COMPANY :ABUDHABICOMPANYFORONSHOREOILOPERATION(ADCO),

CONTRACTOR :GALFAR

SUBCONTRACTOR :NDTCCS

PROJECT : ASABFFDProjectMEIWorksPackage2.

TITLE :RADIOGRAPHICEXAMINATIONPROCEDURE

DOCUMENTNO. :14.99.90.6915
TRANSMITTAL
:Nil
Ref
DOC.
Sl.No CLAUSE ADCOCOMMENTS NDTCCSRESPONSE
PAGENO
FilmtypemodifiedasperWS1
1 5 6.0
forabove10mmthickness

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 2 OF 20
 Table of Contents
1.0 SCOPE . 04
2.0 REFERENCE DOCUMENTS . 04
2.1 CUSTOMER / COMPANY DOCUMENTS . 04
2.2 HSE DOCUMENTS . 04
3.0 ABBREVIATIONS . 04
4.0 ROLES AND RESPONSIBILITIES . 04
4.1 NDT COORDINATOR . 04
4.2 NDT TECHNICIANS . 05
5.0 EQUIPMENT . 05
6.0 FILMS & CHEMICALS . 05
6.1 CHEMICALS . 05
6.2 NO. OF FILMS . 05
6.3 FILM QUALITY . 05
6.4 FILM DENSITY . 06
6.5 FILM VIEWING . 06
7.0 SURFACE CONDITION . 06
8.0 BACKSCATTER CHECK . 06
9.0 INTENSIFYING SCREENS . 07
10.0 LOCATION MARKERS . 07
11.0 SENSITIVITY . 08
11.1 SELECTION OF PENETRAMETER (I.Q.I) . 08
11.2 PLACEMENT OF PENETRAMETER . 09
11.3 NUMBER OF PENETRAMETERS . 09
12.0 EXAMINATION . 10
12.1 GEOMETRIC UNSHARPNESS AND SFD . 10
12.2 RADIOGRAPHIC TECHNIQUE . 10
13.0 PROCESSING . 14
14.0 IDENTIFICATION OF RADIOGRAPH . 14
15.0 DOCUMENTATION . 15
16.0 EVALUATION OF DISCONTINUITIES . 15
17.0 STORAGE OF FILM . 15
18.0 QUALIFICATION OF RADIOGRAPHIC PERSONNEL . 15
19.0 SAFETY REQUIREMENTS . 16
20.0 ACCEPTANCE CRITERIA . 16

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 3 OF 20
 RADIOGRAPHIC EXAMINATION
PROCEDURE (for Gamma Ray only)
1.0 SCOPE

This procedure covers minimum requirements for radiographic testing of dense materials 2.5mm
to 40 mm thickness using Gamma ray sources for Small bore piping weld joints and field weld
joints of big bore piping, Ferrous & Non Ferrous materials of piping used in ASAB FFD Project
MEI Works Package-2.

2.0 REFERENCE DOCUMENTS

1. 1ASME-V Non Destructive Examination

2. ASME B31.3 Process Piping
3. ASME Sec II Part C Welding Rods, Electrodes & Filler Metals
4. ASME Sec IX Welding & Brazing Qualification
5. ASME B 16.5 Pipe Flanges and Flange Fittings
6. ASNT-SNT-TC-1A Qualification of Certification

2.1 CUSTOMER / COMPANY DOCUMENTS

1. DEP 31.38.01.31 Gen Shop & Field Fabrication of Steel Piping

2. DEP 31.3801.31A Amendments / Supplements to DEP 31.38.01.31 Gen
3. DEP 82.00.10.10 Gen Project Quality Assurance
4. ADCO Ws-1 Rev 2 Specification for Welding & Welding Inspection of Shop &
Field Fabricated Carbon Steel Process & Utility Piping.

2.2 HSE DOCUMENT:

1. 14.99.97.8937 Project HSE Plan

3.0 ABBREVIATIONS:

5.1 RT Radiographic Testing

5.2 MSDS Materials Safety Data Sheet
5.3 QC Quality Control
5.4 IQI Image Quality Indicator

4.0 ROLES AND RESPONSIBILITIES

Following are the roles and responsibilities of personnel involved in this scope of procedure.

4.1 NDT COORDINATOR

Shall be responsible for monitoring and implementation of this procedure at site.

Shall be report to Galfar QA/QC Engg

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 4 OF 20
4.2 NDT TECHNICIANS

Shall be responsible for doing NDT jobs as per procedures at site.

Shall be report to NDT Coordinator

5.0 EQUIPMENT

Remotely operated Techops model 660, 660B and Sentinel 880D for iridium 192 shall be used.
Maximum source size shall be 3 x 3 mm. The size of source is measured by source manufacturer
and source certificate shall be proof of source size.

6.0 FILMS & CHEMICALS

The table below shows film type and brand name of films to be used in production according to
SE-94 & SE-999:
====================================================================
FILM
TYPE CHARACTERISTICS BRAND NAME
====================================================================
1 Very fine grain; slow speed Kodak MX, AGFA D4, FUJI 80
(Wall thick up to 10mm) or equivalent
Rev.2
2 Fine grain, Medium speed Kodak AA400, AGFAD7, FUJI 100
or equivalent brand
(Wall thick more than 10mm)
====================================================================

Fine grain films (Class II) shall be used for X-Ray & Gamma ray (More than 10mm thick). Ultra
fine grain film (Class I) shall be used for Gamma ray up to wall thick 10mm.

6.1 CHEMICALS

1. Kodak Industrex Manual Developer or AGFA Structurix G328 or equivalent

2. Kodak Industrex Manual Fixer or AGFA Structurix G128 or equivalent

6.2 NO. OF FILMS

Generally one film shall be used in each film holder for the radiation exposure. The composite
viewing technique may be used in order to decrease the exposure to avoid misinterpretation of film
defects, and for examination of joints of different thickness.

6.3 FILM QUALITY

In the area of interest, film shall be free from mechanical, chemical or other blemishes such as:

a. Fogging
b. Processing defects such as streaks, water marks or chemical stains
c. Scratches, finger marks, crimps, dirtiness, static marks, smudges or tears
d. Loss of detail due to poor screen-to film contact

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 5 OF 20
 e. Diffuse indications due to defective screens or internal faults.
Films shall be always handled by holding it on ends and shall be always kept in a paper
wrapper to avoid artifacts.

6.4 FILM DENSITY

6.4.1 The film density in the area on interest shall be minimum 2.0, Maximum 4 for films performed
with Gamma-Ray, 1.3 minimum as per table T.282.1 of ASME Sec-V for composite viewing of
double film exposure and 4.0 maximum in all cases. Each radiograph of a composite set shall have
a minimum density of 2.0 and the tolerance 0.05 between readings.

6.4.2 If the density of the radiograph any where in the area of interest varies by more than (-) 15% to (+)
30% adjacent to the designated wire of a wire penetrameter within the minimum and maximum
allowable density ranges specified in 6.4.1, then additional penetrameter shall be used for each
exceptional area or areas and the radiograph is retaken.

4.4.3 The Densitometer to be used for assuring compliance with film density. The Densitometer shall be
calibrated in accordance with T-262.1 of ASME Sec V, Article 2. The density steps closest 1.0,
2.0, 3.0 and 4.0 on the standard step tablet or step wedge calibration film shall be read by the
densitometer being calibrated. The densitometer is acceptable if the density readings do not vary
more than 0.05 density units from actual density stated on the step wedge calibration film.
Periodic calibration check shall be made at the beginning of each shift, after 8 hours of continuous
use or after change of apparatus which ever comes first.

6.5 FILM VIEWING

6.5.1 The equipment used to view films for radiographic interpretation shall provide high intensity light
source sufficient for the specific density range. The viewing conditions shall be such that light
coming from around the outer edge or from low density portions of the radiograph does not
interfere with interpretation.

Viewing shall be done in subdued lighting. Interpreter shall give at least 10 minutes for his eye to
adapt to sub duded light condition. Films shall be handled in such a way that no artifacts like
scratches, finger marks etc. are caused in area of interest.

6.5.2 Film storage: Unexposed films shall be stored in cool dry place in an air-conditioned room. Film
boxes shall be stored on sides. Films shall be consumed on first-in, first-out basis.

7.0 SURFACE CONDITION

The weld crown, if present shall not exceed the maximum permitted values of the referencing
code.

The weld ripples irregularities etc shall be removed by grinding or chipping if they will mask or
produce confusing images that will lead to incorrect interpretation.

8.0 BACKSCATTER CHECK

8.1 Whenever possible there shall be at least 1 meter of distance between film and ground and other
structures that cause back scatter.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 6 OF 20
8.2 A lead letter "B" with minimum dimensions of in height and 1/16" in thickness shall be
attached to the back of film holder, during each exposure to determine if backscatter radiation is
exposing the film.

8.3 If lead letter appears on the radiograph as a lighter density than background, it is an indication,
shielding against back scatter is insufficient and the radiograph shall be unacceptable. But a dark
'B' image on a lighter background is acceptable.

9.0 INTENSIFYING SCREENS

Lead intensifying screens shall be used in direct contact with the film.

Material - Lead
Front screen - 0.13 mm thickness
Back screen - 0.13 mm thickness

Fluorometallic screens shall not be used.

10.0 LOCATION MARKERS

10.1 Location markers appearing on film shall be placed on PART

Location marker can be permanently marked on part or on MAP.

10.2 SINGLE WALL VIEWING

a) Source Side Markers. Location markers shall be placed on the source side when
performing radiography of the following:

(1) flat components or longitudinal joints in cylindrical or conical components;

(2) curved or spherical components whose concave side is toward the source and when the
"source to material" distance is less than the inside radius of the component.
(3) curved or spherical components whose convex side is toward the source.

(b) Film Side Markers

(1) Location markers shall be placed on the film side when performing radiography of either
curved or spherical components whose concave side is toward the source and when the
"source to material" distance is greater than the inside radius.

(2) As an alternative to source side placement in Fig.T-275.1(a) (1), location markers may be
placed on the film side when the radiograph shows coverage beyond the location markers
to the extent demonstrated by Fig. (T-275), sketch (e), and when this alternate is
documented in accordance with T-291 of ASME Sec.V Article 2.

(c) Either side Markers: Location markers may be placed on either the source side or film side
when performing radiography of either curved or spherical components whose concave
side is toward the source and the "source-to-material" distance equals the inside radius of
the component.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 7 OF 20
10.3 Double Wall Viewing: For double-wall viewing, at least one location marker shall be placed on
the source side surface adjacent to the weld (or on the material in the area of interest) for each
radiograph.

11.0 SENSITIVITY

Radiographic sensitivity achieved shall be 2% or better wherever practical. Only Wire type
penetrameter shall be used to check sensitivity.

Sensitivity shall be calculated by dividing the diameter of the thinnest wire visible on the
radiograph by material thickness (inclusive of weld reinforcement both sides) under the wire and is
expressed when using wire type image quality indicators.

11.1 SELECTION OF PENETRAMETER (I.Q.I)

EN type penetrameters described in EN 462-1, 1994, Penetrameters described in

ISO 1027, or ASTM type penetrameters described in ASTM SE-747/90 shall be
used. Tables 1, 2 and 3 show the standard identification numbers found on the
penetrameter packs and the wire sizes found in the EN type, ISO type and ASTM
type typical packs.

Table 1 EN Wire Type Penetrameter

EN Pack Wire Diameter mm (inch)
Designation Corresponding Wire Number
1 FE EN 3.20 2.50 2.00 1.60 1.25 1.00 0.80
(0.125) (0.098) (0.078) (0.062) (0.050) (0.040) (0.032)
1 2 3 4 5 6 7
6 FE EN 1.00 0.80 0.63 0.50 0.40 0.32 0.25
(0.040) (0.032) (0.024) (0.020) (0.016) (0.013) (0.010)
6 7 8 9 10 11 12
10 FE EN 0.40 0.32 0.25 0.20 0.16 0.125 0.1 (0.004)
(0.016) (0.013) (0.010) (0.008) (0.006) (0.004 16
10 11 12 13 14 15

Table 2 ISO Wire Type Penetrameter

ISO Pack Wire Diameter mm (inch)
Designation Corresponding Wire Number
1 ISO 7 3.20 2.50 2.00 1.60 1.25 1.00 0.80
(0.125) (0.098) (0.078) (0.062) (0.050) (0.040) (0.032)
1 2 3 4 5 6 7
6 ISO 12 1.00 0.80 0.63 0.50 0.40 0.32 0.25
(0.040) (0.032) (0.024) (0.020) (0.016) (0.013) (0.010)
6 7 8 9 10 11 12
10 ISO 16 0.40 0.32 0.25 0.20 0.16 0.125 0.1 (0.004)
(0.016) (0.013) (0.010) (0.008) (0.006) (0.004) 16
10 11 12 13 14 15

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 8 OF 20
 Table 3 ASTM Wire Type Penetrameter
ASTM Set
Wire Diameter mm (inch)
Designation
A .081 (.0032) .102 (.004) .127 (.005) .160 (.0063) .203 (.008) .254 (.010)
B .254 (.010) .330 (.013) .406 (.016) .508 (.020) .635 (.025) .813 (.032)
C .813 (.032) 1.016 (.040) 1.27 (.050) 1.6 (.063) 2.03 (.080) 2.54 (.100)
D 2.54 (.100) 3.2 (.126) 4.06 (.160) 5.08 (.200) 6.35 (.250) 8.13 (.320)

Selection of IQI shall be as per ASME Sec V Table T-276.

Penetrameter is based on single nominal wall + estimated weld reinforcement.

Backing ring or strips shall not be considered as part of thickness on which penetrameter is based.

11.2 PLACEMENT OF PENETRAMETER

11.2.1 Source side penetrameter - The penetrameter (s) shall be placed on the source side of the part
being examined, except for the condition described as below:
When configuration or size prevents placing the penetrameter(s) on the part or weld, the
penetrameter (s) may be placed on a separate block. Separate blocks shall be made on the same or
radiographically similar materials and may be used to facilitate penetrameter positioning. There is
no restriction on the separate block thickness, provided the penetrameter/area of interest density
tolerance requirements is met.

1) The penetrameter on the source side of the separate block shall be placed no closer to the film
than the source side of the part being radiographed.

2) The separate block shall be placed as close as possible to the part being radiographed.

3) The block dimensions shall exceed the penetrameter dimensions such that the penetrameter
image shall be visible on the radiograph.

11.2.2 Film Side Penetrameter (s): Where inaccessibility prevents hand placing the penetrameter (s) on
the source side, the penetrameter(s) shall be placed on the film side in contact with the part being
examined. A lead letter "F" shall be placed adjacent to or on the penetrameter(s) but shall not mask
the essential wires.

11.3 NUMBER OF PENETRAMETERS

11.3.1 When one or more film holders are used for an exposure, at least one IQI shall
appear on each radiograph to be interpreted.

11.3.2 If more than two penetrameters are used because of density requirements, one shall
be placed in the lightest area of interest and the other in the darkest area of interest.
The intervening densities on the radiograph shall be considered as having acceptable
density.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 9 OF 20
11.3.3 When a complete circumferential weld is radiographed in a single exposure using a
source inside the piping, i.e., panoramic radiography, at least three (3) penetrameters
shall be used and placed perpendicular to the weld and spaced equally around the
circumference.
11.3.4 When an array of objects in a circle is radiographed, at least one penetrameter shall show
on each radiograph.

12.0 EXAMINATION

Refer Fig. 1 & 2 for different techniques

12.1 GEOMETRIC UNSHARPNESS AND SFD

Minimum SFD shall be such that the geometric unsharpness does not exceed the following. The
geometry of exposure shall be such that the thickness penetrated by peripheral beam of radiation
shall not be more than 1.1 times the thickness penetrated by the axis of the radiation beam.

Material thick, in. (mm) Ug Maximum in. (mm)

Under 2 (50) 0.020 (0.51)
2 through 3 (50-75) 0.030 (0.76)
Over 3 through 4 (75-100) 0.040 (1.02)
Greater than 4 (100) 0.070 (1.78)

Ug is given by formula
Ug = F x d
------
D

Ug = geometric unsharpness

F = source size the maximum projected dimension of the

effective focal spot in the plane perpendicular to the distance D form the weld or object
being radiographed.
d = distance from source side of weld or object being
radiographed to the film
D = distance from source of radiation to weld or object
being radiographed.

12.2 RADIOGRAPHIC TECHNIQUE

A single wall exposure technique shall be used for radiography whenever practical.
When it is not practical to use a single wall technique, a double wall technique shall
be used. (See Table 4 for Technique and Exposure Requirements)

Table 4 Technique and Exposure Requirements

Project No.: P14333
DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 10 OF 20
 Nominal Type of Exposure Min. Num. of Location
Technique
Pipe Size and Viewing Exposures Figure
Elliptical Dbl. Wall Exp. 2 2F
3-" Dbl. Wall Viewing (0,90)
Elliptical Dbl. Wall Exp. 4 2E or F
Or Single Wall (0,90,180,270
Viewing )
Superimpose Dbl. Wall Exp. 3 3G
Less d Dbl. Wall Viewing (0,60,l20)
Contact Dbl. Wall Exp. 3 2D or E
Above Sgl. Wall Viewing (0,120, 240)
Panoramic Sgl. Wall Exp. 1 1A
3-" Sgl. Wall Viewing
Sgl. Wall Exp. 4 1B or 1C
Sgl. Wall Viewing (0,90,180,270
)
Sgl. Wall Exp. 4 1A, B, C
Sgl. Wall Viewing

12.2.1 Single Wall Exposure - Single Wall Viewing (SWE/SWV) Technique - the
radiation passes through only one wall of the weld (material), which is viewed on
the radiograph for acceptance. (Figure 1)
12.2.2 Double Wall Exposure - Single Wall Viewing (DWE/SWV) Technique-
Radiation passes through two walls and only the weld (material) on the film
side wall is viewed for acceptance on the radiograph. For full weld coverage
of circumferential welds at least 3 exposures taken 120 apart shall be taken.
(Figure 2)
12.2.3 Double Wall Exposure - Double Wall Viewing (DWE/DWV) Technique -
radiation passes through two walls and both walls are viewed for acceptance
on the radiograph. These techniques shall only be used for materials and
welds in piping 3.5 inch NPS or less. (Figure 2)
12.2.4 Only a source side penetrameter shall be used for the double wall viewing
technique.
12.2.5 For the elliptical DWE/DWV technique the radiation beam shall be offset
from the plane of the weld at an angle sufficient to separate the images of the
source side and film side portions of the weld so that there is no overlap of
the areas to be interpreted. The elliptical technique requires at least 2
exposures 90 to each other for each weld to be radiographed to achieve
complete coverage.
12.2.6 In the superimposed DWE/DWV technique, the source shall be at right
angles to the weld and the image of both walls is superimposed. The
superimposed technique, as a minimum, requires three (3) exposures taken
either 60 or 120 to each other for each weld to be radiographed to achieve
complete coverage.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 11 OF 20
 Figure 1 Single Wall Radiographic Techniques
Pipe Exposure Radiographic IQI Location
OD Technique Viewing End View Side View Placement Marker
Side Placement
12" Single Single Source side if Either
Wall Wall accessible, Side
film side if not

12" Single Single Source Source

Wall Wall Side Side

Any Single Single Source Source

Wall Wall Side Side

Figure 2 Double Wall Radiographic Techniques

Pipe Exposure Radio- IQI Location

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 12 OF 20
 OD Technique graphic End View Side View Placement Marker
Viewing Side Placement
Any Double Single Either Film
Wall, at Wall Side Side
least 4
exposures
90 to each
other for
complete
coverage

Any Double Single Either Film

Wall, at Wall Side Side
least 4
exposures
90 to each
other for
complete
coverage

3-" Double Double Wall: Source Either

or less Wall, at (Ellipse) Read Side Side
least 2 offset source
exposures side and film
at 90 to side images
each other
for
complete
coverage

Figure 2 (Cont'd) Double Wall Radiographic Techniques

Pipe Exposure Radio- IQI Location

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 13 OF 20
 OD Technique graphic End View Side View Placement Marker
Viewing Side Placement
3-" Double Double Wall: Source Either
or Wall, at Read Super- Side Side
less least 3 imposed
exposures source and
at 60 or film side
120 to images
each other
for
complete
coverage

13.0 PROCESSING

13.1 The processing of the film shall be based on film/chemical manufacturers instruction and
recommendations.
13.2 Films shall be developed for 5-8 minutes with temp. of developer varying from 18-28C. Ideally
film shall be developed at 20C
13.3 Stop bath - Film shall be rinsed in stop bath in 30 second to 1 minute.
13.4 Fixing - The fixing shall be at least twice the clearing time and shall be between 5-8 minutes.
13.5 Washing - Films shall be washed in running stream of water for 15 minutes.
13.6 Drying - Can be accomplished by hanging films in still air or dried in a drier cabinet at air temp.
less than 60C

14.0 IDENTIFICATION OF RADIOGRAPH

The following identity will be used to produce permanent identification in the first film of joint
and in other films joint number and weld number.
1. Drawing number
2. Weld number
3. Welder number
4. Date
5. Project #
6. Material Dia & thickness
7. Client name

To identify repair radiographs, a suffix R1 or R2 shall be added to the weld number. For re-weld
letter RW shall be added to the weld number.

15.0 DOCUMENTATION

Radiograph reports shall contain the following as a minimum:

Project No.: P14333
DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 14 OF 20
 Attached is a copy of report format (RT Report Form No.GEC/NDT/RT/001, Rev.C)

a) Client
b) Project
c) Job number
d) Report number
e) Date of Test
f) Dimension and Thickness
g) Isometric drawing
h) Weld number
i) Welder number
j) Intensifying screen type and thickness
k) IQI identity and type
l) SFD/FFD
m) Film type/manufacturer
n) Radiographic Technique
o) Radiographic sensitivity
p) No. of exposures
q) Source size/ isotope type
r) Radiographic density
s) RT procedure number
t) Material
u) Acceptance criteria ANSI B 31.3
v) Technician name and signature

16.0 EVALUATION OF DISCONTINUITIES

The interpretation and evaluation of the discontinuities shall be done by at least ASNT level II or
equivalent radiographer but anyhow the manufacturer is having the right for the review,
interpretation, evaluation and acceptance of the completed radiographs.

FILM VIEWING

Viewing facilities shall provide subdued background lighting of an intensity that will not cause
troublesome reflections, shadows, or glare on the radiograph.

17.0 STORAGE OF FILM

The films after interpretation shall be handed over to client with report or final storage. Final
storage of the films shall be clients responsibility.

18.0 QUALIFICATION OF RADIOGRAPHIC PERSONNEL

All lead technicians performing all radiographic activities & film interpretation shall be ASNT
Level II qualified (ASNT SNT TC 1A Ed 2006) with minimum 5 years post certificate experience.

19.0 SAFETY REQUIREMENTS

Prior to commencement of any activity, all personnel involved on the job shall
attend the project HSE Induction training.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 15 OF 20
 All the radiographic operations shall be conducted in a manner that is safe for all classified
personnel (radiographers) and unclassified personnel in accordance with NDT CCS Radiation
Safety Manual NDT/RP 001a, local & international radiation safety requirement. Also
radiographers should follow as per MSDS_ NTP-MSD-000013, Rev.0. Radiation shall be
monitored using calibrated survey meters and calibration shall be done every year.

20.0 ACCEPTANCE CRITERIA

Acceptance and rejection criteria shall be as per applicable Code:

ASME B 31.3 Edition 2008

ASME B31.3
The type of weld joints and service conditions shall be considered to determine the
method of NDE required. ASME B31.3, Table 341.3.2 shall be used for radiographic film
interpretation and acceptance criteria.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 16 OF 20
 Project No.: P14333
DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 17 OF 20
 Table 2-2 Acceptance Criteria for Table 2-1
Symbol Measure
A Extent of imperfection
B Depth of incomplete penetration
Cumulative length of incomplete penetration
C Depth of lack of fusion and incomplete penetration
Cumulative length of lack of fusion and
incomplete penetration [Note (7)]
D Size and distribution of internal porosity
E Size and distribution of internal porosity
F Slag inclusion or elongated indication
Individual length
Individual width
Cumulative length
G Slag inclusion or elongated indication
Individual length
Individual width
Cumulative length
H Depth of undercut
I Depth of undercut
J Surface roughness
K Depth of root surface concavity
L Height of reinforcement or internal protrusion
[Note (8)] in any plane through the weld shall be
within limits of the applicable height value in the
tabulation at right. Weld metal shall merge
smoothly into the component surfaces.
M Height of reinforcement or internal protrusion
[Note (8)] as describe in L
** Tungsten Inclusions
Acceptable Value Limits (Note 6)
Zero (no evident imperfection)
0.8 mm (1/32 in.) and 0.2Tw
38 mm (1.5 in.) in any 150 mm (6 in.) weld length
0.2Tw
38 mm (1.5 in.) in any 150 mm (6 in.) weld length
See BPV Code, Section VIII, Division 1, Appendix 4
For Tw 6.4 mm ( in.), limit is same as D
For Tw > 6.4 mm ( in.), limit is 1.5 X D
Tw/3
2.4 mm (3/32 in.) and Tw/3
Tw in any 12Tw weld length
2Tw
3.2 mm (1/8 in.) and Tw/2
4Tw in any 150 mm (6 in.) weld length
0.8 mm (1/32 in.) and Tw/4
1.6 mm (1/16 in.) and Tw/4 or 0.8 mm (1/32 in.)
< 500 min. Ra per ASME B46.1
Total joint thickness, incl. weld reinf., Tw
For Tw mm (in.) Height, mm (in.)
6.4 () 1.6 (1/16)
> 6.4 (), 12.7 () 3.2 (1/8)
> 12.7 (), 25.4 (1) 4.0 (5/32)
> 25.4 (1) 4.8 (3/16)
Limit is 2L
To be evaluated as rounded indications. Elongated or
aligned tungsten inclusions are unacceptable.

Tw = Nominal wall thickness of the thinner of two components joined by a butt weld.
Notes:
(1) Criteria given are for required examination. More stringent criteria may be specified in
the engineering design. See also paragraphs. 341.5 and 341.5.3 of ASME/ANSI B31.3

(2) Longitudinal groove weld includes straight and spiral seam. Criteria are not intended to
apply to welds made in accordance with a standard listed in Table A-I or Table 326.1 of
ASME B31.1.

(3) Fillet weld includes socket and seal welds, and attachment for slip-on flanges and branch
reinforcement.

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

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(4) Branch connection weld includes pressure containing welds in branches and fabricated
laps.

(5) These imperfections are evaluated only for welds 5 mm (3/16 in.) in nominal thickness.

(6) Where two limiting values are separated by "and", the lesser of the values determines
acceptance. Where two sets of values are separated by "or", the larger value is acceptable.

(7) Tightly butted unfused root faces are unacceptable.

(8) For groove welds, height is the lesser of the measurements made from the surfaces of the
adjacent components. For fillet welds, height is measured from the theoretical throat, Fig.
328.5.2A, of ASME/ANSI B31.3 internal protrusion does not apply.

--oo0oo

Project No.: P14333

DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

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 Project No.: P14333
DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

PAGE 20 OF 20
 Project No.: P14333
DOCUMENT TITLE:
ADCO DOC. NO.14.99.90.6915

RADIOGRAPHY TESTING PROCEDURE REV.2 DATE : 30.05.2011

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