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Abstract
Celiac disease is an autoimmune disorder caused by intolerance to gluten, which is found in wheat and similar proteins in barley, rye
and oats. The present study was designed to examine the effects of the addition of gums, whey protein concentrate, dry egg, and water to
corn and cassava starches on the rheological properties of a non-fermented dough used for the production of empanadas (a traditional
meal in Latin America) and pie-crusts suitable for people with celiac disease. A 24 full factorial design was chosen. Viscoelastic
measurements and texture analysis (puncture and elongation tests) were performed. The increase in gums content and the decrease in
water level produced an increase in both moduli (G0 and G00 ) and a more elastic dough was obtained. Higher protein contents interfered
with the formation of the three-dimensional gum network making the dough less ductile. Texture analysis led to similar conclusions to
those obtained by dynamic rheological analysis. Formulations containing higher percentages of gums and lower water content led to an
appropriate behavior for industrial production of these doughs.
r 2007 Elsevier Ltd. All rights reserved.
0733-5210/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jcs.2007.09.003
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G. Lorenzo et al. / Journal of Cereal Science 48 (2008) 224231 225
breads (Cunin, 1999; Gallagher et al., 2002, 2003; while cassava starch (14% moisture and 0.2% protein) was
Kobylanski et al., 2004; Ranhotra et al., 1975; Toufeili from Indecar S.A. (Argentina). Commercial 100% sun-
et al., 1994; Ward and Andon, 2002). However, they fail to ower oil (Molinos R o de La Plata SACIFI, Buenos
form a continuous phase and thus lack the necessary dough Aires) was purchased from a local supermarket and used
structure for the production of good quality dough. without further treatment. WPC containing 80% protein
Therefore, gluten-free bakery products require polymeric (Arla Food Ingredients S.A., Argentina), food-grade
substances that mimic the viscoelastic properties of gluten commercial xanthan and guar gums (Sigma Chemical
in doughs. Co., St. Louis, MO), dry egg (6% moisture, 38% lipids,
Hydrocolloids are widely used in the bakery industry to Tecnovo S.A., Argentina), and analytical grade NaCl were
impart texture and appearance properties to cereal-based used. Distilled water was used in all formulations.
foods. A number of studies have used a range of starches
with gums for making gluten-free bakery products 2.2. Dough preparation
(Gallagher et al., 2004; Lazaridou et al., 2007). Xanthan
gum and guar gum are some of the hydrocolloids that may The basic dough formula consisted of a mixture of corn
be added to gluten-free doughs. The molecular structure of and cassava starches in a ratio of 2:1 w/w (Lang, 2006).
these two polysaccharides is well documented in the Xanthan and guar gums were used maintaining a 2:1 ratio,
literature (BeMiller and Whistler, 1996). The pseudoplastic which is usually considered as a synergistic ratio (BeMiller
behavior of xanthan gum is important in bakery products and Daniels, 2002). Salt (2%) and 20% sunower oil were
during dough preparation, i.e. pumping, kneading and included. Percentage concentrations of the formula are
rolling. Interactions between xanthan gum and guar gum given in g/100 g total starch basis. Combinations of gums
may also exert synergistic effects, which depend on (G), WPC, dry egg (E) and water (W) were used following a
different factors such as xanthan/guar ratio, mixing two-level, full-factorial design for four factors, namely the
temperature and ionic strength (BeMiller and Daniels, 24 design with two center points added (Table 1) (Box and
2002; Khouryieh et al., 2006; Quintana et al., 2002). This Draper, 1987). The experiment resulted in 17 different
property can enhance viscosity improving dough handling. formulated doughs; the keys and coded contents used for
Another possibility is to incorporate egg or dairy each formulation are shown in Table 2. Dry ingredients
proteins which are highly functional ingredients and due were premixed for 1 min in a commercial food processor
to their versatility can be adequate for many food products (Universo, Rowenta, Germany) at 400 rpm using a knead-
(Gallagher et al., 2003). Whey proteins are well-known ing attachment. With the processor still running, oil was
ingredients for improving food products, because of their slowly added and mixed for one more min. Finally, water
high nutritional quality and their functional properties (De was added and the dough was mixed for 5 more min to
Wit, 1998). They are primarily added to cereal products to combine the ingredients. The dough was briey kneaded by
improve their nutritional properties by increasing the hand, wrapped in a lm, put in a tightly sealed container
content of essential amino acids (Kenny et al., 2000). and kept refrigerated (4 1C) for 24 h to let the starches
Hens eggs or their constituents are key ingredients hydrate and to let the dough consistency stabilize (Manley,
associated with unique sensory characteristics and excellent 2001). Dough was rolled out with a rolling pin over a
functionality for industrial applications. During prepara- platform to give a sheet of 2 mm thick.
tion of several composite products, egg constituents may
have to function as emulsiers and foaming agents as well
as network structure formers (Ibanoglu and Erc- elebi, 2.3. Texture analyses
2007).
There are no studies on the formulation of gluten-free All objective texture analyses were done in a TAXT2i
empanada dough and its rheological behavior. The Texture Analyzer (Stable Micro Systems, UK) interfaced
present work was designed to examine the effects of the with a computer, which controls the instrument and
addition of gums, whey protein concentrate (WPF), dry analyses the data, using the Texture Expert Exceed
egg, and water (used in combination at different levels), to
Table 1
corn and cassava starches on the textural and rheological
Compositions of the tested formulations and coded levels for gums, whey
properties of gluten-free pastry dough in order to protein concentrate, dry egg, and water
formulate a dough suitable to prepare empanada disks
and pie-crusts adequate for celiac people. Factor Levels
Table 2
Texture analysis results: puncture force (FP), elongation force (FE), and
deformation at breaking (D) for the different tested formulations 25 10
Dynamic rheological measurements (storage (G0 ) and where Y is the corresponding response variable, i.e. FP
loss (G00 ) moduli vs. frequency, (o)) were performed in a (maximum breaking force in puncture test), FE (maximum
Controlled Stress Rheometer RS 600 (Haake, Germany) breaking force in elongation test) and D (deformation at
using a plate-and-plate geometry (35 mm diameter, 1.6 mm break); Xi are the coded process variables (G, WPC, E, W)
gap). Roughened plates were used to avoid wall slip errors. and b are the regression coefcients. A stepwise methodol-
Frequency ranged from 0.09 to 130 rad/s. To determine the ogy was followed to determine the signicant terms in
limit of the linear viscoelastic region, dynamics tests were Eq. (1). All statistical procedures (analysis of variance,
performed at xed frequency (1 Hz6.28 rad/s) and ampli- multiple linear regression/stepwise, nonlinear regression)
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G. Lorenzo et al. / Journal of Cereal Science 48 (2008) 224231 227
Fig. 2. Response surface plot as a function of water (W) and gum (G) content of: (a) maximum force at puncture for two different levels of dry egg (E) and
a xed whey protein content (WPC) (5%); (b) maximum elongation force for two different levels of E and a xed WPC content (5%); (c) deformation at
the breaking point for two different levels of WPC and a xed content of E (5%).
the dough less stretchable and more brittle. Values of D From the puncture and elongation tests it was possible to
decreased when E decreased (Table 3), and at low G conclude that G(+1) combined with W(1) gave doughs
content, D decreased when WPC decreased (Fig. 2c). that were easy to handle because they seem to better resist
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G. Lorenzo et al. / Journal of Cereal Science 48 (2008) 224231 229
FE vs. D
200 FP vs. D
105 105
* (Pa.s)
FP; FE (mN)
150
104 104
100
103 103
G' (Pa)
frequency sweep data and their dependence with frequency
6.0x104
was modeled according to Eq. (5). In all the experiments,
the approximation G1;a 5G0 , necessary to apply Eq. (4),
was veried in the frequency range analyzed. Parameters 4.0x104
obtained under this approximation led to practically
coincident values of tan(ap/2) and tan(d) (0.31).
2.0x104
All the doughs showed similar a values; an average
a 0.19 was obtained, which reected the weak depen- 50 100 150 200
dence on the frequency for both moduli (Eqs. (2) and (3)), FP; FE (mN)
typically observed in gel-like samples (Steffe, 1996).
Besides, all the doughs showed a similar shear-thinning Fig. 5. Relationship between large deformation texture properties and
behavior over a wide range of frequencies with viscoelastic measurements. Puncture () and elongation (&) forces vs.
storage modulus (G0 ) at 1 Hz (6.28 rad/s).
a1 0.81 (Eq. (5)). Aa changed signicantly (Po0.05)
only with gum and water contents. Table 4 shows average
values (for the 17 formulations) of the material strength 4. Conclusions
parameter (Aa), calculated using Eq. (5), as a function of
dough composition. Increasing gum content strengthened Gluten-free doughs for pies and empanadas (non-
the cross-linking network thus resulting in higher Aa fermented products) were formulated with starches, pro-
values; the same effect was observed when water content teins and gums at different levels. Texture analysis
decreased but only at low gum content. When less water (puncture and elongation tests) led to similar conclusions
was available in the system the hydrocolloid dispersion to those obtained by dynamic rheological measurements.
was more concentrated and Aa was also higher. Under Higher protein contents interfered with the formation of
these conditions, the more rigid dough structure (more the three-dimensional gum network making the doughs
elastic polymer network) would imply stronger entangle- more fragile. Formulations containing higher percentages
ments among hydrocolloids molecules in the composite of gums and lower water content led to an appropriate
network. composition for the industrial production of empanada
Data of FP, FE and D obtained from puncture and disks and pie-crusts, with an adequate elasticity and
elongation tests were related to the storage and loss moduli puncture resistance.
(G0 , G00 ) at 1 Hz (6.28 rad/s) obtained from small defor-
mation tests. Both moduli were positively correlated
with either FP or FE (Po0.001). As an example, Fig. 5 Acknowledgments
shows the linear relationships obtained for G0 vs. FP and G0
vs. FE. The authors are grateful to Tecnovo, S.A., Argentina
These relationships demonstrate how the combined and to Arla Food Ingredients S.A., Argentina, who
responses from large and small deformation rheological provided the dried egg and milk protein concentrate for
testing can be related to dough handling or other textural this study, respectively. The nancial support of the
properties of these gluten-free formulations, and how this Consejo Nacional de Investigaciones Cient cas y Tecno-
can be translated into optimization of dough composition logicas (CONICET), Agencia Nacional de Promocion
and processing conditions. Cient ca y Tecnologica, Comision de Investigaciones
Cient cas de la Provincia de Buenos Aires (CIC), and
Table 4 Universidad Nacional de La Plata are also acknowledged.
Average values of material strength parameter (Aa) as a function of dough
composition
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