11
GR12
GR13
GR14
GR15
GR16

K1 K2 VDD GND VEE

3-15

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 5. STR-S6757IF1905

4
Vcc
D
DRIVE 1
Protection
Reg
latch
Reg&
Iconst
R Delay
Burst Q 2
Start Control
S S
Stop
OVP Burst 3
GND
6
FB

FB
R Q
S
Q
S
OSC R OCP

MaxON BSD

BD
OCP/BD
7
Bottom Selector
OLP
Soft Start Counter SS/OLP
5

3-16

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 6. TAS5142

OTW
System
Microcontroller SD

TAS5508

OTW
SD
BST_A
Bootstrap
BST_B Capacitors
VALID RESET_AB
RESET_CD

PWM_A
OUT_A
Left- 2nd-Order L-C
Output
Channel Input Output Filter
H-Bridge 1
Output HBridge 1 OUT_B for Each
PWM_B
Half-Bridge

2-Channel
H-Bridge
BTL Mode

PWM_C OUT_C
2nd-Order L-C
Right- Output
Output Filter
Channel H-Bridge 2
Input OUT_D for Each
Output H-Bridge 2 Half-Bridge
PWM_D
GVDD_A, B, C, D

M1
PVDD_A, B, C, D

GND_A, B, C, D

BST_C
Hardwire
M2 Bootstrap
Mode
OC_ADJ

Control BST_D Capacitors

AGND
VREG
GND

M3
VDD

4 4 4

PVDD GVDD
PVDD Power VDD
32 V Supply Hardwire
VREG
System Decoupling OC Limit
Power Supply
Power Decoupling
Supply

GND
GND

GVDD (12 V)/VDD (12 V)

12 V

VAC

3-17

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 7. U1739EJ2V1UD00/KF2_E

TO00/TI010/P01 16-bit timer/

TI000/P00 event counter 00
Port 0 7 P00 to P06
RxD6/P14 (LINSEL)

TO01/TI011/P06 16-bit timer/ Port 1 8 P10 to P17

TI001/P05 event counter 01

Port 2 7 P20 to P27

TOH0/P15 8-bit timer H0

Port 3 4 P30 to P33

TOH1/P16 8-bit timer H1 Port 4 8 P40 to P47

Internal low-speed Port 5 8 P50 to P57

oscillator

Port 6 8 P60 to P67

Watchdog timer
Port 7 8 P70 to P77
8-bit timer
TI50/TO50/P17
event counter 50
Port 12 5 P120 to P124

8-bit timer Port 13 P130

TI51/TO51/P33
event counter 51
78K/0
CPU Flash Port 14 6 P140 to P145
Watch timer core memory
BANKNote 1
Buzzer output BUZ/P141
RxD0/P11 Serial
TxD0/P10 interface UART0
Clock output
PCL/P140
control
Serial
RxD6/P14 interface UART6
TxD6/P13 Power on clear/
LINSEL POC/LVI
low voltage EXLVI/P120
Internal Internal control
indicator
SI10/P11 high-speed expansion
Serial RAM RAM
SO10/P12 interface CSI10 KR0/P70 to
Key return 8
SCK10/P10 KR7/P77

SI11/P03
Reset control
SO11/P02 Serial
SCK11/P04 interface CSI11
SCK11/P05 Multiplier &
divider
SIA0/P143
SOA0/P144 OCD0ANote 2/X1, OCD1ANote 2/P31
On-chip debugNote 2
Serial OCD0BNote 2/X2, OCD1BNote 2/P32
SCKA0/P142
interface CSIA0
STB0/P145
RESET
BUSY0/P141
XT1/P121
System
X2/EXCLK/P122
EXSCL0/P62 control
Serial XT1/P123
SDA0/P61
interface IIC0 XT2/EXCLKS/P124
SCL0/P60
Internal high-speed
ANI0/P20 to 8 oscillator
ANI7/P27
A/D converter
AVREF
AVSS Voltage
REGC
RxD6/P14 (LINSEL) VDD, VSS, FLMD0 regulator
EVDD EVSS
INTP0/P120
INTP1/P30 to
4
INTP4/P33 Interrupt
INTP5/P16 control

INTP6/P140,
2
INTP7/P141

3-18

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 MEMO

3-19

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 SECTION 4 DVD PART ELECTRICAL
DVD ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER CHECK GUIDE
Power ON Power ON

Func Does
Does DVD/CD AUX, FM 87.5.AM, YES
OK
appear at FLD? USB appear at
FLD?
YES
NO
Does NO Does it NO
DISK1 appear appear DVD ERROR
at FLD? at FLD?

YES YES

Does No DISC or NO Check connector NO

Time are appeared Reconnect it.
(P400, P4004, P401).
at FLD?

YES

Check an audio micom

OK or interface reconnect
(P4703)

Check the NO
voltage of each PIN on Check connector P7501
P5701.

YES

Check DVD MD module.

4-1

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 2. TEST & DEBUG FLOW
Power ON

Check connection lines

NO Flash NO between FLASH & ES8380 or
Show LOGO? memory operates
the FLASH access time whether
properly?
is suitable or not.
YES

Check connection lines

SDRAM works NO between SDRAM (IC502) &
properly? ES8380 or the SDRAM is
damaged.
YES

YES ES8380 Check the related

NO
VIDEO outputs circuit of ES6698FD (IC501)
properly? PIN133,134,137,138,139,140

YES

Check AV cable
connection to TV set.

Does
tray move NO OPEN_SW & NO
inside when it is at CLOSC_SW signals on Check the MD mecha
closed position? PIN401 are OK

YES

OPEN / CLOSE NO Check the output signal

signals on IC401 are of ES8380 to IC401 for
OK? control OPEN / CLOSE
YES YES

Load+ & load- NO Check the tray control

signals on P4480 I/O PIN on IC401.
are OK?

YES

Check the cable

B connection between DVD
PCB and MD (MECHA)

4-2

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 B

Does
the SLED NO NO
Moter driver DRV-
move to inner side Check the MD
MMUTE PIN is
when it is at outer
high 3
position?

YES

Check the related

SLED NO
circuit of SLED and
signal is OK?
motor driver IC (IC401)
YES
YES

Check the cable

connection with MECHA.

Do not put in disc

and tray close.

YES

Optical Proper Check focus connection on

Lens is moving NO NO
focus outputs to ES8381 and motor
for searching motor driver? driver IC.
Focus?

YES

NO Check the motor

YES Proper
F+ & F- outputs? driver (IC401).

YES

Check cable connection

C with pick-up head.

4-3

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 C

Laser NO DVDLD NO Check the laser power circuit

turns on when or CDLD output between ES8381 and power
reading disc? properly? transistor. (Q405, Q406)

YES

Collector
voltage of power NO Check the related circuit of
transistor is OK? laser power transistor.
(Q405, Q406)
YES
YES

Check cable connection

between P400 and
pick-up head.

NO
Put disc in tray. Laser off

YES

NO Proper NO
Does SPINDLE Check the SPINDLE related
SPINDLE signal
rotate? circuit on ES8380
on ES8380.

YES

SPIN+ & NO Check the SPINDLE control

YES SPIN- output
of motor driver (IC404).
properly?

YES

Check the cable

D connection between
P400 and MD

4-4

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 D

Proper NO
NO Check the connections between
Focus on OK? signal on A, B, C, D
PDM01 and pick-up head.
from MD?

YES

Proper NO Check the related circuit of

FOO signal on ES8380 focus signal.
YES IC401?

YES

Check cable connection

between P400 and MD.

NO Proper NO Check the related circuit

Tracking OK? TRO signal on between IC401 and ES8380
IC401?

YES

T+ & T- output NO Check the tracking control

properly? on motor driver (IC401).
YES

YES

Check cable connection

on pick-up head.

NO Check RF signal
Disc play? waveform.

YES

4-5

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 E

All Audio
outputs are OK NO NO Check the connections between
signal data on
during playing ES8380 and P4703
P8380 is OK?
DISK?
YES

Check the MAIN PCB

YES

For example composite video,

Picture check the video mute TR
NO NO
signal data on (Q411), output of video buffer
ES8380 is OK? IC (IC407) and ES8380
video signal data

TEST END

4-6

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 3. USB PART
TURN ON USB

Checking or NO Check the POWER supply circuit.

USB display check (Check P5701)

NO

Check the HRST# signal

YES NO

Check the USB PART and

DVD PART line.

NO Check the USB JACK POWER supply.

Reading OK check
(Check P5301)
NO

Check the USB DATA LINE. (P5301)

YES NO

Check the IC501 (ES8380).

(Check DATA LINE PIN 98_USB_NO, 99_PO)

OK

4-7

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 WAVEFORMS
1. WHEN POWER ON, RESET & DATA ETC WAVEFORM

1. RESET(DVD)
2. RX
3. TX
4. LCS3# (FLASH)

Playing at USB function

1. HRST#
2. 5V
3. D-
4. D+

4-8

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 2. OPEN / CLOSE WAVEFORM AT POWER ON

1. open
2. UP-sw
3. DOWN-sw
4. close

3. STARTING ACTION WAVEFORM IN MD DEVICE

1. Driver STBY
2. SLEGN
3. SL+
4. SL-
(At Power on)

4-9

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 4. FOCUS WAVEFORM (AT CD)

1. F+
2. F-
(NO DISK)

5. FOCUS WAVEFORM (AT DVD)

1.Q401(DVD_LD)
2.Q402(CD_LD)
(INSERT CD)

4-10

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 6. AT POWER ON, SPINDLE SIGNAL AT MD DECK

1. Spind
2. Spin+
3. Spin-

7. AT FIRST ACTION, FOCUS SIGNAL A, B, C, D

1. A
2. B
3. C
4. D

4-11

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 8. TRACKING SIGNAL

1. Tro
2. Tr-
3. Tr+

9. RF WAVEFORM

4-12

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 10. DISK TYPE JUGEMENT WAVEFORM

(DVD)

1. F+
2. FDO
3. SVRRF

(CD)

4-13

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 MEMO

4-14

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 SCHEMATIC DIAGRAMS
1. MPEG SCHEMATIC DIAGRAM

4-15 4-16

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 2. SERVO SCHEMATIC DIAGRAM

4-17 4-18

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 3. INTERFACE SCHEMATIC DIAGRAM

4-19 4-20

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 PRINTED CIRCUIT DIAGRAM
DVD P.C.BOARD
(TOP VIEW)

4-21 4-22

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 DVD P.C.BOARD
(BOTTOM VIEW)

4-23 4-24

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 MEMO MEMO

4-25 4-26

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