Conestoga Institute of advanced

learning and
technology
Factory talk and Automation
Project 1

Submitted By:- Baljeet Singh

Student ID:- 7416696
Submitted to :- Christine Burns
Submitted on:- 20 june 2016
Sr no. Contents
Page no.
1 Main 2
2 Management 3
3 Production Stats 4
4 Production data setting 5
5 Drill Setting 6
6 Operator control 7
7 Manual control 8

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 8 Maintenance 9
9 Machine Faults 10
10 Recent Alarms 11
11 Alarm Log History 12
12 Trends 13
13 Help 14

Flow Chart For Robotics Screw Feeder and

Driving cell

Management
Main Screen Production Stats

Auto control- Production Data

Operator Setting
Manual Control

Maintenance

Help info Management

HelpHelp
info Maintenance
Help info Operator 2

Machine
Help Info Drill Setting Recent Alarm
Drill Setting
faults
 Alar Log
History

Trends

The Main screen has Management , Operator, Maintenance, Help , Log in, log out and shutdown
buttons.

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The some of the buttons are hidden because of the security reasons which can be accessed obly
by logging in with the passward.
Each Button takes to the new different screen and each screen has different functionality later.

Management :- Management Screen is used to access different data and data setting related to
production and production history.

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Production Statistics :- The Production statistics gives the information related to Parts Taget,
Parts Done, Parts Pass or Fail, One cycle time as well as total machine runtime . This data is
important for management because it is used to know the machine efficiency.
Diffenrt Indicator are used as followe
1) Machine Status Indicator
2) Target Complete indicator
3) Low Efficicency indicator
4) Low Cycle Time indicator ( Which Turns on when Low Cycle Time is Required)
5) High Parts rejection indicator
It also shows the average torque value and efficiency

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Production data setting :- This screen is used to set parts target, required efficiency , avarage
cycle time limit and parts pass percentage limit.
If the parts target, efficiency , avarage cycle time and parts pass percentage doesnt come under
the required limit set by the production then, Different indicator attached to these features turns
on.
The reset button is used to clear all the set data so that it could be set again. It is important to
clear all data when a new shift is started or when is new project is started.

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Drill Parameters :- This screen display the current value of torque , low value of torque and
high value of torque.
The different go to buttons are used to go to see data for different drills on the same screen. The
torque is adjused with the numeric enable display.

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Operator Control Screen :-
The operator control screen is used to run the machine in auto mode by operator. The start button
is used to start the cycle.
Different indicator such as auto on, cycle start, cycle complete and all 5 stage done are used to
indicate diffent processes.
The Auto / manual button is used to switch between auto and manual operation.
Different data like Parts target, parts done and cycle no. etc is also displayed for operator.

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Manual control screen:- this screen is usually used for testing or maintenance to check the
machine operation step by step.
Different buttons are used to operate the screen.
When the machine is in manual mode, the extend Nest PB extends the nest and extend clamp A
& B holds the part. The Retract nest, retract clamp A, retract Clamp B is used to retract nest and
clamps. The different indicator displays the different operation done.
The maintenance required indicator turns on when the machine runs for certain time.

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Maintenance Screen:- This screen is for maintenance department. When any fault in machine
occurs this screen is used by maintenance department to access different screens later on. This
screen also has access to manual control screen.

10
Machine Faults screen: - When any fault occurs in the machine then the different indicator on
this screen turns on.
The different faults indicator are extension clamp A fault, extension clamp B fault , Retraction
faults in clamp A and B, Part nest extension and retraction fault.
A reset button clear all the faults. The maintenance required indicator turns on when the machine
runs for certain long period of time.

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Recent Fault Alarm: - Recent alarm screen is used to sees the latest alarm occurred due to any
fault in the machine.

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Alarm Log History :- This screen displays the all the alarms occurred or in other words all the
serious faults occurred during the opeartion .This screen is used to track all the fault Alarms.

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Trends :- The trends for the drill 1, drill 2, drill 3, drill 4 and drill 5 are showed on this
screen.The current value of torque can also be seen on this screen. The next pen button is used to
navigate beteen different trends and Ramp up and Ramp down button is used to move the trend
up and down.

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Help :- Display list selector is used to select the different info/help screen . Ramp up and ramp
down Button are used select from management , maintenace , operator and drill setting.

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