13 Apendix PROFIsafe Safety Integrated

Automation and Drives
PROFIsafe: Safety Integrated
SITRAIN
IK-PBSYS / Safety Integrated Page 1 03/2007
Siemens AG 2007 - Subject to change without prior notice
Contents Page
The spirit of Safety Integrated .......................................................................................................... 2
Effective, cost-effective protection ..................................................................................................... 3
Safety-related applications ................................................................................................................ 4
Functional safety .................................................................................................................................. 5
Safety Integrated is designed for universal application ....................................................................... 6
Standards and regulations around the world ..................................................................................... 7
Standards and certification .................................................................................................................. 8
Product overview ................................................................................................................................ 9
Safety Integrated portfolio .................................................................................................................. 10
SIMATIC Safety Integrated for every application ............................................................................. 11
PROFIsafe ........................................................................................................................................ 12
SIMATIC Safety Integrated: The idea ................................................................................................ 13
SIMATIC Safety Integrated ................................................................................................................. 14
SIMATIC Safety Integrated controllers ............................................................................................... 15
SIMATIC Safety Integrated controllers (F-CPUs) .............................................................................. 16
Configuration versions ........................................................................................................................ 17
Standard equipment and safety in one CPU ...................................................................................... 18
Standard equipment and safety in separate controls ........................................................................ 19
Distributed configuration with IM 151-7 F-CPU .................................................................................. 20
Fail-safe communication with F-SENDDP/F-RCVDP ........................................................................ 21
SITRAIN training for IK-PBSYS

Automation and Industrial Solutions Page 1 Safety Integrated
The spirit of Safety Integrated
Accident prevention should not just be

regarded as a question of legal obligation,
but as a precept of human responsibility
and economic reason.
(Werner von Siemens in the year 1880)
SITRAIN
Notes

Effective, cost-effective protection
Safety systems for
people machinery environment
SITRAIN
Notes

Safety-related applications
Machine protection Process engineering Passenger transit

Conveyor systems Burner control Cable railways
Presses Oil industry Lifting platforms
Processing and Chemicals ...
production ...
machinery
Machine
tools
...
SITRAIN
Notes

Functional safety
Heat and fire

Electric
shock
Dangerous Risks posed by

radiation malfunctions
Functional safety: Aspect of the total safety of an installation

which is dependent on correct operation of the safety-
related (control) system.
SITRAIN
Notes

Safety Integrated is designed for universal

application
Process industry: Manufacturing industry:

People, machinery, environment People and machinery
Instrumentation and control Manufacturing cells
Reaction times 0.1 to 1s Reaction times 5 to 150ms
IEC 61511,.... EN60204, IEC 61508
ISA 84 NFPA 79, ISO 13849,....
TUEV TUEV / UL /
Toxicity, BG / BIA
pressure Motion
Heating Shipping
PROFIBUS PA
Actuators
Sensors Material
Fail-safe automation
Heat
SITRAIN
Notes

Standards and regulations around the world
Regulations regarding safety are defined in technical standards

The regulations and standards valid at the site of operation are
applicable Europe:
IEC, EN
USA:
Harmonized
UL, ANSI within the EU Japan:
Vary widely
according to JIS
region
European standards and regulations are also incorporated into

the regulatory frameworks of other countries
Safety products which meet EU regulations largely comply

with the requirements of countries outside the EU
SITRAIN
Notes

Standards and certification
All fail-safe components

fulfill the requirements of
the highest safety rating
IEC 61508 (up to SIL 3)
EN 954 (up to category 4)
NFPA 79-2002
NFPA 85
and are certified by the
TUEV Group, German
Technical Inspectorate
SITRAIN
Notes

Product overview
Integrated safety technology
SIRIUS SIGUARD SIMATIC SINUMERIK /

SIMODRIVE
which includes the the and the

sensors and evalua- control drive systems
tion equipment
Standardized engineering
Practical operating procedures
Open overall system for the world market
SITRAIN
Notes

Safety Integrated portfolio
SITRAIN
Notes

SIMATIC Safety Integrated for every application
Process automation Factory automation

People, processes and environment People and machinery
Controllers Controllers
CPU 414H ET 200S F-CPU
CPU 417H CPU 315F/CPU 317F
CPU 416F
Engineering Engineering
CFC FBD, LAD
Safety Matrix
PROFIBUS with PROFIsafe profile
Actuators, sensors ET 200S ET 200M ET 200eco I/Os
SITRAIN
Notes

PROFIsafe
SIMATIC S7-400H Standard systems

Process control technology PROFIBUS PA
SIMATIC S7-300F
SIMATIC DP/ASi
ET 200M SIGUARD
link laser scanner Visualization
SIMATIC
ET 200S
SINUMERIK
SIMODRIVE
SIGUARD
laser scanner
SIMATIC
ET 200S
SITRAIN
Notes

SIMATIC Safety Integrated: The idea
Standard Fail-safe
Programming programming
software tool
STEP 7 Distributed
Safety
Standard Fail-safe
CPU application
F hardware program
Standard Fail-safe
Remote I/Os I/O modules
Standard
PROFIBUS PROFIsafe
DP
SITRAIN
Notes

SIMATIC Safety Integrated

Mutually compatible standard and safety-related programs
on one CPU
Changes to the standard program have no effect on the integrity of the

safety-related program section
Standard program
Safety program
Standard program
SITRAIN
Notes

SIMATIC Safety Integrated controllers
SITRAIN
Notes

SIMATIC Safety Integrated controllers (F-CPUs)

S7-400F
For the upper performance range
CPU 416F-2
Interfaces: MPI/DP and DP
Multi-processor mode is possible
> 1000 F D-I/O channels
S7-300F
For the lower to medium performance range
CPU 317F-2DP
Interfaces: MPI/DP and DP
> 500 F D-I/O
CPU 315F-2DP
Interfaces: MPI and DP
~ 240 - 320 F D-I/O channels
ET 200S
For distributed applications in the lower
performance range
IM 151-7 F-CPU
Interfaces: MPI/DP
~50 F D-I/O channels
Support of the DP master module
SITRAIN
Notes

Configuration versions
S7-300F
Centrally with standard and
or
safety-related SMxxx I/O modules
S7-400F of the ET 200M
ET 200M
Distributed with standard and
safety-related I/O modules
ET 200S
With standard and safety-related
I/O modules, motor starters and
frequency converters
ET 200eco
Safety-related block I/Os
with digital inputs
SITRAIN
Notes

Standard equipment and safety in one CPU
HMI system
S7 300F / S7 416F
PROFIBUS
Laser
ET 200M with scanner Light
ET 200M with curtain
standard and
standard I/Os
F I/Os
ET 200S with standard,

F I/Os and motor starter
SITRAIN
Notes

Standard equipment and safety in

separate controls
HMI system
S7-300F with standard

and F I/Os
PROFIBUS
Laser
ET 200M with scanner Light
ET 200M with curtain
standard and
standard I/Os
F I/Os
ET 200S with standard,

F I/Os and motor starter
SITRAIN
Notes

Distributed configuration with IM 151-7 F-CPU

One visualization device
for standard and safety
IM 151-7 F-CPU IM 151-7 F-CPU IM 151-7 F-CPU
Mutually independent safety and standard functions

Production cells with separate safety circuits (distributed intelligence)
SITRAIN
Notes

Fail-safe communication with

F-SENDDP/F-RCVDP
S7-315F
S7-315F
S7 416F
S7 416F
DP/DP
coupler
IM151-7 IM151-7
ET 200S
F-CPU F-CPU
SITRAIN
Notes


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13 Apendix PROFIsafe Safety Integrated

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Automation and Drives

PROFIsafe: Safety Integrated

SITRAIN training for IK-PBSYS

The spirit of Safety Integrated

Accident prevention should not just be

(Werner von Siemens in the year 1880)

SITRAIN training for IK-PBSYS

Effective, cost-effective protection

Safety systems for

people machinery environment

SITRAIN training for IK-PBSYS

Machine protection Process engineering Passenger transit

SITRAIN training for IK-PBSYS

Heat and fire

Dangerous Risks posed by

Functional safety: Aspect of the total safety of an installation

SITRAIN training for IK-PBSYS

Safety Integrated is designed for universal

Process industry: Manufacturing industry:

SITRAIN training for IK-PBSYS

Standards and regulations around the world

Regulations regarding safety are defined in technical standards

European standards and regulations are also incorporated into

Safety products which meet EU regulations largely comply

SITRAIN training for IK-PBSYS

Standards and certification

All fail-safe components

SITRAIN training for IK-PBSYS

Integrated safety technology

SIRIUS SIGUARD SIMATIC SINUMERIK /

which includes the the and the

SITRAIN training for IK-PBSYS

Safety Integrated portfolio

SITRAIN training for IK-PBSYS

SIMATIC Safety Integrated for every application

Process automation Factory automation

PROFIBUS with PROFIsafe profile

Actuators, sensors ET 200S ET 200M ET 200eco I/Os

SITRAIN training for IK-PBSYS

SIMATIC S7-400H Standard systems

SITRAIN training for IK-PBSYS

SIMATIC Safety Integrated: The idea

SITRAIN training for IK-PBSYS

SIMATIC Safety Integrated

Changes to the standard program have no effect on the integrity of the

SITRAIN training for IK-PBSYS

SIMATIC Safety Integrated controllers

SITRAIN training for IK-PBSYS

SIMATIC Safety Integrated controllers (F-CPUs)

SITRAIN training for IK-PBSYS

SITRAIN training for IK-PBSYS

Standard equipment and safety in one CPU

ET 200S with standard,

SITRAIN training for IK-PBSYS

Standard equipment and safety in

S7-300F with standard

ET 200S with standard,

SITRAIN training for IK-PBSYS

Distributed configuration with IM 151-7 F-CPU

IM 151-7 F-CPU IM 151-7 F-CPU IM 151-7 F-CPU

Mutually independent safety and standard functions

SITRAIN training for IK-PBSYS

Fail-safe communication with

SITRAIN training for IK-PBSYS