Wire Description Module Identifiers (MID) Component Location Electrical Schematic Symbols And Definitions

Wire Wire Wire Wire MID No. Module Schematic Machine Schematic Machine
Number Color
Description
Number Color
Description 69 Engine/Pump Controller
Component
Location Location
Component
Location Location RENR5443
Power Circuits Lighting Circuits 6A Tool Controller A/C Switch Panel D-1 A Solenoid - 1 P - 2P Exchange 2 H-7 F December 2001
101 RD Bat + 607 PK Chassis Lamp Relay Output 1E Monitor Panel Air Heater F-11 H Solenoid - 1 Way / 2 Way Cont. B-5 35 T
24 Engine Controller Circuit Breaker
103 RD Dome Lamp / Memory 615 YL Cab Lamp Alarm Fault F-3 A Solenoid - A/C Clutch E-11 50
Pressure Temperature Level Flow
Alarm Travel A-5 3 Solenoid - Double Action H-7 F
Symbol Symbol Symbol
105 RD Key Sw 616 BU Boom Lamp Symbol Symbol
109 RD Alternator B+ Term 645 RD Atch Beacon Relay Output Alternator F-11 4 Solenoid - Flow Limit A-7 F
110 RD 646 RD
Component Identifiers (CID) For Antenna C-4 5 Solenoid - Fine Swing C-4 30
Timer Relay Boom Lamp (Sw Panel To Boom Lamp Relay)
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
112 PU Main Relay 684 RD Cab Lamp (Sw Panel To Cab Lamp Relay) Engine Control (MID No. 24) Battery I-12 6 Solenoid - Hammer B-10 F
CID Component The circle indicates that the component has screw terminals and a wire can be disconnected from it.
113 OR Sw Panel / Radio A623 BU Chassis Lamp Relay To Diode Block Terminal G-9 E Solenoid - Hyd. Lock C-9 G
1 Injector Solenoid 1st Cylinder
114 RD Horn Control Circuits
2 Injector Solenoid 2nd Cylinder
Breaker Alt. H-12 E Solenoid - Injector 1 C-10 36 Normally closed switch that will open with an increase of a specific condition.
115 RD Cab Lamp Relay 763 BU Travel Speed Change Sol
3 Injector Solenoid 3rd Cylinder Controller E-8 1 Solenoid - Injector 2 C-10 37 No circle indicates that the wire cannot be disconnected from the component.
118 GY Wiper/Washer 780 PU Atch Quick Coupler Sw 4 Injector Solenoid 4th Cylinder Controller Eng. F-12 H Solenoid - Injector 3 C-10 38
119 PK Not used 788 YL Speed Sensor (-) 5 Injector Solenoid 5th Cylinder Controller Valve C-8 2 Solenoid - Injector 4 C-10 39 This indicates that the component has a wire connected to it that is connected to ground.
120 YL 12V 10A Converter 1 A746 PK Boost Pressure 6 Injector Solenoid 6th Cylinder Converter D-5 A Solenoid - Injector 5 C-10 40
123 WH Seat Heater A747 GY ATM Pressure 41 8V + Power Supply Converter - 12V 7A I-5,6 D Solenoid - Injector 6 C-10 41
124 GN A/C A755 PK Throttle Position 1 42 Injector Actuation Control Valve
94 Fuel Pressure Sensor
Eng. Speed Dial H-1 B Solenoid - Power Shift Cont. A-9 F This indicates that the component does not have a wire connected to ground. It is
129 BU Cigar Lighter A756 BU Throttle Position 2
100 Engine Oil Pressure Sensor Fuse Block H-10,12 E Solenoid - Primary NFC A-7 F grounded by being fastened to the machine.
130 RD Engine Control A757 GY Throttle Position 3
164 Injector Pressure Sensor Horn C-2 7 Solenoid - Pump 1 Flow Cont. A-12 F
135 BU 12V Memory Out A758 BR Throttle Position 4
172 Inlet Air Temperature Sensor Joystick (L) I-3 C Solenoid - Pump 2 Flow Cont. A-12 F
147 PU Atch Sol A762 PU Speed Sensor (+)
175 Engine Oil Temperature Sensor Joystick (R) H-1 B Solenoid - Quick Coupler A-9 F Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
149 RD Boom Lamp A768 BU Power Shift Cont Sol 253 Personality Module Lamp - Boom C-2 8 Solenoid - Relief 1 B-5 31 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
150 OR Quick Coupler A769 GY Power Shift Cont Sol 261 Timing Sensor Calibration
Lamp - Cab G-1 9 Solenoid - Relief 2 B-5 32
151 GN Hyd Lock Sol Relay A770 PK Backup Resistor To Backup EPR Valve Sw 262 Analog Sensor Power Supply Voltage
152 BU Lower Wiper / Washer E795 YL Oil Temp 273 Turbocharger Compressor Outlet Pressure Sensor Lamp - Chassis C-2 10 Solenoid - Relief Check 1 B-5 33
Sender- A component that is used with a temperature or pressure gauge. The sender
154 RD Neutral Start Relay E797 WH 1 AP Control Valve 274 Atmospheric Pressure Sensor Lamp - Dome G-2 A Solenoid - Relief Check 2 B-5 34
measures the temperature or pressure. Its resistance changes to give an indication to
342 Speed Timing Sensor T
Lighter Cigar F-2 A Solenoid - Separate Valve B-9 G
the gauge of the temperature or pressure.
330C Excavator
160 PU Chassis Lamp E798 PK 1 AP Control Valve
617 Air Heater Relay Meter Service F-2 A Solenoid - Single Action 1 C-5 22
168 RD Aux Ckt F716 WH Secondary Shutdown Sw
1627 Fuel Pump Relay Monitor F-1 A Solenoid - Single Action 2 C-5 23
169 PK Backup / Monitor Control F773 OR Backup Gov Sw A/D To Eng Gov Actuator (Accel)
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Electrical System
Motor - Lower Washer I-7 11 Solenoid - Stem Cont. 1 (A) B-10 J
175 RD A/C Blower F774 WH Backup Gov Sw A/D To Eng Gov Actuator (Decel)
Motor - Lower Wiper I-2 D Solenoid - Stem Cont. 1 (B) B-10 J
It has a coil that makes an electromagnet when current flows through it. The
179 BU 12V 10A Converter 2 H705 BR Fuel Pump Relay
Component Identifiers (CID) For electromagnet can open or close the switch part of the relay.
180 GN Aux Ckt J702 BK Air Heater Relay Motor - Starter E-11 12 Solenoid - Stem Cont. 2(A) B-10 J
Engine/Pump Control (MID No. 69) Motor - Washer H-7 13 Solenoid - Stem Cont. 2(B) B-10 J
184 RD E/P Control M734 BR Travel Mode Sw
CID Component
188 WH Fuel Pump M736 BU Governor Command
91 Throttle Position Signal
Motor - Wiper F-1 A Solenoid - Stem Cont. 3(A) B-10 J Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
189 RD Timer Relay Out M737 WH Flow Limit Pressure PRV 96 Fuel Level Sensor Power Window Control G-4 A Solenoid - Stem Cont. 3(B) B-10 J CYA1-UP coil that makes an electromagnet when current flows through it. The electromagnet
191 WH Atch Switch M738 OR Primary NFC Pressure PRV 110 Engine Coolant Temperature Sensor Pump Fuel I-7 46 Solenoid - Stem Cont. 4(A) C-9 J
HAA1-UP can open or close a valve or move a piece of metal that can do work.
Ground Circuits M739 YL PRV Return (2) 167 Alternator Pump Refueling A-2 21 Solenoid - Stem Cont. 4(B) C-9 J
200 BK Chassis Ground M740 PK Travel Straight Sol 168 Voltage Of The Power Supply (keyswitch) Radio AM/FM D-4 A Solenoid - Swing Brake C-9 G MCA1-UP
201 BK Monitor Ground M741 GY Travel Alarm Cancel Sw 190 Speed Sensor Radio AM/FM Cassette D-4 A Solenoid - Travel Speed C-9 G
JAB1-UP Harness And Wire Symbols
254 Electronic Control Module (ECM)
210 BK Converter 1 Ground M742 PU AEC Mode Sw Relay - Boom Lamp H-11 E Solenoid - Travel Straight C-9 G Component
229 BK Converter 2 Ground M743 GN Atch Boom Float Disable Relay
271
286
Action Alarm
Signal For Engine Oil Pressure Decrease Relay - Cab Lamp H-11 E Speaker G-4 A KDD1-UP Wire, Cable, or Harness Part Number
235 BK E/P Control Ground 892 BR Cat Data Link -
374 Swing Brake Solenoid Relay - Chassis Lamp H-11 E Switch - 1 P - 2P Exchange D-4 A GAG1-UP Pin Socket Wire Color Assembly Identification
Fuse
A278 BK Fuel Pump Ground 893 GN Cat Data Link + 376 Travel Alarm
RBH1-UP
Relay - Fuel pump G-11 E Switch - Air Cleaner H-7 24
Basic Machine Circuits A893 OR Fuel Pump Proportional Reducing Valve For The Power Shift Relay - Heater Air F-11 H Switch - Aux Hyd. Press. I-1 D
A AA 105-9344
581
304 WH Start Relay To Motor Starter F889 WH Gov Command
586
Pressure
Engine Speed Dial
Relay - Horn H-11 E Switch - Backup G-2 B BTM1-UP 325-PK-14 1
306 GN Neutral Start Relay To Start Relay G826 BR Oil Pressure
307 OR Key Sw To Neutral Start Relay G827 BU Oil Pressure - 588
Abnormal Communication Between Controller And
Relay - Hyd. Lock Sol.
Relay - Main
G-11
H-9,G-9
E
E
Switch - Coolant Level
Switch - Disconnect
I-7
G-12
25
E
GKX1-UP
Monitor Single Wire Receptacle
308 YL Key Sw ON G828 WH 5+ From Engine Control To Sensors
Relay - Neutral Start G-11 E Switch - Eng. Oil Level E-11 H
Circuit Number Wire Gauge
310 PU Start Aid Sw To Start Aid Sol G829 GN Sensor Common
590 Engine Control Connector Identification
598 Travel Speed Solenoid Relay - Refueling Power A-2 26 Switch - Fine Swing D-3 A
320 RD Horn Sw To Horn Relay G833 PK Sensor Common Plug
600 Hydraulic Oil Temperature Sensor Ground
321 BR Travel Alarm G849 BR HEUI Rail Pressure
Relay - Refueling Start A-3 29 Switch - Hammer Foot I-4 D 2 200-BK-14
1161 Pump Delivery Pressure Sensor (Drive) Relay - Refueling Stop A-3 27 Switch - Hammer Press. I-1 D Connection
322 GY Horn Relay To Horns G850 BU Air Heater Relay 1162 Pump Delivery Pressure Sensor 2 (Idle)
323 WH Atch Refueling Pump G854 PK Conn HEP 1525 Straight Travel Solenoid
Relay - Starter H-8 E Switch - Hammer Press. B-10 F Pin or Socket
The CID is a diagnostic code that indicates which component is faulty. Relay - Timer I-12 E Switch - Horn I-3 C Number
325 PK Atch Refueling Stop Sw G855 PU Conn HEP
The MID is a diagnostic code that indicates which electronic control module Resistor I-9 E Switch - Hyd. Oil Filter A-5 F
326 RD Key Sw Off G856 WH TDC Probe
diagnosed the fault. Resistor Main Relay I-8 E Switch - Hyd. Oil Level A-6 F 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
329 YL Atch Refueling Stop Rly To Refueling Power Rly G857 YL TDC Probe
365 YL Atch Refueling Stop Sw To Refueling Relays K843 GN Right Joystick Sw 1
Seat With Seat Heater H-2 14 Switch - Joystick Press. I-2 D 2 connector. The plug contains all 2 connector. The plug and receptacle
Monitoring Circuits K844 GY Left Joystick Sw 1 Sender - Hyd. Oil Temp. A-5 F Switch - Lower Washer D-2 A sockets and the receptacle contains contain both pins and sockets.
403 GN Alt R Term To Service Meter And E/P Cont K847 PU Right Joystick Sw 2 Failure Mode Identifiers (FMI) Sensor - A/C Photo F-1 A Switch - Lower Wiper D-2 A all pins.
405 GN Eng Oil Pressure Sw K848 WH Left Joystick Sw 1 FMI No. Failure Description Sensor - Atmospheric Press. C-11 44 Switch - Medium Line Press. I-1 D

405 GY Low Oil Pressure Output K849 YL Atch Stem 1 0 Data valid but above normal operational range. Sensor - Connector Hep A-11 48 Switch - Neutral Start I-3 D
1 Data valid but below normal operational range. Sensor - Coolant Temp. B-11 H Switch - One Touch Low Idle H-1 B
2001 Caterpillar Printed in U.S.A.
410 WH Fault Alarm K850 BR Atch Stem 2
412 BU Coolant Level Sw K851 BU Atch Stem 3 2 Data erratic, intermittent, or incorrect. Sensor - Dual Cam SP/TMG (RUN) B-11 H Switch - Panel E-1 A
All Rights Reserved
430 BU Air Cleaner Sw K852 GN Atch Stem 4 3 Voltage above normal or shorted high. Sensor - Dual Cam SP/TMG (CRANK) B-11 H Switch - Power Window D-2 A
487 OR Hyd Oil Filter Sw K853 GY Atch Pump1 Flow Control Sol 4 Voltage below normal or shorted low. Sensor - Eng. Oil Press. C-11 H Switch - Power Window Limit G-4 A
491 PK Hyd Oil Temp Sensor K854 OR Atch Pump2 Flow Control Sol 5 Current below normal or open circuit. Sensor - Eng. Oil Temp. B-11 49 Switch - Quick Coupler G-3 B
495 GN Fuel Level K855 PK Atch Separate Valve Sol 6 Current above normal or grounded circuit.
Sensor - Eng. Oil Temp. Active B-11 43 Switch - Refueling A-4 20
7 Mechanical system not responding properly.
496 WH Hyd Oil Level Sw K856 PU Atch Stem1 Control Sol (A) Sensor - Fuel Level A-4 17 Switch - Refueling Start A-3 18
8 Abnormal frequency, pulse width, or period.
A499 BU Hyd Tank Pressure Sw K857 WH Atch Stem2 Control Sol (A) Sensor - Fuel Press. B-11 H Switch - Refueling Stop A-3 19
9 Abnormal update.
C468 BU Eng Oil Level Sw K858 YL Atch Stem3 Control Sol (A) Sensor - HEUI Rail Press. B-11 42 Switch - S - DBL Action Exchange D-3 A
10 Abnormal rate of change.
E469 YL Tool Pressure Sensor K859 BR Atch Stem4 Control Sol (A) Sensor - lAP Cont. Valve A-11 H Switch - Seat Heater D-3 A
11 Failure mode not identifiable.
E470 BR Neg Cont Pressure Sensor 1 K860 BU Atch Stem1 Control Sol (B) Sensor - Intake Air Temp. B-11 H Switch - Secondary Shutdown G-5 47
12 Bad device or component.
E471 BU Neg Cont Pressure Sensor 2 K861 GN Atch Stem2 Control Sol (B)
Sensor - Negative Cont Press. 1 A-12 F Switch - Speed Change H-2 B
E472 GN Rotate Sw (CW) K862 GY Atch Stem3 Control Sol (B)
13 Out of calibration. Off Machine Switch Specification
The FMI is a diagnostic code that indicates what type of failure has occurred. Sensor - Negative Cont Press. 2 A-12 F Switch - Starter H-1 B
E473 GY Atch Stem 1 Modulation K863 OR Atch Stem4 Control Sol (B)
Part No. Function Actuate Deactuate Contact Position
Sensor - Pump Discharge Press 1 A-9 F Switch - Straight Travel Press. I-1 D
E474 OR Atch Stem 2 Modulation K864 PK Atch Relief 1 Sol 154-0498 Air Cleaner 635 mm H2O Normally Open
Sensor - Pump Discharge Press 2 A-9 F Switch - Travel Left Press. I-2 D
E475 PK Atch Stem 3 Modulation K865 PU Atch Relief 2 Sol Hammer Pressure (ATCH)
Sensor - Speed E-11 H Switch - Travel Right Press. I-2 D
E476 PU Atch Stem 4 Modulation K866 WH Atch 1 way / 2 way Control Sol Joystick Pressure
Sensor - Squeeze Press. B-5 16 Switch - Under Window Limit F-1 A Medium Line Pressure (ATCH) 490 49 kPa 290 kPa MIN
H465 GN Over Load Alarm Cancel Sw K867 YL PRV Return (1) 167-3466 Normally Open
Sensor - TDC Probe A-11 H Switch - Window Limit G-1 A Travel Left Pressure (71 7 psi) (42 psi MIN)
H466 BU OLWD Pressure Sensor K868 BR Sol Gnd 2 Travel Right Pressure
Sensor - Tool Press. B-9 G Timer Lamp Delay I-8 E
H467 WH Travel Alarm Cancel Indicator K869 BU Sol Gnd 3 Straight Travel Pressure (ATCH)
Sensor - Turbo Outlet Press. B-11 45 Unit Air Conditioner D-6 28
H473 BR AEC Mode Indicator K870 GN Sol Gnd 4
H474 GN Travel Mode Indicator K871 WH Atch 1Pump-2Pump Exchange Sw To Sol
Real Time Error Codes Sensor - WTR Separator Level I-7 15 Unit Heater D-6 28
Connector Location
H475 BU Straight Travel Pressure Sw K872 OR Atch Single-Double Action Exchange Sw To Sol Code Description of Problems Socket - 12V 7A F-4 A Unit IND H-1 B
Schematic Machine
H476 WH Travel Right Pressure Sw K876 BR Atch Relief Check 1 Sol 1301 Engine oil pressure is too low. Solenoid - 1 P - 2P Exchange 1 H-7 F Wiper Cont. F-2 A Connector Number
Location Location
1302 Engine coolant temperature is too high. Machine locations are repeated for components located close together.
H477 YL Travel Left Pressure Sw K877 BU Atch Relief Check 2 Sol CONN 1 ET CONN I-12 E
1303 Hydraulic oil temperature is too high. A = Located inside of cab. F = Located inside of pump compartment
H478 BU Joystick Pressure Sw K879 GN Atch Double Action Sol CONN 2 C-11 H
1304 Air filter is clogged. B = Located inside of right console. G = Located around control valve
Accessory Circuits K882 BU Oil Temp Sensor Gnd CONN 3 G-10 E
1305 Battery voltage is not normal.
501 GN Wiper Low 994 GY Oil Pressure C = Located inside of left console. H = Located behind engine CONN 4 G-10 E
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
506 PU Wiper Cont To Washer Motor 995 BU Coolant Temp D = Located under platform. J = Located around solenoid block inside of pump compartment CONN 5 G-9 E
2202 Governor actuator feedback sensor circuit is shorted to body ground.
508 PU LH Speaker (+) 998 BR Backup Gov Sw E = Located around relay panel. CONN 6 D-9 51
2301 Governor actuator feedback signal is not stable.
509 WH LH Speaker (-) C967 BU Intake Air Temp CONN 7 D-8 52 Resistor, Sender and Solenoid Specifications
2302 Governor actuator feedback signal deviates.
CONN 8 G-8 E Part No. Component Description Resistance (Ohms)
511 BR RH Speaker (+) C987 RD Power To Atch Valve Control 2303 Governor actuator does not move.
CONN 9 G-8 E 102-8016 Resistor 47 2.4
512 GN RH Speaker (-) C991 PK Fuel Pressure 2304 Calibration data error.
CONN 10 H-6 13 163-6816 Resistor- Main Relay (ATCH) 48 2.4
530 OR Wash Signal (Sw Panel To Wiper Cont) E963 BK Dual Cam Speed/Timing (Run) 3201 Monitor RAM is not normal.
CONN 11 H-6 13 107-7056 Solenoid- Fine Swing (ATCH) 34 0.5
535 BU Lower Wiper Motor (+) E964 WH Dual Cam Speed/Timing (Run) 4101 Electric power supply to the controller is too much (43 volts).
CONN 12 H-6 13
575 YL Atch Lower Wiper Motor (S) E965 BU Dual Cam Speed/Timing (Crank) 4102 Over-current in proportional reducing valve. Separate Valve (ATCH)
CONN 13 F-6 D
576 PK Atch Lower Wiper Motor (+1) E966 YL Dual Cam Speed/Timing (Crank) 4103 Proportional reducing valve circuit is open. 25 1 47 9 Stem 4 Control (A) (ATCH)
CONN 14 E-6 2 Stem 4 Control (B) (ATCH)
578 BU Atch Lower Washer Motor G976 BU Water Separator Level Sw 4104 Monitor power supply (digital output) over current. E 6 11 2 C
15 CONN 15 A-6 F
24 Stem 1 Control (A) (ATCH)
586 BR Not Used K904 GN Pump Discharge 1 Pressure Sensor 4105 Over-current in digital output (trenching solenoid). 14 11.7 1.2
13
4106 Over-current in digital output (fine control solenoid).
46 CONN 16 F-5 D
111-9916 Solenoid- Stem 1 Control (B) (ATCH)
590 GY Wiper INT (3) (Sw Panel To Wiper Cont) K906 GN Swing Brake Sol CONN 17 I-5 D Stem 2 Control (A) (ATCH)
4107 Over-current in digital output (travel speed change solenoid). 28 A Stem 2 Control (B) (ATCH)
592 BU 12V Atch Converter To Radio K907 BU Swing Brake Cancel Sol CONN 18 F-4 A
4108 Over-current in digital output (travel alarm). 36 Stem 3 Control (A) (ATCH)
A513 RD MEM Atch Converter To Radio L968 OR PRV Return (1)
42 50 CONN 19 E-4 A
4109 Spare solenoid 1 (digital output) over current. Stem 3 Control (B) (ATCH)
A537 PK Seat With Seat Heater L969 WH PS Control PRV 37 CONN 20 E-4 A Power Shift Control
410A Over-current in digital output (swing brake solenoid). 49 4
B
A579 OR Wiper CCW (Wiper Cont To Wiper Motor) L972 BU One Touch Low Idle Sw 9 CONN 21 I-3 D
410B Spare solenoid 2 (digital output) over current. 48 5 Relief 1 (ATCH)
38 CONN 22 I-3 D 112-0090 19.5 2
A580 BR Wiper CW (Wiper Cont To Wiper Motor) L973 GN Free Swing Solenoid-
4201 Engine speed is not normal. 43 Relief 2 (ATCH)
A581 GN Reverse (Wiper Cont To Wiper Motor) L976 GN Atch Refueling Start Sw 39 CONN 23 H-3 D
4202 Engine coolant temperature sensor is shorted to body ground. 31 16 8
A582 PU Stop (Wiper Cont To Wiper Motor) M906 BU Stem 1 (Squeeze) Pressure Sensor 44 CONN 24 H-3 D Travel Straight
4203 Hydraulic oil temperature sensor is shorted to body ground. 40 22
H CONN 25 H-3 D Swing Brake 32.0 3.2
A583 YL Window Cont To Wiper Cont T951 YL Injector 1 Sol 4204 PWM sensor of pump delivery pressure is shorted to body ground. 33 7 23 121-1491 Solenoid-
41 30 CONN 26 H-3 D Travel Speed
A584 BU Wiper Cut (Wiper Cont To Window Limit Sw) T952 BR Injector 2 Sol 4205 Spare PWM sensor 1 is shorted to body ground. G Hyd Lock
45 7 CONN 27 G-3 D
A586 OR Wiper INT (6) (Sw Panel To Wiper Cont) T953 BU Injector 3 Sol 4206 Spare PWM sensor 2 is shorted to body ground. 34 35 1 Pump-2 Pump Exchange 1 (ATCH)
32
CONN 28 C-3 22 32 3.2
A588 GN Hyd Lock Sol Relay To Sol T954 GY Injector 4 Sol 4207 PWM sensor of pump delivery pressure is open in circuit. 165-9549 Solenoid- 1 Pump-2 Pump Exchange 2 (ATCH)
8 CONN 29 C-3 53 Double Action (ATCH)
C537 GN A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater T955 GN Injector 5 Sol 420A Fuel sensor is shorted to body ground
12 CONN 30 C-3 54
C538 OR A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater T956 GY Injector 6 Sol 420B Fuel sensor is open or shorted to battery voltage. 17
CONN 31 C-2 23 Primary NFC (ATCH)
420C Electric power supply is to low (below 23 volts). 171-0114 11.5 0.5
C560 OR Not Used T957 PU Injector 1 Sol Solenoid- Pump 1 Flow Control (ATCH)
51 52 CONN 32 F-1 A
420D Electric power supply is to high (above 32 volts). 3 10 Pump 2 Flow Control (ATCH)
C566 PK Not Used T958 YL Injector 2 Sol The connectors shown in this chart are for harness to harness
420E Engine speed dial is not in one of the 10 specified positions. 53 21
C569 YL Converter To 12V 10A Socket T959 BR Injector 3 Sol connectors. Connectors that join a harness to a component are 171-0188 Solenoid- Flow Limit (ATCH) 11.5 0.5
26 generally located at or near the component. See the
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 20 54 18
E554 PK A/C Unit To A/C Clutch Sol T960 BU Injector 4 Sol 4I-5394 Sender- Hyd Oil Temp 6134 to 7496
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). 27 Component Location Chart.
T961 GN Injector 5 Sol 19 At room temperature unless otherwise noted.
4303 Engine stalls. F 29
T962 WH Injector 6 Sol
A201 Monitor communication is not normal.
T967 YL Pump Discharge 2 Pressure Sensor
A202 Monitor takes too much time to respond to controller's signal.
A203 Communication is abnormal in controller.
A20D ADEM communication disconnect.

49 48
20
45 42 36 37
24 23
4 1 2
43 38 39
31 16 14
Related Electrical Service Manuals 44 40 41
46
12 50 17 32 34 33 30
Title Form Number 19
15 51 52 18
Alternator: 9W-3043 SENR3685 35 28
53 7 26
25 10
Electric Starting Motor: 6V-5539 47 22
13 54 27
29
Consist: 106-8554 SENR3581 21
6 D
11 3
Consist: 6V-5582 SENR4975
Engine/Pump Control: 157-3165 RENR3814
Starting and Charging: RENR3814

Machine Harness Connector And Component Locations

 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
D 893-GN-18 A
L59 L59 L59 L59 ATCH WTR COOLANT CONN 21 V H H ATCH
E 892-BR-18 FUEL PUMP H473-BR-18 H473-BR-18 1
A 308-YL 308-YL 308-YL 308-YL SEPARATO R LEVEL SW 120-YL 120-YL 120-YL 120-YL 1 E472-GN-18 1 +12V ATCH K849-YL-18 235-BK-18 2 STRAIGHT TRAVEL
BATTERY B 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 LEVEL SNSR 096-0744 120-YL 120-YL 2 E474-OR-18 3 PWM+ JOYSTICK K852-GN-18 PRESS. SW
3T-5760 ET CONN W L A L18 L18 177-7712 L13 167-3466
C 24V MEMORY 1 120-YL 24V MEMORY 1 120-YL 3 K844-GY-18 5 SWITCH 1 K851-BU-18
MOTO R A
F 24V IN 2 120-YL 1 24V IN 2 120-YL 1 120-YL 4 K848-WH-18 6 SWITCH 2 H476-WH-18
CA CC L68 ATCH 12V 7A JOYSTICK
G 308-YL 308-YL 308-YL GND 3 200-BK 2 GND 3 200-BK 2 200-BK 5 235-BK-18 4 COMMON H475-BU-18 H476-WH-18 1
H 200-BK 200-BK 200-BK 200-BK CONVERTER 12V OUT 5 135-BU 5 12V OUT 5 135-BU 5 135-BU 6 235-BK-18 2 GND H474-GN-18 235-BK-18 2 PRESS. SW A ATCH
E 167-3467 L17 L 17 167-3466 HAMMER
POS NEG J 200-BK-18 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 K849-YL-18 1

GROUND
RD-00

L16 L 16

SIGNAL
SIGNAL
TIMER AK 130-RD-14 130-RD-14 200-BK-18 12V MEMORY 4 3 12V MEMORY 4 3 179-BU 235-BK-18 235-BK-18 235-BK-18 2 PRESS. SW
RELAY L67 L67 W L L15 L 15 HORN SW 167-3466
CONN 1 184-RD 229-BK-18 235-BK-14 4 4 200-BK 235-BK-18

+B

1
2
163-6703 C987-RD-14 200-BK 200-BK 7 ATCH 12V 7A 7 C569-YL A H H 128-2134 235-BK-18 (NOTE K)

L68
RD-00 151-GN 151-GN E 179-BU 179-BU 8 CONVERTER 8 229-BK 200-BK 200-BK-18 2 200-BK-18 235-BK-18
IN 4 308-YL 616-BU AK C C 179-BU 9 167-3467 9 200-BK-18 1 320-RD-18 235-BK-18
CE A TRAVEL A ATCH
GND 2 200-BK 607-PK RELAY PANE L 24V MEMORY 1 179-BU 10 10
I L58 L58
I

A893-OR-18
CC LEFT AUX HYD

A278-BK-18
2

412-BU-18
OUT 3 189-RD 322-GY 24V IN 179-BU 11 11 CONSOLE(LH) H475-BU-18 K852-GN-18

235-BK-18
1 1

C569-YL
179-BU

135-BU
229-BK

210-BK
120-YL
L63 AK AK ATCH 12V 7A PRESS. SW PRESS. SW
POS NEG +B 1 110-RD A588-GN GND 3 200-BK 12 12 CONN 22 235-BK-18 235-BK-18 235-BK-18

200-BK-18
2 2

1
2
3
4
BK-00

E A893-OR-18 112-PU-18 200-BK-18 CONVERTER 12V OUT 5 C569-YL 12V 5A NEUTRAL START 235-BK-18 167-3466 167-3466

L59
L58
AK 167-3467 6 LIMIT SW (NOTE L)
105-RD 169-PK-18 GND 229-BK CONN 17

616-BU

607-PK

L18

L17
L16
L15
147-PU 169-PK-18 112-PU-18 200-BK-18 C 12V MEMORY 4 320-RD-18 A 163-6785 V
147-PU W 154-RD A RD-18 ATCH LEFT 4
ATCH MAIN RELAY L14 L14 FOOT PEDAL A TRAVEL A ATCH
147-PU A770-PK-18 12V 7A X2 (NOTE E) 151-GN B WH-18 5

L37
G976-BU-18
ATCH BATTERY E RESISTOR 200-BK 200-BK 189-RD C BK-18 (NOTE C) 6 H474-GN-18 1 RIGHT K851-BU-18 MEDIUM LINE

235-BK-18
1

147-PU
3T-5760 105-RD 105-RD AK 163-6616 ATCH LOWER 200-BK 200-BK E472-GN-18 1 235-BK-18 2 PRESS. SW 235-BK-18 2 PRESS. SW
(NOTE A) L57 L57 (NOTE H) WASHER L17 L17 167-3466 167-3466
684-RD-18 684-RD-18 RESISTOR 200-BK 200-BK 235-BK-18 2
CF CG 7T-8890 ATCH L16 (NOTE M)
102-8016 200-BK-18 200-BK-18 E475-PK-18 3

308-YL
308-YL

200-BK
MOTOR HAMMER FOOT SW
103-RD 578-BU 200-BK-14 200-BK-14 1

147-PU
FUSE BASE L66 E C GROUND STRA P 138-4653 V
POS NEG 5A 175-RD-14 506-PU-18 200-BK-14 200-BK-14 2 235-BK-18

L14
RD-0 0

10A 183-1000 189-RD AK 200-BK-18 7G-1060 200-BK-14 AL 3 E472-GN-18 1 235-BK-18

L65 ATCH LAMP L40 L40 L16 ATCH LOWER
10A H705-BR-18 200-BK B B GND A 308-YL 1 M743-GN-18 4 235-BK-18 2 235-BK-18 235-BK-18
FUSE DELAY TIMER L18 V WIPER MOTOR
(NOTE A) 10A 154-RD 308-YL C C KEY OFF 200-BK-18 954-GN 2 E476-PU-18 3 235-BK-18 235-BK-18
5A 141-2759 L56 L56 163-6704 CHASSIS PLATFORM L17 L13 L13 L13 167-7079
RD-0 0 15A 149-RD 645-RD-18 645-RD-18 105-RD A A +B 200-BK-18 4

L66
L67

L65
10A 113-8490 L57 L16 ATCH RIGHT A +
15A 149-RD 607-PK 235-BK-18 235-BK-18 5 235-BK-18
CH 15A 113-8491 L64 WASHER C A L15 FOOT PEDAL
149-RD 616-BU 615-YL 684-RD-18 1 684-RD-18 1 RELAY 235-BK-18 235-BK-18 6 576-PK-18 3 S +1
CG 30A 124-3548 E 7T-8890 (NOTE C) MOTOR
320-RD-18 646-RD-18 2 2 LAMP SW A588-GN 4 179-BU 200-BK-18 235-BK-18 235-BK-18 535-BU 1

CONN 10
E AK BOOM LAMP RELAY E WG MOTOR L12 L12 L12 -
POS NEG A588-GN 118-GY 1 120-YL 576-PK-18 575-YL-18 4
L36
BK-00

AK 161-3128 AK C 191-WH-14 3 320-RD-18

L14
535-BU CONN 23 200-BK-18 2
30A 160-PU 160-PU 150-OR-18 2 154-RD 575-YL-18
ENG CONT
15A 130-RD-14 188-WH-18 200-BK C A 151-GN 307-OR M743-GN-18 4 K847-PU-18 E472-GN-18 1 +12V
HORN ACL SW
10A 114-RD 5A 307-OR 5 189-RD 169-PK-18 E472-GN-18 1 E472-GN-18 E473-GY-18 3 PWM+

L15
TIMER RELAY E
10A 110-RD DIODE 5A 308-YL 154-0498 175-RD-14 1 169-PK-18 169-PK-18 E473-GY-18 2 E473-GY-18 J K843-GN-18 5 SWITCH 1
CAB LAMP AK
10A 115-RD 684-RD-18 121-1022 10A E 430-BU-18 103-RD 8 A770-PK-18 235-BK-18 K843-GN-18 3 K843-GN-18 J ATCH 200-BK-18 L. CHASSIS K847-PU-18 6 SWITCH 2

CONN 11
KEY SW AK C L41 V J SEAT WITH
10A 105-RD 684-RD-18 10A 607-PK 7 307-OR 235-BK-18 A537-PK-18 1 607-PK +B 235-BK-18 4 COMMON

L59
L58
BOOM LAMP FUEL PUMP SEAT HEATER
10A 149-RD 160-PU A623-BU-18 5A 188-WH-18 119-PK-18 12 105-RD 235-BK-18 CONN 24 200-BK-18 2 235-BK-18 2 GND
E/P CONT WIPER/WASHER L13 164-0505 IND UNIT
10A 184-RD 160-PU 10A 118-GY 306-GN 235-BK-18 124-GN-14 3 150-OR-18 200-BK-18 11 200-BK-18
ATCH V CONT L67 CHASSIS LAMP C 163-6702 J ATCH JOYSTICK
15A C987-RD-14 160-PU 607-PK 10A 160-PU 179-BU 4 A588-GN 169-PK-18 169-PK-18 8 607-PK

L64
DOME LAMP/MEMORY E BACKUP/MONITOR CONT 177-7711
684-RD-18

10A 103-RD 607-PK 5A 169-PK-18 120-YL 2 191-WH-14 607-PK 607-PK 5 L972-BU-18 200-BK-18 200-BK-18
151-GN
115-RD
114-RD
189-RD

L41
A/C BLOWER L66 AK SEAT HEATER DIODE

169-PK-18

200-BK-14
200-BK-14
175-RD-14 123-WH-18 147-PU 6 123-WH-18 A770-PK-18 A770-PK-18 1 A755-PK-18 200-BK-18 607-PK

200-BK-18

235-BK-14
15A 5A
CHASSIS LAMP RELAY LOWER WIPER/WASHER 121-1022 ATCH 1PUMP-2PUMP L41
30A 168-RD-10 10A 152-BU 113-OR-18 10 615-YL 150-OR-18 150-OR-18 2 A756-BU-18 L972-BU-18

H H
161-3128 CIGAR LIGHTER DIOD E EXCHANGE SOL1

A770-PK-18
646-RD-18
112-PU-18
129-BU 169-PK-18 9 118-GY 105-RD 105-RD 3 A757-GY-18 235-BK-18 A755-PK-18 2 S1

200-BK-18
200-BK-18
229-BK-18

169-PK-18
10A

306-GN
SW PANEL/RADIO L35

A588-G N

G976-BU-18

A893-OR-18
121-1022 165-9549

A278-BK-18
320-RD-18

412-BU-18

506-PU-18
430-BU-18
113-OR-18 200-BK 646-RD-18 11 646-RD-18 307-OR 307-OR 307-OR 4 A758-BR-18 F773-OR-18 A756-BU-18 3 S2

235-BK-18

235-BK-18

200-BK-18

235-BK-18
5A

147-PU

578-BU
607-PK

L42
615-YL
ATT SOL U
10A 147-PU 306-GN 113-OR-18 307-OR 308-YL 308-YL 12 235-BK-18 F774-WH-18 A757-GY-18 4 S3

L37

L36
12V 7A CONVERTER 1 E BACKUP GOV SW
10A 120-YL 306-GN 200-BK-18 2 129-BU 8 129-BU L972-BU-18 7 F773-OR-18 A758-BR-18 5 S4
CJ CL 12V 7A CONVERTER 2 E AK E 163-6711 J
115-RD 684-RD-18 10A 179-BU K871-WH-18 1 152-BU 6 152-BU A755-PK-18 6 F774-WH-18 235-BK-18 1 COM

200-BK
308-YL
A/C AK START RELAY AK 2 1
115-RD 15A 124-GN-14 123-WH-18 9 103-RD A756-BU-18 10 169-PK-18 998-BR-18 F774-WH-18 6 L972-BU-18

L63
QUICK COUPLER 125-1302 J THROTTLE
115-RD 615-YL 5A 150-OR-18 308-YL A770-PK-18 2 645-RD-18 A757-GY-18 9 M736-BU-18 F773-OR-18 235-BK-18
E POWER WINDOW A J CONN J 3 J POS SW
15A 191-WH-14 308-YL 645-RD-18 3 147-PU A758-BR-18 25
101-RD-4
101-RD-4

147-PU

CONN 12
AK CAB LAMP RELAY 5A 308-YL 200-BK 2 200-BK ATCH 1PUMP-2PUMP 615-YL 4 308-YL 308-YL 235-BK-18 1 998-BR-18 106-0107 ONE TOUCH

L55
161-3128 AUX CKT WXCHANGE SOL2 LOW IDLE SW
189-R D

10A 180-GN 308-YL 200-BK 1 306-GN 320-RD-18 1 124-GN-14 308-YL F773-OR-18 2 F889-WH-18
151-GN
114-RD

A893-OR-18

188-WH-18
E 165-9549 A J CONN 26 128-2134

A588-GN
308-YL 200-BK 151-GN 12 175-RD-14 F774-WH-18 169-PK-18

322-GY
CL CK AK WE AK U 1 2
112-PU-18 154-RD 10 607-PK 607-PK M736-BU-18 5 A537-PK-18 K906-GN-18
WC 3 R
109-RD- 4 114-RD 320-RD-18 112-PU-6 112-PU-6 109-RD-8 304-WH-8 200-BK-18 2 189-RD 5 607-PK 607-PK K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
80A
114-RD 200-BK-18 WC 109-RD-6 WE WF K871-WH-18 1 308-YL 11 L969-WH-18 11 A770-PK-18 A770-PK-18 308-YL
L65

ALT BREAKER WA 4 5 C OFF

114-RD 322-GY 200-BK-18 105-RD 7 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD

L40

L16
L17

L15
171-2210 E C A L11 L11 6 S ON
229-BK-18 MAIN RELAY A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR
7 B ST
AK HORN RELAY 306-GN 165-4026 A768-BU-18 3 A769-GY-18 M736-BU-1
M736-BU-18 105-RD
161-3128 L55 L55 ATCH DBL ACTION 8

124-GN-14
175-RD-14
(NOTE G) K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18

200-BK-14

235-BK-18

235-BK-18
235-BK-18
607-PK

308-YL
L62 L62 SOL 9 J K KEY SW
151-GN 780-PU-18 1 K906-GN-18
165-9549 9G-7641
H705-BR-18
168-RD-10

307-OR 168-RD-10 168-RD-10 326-RD 10 308-YL 235-BK-18 235-BK-18

154-RD
189-RD

10 11

E472-GN-18

E472-GN-18

E472-GN-18

K843-GN-18
U

E473-GY-18
E476-PU-18
E475-PK-18
109-RD-4 109-RD-4 998-BR-18 7 326-RD A769-GY-18 235-BK-18 235-BK-18

235-BK-18

235-BK-18
235-BK-18
235-BK-18
SECONDARY 12
BK-00 151-GN 200-BK-18 101-RD-4 101-RD-4 200-BK-18 2 F889-WH-18 12 307-OR L968-OR-18 235-BK-18

L59

L58
CE E AK SHUTDOWN SW J J J

L55

L62

L56
BK-00 189-RD K879-GN-18 1 A537-PK-18 A537-PK-18 4 105-RD BACKUP
(NOTE A) CH 189-RD A588-GN E AK E 200-BK-18 4D-1836 CAB A J J 235-BK-18
EPR VALVE SW
DISCONNECT SW E AK AK AM F,T

200-BK-18
229-BK-18
306-GN
A588-GN 1 150-OR-18 235-BK-18 235-BK-18

200-BK-18
200-BK-18
200-BK-18

L34

L13

L11

L35

L36

L37
163-6710
7N-0718 AK K871-WH-18 AM ATCH SPEAKER (R ) 511-BR-18 2 780-PU-18 235-BK-18

12

10

11

12

10

11
8

7
9
1
4
2

5
3

780-PU-18
A893-OR-18

C987-RD-14

A893-OR-18

G976-BU-18
7N-0719(NOTE A) HYD LOCK SOL RELAY 7Y-5505

6
9
2
3
4
1
8

7
5

A278-BK-18
A588-GN
304-WH-8

893-GN-18
2
3
4
1

168-RD-10

130-RD-14
892-BR-18

412-BU-18
430-BU-18

506-PU-18
K871-WH-18 512-GN-18 A769-GY-18

235-BK-14

200-BK-18

235-BK-18
235-BK-18
235-BK-18
101-RD-4

109-RD-4
109-RD-6
A

151-GN
184-RD

105-RD
322-GY
616-BU

147-PU

147-PU

578-BU
607-PK

308-YL
J
161-3128 C C C ATCH
CONN 27 A768-BU-18

L18
MAIN RELAY 512-GN-18 235-BK-18
159-9108 ATCH QUICK
101-RD- 4

511-BR-18
109-RD-4

(NOTE H) E E E T COUPLER SW

H705-BR-18
191-WH-14

123-WH-18
A770-PK-18

A588-GN
150-OR-18
124-GN-14

113-OR-18
646-RD-18

320-RD-18

645-RD-18

175-RD-14
154-RD 200-BK-18

169-PK-18

119-PK-18
151-GN

307-OR

118-GY

103-RD
154-RD

189-RD
179-BU

129-BU
152-BU

147-PU

607-PK
120-YL

615-YL

308-YL
BLOCK AS. CJ CK WA AK WF AK AK F. LIMIT A584-BU-18 150-6988

F716-WH-18
GROUND STRA P 307-OR 306-GN 121-1023 SW. UP A589-OR-14 CONSOLE(RH)

235-BK-18
10
11
12

K871-WH-18

K848-WH-18
K879-GN-18

E474-OR-18

E472-GN-18

E472-GN-18

E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18

K843-GN-18
132-1806 E ATCH POWER

3
4
5
9
2
1
6
7
8

K844-GY-18

E473-GY-18
C

E476-PU-18
B

E475-PK-18
A
B
C
A
SW. DOWN A590-BU-14

200-BK-18

235-BK-18

235-BK-18
235-BK-18
235-BK-18
L54
L51

L32
L7
G G
AK NEUTRAL START RELAY WINDOW CONT WIPER A583-YL-18 CAB F AF AF

105-RD
161-3128 C C C C C V AL 117-6305 +B 191-WH-14 T N N
CONN 8 CONN 9 (NOTE B) ATCH
168-RD-10
109-RD-4
101-RD-4
CONN 3 615-YL 615-YL 615-YL
CONN 4 CONN 5

C987-RD-14
T 191-WH-14 200-BK 200-BK CAB LAMP

151-GN

308-YL

308-YL
CHASSIS AM L38 167-3441
H705-BR-18 229-BK-18 A591-PU-18 NEUTRAL A588-GN
L31 F,T
GND 200-BK-14

1
2
A893-OR-18
DOME LAMP

H705-BR-18
191-WH-14

123-WH-18
A770-PK-18

A588-GN

A588-GN
304-WH-8
150-OR-18
124-GN-14

113-OR-18

893-GN-18
646-RD-18

320-RD-18

645-RD-18

175-RD-14

168-RD-10

130-RD-14

892-BR-18
188-WH-18 A893-OR-18 200-BK-18 R. LIMIT A591-PU-18 103-RD

169-PK-18

119-PK-18

235-BK-14
101-RD-4
101-RD-4

109-RD-4
151-GN
307-OR

118-GY

103-RD
154-RD
189-RD

322-GY

184-RD
105-RD
179-BU

129-BU
152-BU

147-PU

616-BU

147-PU
607-PK

607-PK
120-YL

615-YL

308-YL
308-YL
308-YL
308-YL
E A 200-BK 176-1986 F AF AF
AK FUEL PUMP RELAY ATCH POWER 200-BK-14 200-BK T N N
161-3128 L44 WINDOW LIMIT SW ATCH

200-BK-18
200-BK-18 200-BK-18 200-BK 615-YL 615-YL
117-6306 (NOTE B) F,T 200-BK-14 200-BK 200-BK 200-BK CAB LAMP

L42

L25

F716-WH-18
167-3441

A537-PK-18
188-WH-18 508-PU-18 200-BK

235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14
200-BK-14
607-PK
308-YL
168-RD-10 235-BK-14 105-RD ATCH SPEAKER (L) 509-WH-18 201-BK-18 200-BK-18
L42 L42 L42 7Y-5505 511-BR-18

103-RD
615-YL
109-RD-4 308-YL 512-GN-18 F,T F,T
L40 L40 L40 CAB
101-RD-4 954-GN 954-GN 954-GN 200-BK-18 WINDOW
A584-BU-18 LIMIT SW

L54
L51

L31

L13

L 11
L52

L33

L32

L44

L34

L35

L36

L37

L39
L38
L7
117-6306

L51
L33

L32

L38
L52

L39
L8

L7
ATCH 135-BU-14

L54

L44

L34

L11
L31

L25

L13

L35

L36

L37
AG 235-BK-18 235-BK-18 12V 7A SOCKET 210-BK-14 201-BK-18 201-BK-18
J702-BK-18 1 235-BK-18 235-BK-18 121-0987 F,T MONITOR
954-GN

L61

F716-WH-18
157-3198 G G F,T

A537-PK-18
235-BK-18
G850-BU-18 2 200-BK

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14
200-BK-14
607-PK
308-YL
L25 ATCH

A584-BU-18
235-BK-18 235-BK-18 C569-YL-14 200-BK-14 GND 2 201-BK-18 2 201-BK-18
12V 7A SOCKET 229-BK-14 F,T ACC 3 169-PK-18 3 169-PK-18

200-BK-18
WIRE AS. L8

L8
C 121-0987 (NOTE E) F,T 129-BU CIGAR LIGHT 7 607-PK-18 7 607-PK
183-4878 A F,T F,T LIGHTER
101-RD-4 CDL + 5 893-GN-18 5 893-GN-18

200-BK-14
200-BK-14
200-BK

235-BK-14

103-RD

615-YL
2 229-BK-14 2 235-BK-18 9W-0335 CDL - 6 892-BR-18 6 892-BR-18

200-BK-14
200-BK
L37 F,T L9
1 C569-YL-14 1 410-WH-18 +B 1 103-RD-18 1 103-RD
AIR HEATER L33 L33 L33 SERVICE
147-PU CONN 16 +

L34
21 210-BK-14 403-GN-18 - +12V 4 4 152-BU
RELAY 147-PU 147-PU 20 135-BU-14 FAULT ALAR M METER 8 8 535-BU

169-PK-18
607-PK
148-0757 C A 200-BK-14 14 200-BK-14 132-1829 6T-7337
37 200-BK-14 12 200-BK-14 200-BK-18
CONN 32
L51 L32 L32 L32

410-WH-18

A584-BU-18
A584-BU-18
403-GN-18
578-BU 18 8 A588-GN 535-BU 152-BU

235-BK-18

200-BK-18
F F

129-BU
U C L38 F,T F,T
506-PU-18 45 308-YL 7 191-WH-14
K871-WH-18 A K871-WH 33 K851-BU-18 9
L51

L31
L52
L31 L31 CONN 18 ATCH UNDER
K879-GN-18 C K879-GN 31 H473-BR-18 18 147-PU
MOTOR
AIR HEATER 235-BK-1 4 235-BK-14 K872-OR-18 B K872-OR 5 K849-YL-18 4 K871-WH WIPER CONT WINDOW LIMIT SW F,T
L13

L7
E554-PK-18 6 K852-GN-18 A537-PK-18 5 K872-OR 155-7042 F,T 129-6466
CONN 13 L7
F773-OR-18 4 H476-WH-18 576-PK-18 6 K879-GN WIPER CUT 3 A584-BU-18 A579-OR

L36
L30 L30 L30 L30 L6 L6 L6
F774-WH-18 3 H475-BU-18 535-BU 15 307-OR W. CCW 1 A579-OR A580-BR
109-RD-4 A769-GY-18 2 H474-GN-18 575-YL-18 16 310-PU W. CW 2 A580-BR A581-GN
C L29 L29 L 29
A768-BU-18 32 235-BK-18 307-OR 3 L973-GN REV 13 A581-GN A582-PU

L6
L7
ENG CONT B+
K906-GN-18 23 235-BK-18 169-PK-18 19 123-WH-18 STOP 12 A582-PU 200-BK
157-3165 C ALTERNATOR R L53
403-GN-18 998-BR-18 24 235-BK-18 607-PK 17 576-PK-18 INT(6) 4 A586-OR-18
9W-3043 ALT C WIPER
1 235-BK-18 34 235-BK-18 235-BK-18 11 607-PK-18 INT(3) 9 590-GY-18
235-BK-18
235-BK-18
235-BK-14

200-BK-18

200-BK-14
200-BK

200-BK
B-
ANALOG SENSOR POWER 2 F716-WH-18 35 235-BK-18 A588-GN 10 607-PK-18 607-PK LOW 8 501-GN-18 A/C PHOTO MOTOR
L39 SENSOR 161-3667
ANALOG SENSOR RETURN 3 200-BK-4 780-PU-18 780-PU-18 22 F889-WH-18 191-WH-14 13 607-PK 607-PK WASH 7 530-OR-18 Y/G
THROTTLE POWER 4 F889-WH-18 F889-WH-18 7 L972-BU-18 123-WH-18 ACC 6 118-GY 167-7083

L54
L53
6 M736-BU-18 L973-GN 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE.S 11 A583-YL-18 F,T
L10
7 L973-GN M736-BU-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-B K C538-OR-18
L35
10 403-GN-18 403-GN-18 13 A757-GY-18 646-RD-18 15 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
L3
11 K907-BU-18 K907-BU-18 14 A758-BR-18 113-OR-18 16 403-GN-18
L28 L28 L28 L28 F,T
12 L969-WH-18 L969-WH-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18
13 L968-OR-18 L968-OR-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
A/C CLUTCH C L11
14 H466-BU-18 H466-BU-18 8 M736-BU-18 103-RD H465-GN-18 590-GY-18 5 W. INT(3)
235-BK-14
235-BK-14
235-BK-18

K872-OR-18
15 SOL 1 E554-PK-18 H465-GN-18 H465-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 501-GN-18 14 W. LOW

200-BK-18
113-3499 L5 L5 L5
NOT AVAILABLE-USED ON J2 16 2 200-BK-18 H467-WH-18 H467-WH-18 47 L969-WH-18 147-PU 2 M742-PU-18 200-BK 530-OR-18 17 WASH

L33
L29
F889-WH-18
F889-WH-18
M736-BU-18
(NOTE D)

403-GN-18
403-GN-18
L973-GN
L973-GN
780-PU-18
780-PU-18
17 410-WH-18 410-WH-18 48 L968-OR-18 11 M734-BR-18 200-BK 645-RD-18 2 L. BOOM
147-PU

18 892-BR-18 44 A769-GY-18 H466-BU-18 10 646-RD-18 200-BK 200-BK-18 200-BK-18 20 GND

20 893-GN-18 43 A768-BU-18 H465-GN-18 8 H467-WH-18 200-BK-18 3

200-BK-18
21 C K849-YL-18 42 K906-GN-18 M741-GY-18 5 575-YL-18 12

200-BK-14
200-BK

200-BK
200-BK
200-BK
ENG OIL

893-GN-18

893-GN-18
892-BR-18

892-BR-18
SHARED WITH TDC CAL 24 1 C468-BU-18 K851-BU-18 30 326-RD M742-PU-18 4 113-OR-18 113-OR-18 13

184-RD

L10
L9
SHARED WITH TDC CAL 25 LEVEL SW 2 235-BK-18 ENG/PUMP CONT K852-GN-18 29 780-PU-18 M734-BR-18 17 113-OR-18 15
26 111-4759 J2 157-3165 J1 H473-BR-18 36 998-BR-18 H467-WH-18 18
CONN 19 16
L61

L4 L4 L4
NOT AVAILABLE-USED ON J2 27 17 OPTION V SW(2) 49 H476-WH-18 20 H466-BU-18 410-WH-18 3 586-BR 118-GY 11 TRAVEL MODE IND 2
235-BK-14

29 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 H475-BU-18 19 H465-GN-18 893-GN-18 6 A537-PK-18 H466-BU-18 19 AEC MODE IND
30 L969-WH-18 7 PS CONT PRV 44 H474-GN-18 15 M741-GY-18 892-BR-18 A F,T F,T H465-GN-18 18 ALARM CANCEL IND
E F889-WH-18
E

403-GN-18
L973-GN
780-PU-18

31 L968-OR-18 19 PRV RETURN(1) 34 L972-BU-18 16 M742-PU-18 310-PU 2 410-WH-18 CAB M741-GY-18 8 ALARM CANCEL SW
C L5 L5
32 H466-BU-18 14 AEC MODE IND 35 A755-PK-18 17 M734-BR-18 578-BU 7 129-BU M742-PU-18 7 AEC MODE SW
L3 L3 L3 L7 L7

L4

L6
33 ENG SPEED WH-18 1 788-YL-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 A756-BU-18 21 H467-WH-18 506-PU-18 1 403-GN-18 M734-BR-18 6 TRAVEL MODE SW

L26
PICKUP L2 L2
34 BK-18 2 A762-PU-18 H467-WH-18 15 TRAVEL MODE IND 3 A757-GY-18 49 410-WH-18 403-GN-18 3 506-PU-18 646-RD-18 1 L. CHASSIS
6V-2455 L51 L51
35 410-WH-18 23 FAULT ALM 25 A758-BR-18 41 893-GN-18 K871-WH 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1

L2
36 403-GN-18 35 ALT R TERM 24 M741-GY-18 40 892-BR-18 K872-OR 12 235-BK-18 113-OR-18 9 +B

K852-GN-18
K851-BU-18
893-GN-18
893-GN-18
893-GN-18
K849-YL-18
892-BR-18
892-BR-18
892-BR-18
37 L973-GN 6 FREE SWING CREEPER TRAVEL FUNCTION SW 17 M742-PU-18 53 310-PU K879-GN 10 893-GN-18 575-YL-18

A589-OR-14
123-WH-18
STARTER SWITCH PANEL

K871-WH
A537-PK-1 8

191-WH-14
A590-BU-14

A584-BU-18

A584-BU-18
K879-GN
K872-OR

A583-YL-18

A583-YL-18
L973-GN
38 M736-BU-18 47 BKUP SW OVER LOAD ALM CANCEL SW 16 M734-BR-18 51 578-BU L973-GN 9 892-BR-18

310-P U
607-PK-18

576-PK-18
307-OR
147-PU
147-PU
147-PU
147-PU
147-PU

586-BR

147-PU
MOTOR L2 163-6701
39 F889-WH-18 44 GOV COMMAND 37 308-YL 50 506-PU-18 586-BR 6 152-BU
40 6V-5539 780-PU-18 26 OPTION V SW(1) 36 52 403-GN-1 5 535-BU
235-BK-18

41 304-WH-8 763-BU-18 2 TRAVEL SP CHG SOL 27 28 L973-GN 4 578-BU

235-BK-14

184-RD

L44

L25
G S C L24
42 788-YL-18 16 SP SNSR(-) 26 25 K871-WH 11 103-RD 103-RD 893-GN-18
43 101-RD-4 A762-PU-18 25 SP SNSR(+) F PRIM FLTR PLUGGED 38 26 K872-OR A F,T 103-RD 103-RD 892-BR-18
MTR BAT CA L2 L2 L9
44 RD-00
CF(NOTE A)
M740-PK-18 1 TRAVEL STR SOL OPTION SW 8 27 K879-GN CONN 20 103-RD
45 RD-00 M737-WH-18 8 FLOW LIMIT PRESS PRV AUTO LUB FAILURE 5 CONN 14 54 586-BR 152-BU
AL
C468-BU-18
A762-PU-18

E554-PK-18
304-WH-8

403-GN-18

46 M738-OR-18 9 PRIM NFC PRESS PRV SPL FLTR PLUGGED 52 1 E554-PK-18 535-BU 535-BU
101-RD-4

109-RD-4
101-RD-4
788-YL-18

L51

L29
L30

L52

L53

L53
MOTOR V
47 321-BR-18 13 TRAVEL ALM F SEC FLTR PLUGGED 51 38 578-BU 535-BU

L39
49 M739-YL-18 20 PRV RETURN(2) HYD TANK PRESS SW 7 A499-BU-18 39

L34
1
2
3
4
5
6

4
6
5
3
2
1
50 495-GN-18 30 FUEL LEVEL CAPSULE FLTR PLUGGED 42 487-OR-18
51 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR HYD. OIL LEVEL SW 32 496-WH-18
A768-BU-188

M737-WH-18
M738-OR-18
F774-WH-18

F889-WH-18
K906-GN-18

M740-PK-18

K904-GN-18

C
F773-OR-18

A769-GY-18

H705-BR-18

C468-BU-18
496-WH-18
A499-BU-18

A762-PU-18

M739-YL-18
A278-BK-18

E554-PK-18

A588-GN
304-WH-8

893-GN-18

487-OR-18

403-GN-18

495-GN-18
168-RD-10

130-RD-14

405-GY-18

L973-GN

T967-YL-18
998-BR-18

892-BR-18

780-PU-18
763-BU-18

321-BR-18

54 491-PK-18 39 HYD OIL TEMP SNSR ENG OIL PRESS SW 41 405-GY-18 578-BU
229-BK-14

200-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
200-BK-18

235-BK-18
200-BK-18

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

491-PK-18
F716-WH-1
101-RD-4
101-RD-4
109-RD-4
954-GN

229-BK-14
235-BK-14
235-BK-14

235-BK-14

322-GY

788-YL-18
200-BK-4

616-BU

147-PU
607-PK

308-YL

L39
55 GROUND STRAP T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CAB 535-BU

K852-GN-18

K852-GN-18
K852-GN-18
140-0860

K850-BR-18

K851-BU-18

K851-BU-18
K851-BU-18
K849-YL-18

893-GN-18

893-GN-18
893-GN-18
K849-YL-18

K849-YL-18
K849-YL-18
892-BR-18
892-BR-18
892-BR-18
56 36 GOV FDBK ACL PLUGGED 48 430-BU-18

184-RD
184-RD
235-BK
235-BK
L50

L54

9
10
1

4
2
6

5
8
7

L10
57 3 WTR SEPARATOR LEVEL SW 47 G976-BU-18
58 18 COOL. LEVEL SW 31 412-BU-18 M

L34

C560-OR-18
509-WH-18

C566-PK-18
113-OR-18

512-GN-18
508-PU-18
511-BR-18
60 11 OPTION CONT PRV(1) 50

200-BK-18
103-RD

607-PK
62 CHASSIS 12 OPTION CONT PRV(2) 54

A589-OR-14
AL V C

K871-WH
509-WH-18

123-WH-18

191-WH-14
A590-BU-14
A537-PK-18
K879-GN
K872-OR
113-OR-18

512-GN-18
103-RD-18

L973-GN
508-PU-18
511-BR-18

535-BU-18

535-BU-18
64 21 PRV RETURN(3) GND 14 235-BK

200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

576-PK-18
200-BK-18
200-BK-18
307-OR

575-YL-18
147-PU

147-PU

310-PU

586-BR

147-PU

147-PU

578-BU

C537-GN-18
C538-OR-18
67 10 FAN MOT CONT PRV GND 2 235-BK

E554-PK-18
CHASSIS

124-GN-14
175-RD-14
+B 48 130-RD-14 22 PRV RETURN(4) +B 13 184-RD

200-BK-14
200-BK-14
607-PK
L47
L60

+B 52 130-RD-14 40 SNSR RETURN +B 1 184-RD F,T

+B 53 130-RD-14 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4 M

10
M737-WH-18
M738-OR-18

7
1
6
3
5
8

9
4
2
F774-WH-18

F889-WH-18

F716-WH-18
M740-PK-18
K906-GN-18

K904-GN-18

F,T F,T F,T F,T F,T F,T T F,T F,T ABBREV COLO R
C468-BU-18

H705-BR-18

F773-OR-18

A769-GY-18

IDEN T PART NO . LOC

496-WH-18
A762-PU-18

A499-BU-18

A768-BU-18

M739-YL-18
E554-PK-18

A588-GN
304-WH-8
403-GN-18

893-GN-18

495-GN-18

487-OR-18
130-RD-14

405-GY-18

168-RD-10
L973-GN
T967-YL-18
998-BR-18
892-BR-18

763-BU-18

780-PU-18

321-BR-18

68 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 24V 103-RD-18

235-BK-18
235-BK-18

235-BK-18

235-BK-18

491-PK-18

325-PK-18

325-PK-18
101-RD-4
109-RD-4

101-RD-4

322-GY
788-YL-18

147-PU

616-BU

607-PK
308-YL

69 130-RD-14 29 COOL TEMP SNSR CAT DATA LINK(-) 43 892-BR-18 892-BR-18 A IGN 113-OR-18 F,T

D (NOTE C) (NOTE C) RD RED HARNESS AS .

D

BACKUP
ACC
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
GND
19 H705-BR-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18 893-GN-18 12V 592-BU-18
L27 L27 WH WHITE

4
3
1
5
2
6
THROTTLE RETURN 5 998-BR-18 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 MEM A513-RD-18

L26
CAT DATA LINK + 8 893-GN-18 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-1 8 GND 200-BK-18 OR ORANGE A 204-1812 F-5
C C YL YELLOW C 204-1813 F-5

BR
CAT DATA LINK - 9 892-BR-18 54 ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18

200-BK-18

200-BK-18
R/L
G

B
B
L49 ATCH PK PINK

A513-RD-18
E 197-4455 G-9 (NOTE G)

592-BU-18
THROTTLE BACKUP (ACCEL) 22 F773-OR-18 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18
10
11
12

L26 L26
1
2
3
4
5
6
7
8
9
5
1
2
3
4
6

THROTTLE BACKUP (DECEL) 23 F774-WH-18 34 JOYSTICK PRESS SW 29 H476-WH-18 CONVERTER BK BLACK F 163-6787 F-4
L43

LOW OIL PRESSURE OUTPUT 28 405-GY-18 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 134-1346 GY GRAY G 163-6810 F-1
USER DEFINED SHUTDOWN 59 F716-WH-18 AJ AJ 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 PU PURPLE H 170-6959 I-3
L49

L50

THROTTLE 66 F889-WH-18 49 ONE TOUCH LO IDLE SW 11 L972-BU-18 M BR BROWN J 186-4624 H-3

L49

L50 L50 CONN 6 CONN 7 ATCH ATCH GN GREEN K 170-6828 H-1

IGNITION KEY SW 70 308-YL 50 THRT POS 1 9 A755-PK-18
L19

L49 L49

4
5
6
1
7
2
8
3
M740-PK-18
K906-GN-18

AM/FM RADIO AM/FM RADIO A/C SW PANEL BU BLUE L 167-3457 I-5

A588-G N
763-BU-18

-B 61 229-BK-14 51 THRT POS 2 10 A756-BU-18

235-BK-18

L47 L 47

K872-OR-18
ATCH (CASSETTE) 163-6707 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH FINE ATCH SEAT ATCH POWER ATCH LOWER ATCH LOWER 157-3210 M 167-3527 D-5

K849-YL-18
-B 63 229-BK-14 32 THRT POS 3 19 A757-GY-18

200-BK-18
-B 65 229-BK-14 41 THRT POS 4 20 A758-BR-18 HEATER UNIT TO RADIO 163-6709 EXCHANGE SW ACTION EXCHANGE SW SWING CONT SW HEATER SW WINDOW SW WASHER SW WIPER SW ATCH HEATER N 167-3456 G-1
42 TRAVEL ALM CANCEL SW 22 M741-GY-18 164-0490 170-6955 170-6956 163-6722 163-6721 163-6720 163-6719 163-6718 SW PANEL P 163-6750 C-3
229-BK-14 229-BK-14 53 AEC MODE SW 12 M742-PU-18 FOR O/S JAPA N FOR JAPAN (NOTE B) 176-2005 R 204-1809 C-2
38 TRAVEL MODE SW 21 M734-BR-18 A/C UNIT T 170-6813 F-4 (NOTE B)
ENG CONT GND STRAP 27 KEY SW ON 23 308-YL 161-3779 CAB CAB U 193-3397 F-6
L61

L47

L48

L24
L44

L25
L60

C C V 193-3394 C-7
OPERATOR STATION
W 167-3473 I-6 (NOTE E)
ENG BLOCK
CONN 2 X 193-3392 C-4

L24
L25
L60

L61 L43 L43 L43 ANTENNA Y 204-1686 B-2

AIR HEATER RELAY 9 J702-BK-18
L47

L19
L48

AIR HEATER RELAY 12 G850-BU-18 AG AH 167-3492 AN AN AA 116-0096 B-3

L19 L19 L19 C R R AC 116-0098 B-3
INJECTOR RETURN 6 68 T962-WH-18 T962-WH-18 13 T962-WH-18
ATCH THIS SCHEMATIC IS FOR THE 330C EXCAVATOR. AE 183-0998 A-7 (NOTE J)
INJECTOR BRAKE 6 55 T956-GY-18 T956-GY-18 6 T956-GY-18 616-BU 616-BU 1 616-BU
BOOM LAMP 186-4705 HE02 AF 170-9295 G-1 (NOTE F)
INJECTOR RETURN 5 67 T961-GN-18 T961-GN-18 14 T961-GN-18 200-BK-18 200-BK-18 322-GY 200-BK 2 200-BK
L60

C ATCH 153-2521 AG 201-1283 C-11

INJECTOR BRAKE 5 54 T955-GN-18 T955-GN-18 5 T955-GN-18 616-BU 607-PK
TRAVEL V VALVE CONT V L1 L1 L1 CONN 31 COMPONENTS ARE SHOWN INSTALLED ON A FULLY AH 188-9865 C-10
INJECTOR RETURN 4 47 T960-BU-18 T960-BU-18 15 T960-BU-18 1 M740-PK-18 M740-PK-18 322-GY 168-RD-10
STRAIGHT SOL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. AJ 197-4411 D-8
INJECTOR BRAKE 4 39 T954-GY-18 T954-GY-18 4 T954-GY-18 2 235-BK-18 235-BK-18 4 +B 1 C987-RD-14 607-PK 325-PK-18
L48 L43

K872-OR-1 8
121-1491 AK 204-1650 G-8 (NOTE H)

K849-YL-18
INJECTOR RETURN 3 46 T959-BR-18 T959-BR-18 16 T959-BR-18 K906-GN-18 5 +B 13 C987-RD-14 C987-RD-14

200-BK-18
168-RD-10 200-BK 200-BK
C L44 C X X ATCH AN UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE. AL 193-3402 G-8
INJECTOR BRAKE 3 38 T953-BU-18 T953-BU-18 3 T953-BU-18 763-BU-18 6 INTER LOCK 53 151-GN 151-GN 325-PK-18 200-BK 200-BK
K849-YL-1 8

SWING FINE SWING SOL R AM 204-1816 G-5

K849-YL-18

INJECTOR RETURN 2 45 T958-YL-18 T958-YL-18 17 T958-YL-18 235-BK-18 A588-GN 11 KEY SW 23 308-YL 308-YL L973-GN L973-GN L973-GN 1 200-BK 200-BK
200-BK-18

2
235-BK-18

1
954-GN

BRAKE SOL 107-7056 ATCH WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL, AN 193-3388 C-2
INJECTOR BRAKE 2 37 T952-BR-18 T952-BR-18 2 T952-BR-18 1 K906-GN-18 200-BK-18 15 4 308-YL 200-BK-18 200-BK 2 200-BK 2 200-BK-10 200-BK-10 616-BU
121-1491 BOOM LAMP E965-BU & E966-YL, E963-BK & E964-WH MUST BE
INJECTOR RETURN 1 44 T957-PU-18 T957-PU-18 18 T957-PU-18 17 9 308-YL 200-BK
C 153-2521 TWISTED AT LEAST 1 TURN PER 25mm . WIRE AS .
INJECTOR BRAKE 1 36 T951-YL-18 T951-YL-18 1 T951-YL-18 20 10 308-YL

322-GY
200-BK
200-BK
200-BK
607-PK
P
TRAVEL HORN
C BRAKE RETURN 6
BRAKE RETURN 5
66
65
T950-GN-18
T949-BU-18
T950-GN-18
T949-BU-18
7
8 SPEED SO L
2
1
235-BK-18
763-BU-18
21
24
19
20
200-BK-18 200-BK
200-BK-18
200-BK
200-BK CONN 28
200-BK
322-GY 7Y-3919 WA 183-1011 G-8 C
BRAKE RETURN 4 29 T948-BR-18 T948-BR-18 9 121-1491 32 5 200-BK-18 200-BK-18 200-BK WC 163-6780 H-9
T962-WH-18

C C P
T961-GN-18
T955-GN-18

WE 183-1012 H-8
T954-GY-18

T956-GY-18
T957-PU-18

T952-BR-18

T953-BU-18
T959-BR-18

T960-BU-18
T951-YL-18

T958-YL-18

BRAKE RETURN 3 28 T947-YL-18 T947-YL-18 10 K858-YL-18 9 ATCH STEM3 CONT PRV(A) 6 200-BK-18 200-BK-18 200-BK-10 200-BK
HYD LOCK HORN NOTE A: USE WITH COLD WEATHER. WF 111-4829 G-8
BRAKE RETURN 2 21 T946-PU-18 T946-PU-18 11 1 A588-GN K857-WH-18 18 ATCH STEM2 CONT PRV(A) 7 2 200-BK
SOL U U C 7Y-3920 NOTE B: USE WITH POWER WINDOW. WG 163-6758 H-8
BRAKE RETURN 1 20 T945-GY-18 T945-GY-18 12 2 200-BK-18 K856-PU-18 28 ATCH STEM1 CONT PRV(A) 8 ATCH S ACTION 1 322-GY
121-1491 NOTE C: NOT USE ON THIS VEHICLE. WH 132-1827 A-4
1 K868-BR-18 39 SOL GND2 16 K872-OR-18 1 SOL 1 CHASSIS 322-GY
L46 L46 L46 P NOTE D: NOT USE WITH HEATER UNIT.
OIL PRESSURE 24 994-GY-18 994-GY-18 C WH SENSOR SIGNAL K862-GY-18 19 ATCH STEM3 CONT PRV(B) 51 200-BK-18 2

168-RD-10
325-PK-18

200-BK-10
OIL 201-9367 NOTE E: USE WITH 12V 7A X 2 CONVERTER.
OIL PRESSURE 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON K869-BU-18 K869-BU-18 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 52 CABLE AS .
PRESSURE AH AH AH AH AH AH ATCH STEM 4 V NOTE F: USE WITH CAB GUARD.
OIL PRESSURE 41 G826-BR-18 G826-BR-18 A OR +5V K869-BU-18 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 17
CONT SOL(A) C NOTE G: NOT USE WITH COLD WEATHER FOR JAPAN. CA 186-4708 I-12
4 G829-GN-18 2 K869-BU-18 K869-BU-18 40 SOL GND3 18
L24
L25

111-9916 U CHASSIS NOTE H: USE WITH COLD WEATHER FOR JAPAN. CC 170-6929 I-12
6 G829-GN-18 1 K859-BR-18 K859-BR-18 30 ATCH STEM4 CONT PRV(A) 26 607-PK
1
2

1
2

1
2

1
2

1
2

1
2

ATCH S ACTION NOTE J: USE WITH CONFIG. 1,2,3,3',11,14.

7 G829-GN-18 (NOTE C) 27 27 K872-OR-1 8 K872-OR-18 1 C C 200-B K LAMP CE 204-1601 I-12
SOL 2 NOTE K: USE WITH CONFIG. 1,2,3',11.
BOOST PRESS 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON V 31 RS422 RX + 3 200-BK-18 2 153-2523 CF 193-3377 I-12 (NOTE A)
ATMOSPHERIC ATCH STEM 4 201-9367 CONN 29 CONN 30

2
1
NOTE L: USE WITH CONFIG. 12. CG 170-6929 I-12 (NOTE A)
ATM PRESSURE 14 A747-GY-18 A747-GY-18 C GN SENSOR SIGNAL CONT SOL(B) 1 K863-OR-18 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX - 15
PRESSURE Y Y NOTE M: USE WITH CONFIG. 11. CH 193-3515 I-12 (NOTE A)
BOOST PRESS 2 G828-WH-18 G828-WH-18 A OR +5V INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 111-9916 2 K869-BU-18 42 RS422 TX + 24
8 G828-WH-18 43 RS422 TX - 25 CJ 197-4353 G-8
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 (NOTE C)
10 G828-WH-18 34 SNSR GND 28 V CK 197-4302 G-8

168-RD-10
ATCH

325-PK-18

200-BK-10
11 44 ATCH STEM1 NEUTRAL 31 K864-PK-18 1 CL 197-4304 H-12
RELIEF SOL 1
13 G829-GN-18 B YL SENSOR COMMON AL V 49 ATCH STEM2 NEUTRAL 32 K870-GN-18 2
FUEL L23 112-0090
15 G828-WH-18 A OR +5V ATCH HAMMER 1 K849-YL-18 ATCH SEPARATE 1 K855-PK-18 K855-PK-18 7 SEPARATE VALVE PRV RS232 RX 34
PRESSURE PRESS. SW VALVE SOL
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL 2 235-BK-18 2 K867-YL-18 52 RS232 TX 35
308-YL
308-YL
308-YL

17 167-3466 111-9916 53 ATCH STEM3 NEUTRAL 41 V

ATCH RELIEF
19 (NOTE C) 51 ATCH STEM4 NEUTRAL 42 K876-BR-18 1 200-BK-10 200-BK-10
CHECK SOL 1
25 G829-GN-18 B BK SENSOR COMMON K867-YL-18 50 RS232 GND 44 235-BK-18 2 200-BK-18
L46

HEUI RAIL 201-9367

26 G828-WH-18 A OR +5V AL K867-YL-18 K867-YL-18 38 PRV RETURN(1) MASK ENABLE 54
PRESSURE ATCH HAMMER SOL
HEUI RAIL PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL 1 954-GN K853-GY-18 E470-BR-18 35 NEG CONT PRESS SNSR 1 29

L19
L47

30 121-6303 2 200-BK-18 K854-OR-18 E471-BU-18 45 NEG CONT PRESS SNSR 2 30 V

L45 ATCH SQUEEZE
31 G828-WH-18 A OR +5V TURB E470-BR-18 K853-GY-18 47 PUMP1 F1 F CONT PRV GND 2 235-BK-14 308-YL A YL-18 +B
K857-WH-18
K861-GN-18

PRESS. SENSOR
K862-GY-18
K869-BU-18

K869-BU-18
K869-BU-18
K856-PU-18
K868-BR-18
K860-BU-18
K858-YL-18

BOOST PRESSURE 40 A746-PK-18 A746-PK-18 C GN SENSOR SIGNAL OUTLET E471-BU-18 K854-OR-18 48 PUMP2 F1 F CONT PRV GND 14 235-BK-14 M906-BU-18 C BR-18 SIGNAL
L45

43 G829-GN-18 B YL SENSOR COMMON PRESSURE ATCH STEM 3 ATCH STEM 3 308-YL E469-YL-18 25 TOOL PRESS SNSR 36 235-BK-14 235-BK-18 B BK-18 GROUND 157-3128 DIOD E
51 CONT SOL(B) CONT SOL(A) V K866-WH-18 1 1WAY/2WAY CONT SOL 37 235-BK-14 197-4385

M737-WH-18
M738-OR-18
K904-GN-18
111-9916 111-9916

A769-GY-18
A768-BU-18

496-WH-18
M739-YL-18
A499-BU-18
487-OR-18

495-GN-18
T967-YL-18
780-PU-18

321-BR-18
OIL TEMP 33 K882-BU-18 K882-BU-18 2 YL SENSOR SIGNAL SIGNAL BR-18 C E469-YL-18 K876-BR-18 2 RLF CHK V1 38 235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
491-PK-18

325-PK-18
147-PU
200-BK

L976-GN-18
325-PK-18
365-YL-18

168-RD-18
52 G833-PK-18 1 GN SENSOR COMMON OIL TEMP V V +B YL-18 A 308-YL K877-BU-18 3 RLF CHK V2 39
235-BK-14
235-BK-18

53 K862-GY-18 1 1 K858-YL-18 GROUND BK-18 B 235-BK-18 K864-PK-18 12 ATCH1 RLF PRV 40 V

B OIL TEMP 34 E795-YL-18 E795-YL-18 2 YL SENSOR SIGNAL
OIL TEMP
K869-BU-18 2 2 K869-BU-18
ATCH TOOL
M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR RIGHT JOYSTICK 12 235-BK-18
L22
K865-PU-18 1
ATCH
RELIEF SOL 2
Y
B
56 G833-PK-18 1 GN SENSOR COMMON K865-PU-18 22 ATCH2 RLF PRV RIGHT JOYSTICK 11 K843-GN-18 K843-GN-18 K870-GN-18 2 112-0090
OIL TEMP 18 G833-PK-18 G833-PK-18 K869-BU-18 PRESS. SENSOR K870-GN-18 41 SOL GND4 LEFT JOYSTICK 21 K844-GY-18 K844-GY-18 Y Y
L25

157-3182 AJ

323-WH-10
69 G833-PK-18 E474-OR-18 26 ATCH STEM2 MODULATION LEFT JOYSTICK 22 K848-WH-18 K848-WH-18

200-BK-10
L25 WIRES THAT HAVE BATTERY VOLTAGE

2
1
ENGINE (NOTE C) V

1
2
70 G833-PK-18 2 YL SENSOR COMMON E473-GY-18 36 ATCH STEM1 MODULATION 45 E474-OR-18 ATCH RELIEF
COOLANT TEMP 32 995-BU-18 8995-BU-18 1 GN SENSOR SIGNAL COOLANT TEMP E476-PU-18 37 ATCH STEM4 MODULATION 46 E473-GY-18 K877-BU-18 1 CHECK SOL 2
AC AA WHEN THE KEY SWITCH IS OFF.

L976-GN-18
L976-GN-18
L976-GN-18

L976-GN-18
CHASSI S
ATCH STEM 2 ATCH STEM 2

168-RD-18

168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
E475-PK-18 46 ATCH STEM3 MODULATION 47 E476-PU-18 235-BK-18 2

200-BK-18

329-YL-18

329-YL-18
329-YL-18
365-YL-18

365-YL-18
CONT SOL(B) CONT SOL(A)
201-9367 WIRES THAT HAVE BATTERY VOLTAGE

L976-GN-18
325-PK-18
365-YL-18

168-RD-18
57 G833-PK-18 2 YL SENSOR COMMON E472-GN-18 54 12V SPLY 48 E475-PK-18
INTAKE AIR TEMP 35 C967-BU-18 C967-BU-18 1 GN SENSOR SIGNAL INTAKE AIR TEMP 111-9916 111-9916 K849-YL-18 13 ATCH STEM 1 49 E472-GN-18 Y WHEN THE KEY SWITCH IS ON.
V V V
K867-YL-18
K867-YL-18

K849-YL-18

K852-GN-18 14 ATCH STEM 4 50 STARTING CIRCUIT.

235-BK-18
235-BK-18
235-BK-18
235-BK-14

RUN 49 E963-BK-18 E963-BK-18 1 GN S/T - DUAL CAM K861-GN-18 1 1 K857-WH-18 K851-BU-18 23 ATCH STEM 3 CDL(+) 33 893-GN-18 K866-WH-18 1 ATCH 1WAY/2WAY
RUN 48 E964-WH-18 E964-WH-18 2 YL S/T + SPEED/TIMING K868-BR-18 2 2 K868-BR-18 K850-BR-18 33 ATCH STEM 2 CDL(-) 43 892-BR-18 235-BK-18 2 CONT SO L A768-BU-18
CRANK 59 E965-BU-18 (RUN) K849-YL-18
L24 L24 201-9367 A769-GY-18 Y GAUGE CIRCUIT.
L23

L22

CRANK 58 E966-YL-18 E965-BU-18 1 GN S/T - DUAL CAM K852-GN-18 235-BK-18 K904-GN-18

TDC PROBE 22 G856-WH-18 E966-YL-18 2 YL S/T + SPEED/TIMING K851-BU-18 A768-BU-18 147-PU Y Y MONITOR CIRCUIT. (EMS)
(CRANK ) ATCH STEM 1 ATCH STEM 1
K868-BR-18
K860-BU-18

TDC PROBE 23 G857-YL-18 K850-BR-18 A769-GY-18 235-BK-18 T967-YL-18 323-WH-1 0 + -

CONN HEP 61 G854-PK-18 G856-WH-18 1 GN TDC + CONT SOL(B) CONT SOL(A) 308-YL
L21
K904-GN-18 780-PU-18 AC AC AA AA PANEL LAMP CIRCUIT.
CONN HEP 62 G855-PU-18 G857-YL-18 2 YL TDC - TDC PROBE 111-9916 111-9916 235-BK-14 M906-BU-18 147-PU 200-BK
V V ATCH ATCH ATCH ATCH ATCH
K849-YL-18

WASHER/WIPER CIRCUIT.
235-BK-18
235-BK-18

235-BK-18

1 APC 63 E798-PK-18 235-BK-18 K864-PK-18 T967-YL-18 491-PK-18

L23
235-BK-18

1 APC 64 E797-WH-18 G854-PK-18 1 GN IAPC V CONNECTOR K860-BU-18 1 1 K856-PU-18 K876-BR-18 780-PU-18 235-BK-18 487-OR-18 REFUELING REFUELING REFUELING REFUELING REFUELING ATCH
DIGITAL RETURN 5 998-BR-18 G855-PU-18 2 YL COMMON HEP K868-BR-18 2 2 K868-BR-18 308-YL 308-YL K870-GN-18 200-BK M738-OR-18 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP
OIL GRADE CODE 1 50 H477-YL-18 308-YL 308-YL K870-GN-18 491-PK-18 M737-WH-18 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929 HEATER AND AIR CONDITIONER CIRCUIT.
OIL GRADE CODE 2 60 H478-BU-18 K868-BR-18 K870-GN-18 487-OR-18 235-BK-18 M739-YL-18
AG E798-PK-18 1 1 AP CONT K868-BR-18 K870-GN-18 M738-OR-18 235-BK-18 GROUND CIRCUIT.
VALV E L22 AJ
E797-WH-18 2 K868-BR-18 235-BK-18 235-BK-18 K865-PU-18 M737-WH-18 235-BK-18
HYD TANK
BK-18 A K860-BU-18 235-BK-18 K877-BU-18 M739-YL-18 2 235-BK-18 235-BK-18 235-BK-18 ENGINE/PUMP CONTROL CIRCUIT.
998-BR-18 C BK-18 B 235-BK-18 K866-WH-18 235-BK-18 PRESS. SW 1 A499-BU-18 A499-BU-18 235-BK-18
SYMBOL DESCRIPTION
L45

H477-YL-18 A C (NOTE C) 496-WH-18 235-BK-18

H478-BU-18 B 235-BK-18 235-BK-18 235-BK-18 321-BR-18 235-BK-18
ATCH VALVE CONTROL CIRCUIT
V 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 CIRCUIT CONNECTED
ATCH NEGATIVE +B YL-18 A 308-YL E470-BR-18 E470-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 AJ 235-BK-18 ENGINE CONTROL CIRCUIT.
CONT PRESS . B HYD OI L
GROUND BK-18 235-BK-18 308-YL 308-YL 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 2 235-BK-18 A499-BU-18 CIRCUIT NOT CONNECTED
SENSOR 1 SIGNAL BR-18 C E470-BR-18 235-BK-18 308-YL LEVEL SW 1 496-WH-18 496-WH-18
157-3128 170-9376
235-BK-18 308-YL 308-YL K849-YL-18 K849-YL-18 K849-YL-18 321-BR-18 ELECTRICAL CONNECTION TO ALL DASHED LINES ARE ATTACHMENTS.
A (NOTE C)
V
235-BK-18
235-BK-18
308-YL
E471-BU-18
E470-BR-18
E471-BU-18
L45 AJ AJ
MACHINE STRUCTURE A
POWER SHIFT
ATCH NEGATIVE +B YL-18 308-YL 308-YL K853-GY-18 K853-GY-18 1 A768-BU-18 ATCH 1 321-BR-18 FUEL LEVEL INTERNAL ELECTRICAL CONNECTION
A CONT SOL
CONT PRESS . GROUND BK-18 B 235-BK-18 E471-BU-18 K854-OR-18 K854-OR-18 2 A769-GY-18 TRAVEL ALARM 2 235-BK-18 SENSOR TO SURFACE OF COMPONENT
111-9916
SENSOR 2 SIGNAL BR-18 C E471-BU-18 K853-GY-18 235-BK-18 235-BK-18 A768-BU-18 3E-7738 163-6700
157-3128 AJ AJ CONNECTOR
K867-YL-18 K867-YL-18 K867-YL-18 147-PU A769-GY-18
(NOTE C) AJ HYD OIL
V
K854-OR-18 K867-YL-18 K867-YL-18 K904-GN-18 487-OR-18 487-OR-18 2 SIGNAL
FILTER SW
YL 1 495-GN-18 H# CIRCUIT GROUPING DESIGNATION
K867-YL-18 SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 491-PK-18 235-BK-18 1 GROUND BK 2 235-BK-18
L21 L21 L 21
ATCH PUMP 1 1 K853-GY-18 K867-YL-18 +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 235-BK-18 173-3518 ATCH WIRE, CABLE, COMPONENT
FLOW CONT SOL 2 K867-YL-18 K867-YL-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 AE AJ AE
171-0114 K867-YL-18 AJ 780-PU-18 1 M738-OR-18 M738-OR-18 M738-OR-18 B 235-BK-18
CIRCUIT CONNECTED
(NOTE C) PUMP DISCHARGE L20 L20 L20 HYD OIL WH WH AJ
K867-YL-18 235-BK-18 200-BK 2 M739-YL-18 M739-YL-18 M737-WH-18 A BLADE, SPADE, RING OR SCREW
PRESS. SENSOR 1 PUMP DISCHARGE M737-WH-18 M739-YL-18 C 491-PK-18 TEMP SENDER 325-PK-18 1 TERMINAL
V 157-3182 PRESS. SENSOR 2 ATCH AJ AJ 4I-5394 2
CONN 15 T
ATCH PUMP 2 1 K854-OR-18 AJ 157-3182 PRIMARY ATCH AE ATCH SPLICE
FLOW CONT SOL 2 K867-YL-18 ATCH QUICK 1 780-PU-18 NFC SOL FLOW LIMIT 2 M739-YL-18 235-BK-18 REFUELING SW
171-0114 COUPLER SOL 2 200-BK 171-0114 SOL 1 M737-WH-18 5C-6108
(NOTE C) (NOTE C) 171-0188

12 11 10 9 8 7 6 5 4 3 2 1