Вы находитесь на странице: 1из 13

INTERACTIVE SCHEMATIC

Bookmarks X

This document is best viewed at a


Options

Features
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In CTRL / +
Zoom Out CTRL / -
Fit to Page CTRL / 0 (zero)
Hand Tool SPACEBAR (hold down)
Find CTRL / F
RENR2172-02
May 2002

988G Wheel Loader


Hydraulic System
BNH1-Up
2TW1-Up

Volume 1 of 2: Implement and Axle Oil Cooler System


Volume 2 of 2: Steering and Brake

2002 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - IMPLEMENT AND AXLE OIL
COOLER SYSTEM
Part Machine Schematic
Description
Number Location Location
Lift Cylinder 1 173-8613 49 E-6
1
Tilt Cylinder 152-1644 50 E-5
1
Lift Cylinder 173-8612 51 E-4
Front Axle NA 52 E-1
2
Main Control Valve 212-8712 53
D-7
Pressure Reducing Valve 6E-4286 54
Shuttle Valve 4T-1860 55 D-6
Brake Oil Cooler 173-6753 56 E-2
Check Valve 130-9704 57 E-2
Brake Oil Cooler Fan Motor 178-1602 58 D-2
Brake Oil Filter 183-6194 59 D-2
Line Relief Valve (Lift Cylinder Head End) 125-9349 60 D-6
Line Relief Valve (Tilt Cylinder Rod End) 117-0161 61
D-6
Line Relief Valve (Tilt Cylinder Head End) 117-0160 62
Line Relief Valve (Auxiliary) 172-5481 63
D-5
Line Relief Valve (Auxiliary) 172-5481 64
Check Valve 9T-5134 65
D-2
Solenoid Valve 149-2610 66
Brake Oil Cooler Pump 187-3707 67 D-1
Line Relief Valve (Lift Cylinder Rod End) 117-0161 68 D-6
Actuator (Lift, Tilt, Auxiliary) 217-6720 69 D-5,D-6
Rear Axle NA 70 C-1
Check Valve 9T-3096 71 C-7
Float Valve 100-6731 72 C-6
Float Check Valve 6E-1291 73 C-7
Actuator (Lift, Tilt, Auxiliary) 217-6719 74 C-6,C-5
Main Relief Valve 117-0159 75 C-4
3
Ride Control Valve 199-3131 76 C-3
3
Ride Control Solenoid Valve 152-8340 77 C-3
3
Ride Control Accumulator 219-7983 78 C-3
Check Valve 104-7108 79
Solenoid Valve 149-2610 80 B-7
Pilot On/Off Solenoid Valve 151-7455 81
Ball Valve (Manual Lower) 112-1817 82 B-6
Implement Pump 219-7225 83 A-6
Implement Pump Shuttle Valve 175-2791 84 B-5
Implement Pump Solenoid Valve 195-3739 85 B-5
Implement Pump Flow Control Valve 205-3998 86 B-5
Implement Pump Case Drain Filter 166-4647 87 A-4
1
Logger machines use 168-6942 and 168-6943 lift cylinders
and 191-3846 tilt cylinder.
2
For attachments use 212-8721 and 212-8746 main control valves.
3
Ride Control is an optional attachment.
COMPONENT LOCATION
Volume 2 of 2 - STEERING AND BRAKE
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Left Cylinder Group 133-8173
1 E-7
Right Cylinder Group 135-3288
Rear Axle NA 2 E-4
Front Axle NA 3 E-3
Parking Brake 4E-8525 4 E-2
5 E-4
Temperature Sensor 131-0427
6 E-3
Foot Brake Control 169-8258 7 E-3
Parking Brake Valve 106-1774 8 D-2
Relief Valve 9T-7419 9 D-7
Shuttle Valve 4T-1860 10 D-6
Steering Valve 133-8608
11 D-5
1
Steering Valve with Secondary Steering 133-8609
Tanden Brake Valve 200-0866 12 D-3
Pressure Switch Parking Brake 3E-6452 13 E-2
1
Secondary Steering Diverter Valve 2U-7345 14 D-5
Relief Valve 6E-6188 15 D-6
Secondary Steering Relief Valve 6E-3986 16 D-5
Pressure Reducing Valve 6E-4286 17 D-6
1
Secondary Steering Pump 150-7585 18 C-5
Pilot Relief Valve 186-6218 19 C-4
Brake Accumulator 220-1432 20 D-3
Pressure Switch 3E-7693 21 C-2
Steering Neutralizer Check Valve 149-4617 22 C-7
9T-3096
Check Valve 23 C-6
104-7108
1
Secondary Steering Selector Valve 6E-5566 24 C-6
1
Secondary Steering is an optional attachment.
2
Hi ambient package is an optional attachment.
3
EU attachment.
COMPONENT LOCATION
Volume 2 of 2 - STEERING AND BRAKE
Page 2 of 2

Part Machine Schematic


Description
Number Location Location
Cooler 164-0058 25 C-4
Gear Motor 139-6825
26 C-4
Piston Motor 2 213-5268
Brake Accumulator Charging Valve 133-7102 27 C-3
Right Steering Neutralizer Valve 146-7571 28 C-7
Left Steering Neutralizer Valve 146-7571 29 C-7
176-7521
Pressure and Flow Compensator Valve 30 C-5
176-7520
Oil Filter 115-2129 31 C-4
Cooler Bypass Valve 6E-1454 32 C-4
196-1172
Check Valve 33 C-3
9T-3752
Steering Pilot Valve 143-2855 34 B-7
Steering Pump 153-9624 35 B-5
Air Purge Tap Steering Pump NA 36 B-5
Hydraulic Oil Sampling Valve 8C-3446 37 B-3
Oil Filter 166-4647 38 B-5
Oil Filter 166-4647 39 B-4
Check Valve 3G-8607 40 B-2
Breaker Relief Valve 9T-0818
41 B-4
Breaker Relief Valve 3 220-0812
Expansion Tank 3 220-2948 42 B-4
Pressure and Flow Compensator Valve 191-2929 43 B-3
Hydraulic Tank Manifold 152-3870 44 A-5
Hydraulic Tank 153-3602 45 A-5
Fan Drive Pump 152-7767
46 A-3
Fan Drive Pump 2 215-5721
Thermostatic Valve 152-7202 47 B-3
Brake\Pilot Pump 177-8924 48 A-2
1
Secondary Steering is an optional attachment.
2
Hi ambient package is an optional attachment.
3
EU attachment.
TAP LOCATION
Volume 1 of 2 - IMPLEMENT AND AXLE OIL
COOLER SYSTEM

Tap Schematic
Description
Number Location
II Lift Rod End
E-6
JJ Lift Head End
KK Auxiliary Line Relief
D-5
LL Auxiliary Line Relief
MM Implement Relief B-6
TAP LOCATION
Volume 2 of 2 - STEERING AND BRAKE

Tap Schematic
Description
Number Location
AA Rear Brake Pressure
D-4
BB Front Service Brake Pressure
CC Front Brake Pressure
C-3
DD Rear Brake Pressure
EE Steering Pilot Supply C-4
FF Steering Pump Discharge C-6
GG Brake Pump Discharge C-3
HH Fan Drive Pump Discharge B-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
7 6 5 4 3 2 1

(49) CYLINDER GP (50) CYLINDER GP (51) CYLINDER GP


(LIFT) (TILT) (LIFT) (52) FRONT AXLE

E E
(57) VALVE GP
CHECK
130-9704

(53) VALVE GP
MAIN CONTROL (61) VALVE GP (63) VALVE GP
(55) VALVE GP II JJ (56) CORE AS
212-8712 RELIEF (TILT) RELIEF (AUXILIARY) (59) FILTER GP
SHUTTLE 172-5481 173-6753
117-0161 OIL
4T-1860 KK LL 183-6194

(64) VALVE GP
(60) VALVE GP (62) VALVE GP
RELIEF (AUXILIARY)
RELIEF (LIFT) RELIEF (TILT)
172-5481
125-9349 117-0160 (65) VALVE GP (67) PUMP GP
CHECK GEAR
9T-5134 187-3707

(68) VALVE GP (58) MOTOT GP


(54) VALVE GP
RELIEF (LIFT) GEAR (FAN)
D PRESSURE REDUCING (69) ACTUATOR GP D
117-0161 178-1602
6E-4286 PILOT CONTROL
217-6720
(66) VALVE GP

H716-WH
E920-BR
H716-WH
H714-OR
RACK
(69) ACTUATOR GP LOWER
SOLENOID
PILOT CONTROL 149-2610
217-6720

(69) ACTUATOR GP
PILOT CONTROL (70) REAR AXLE
217-6720
(71) VALVE GP
CHECK
(72) VALVE GP
9T-3096
FLOAT
100-6731
AXLE OIL COOLER SYSTEM
(76) VALVE GP
RIDE CONTROL
199-3131
C C
(78) ACCUMULATOR GP
(73) VALVE GP
(RIDE CONTROL)
CHECK (75) VALVE GP RIDE 219-7983
6E-1291 RELIEF (MAIN) CONTROL (77) VALVE GP
SOLENOID
H713-PK

H716-WH
E919-YL

117-0159
(RIDE CONTROL)
H716-WH

975-WH

976-OR
RAISE
DUMP (74) ACTUATOR GP 152-8340
PILOT CONTROL
(74) ACTUATOR GP (74) ACTUATOR GP 217-6719
PILOT CONTROL PILOT CONTROL
217-6719 217-6719
H716-WH
H717-BR

B (85) VALVE GP B
SOLENOID
H707-YL
195-3739
(82) VALVE GP (84) VALVE GP
MM
MANUAL SHUTTLE
112-1817 175-2791 H716-WH
(80) VALVE GP
SOLENOID
(86) FLOW CONTROL
149-2610 (81) VALVE GP 205-3998 LINE PATTERNS
SOLENOID
151-7455 PUMP CASE Pressure Line
(79) VALVE GP (83) PUMP GP FILL PORT
Pilot / Load Sensing Pressure
CHECK 219-7225
Drain / Return Lines
104-7108
X1 CONNECTED TO VOLUME 2 (GRID LOCATION A-7) Component Group
PUMP CASE
AIR PURGE CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
X2 CONNECTED TO VOLUME 2 (GRID LOCATION A-7)
Callout Number Component
(52) VALVE GP - CONTROL
X3 CONNECTED TO VOLUME 2 (GRID LOCATION A-7) (Machine Location from
Component LocationsTable)
138-1234 Part Number
Name

(87) FILTER GP
A 166-4647 A

X4 CONNECTED TO VOLUME 2 (GRID LOCATION A-7)


THIS SCHEMATIC IS FOR THE 988G WHEEL LOADER HYDRAULIC SYSTEM
X5 CONNECTED TO VOLUME 2 (GRID LOCATION A-7) VOLUME 1 of 2: IMPLEMENT AND AXLE OIL COOLER SYSTEM
MEDIA NUMBER: RENR2172-02

IMPLEMENT SYSTEM SCHEMATIC PART NUMBER: 114-5109 (IMPLEMENT SYSTEM), CHANGE: 05, VERSION: -
SCHEMATIC PART NUMBER: 184-1638 (AXLE OIL COOLER SYSTEM ), CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
F05567 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
7 6 5 4 3 2 1

BRAKE SCHEMATIC
(3) FRONT AXLE
(5) SENSOR GP (6) SENSOR GP
TEMPERATURE TEMPERATURE (4) BRAKE GP
131-0427 131-0427 PARKING
4E-8525
E (1) CYLINDER GP (1) CYLINDER GP (7) CONTROL GP E
(2) REAR AXLE FOOT BRAKE
Left Brake 169-8258 K983-BU
Stop Lamp 201-BK
Position Sensor 429-YL
Switch

H722-GN
164-WH

604-OR
102-RD
202-BK

C491-PU
G756-YL
K983-BU

202-BK
446-PU
201-BK
Right Brake (13) SWITCH AS

F722-OR
F721-GY
998-BR
Switch
PRESSURE
(11) VALVE GP (12) VALVE GP
(PARKING BRAKE OIL)
STEERING BRAKE CONTROL
(10) VALVE GP 3E-6452
133-8608 (SERVICE)
(9) VALVE GP SHUTTLE 200-0866
RELIEF 4T-1860 (14) VALVE GP
9T-7419 SECONDARY STEERING AA
DIVERTER
2U-7345
BB
(8) VALVE GP
(16) VALVE GP BRAKE CONTROL
SECONDARY STEERING 106-1774
(15) VALVE GP RELIEF
D RELIEF 6E-3986 D
6E-6188

(20) ACCUMULATOR GP (20) ACCUMULATOR GP


220-1432 220-1432
(17) VALVE GP
PRESSURE REDUCING
6E-4286 (18) PUMP GP
X SECONDARY
STEERING (19) VALVE GP
150-7585 PILOT RELIEF CC DD
186-6218 (21) SWITCH AS
(23) VALVE GP PRESSURE
(22) VALVE GP CHECK (32) VALVE GP 3E-7693
CHECK (STEERING 9T-3096 COOLER BYPASS
WARNING
NEUTRALIZER) 6E-1454 432-PK
149-4617 SWITCH (26) MOTOR GP
EE
GEAR 201-BK
139-6825 (27) VALVE GP
ACCUMULATOR
(25) COOLER GP 133-7102
HYDRAULIC OIL
C 164-0058 C
(24) VALVE GP
STOP STOP SEC STEERING
(28) VALVE GP RIGHT LEFT
SELECTOR
STEERING NEUTRALIZER NEUTRALIZER 6E-5566 (31) FILTER GP
NEUTRALIZER (30) VALVE GP OIL
146-7571 PUMP CONTROL 115-2129
(PRESSURE
PUMP
COMPENSATOR) CASE (33) VALVE GP
176-7521 FILL
FF CHECK GG
PORT
196-1172

(34) VALVE GP (35) PUMP GP (39) FILTER GP


OIL (37) VALVE GP
STEERING PILOT STEERING
(29) VALVE GP (38) FILTER GP 166-4647 FLUID SAMPLING
143-2855 153-9624 8C-3446
STEERING OIL (40) VALVE GP
NEUTRALIZER 166-4647 (41) VALVE GP CHECK
146-7571 RELIEF BREAKER (43) VALVE GP 3G-8607
9T-0818 PRESSURE AND FLOW
(EU ATTACH) 220-0812 COMPENSATOR
191-2929
B HH
B
(42) TANK GP
(36) AIR PURGE EXPANSION
TAP 220-2948

(47) VALVE
THERMOSTAT
(HYDRAULIC FAN) LINE PATTERNS
(45) TANK GP
152-7202 Pressure Line
HYDRAULIC
153-3602 Pilot / Load Sensing Pressure

X1 Drain / Return Lines


(48) PUMP GP
Component Group
GEAR
(44) TANK AS (PILOT,BRAKE) CALLOUTS
X2
152-3870 (46) PUMP GP 177-8924 YY Taps (Pressure, Sampling, Sensor - by letter)
X3 PISTON Callout Number Component

(HYDRAULIC FAN) (Machine Location from (52) VALVE GP - CONTROL Name


Component LocationsTable)
138-1234 Part Number
152-7767
A A
X4

X5
THIS SCHEMATIC IS FOR THE 988G WHEEL LOADER HYDRAULIC SYSTEM

STEERING SCHEMATIC VOLUME 1 of 2: IMPLEMENT AND AXLE OIL COOLER SYSTEM


MEDIA NUMBER: RENR2172-02
SCHEMATIC PART NUMBER: 114-5109 (STEERING), CHANGE: 05, VERSION: -
F05566
SCHEMATIC PART NUMBER: 156-9680 (BRAKE), CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS - IMPLEMENT AND AXLE OIL
COOLER SYSTEM
VIEW ALL CALLOUTS
87 67 56 59 76 77 53 55 49 60 69 61 64 70 LL KK

86 71

83 72

84
73
MM
81
85
74
65
66 70 79 62 63 68 82 78 51 54 JJ 75 52 80 50 II

56 57 58 59 76 77 53 LL II 54 55 50 60 68 61
67
62
87
63
MM
64

86 81

85
70
83
71
84
65 66 70 79 82 78 JJ 49 51 KK 80 69 52 75 74 73 72
MACHINE COMPONENT LOCATIONS - STEERING AND BRAKE
VIEW ALL CALLOUTS

30 19 31 37 EE 2 AA 12 21 BB 27 CC DD 13 8 18 36 23 34 7 22
GG

29
35

33 6

26 3

32 28

25 4

43 1
46
44
47 HH 40 48 FF 20 9 11 17 10 24 16 15 14 5 42 39 38 41 45

48 12 27 21 19 31 37 EE AA BB CC DD 36 23 34 13 8 7 10
40 9

HH 38

41
47
45
46
44
43
42
25
39
32
22
26 33 30 35 FF GG 2 5 20 11 14 15 24 16 1 4 18 17 28 29 6 3

Вам также может понравиться