Вы находитесь на странице: 1из 174

170W-7

1.
1. 1-1
2. 1-6
3. 1-13
4. 1-16
2.
1. 2-1
2. 2-2
3. 2-3
4. 2-4
5. 2-5
6. 2-12
7. 2-14
3.
1. 3-1
2. 3-2
3. 3-9
4. 3-18
5. 3-21
6. 3-24
4.
1. 4-1
2. 4-2
3. 4-3
4. 4-7
5. 4-14
6. 4-15
7. 4-21
8. 4-26
9. 4-28
10. 4-29
11. 4-30
12. 4-32
13. 4-33
5.
1. 5-1
2. 5-2
3. 5-3
4. 5-5
5. 5-7
6.
1. 6-1
2. 6-6
3. , 6-9
4. , 6-11
5. 6-16
6. 6-18
7. 6-46
8. 6-48
7.
1. 7-1
2. 7-2
3. 7-3
1.
1.

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1-16
2.
1.

2-1
2.

1) 5,1 , 2,2 ,

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16200
( SAE) 3 0,76
8610
2500
3040
D 2475
E 3150
F 1270
G 2532
H 375
I 2480
I 2530
J 2600
K 1914
L 2490
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2-2
3.

1) 5,1
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2, 2 2,6 3,1
8690 9030 9450

8480 8820 9250

5420 5820 6320

( 2,5 ) 5200 5610 6130

4890 5240 5540

D 8990 9110 9220

E 6350 6480 6220

F 3180 3170 3180


108,6 [118,4] 108,6 [118,4] 108,6 [118,4]
SAE
11070 [12080] 11070 [12080] 11070 [12080]
124,5 [135,9] 124,5 [135,9] 124,5 [135,9]
ISO
12700 [13850] 12700 [13850] 12700 [13850]
85,2 [93,0] 75,0 [81,8] 67,4 [73,5]
SAE
8690 [9480] 7650 [8350] 6870 [7490]

89,0 [97,1] 77,6 [84,6] 69,4 [75,7]
ISO
9080 [9910] 7910 [8630] 7080 [7720]
[ ]:

2-3
4.

R170W-7,

4490
1400
350
90
80
250
180
140
2750
310
1640
260
60
100
130
500
400
830

2990
(5,1 , 2,2 , 0,76 3 SAE)
5,1 1050
2,2 480
0,76 SAE
3
570
160 (2 )
180
140
120
30
1020
1010
80
55

2-4
5.

1) ROBEX 170W-7
(1) 5,1 , 2,2 , 0,76 3 ( SAE)
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1,5 3,0 4,5 6,0


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: 1. SAE J1097 ISO 10567.


2. ROBEX 75% ,
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2-6
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2-7
6.

1)

0,39 3 0,50 3 0,64 3 0,76 3 0,89 3 1,05 3



SAE SAE SAE SAE SAE SAE


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SAE CECE
2,0 2,6 3.1

0,39 0,34 620 740 410

0,50 0,44 760 880 470

0,64 0,55 920 1040 510

0,76 0,65 1060 1180 570

0.89 0.77 1220 1340 610

1,05 0.90 1400 1520 680

2000 /3 .

1600 /3 .

1100 /3 .

2-8
7.

1)

Mitsubishi S6S-DT

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Mitsubishi 24-50
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2100 /

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2-9
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2-10
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115 85 1090

120 85 1340

115 80 950

110 75 235

120 75 475

160 95 650

2-11
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CECE,
SAE, 3
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STD 0,76 0,65 5 1060 1180
0,39 0,34 3 620 740
0,50 0,44 4 760 880
OPT 0,64 0,55 5 920 1040
0,89 0,77 6 1220 1340
1,05 0,90 6 1400 1520

2-12
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3-11
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3-17
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3-20
5.

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3-21
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3-23
6.

12 6

CAB
CN-92

CN-19A
CN-19&19B

CN-92

CN-19B
CN-19&19A


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PROG
BAL BAS TRE

BAND HYUNDAI AUTO REVERSE


ON
VOL

SEEK 1 2 3


TUNE 4 5 6
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3-24
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FM : 0,1 87,5 108,0 .
2.
: 10 530 1710 .
FM : 0,2 87,9 107,9 .
3.
LW : 9 153 279 .
MW : 9 522 1620 .
FM : 0,05 87,5 108,0

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1
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3-25
5)

G eneral & America 1


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3-27
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3-29
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4-6
4.

(1)

(Computer Aided Power Optimization)


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4-7
2

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EPPR c 0,5 .
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ACCEL DECEL EPPR
( ) (/) (/) ()

1 -900 150
(1000)
2 -800 1100 200
3 -700 1150 250

4 -600 300
(1200)
5 -500 1250 350
6 -400 1300 400
7 -300 1350 450
8 -200 1400 500
9 -100 1450 550
10 1500 600
5
USER Mode Select.

(4)
(Auto decel)
.
(5)
:

(6)

.
. . 4-12

4-8
(7)
P,
,

,

.

(8) - (
)

.

(2)


.
1
., 5 .
.


.
2 CL : 1.4
( )
2 . .
3
, .
:
- ,
- ,
- ,

- S,
- (Auto decel)
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4
,
.
(1) . . 4-12.

4-9

1 ,
.

.(ON)
S . (ON)
Low (
. (ON)
)
. (ON)

1000 100 /.
30 ,
10 .
1200 100 /.
.
2-3
.

,
.
. . 4-12.


(1) S
Accel dial
10; ,
S .
/
165050 , ,


Accel dial 9 ,

50 /.
(2)
Accel dial
10; ,
S .
/
110%
175050
S ,


Accel dial 9 ,

100 ./.

4-10
(3)
Accel
dial 10;
, .

/
110%
185050 S
,


Accel dial 9 ,

100 /.

4-11
4)

,
SELECT BUZZER STOP .

-

,
/

SELECT

1: 1

ON SELECT
( EPPR)
2
( )

START.
0

2: SELECT
3

Auto SELECT
Decel
(

4

BUZZER STOP
1-4
SELECT
5
)

SELECT
6
EPPR, )


()
(, ,

SELECT SELECT
, 1 ()
BUZZER
1

STOP.
SELECT

2
()

SELECT

SELECT (ON) 3
(C)

SELECT

4
(C)
SELECT

( )

,
BUZZER
STOP.
2

SELECT (
1
ON )

T

(BUZZER SELECT
(
STOP )
ON)

4-12

-



or

SELECT or
SELECT 1
( )

,
SELECT
BUZZER or
2
3

STOP.
SELECT
3 or

SELECT
SELECT or
4
0,5 .
SELECT

5 or

SELECT

6 or


or

(
SELECT or
1 -)
SELECT 4
SELECT or
,
2
BUZZER
(2-
4

SELECT
()

STOP. or
3 )

SELECT
4 or

SELECT SELECT
1 . 5 or

SELECT
or
6

SELECT or

7

SELECT BUZZER STOP


.

., 0 1 2 3 4 0

4-13
5.

1)
.

2)
.

3) ,

.


,

.
. . 3-15

.

3
1
1. . 4
2. .
3. ( 2
).
4. (
).

5. .
6. .
7. .
8. .


9.
10.

4-14
6.

1)

(1)
,
,
.

,
.

(2)

:

1.
.
2.

B
CA
.
3. .

4. .
5. .
6.
.
7. ,
.


,
.

. ( )

(3)


.

4-15
(4)

.
.

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,
P

.

.

(5)
,
.
.


. R

. P

(6)


,
.




,
.
!


.
.
, ,
.

.

4-16
2)
(1)
.
(2) 20-30
, 20~
30c
. m

(3)
,
.

(4)

.


.

.
,

20~30cm
.

3)
,
:
(1) .
(2) .
(3)
.

(4)
.
(5) , . P

(6) ,
. (OFF) .

(7)
.


START
. ON
OOFF
FF
.

4-17
4)

.

, .

(1)


.

.
,
.

,
.

.


.


.

.


.


.
,
,
.

4-18
(2)




( )
.
().


. (OFF) ( )
, .

(ON)
.

START
ON
ON
OFF

4-19
5)

(1)

1 ,
( ).

,

,
.


(2)

1
,
,

B
CA
.


HYUNDAI
.


.

( )

4-20
7.

1) .

,
.

2)
.
,
, .

3)

.

4)
.
.

4-21
5) ,
90-110.
.

90~110

6)

.

7)
,
.
2-3
.

8)
,


.

4-22
9)
, ,
.
.

10)
, .
,
.

11) ,
.

4-23
12)
,

.

,
, -:
.

.

,
,
,
HYUNDAI.

4-24
13)


.

:
-
.
-

.


,
.

- .
- .

.

4-25
8. .

1)

50 C
(1) ,
.
(2)
.
(3)
.
(4)
.
(5)
.
(6)
.
(7)

.

(8)
.

2)

(1)
.
,

,
.
(2) 6
.

(3)
.
(4)
.
(5)

.
.
(6) ,
, .
(7)
,
.

.

4-26
3)

(1)
,
.
(2)
.
(3)
,
.
(4)
.
(5)
,
,
.

4-27
9.


:
(1)

, ,

.
(2) ,

,
. X
(3)
.
(4)
.
(5)
,
,
.
(6)

.
(7)
.

4-28
10. ( )

(1) ,
,
(2 )

,

.
,
.(ON),

(UNLOCK).

(LOCK).
,
.

(2)

,
.
:



.
.

,

.
,


HYUNDAI.

4-29
11.

1

1 3 4
.

1)
.
.
62 5
2) 1. (5 .)
. 2. (2 .)
3.
(1 .)
. 4.
. ( , 1 .)
5.
(6 .)

6. (1 .)

, .

3)

.


4) ,
.

5)
.
.


.

, .

4-30
6)

,
-
1
.

.

.
,
,
,
,

.

4-31
12.

,

,


.



.

()





- D -
ISO HYUNDAI

- E -
B -
A -
J -

H -
- F -
- G -
D J

E H
B -

A -
- J D

- H E
- F -
- G -
D J

E H
- B G

- A F
- J D

- H E
F B
G A
(83)
90

; .

, (20)
90 .

, ISO.

4-32
13.

1)

.
2)

, .

3)

, .
.

4)
.
, B
.

(1) (
). C
().

(2)
(
).
().

4-33
5.
1.


32 /,

.

.

.
1)
.
2)
.
3) ,
.
,
.
4)
,


.
5) .

5-1
2.

1)
,

,
.
2)

2
.

3) ,
,
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..
4)

.
5)
.

6)
B
.
A

1.0 3.65-3.85 15-16
1.1 4.00-4.25
1.2 4.35-4.60
1.3 4.75-5.00
1.4 5.10-5.40
1.5 5.50-5.75

5-2
3.

1) ROBEX 200W-7

(1)

H


L 5220
H 3190 L W
W 2495
Wt 16200
3400 .

(2)




L 5840

H
H 1550
W 630 L
Wt 1870
5,65
( )

(3)




L 3900
H 870 H
W 350 L
Wt 1040
2,90
( )

(4)




L 1600
H

H 980
W 1160 L
Wt 650
0,80 3 SAE (
).

5-3
(5)

H
L 1960
H 230
W 330 L
Wt 380

(6)




L 1962

H
H 1676
W 1288
Wt 310
L W

(7)




L 2700
H

H 1050
W 560
Wt 3400 L W

5-4
4.

1)
.
2) ,
, .
3) ,
.
4)
(LOCK)

. ,
.
5) .
.

6)
.

( (1) ,

.

(2) 180

(LOCK) .

5-5
(3)

.



.

,


(LOW).

-
, .
-
.

,

,
.

5-6
5.

1)
(LOCK).
2) .
3)
(SAFETY).

4) ( OFF)

CAB
.

( )

5) .

6)
, ,


.

5-7
6.
1.

1)

(1)

, . 6-11,
,
.
(2)

(,
, ,
.)
(3) 22
22
2

,

, .
, 100

, 100
, 50
.

2)
(1)

.
(2) , ,

.

4
"
".
(3)
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.
(4) , -
,
HYUNDAY.
(5)


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6-1
3)

(1)
.

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(2) .

(3) .

(4)
.

(5) .

(6)
.
.

(7)
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(8) ,
,
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(9)

HYUNDAI.

,
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1 "
".

6-2
4)



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.

,
.

(1)
.

(2)


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(3) ,
.

6-3
5)

(1) ,
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.

(2) ,

.
(3) .
(4) ,
.
(5)
.

6-4
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(1)

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.
,

.
(3) -
,
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(-
)


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(
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2



- 2

1.
.
2. ,
.

6-5
2.

.
1)

(1)

8 10


6 1,0 0,9-1,3 1,1 - 1,7
8 1,25 2,0-3,0 2,7 - 4,1
10 1,5 4,0-6,0 5,5 - 8,3
12 1,75 7,4 - 11,2 9,8 - 15,8
14 2,0 12,2 - 16,6 16,7 - 22,5
16 2,0 18,6 - 25,2 25,2 - 34,2
18 2,0 25,8 - 35,0 35,1 - 47,5
20 2,5 36,2 - 49,0 49,2 - 66,6
22 2,5 48,3 - 63,3 65,8 - 98,0
24 3,0 62,5 - 84,5 85,0 - 115
0 3,0 124 - 168 169 - 229
36 4,0 174 - 236 250 - 310

(2)

8 10


8 1,0 2,2 - 3,4 3,0 - 4,4
10 1,2 4,5 - 6,7 5,9 - 8,9
12 1,25 7,8 - 11,6 10,6 - 16,0
14 1,5 13,3 - 18,1 17,9 - 24,1
16 1,5 19,9 - 26,9 26,6 - 36,0
18 1,5 28,6 - 43,6 38,4 - 52,0
20 1,5 40,0 - 54,0 53,4 - 72,2
22 1,5 52,7 - 71,3 70,7 - 95,7
24 2,0 67,9 - 91,9 90,9 - 123
30 2,0 137 - 185 182 - 248
36 3,0 192 - 260 262 - 354

6-6
2)

,

1/4" 19 3
3/8" 22 4
1/2" 27 5
3/4" 36 12
1" 41 14

3)

,

1/4" 19 4
3/8" 22 5
1/2" 27 6
3/4" 36 13
1" 41 15

6-7
4)



1 , M12 . 1.75 10.00.5
2 , M20 . 2.5 303.5

3 , M12 . 1.75 12.21.3
4 M16 . 2.0 22.12.4
5 M16 . 2.0 22.12.4
6 M12 . 1.75 12.21.3
7 M16 . 2.5 29.63.2

8 M20 . 2.5 455.1
9 M20 . 2.5 455.1
10 , M12 . 1.75 12.21.3
11 M20 . 2.5 57.98.7
12 M20 . 2.5 57.86.4
15 M20 . 2.5 57.86.4
16 , M16 . 2.5 29.63.2
17 M20 . 1.5 586.3
18 , M20 . 2.5 442.0
19 M22 . 1.5 83.29.2
20 M16 . 2.0 29.63.2
21 M20 . 1.5 600.5
22 , M10 . 1.25 5.90.6
24 M10 . 1.25 5.90.6
25 , M36 . 2.0 21533
26 , M12 . 1.75 12.21.3
M 8 . 1.25 1.170.1

6-8
3. ,

1)
.

SAE 15W-40 (API CF-4)


ISO VG 46 (SAE 10W)

SAE 85W-140 (API GL-5)

SAE 10W-30 (API CF-4)

SAE 85W-90 LS

NLGI 2

ASTM D975-2
50%

50%

SAE -
API -
ISO -
NLGI-
ASTM-

6-9
2)

, , .

, , 0

-20 -10 0 10 20 30 40

SAE 30
16,5

SAE 10W

SAE 10W-30

3,8

SAE 15W-40

-
SAE 85W-140
5,0


NLGI 1

1,2

NLGI 2

:
122
SAE 85W-90
:

24
ISO VG 32
:
- 160
ISO VG 46
:

270
ISO VG 68

ASTM D975 1

260

ASTM D975 2

NLGI 1

(
-

NLGI 2
)


(- 35
) 50:50

6-10
4. ,

1)

, 6-25
6-30
,
6-18
,
, 6-20

, 6-44

6-26
,
, 6-24

2) 50


() 6-25
, 6-33
, 6-34
, 6-33
6-43
-
-
-
-
-
-
-
-
-
-
-
-
- ( ,
) 6-35
- 6-35
- ( , ) 6-35
- (, ) 6-34
- 6-35
- 6-35
- 6-35

6-11
3) 50

6-18, 19
6-18, 19
6-32
6-31
6-32
6-26
: , 6-8
-
-
-
-
-
-
-
,
.

4) 100


6-39

5) 100


* 6-31
* 6-32
* 6-31
* 6-32
* 4 .

6) 250


6-33
, 6-33

6-12
7) 250

, 6-44
(
) 6-25
6-31
6-32
6-32
6-32
6-34,35
, 6-37
, 6-39
: , 6-8
*
*
*
*
*
*
*
* ( 0,5 %)

.

8) 500

6-38

9) 500

* 6-18, 19
* 6-18, 19
, 6-23
* , 6-25
6-26

* H API
250 !
** 500
. 4
.

6-13
10) 1000


6-33
6-33

6-33
6-38
6-39

11) 2000


:
- * 6-31
- , 6-31
6-20, 21,22,23

* 600 !

6-14
12)
-
.


:
- 6-25
- 6-26
- 6-26
:
- 6-18, 19
- 6-18, 19
:
- 6-20, 21, 22, 23
- 6-20, 21, 22, 23
:
- 6-25
:
- 6-30
- 6-31
- 6-32
- 6-32
- 6-32
- 6-31
, 6-36

:
- 6-41
- 6-41
- 6-40
- 6-40
:
- , 6-47
- 6-48

6-15
5.

16 1 9 17 20 30 2 6 25

18
19

28
3
7
4

5 8 13 31 26 27

15

8 24 21 23 11 10 12 14 29 22 23

1 . .
2. .
3. .
4. .

6-16
-- . .,


1 , DF 260 1
2 , HO 160 1
3 , EO 16.5 1
10
4 , C 30 1

- 5 , - - 1
6 () , - - 1
,
7 - - 1

8 ( ) , PGL - 17
,
9 - - 1

10 , PGL - 3
11 () , PGL - 6
50 12 , EO 3.2 1

13 , GO 5.0 1

14 , PGL 1.2 1
15 , PGL - 1
,
32 - - 40

() ,
33 - - 8

3 EO 16.5 1
( ,
16 - - 1
)

17 - - 1

18 - - 1
19 - - 1
20 - - 1
250 ,
21 GO 8.5 1
( )
,
22 GO 10 1
( )
,
23 GO 2.0 4
( )
( ,
24 PGL - 2
)
25 - - 1
31 , - - 1
26 , - - 1
500 27 , - - 3
28 - - 1
12 EO 3.2 1

13 GO 5.0 1


21 GO 8.5 1
( )
1000
,
22 GO 10 1
( )
,
23 GO 2.0 4
( )
,
29 PGL 6.9 1

2 HO 160 1
2000 4 C 30 1

30 , - - 1


26 , - - 2
(, )

6-17

31 - - 1


31 , - - 1

*
**

DF : PGL: C :
HO : GO: EO:

6-18
6.

1)

, .

(1)
.

(2) ,
.

(3) (LOW),
.


,

.

, 15
.

.


2)

(1) .

(2) .

20

(3) ,
.

- : 90-95 .

6-19
(4)

.
.

(5) .

.

- ,
.

(6)

.
- : 16,5 .

(7)

.

.
15 .

6-20
3)

(1) ,
FULL
() LOW ( ). HY
UN
DA
I

FU
(2) LL

LO
, W

(3)
LOW,
, .
(4)
.


.
,
(
50).

4)

(1)

.

.


.
.

:



.


,
.


.

6-21
,
50
.


.



.

20 .

(2)
1

.

: 0,5 23 .
.

.



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.

. 2-3
, .

.

2 5
80 .

.

S TART

ON
OFF

6-22
3 .
,

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,
.

.

4 5

80.
.
,

, .
ST AR T

ON
OF F

(3)

1
, 50%
50%
.
( ):
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DCA4.

2
14 /

.


.

.

6-23
3 .
,
80
.


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.

5)



.

.
(1)
.
(2) 550 550

.
,
,
.
(3)
.

-
,

.
(4)

.

6)


,
.
, .
, ,
Hyundai.

6-24
7)

(1)
.
- : 12,0.

(2)
.

(3) ,
.

8)


.

.

.
,
.

.
,
,
.
,
.
.
.

6-25
9)
(1)
1
.
2
.
3
.

3 2 ( 3 3
),
.
4
,
.
5
.
4
.

(2)

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4 .

10)
(1)

.

.
(2)
.

,
.

, , .

.


.

6-26
11) ()
(1) ,
.
(2) .
(3) .

, ,
2/3 .
.

12)

(3) .
(4)
.
,
3/4 1 .
(5) .

.
,
.
,
.

13)
,
(1) 1000 , ,

.
,


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,
.

6-27
(2)
.
, .

Cummins.

.

.

(3) ,

.
,
.

(4),

. ,
, ,
,
.

(5)
,
.


3 .
.

(6) .

6-28
14)
(1)

.
,


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.
,
:

.
.

.

.
.
(2)
.

: 17



: 2,45 /

6-29
(4)

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.
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1
,
ON
OFF

. . 30
- : 19 .
2

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1 2 .

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6-30
14)

(1)
.

,
.
(2)
.
(3)
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(1)
.

(2) ,
.
(3) .
- : 1,440,3

(4)

.

(5)
.

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(1) ,
.
(2) ,

.
(3) .
- : 6,91,4
(4) .
(5)
.
(6)
.
(7) .
(8) ,

.
(9)

. ,

.

6-31
17)


,

.
(1) .

- : 6,91,4

(2) .
(3)
.
(4) , .
(5) .

.

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.

18)

,

.

(1)
.

: 6,91,4 .

(2) ,
.

(3) .

6-32
19)


(1)

, .


(2)
.

(3) .

(4) .

(5) .
: 0,2-0,3 .

20)


,
2/3 .
50
.
250 .




21)

(1) ,

(2)
.
A
C
C

P1

(3)
A
1

P2
A

P3
2


A
3

A
4

.
A
5

T
50
.
250 .

6-33
22)

(1) .

(2) .

(3) .
.

23)

(1)




.
(2) .

(3)
.
(4)
.
.
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24)

(1) .
(2)
.

(3) NLGI 2
,
.


1000 .
: 1,2

25)

(1) 3 .

50 .

6-34
26)

(1)
.
.

.

( 360)
.

(2)
.
.
.
: 6,3

27)

A B

()
().

28)

(1)
: 3
: 3

6-35
(2)
: 1

(3) : 4

(4) : 8

(5) : 8

6-36
29)

(1)


.
,

.

(2)


1 ,
.
.
2

.


1 8
. 6 1
2 .
4 10
, .
9 3
: 60 0 -5 .
2 5
7


,
,
.



.

.

6-37
30)



(1) .
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OIL LEVEL

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100% 1,26 1,27 1,28
90% 1,24 1,25 1,26
80% 1,22 1,23 1,24
75% 1,21 1,22 1,23

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2.


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-
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7-2
3.


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,
,
,
-
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-

7-3
SECTION 3 HYDRAULIC SYSTEM
GROUP 1 HYDRAULIC CIRCUIT
52 1 Main pump
dr5 E
35 51 36 33 34 2 Main control valve
4
T2 U 63 62 3 Swing motor
T1 G 46 47 46 47 dr8 4 Travel motor
22 5 RCV lever(LH)
49 49
V2 Pi1 E 6 RCV lever(RH)
M1
50 7 RCV pedal
13 12 X 8 Turning joint
MA MB
T(dr6)
Pi1
V2
9 Transmission control valve
14 15 T 10 Steering valve
P2 P1 dr7 11 Shuttle valve
P
53 54 12 Locking valve
13 Transmission
G ext.
Pn2 Rs Pn1
14 Front axle
A(fw) S B(bw)
2 15 Rear axle
C6 16 Brake supply valve
D6 Pc6 17 Accumulator
18 Accumulator
8 57 56
Pd6 19 Accumulator
64 B5 20 Terminal assy
2SOL. Y C5 A5 21 RCV dozer
D5 Pb5
Pc5
Pd5 Pa5 22 Oscillating cylinder
dr2
dr16
23 Check valve
TM1 TM2 24 Check valve
18 C4
25 Oil cooler
10 P2 P1 9 19 B4
AC1
A B
ACC1GP ACC1
16
ACC2 38
D4

Pc40
DR3
Pc41 Pb4
26 Strainer assy
40 BR2 Pa4
27 Bypass check valve
41 BR1
Pd40

42 Pc42 28 Return filter


AC1GP V3 29 Spin filter
ACGP Pc3
DR2
Pb3 30 Air breather
Pa21
TP CT4
43 Pd41 31 Hydraulic tank
CT2 X
11 B2
32 Line filter
CT1 CT3
C2
Pb21 A2
33 Boom cylinder(LH)
D2
dr9 dr10 DR1 34 Boom cylinder(RH)
3 Pc2 Pb20
P
T2 P1 T3 PGP P T4 (TGP)
SH
Pd2 Pa20 35 Arm cylinder
36 Bucket cylinder
PG C1 B1 37 Last guard filter
dr4 D1
Pd1
Pc1 Pb1 A1
38 Brake valve
Pa1
39 Pressure switch
Mu
DR0 40 Pressure switch
PA PB P0
41 Pressure switch
21 5 6 Ai
T1
42 Pressure switch
7 39 Pu
43 Pressure switch
TRAVEL PEDAL DOZER OUTRIGGER SWING ARM BUCKET BOOM
44 5 solenoid valve
A(cw) B(ccw)
45 Arm regeneration solenoid valve
55 A1 A2 1 46 Outrigger cylinder(RH)
61
47 Outrigger cylinder(LH)
(1) (3) (2) (4) (3) (1) (2) (4) 58 60 59 48 Gear pump
37 37 60
SH B 49 Safety lock valve
Pn2
A B D E G F H J 24
Pn1
Pm1 Pm2 C
50 Safety lock valve
65 Y
45 51 Hydraulic adjustable boom cylinder
Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 20 Pc6 Pd6 Pd5 Pc5
DR#,dr#,T4 23
Pc3
52 Safety lock valve
53 Shut off valve
Pb4 30 25 P1
54 Pressure switch
E/G
T2,T3,T4 31 dr1 55 Option pedal
Pc1 X
Pd1
Pm1 Pm2
Pu 17 44 B1
56 Pressure switch
dr1~dr4 29 28 27
P1
P2 57 Selector valve
P5
P4 PO(MCV)
26 58 Accumulator
P6 P3
P2
PG(S/Motor) 59 Accumulator
T5 P1 48 S2 S1 dr3 B3 A3 60 Stop valve
61 Selector valve
32 62 Dozer cylinder(LH)
63 Dozer cylinder(RH)
64 Port relief valve
17W73HC01 65 Dozer/Outrigger select solenoid valve

3-1
GROUP 2 ELECTRICAL CIRCUIT

5W 113
112 3R

POWER RY 110 3L R 86 AC COMP


(24L1-05100) FUSE BOX (24L1-05100)
HORN
R/DRYER HORN RY
(11N6-90060)

10
11
12
13

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
(24L1-05100)

(21N5-10050)
1
2
3
4
5
6
7
8
9

(21N5-10060)
87a87 85

30 86
87a 87 85

30 86

20A

20A

10A
10A
10A
10A
CASSETTE RADIO 10A
10A

10A
10A
10A
10A

BEACON LAMP 10A


20A
10A
CIGAR LIGHTER 10A
10A

10A
10A
B/OR FUEL FILLER P/P 10A
ILLUMINATION 10A
ILLUMINATION 10A
5A
5A

5A

CONVERTOR,ALT 5A
5A

5A

HARNESS BOOM(21N4-10040)
WORK LAMP

Pa

CN-25

CN-20
87a87 85

30 86

3R 112
3R 115
21N6-20211

5W 113
5W 114
CN-29
SWITCH PANEL

1
2

1
2
GY/W WIPER MOTOR
FUEL CUT-OFF
CR-35

CR-7
AC& HEATER

AC& HEATER

87a
SAFETY SOL
ROOM LAMP

WORK LAMP
2RW AC BLOWER

CABIN LAMP
FRAME HARNESS

SOLENOID 1
SOLENOID 2
87a

30
86
TURN LAMP

85
HEAD LAMP

87
START KEY
BATTERY

2
30

1
86

85
87

CLUSTER
21N5-20011 WORKLAMP RY

CR-2

87a
TRAVEL
WIPER+
CPU B+

30
86

CL-5
85
FUEL PUMP

87
21E6-20270

CL-6
G
G
DIODE DIODE DIODE

B
21E4-0011

21N4-01320
CN-60
CN-36

HORN

21N4-01311
CN-95
V/W

1
2

1
2
21N6-20300

3L

G
G
CPU
21EA-50550

W
21EA-50550 21EA-50550

2
1
G

G73

G72
L
L
60B

23A

2
1
60R 60B

23
BR
BR
CN-22

M
G

3
1
Y
119
G32
110

4A
4E

77
119

B
118

B
11A

V
R

8A
BREAKER SOL

84

DO-2

DO-1
DO-3
G/W
M

R/W
2

10A
OR
GY

GY

GY

GY

GY
BR

BR

BR
2R

2L

10

23
13

4
2
31N6-91230

W
96 V

2A
R

R
R

1A
Y

2
1

1
L
12V X 2

1
1

2
MASTER SW

CN-61
CR-3
WASHER P/P FUSIBLE LINK 21L7-10500

25A

1
CN-11

4
2
3
NO.

CN-66
DESTINATION

1
8

2
76
59
79
75

11
98
82
99
78

15
91

95
17
18
93
12

10
14

16

19

114
115
(21EG-30630)

6
3

2
1
B G11
1 AC CONTROLLER GND 1

W
G

G
2
1

B
NUMBERPLATE

G
92 OR/W
2B G22

V
2
1
2 BLOWER MOTOR GND 2

B/OR
LAMP(21EK-10160)

18 GY
2L 4

G84

21A
1F R
120 V
AC 24V

9E

9A
3 3

B
V

B
GY
2R 75

85
9
4 AC CONTROLLER B+ CR-1

CN-12

B
4
2RW 76

G83
19E
5 AC CONTROLLER B+ 5

CL-21
2
1
9 G

G64
G 77

111
6 AC COMP 6 TO:STARTER "B" TERM.

1
2
G85 B
7 AC CONDENSOR FAN 7
R 2A
8 ILLUMINATION

V
B
8
BATT RY

R
B
AIR CONDITIONER 21E5-0003

G71
120

G51
1H
NO. DESTINATION CN-10
V 78
1 CASSETTE RADIO 24V 1
R 2
2 ILLUMINATION 2
3 NC 3
2B G21
4 GND 4
5 NC 5
Y 79
6 CASSETTE&ROOM LAMP B+ 6
7 NC 7
B G12
8 CASSETTE GND 8
9 NC 9
G 80
10 BEACON LAMP 10
OR 116
11 CABIN LIGHT 11
12 NC 12
CABIN HARNESS
NO. DESTINATION CN-9
B G27
1 HORN SW 1
Y 13A
2 HORN SW 2
3 NC 3
BR 89
4 INT. SIG 4
B 27A
5 ACCEL DIAL(-) 5
W 46
6 ACCEL DIAL(SIG) 6
G/OR 28A
7 ACCEL DIAL(+) 7
8 SPARE SW 8

CN-8

CN-96B
SPARE SW

CN-96A
1 1
2 SPARE SW 2
Y 12

2
3 BEACON LAMP 24V 3
G 80
4 BEACON LAMP SIG 4

OR/W
OR 3E
5 BRAKER SW 24V 5
GY 111

B
6 BRAKER SIG 6
7 SPARE SW

G36
7

24A
8 SPARE SW 8
BR 83
9 START KEY (START SIG) 9
R 84
10 START KEY (ACC) 10
V 85
11 START KEY (BR) 11
W 8
12 START KEY (COM) 12
CN-140
CN-7 94 Y
R 86 2
1 ILLUMINATION 1 G65 B
V 87 1
2 HEAD LIHGT SIG 2
W 88
3 WIPER DRIVE SIG 3 QUICK CLAMP
BR 65 34EA-91720
4 Pre-Heat 4
L 91
5 SW PANEL 24V 5
OR 116
6 CABIN LIGHT SIG 6
GY 18A
7 ILLUMINATION 7
Y 17A
8 HEAD LIHGT 24V 8
L 90
9 WASHER SIG 9
B G28
10 GND 10
OR/W 92
11 WORK LAMP SIG 11 CR-5
R 93 83 BR
12 CABIN LIGHT 24V 12 30
102 V/W 87a 87 85
13 NC 13 86
81 B/OR
14 NC 14 87
24 OR/W
15 NC 15 85
87a 30 86
RH CONSOLE
ANTI-RESTART
24L1-05100
NO. DESTINATION CN-6
OR 3A
1 QUICK CLAMP SW 24V 1
Y 94 CR-36
2 QUICK CLAMP SW SIG 2
L/W 52 19 B/OR
3 OVERLOAD SW 3 30
G 106 19A B/OR 87a87 85
4 OVERLOAD SW 4 86
GY/W 95 117 V
5 WIPER MOTOR 24V 5 87
B G26 58 G/OR
6 GND 6 85
GY 14A 30 86
7 CIGARLIGHTER 24V 7 87a
R 1E
8 CIGARLIGHTER ILL. 8 PRE-HEAT
W 88 24L1-05100
9 WIPER DRIVE SIG 9
BR 89 CR-23 CN-45
10 INT. SIG 10 CN-3
V 96 G52
11 WASHER PUMP 11 B B 1 1 B M
1 M
12 NC 12 81 B/OR B/OR 2 2 B/OR
2
21 W W 3
CN-5 3
15E GY GY 4 B+
L 90 4 START RY
1 WASHER SIG 1 53 G G 5
2 NC 2 5 FROM BATT.RY STARTER
BR 99 70 B B 6
3 CLUSTER 24V 3 6
R 11 48 Y Y 7 TO : PRE-HEAT RY CN-74
4 WIPER MOTOR CONT. 4 7
GY 15 49 L L 8 8R
5 CONVERTOR 24V 5 8 B+ G
W/OR 57 36 GY/W GY/W 9
6 HOUR METER SIG 6 9 3~
OR 15A 3 W
7 HOUR METER 24V 10 1 I
7 10 R U
SH 31E 11 2 R
8 SHIELD 8
B 122 12
9 CLUSTER GND 9 ALTERNATOR
Y 68 CD-8
10 CLUSTER SERIAL+ (RX) 10
11 CLUSTER SERIAL- (TX) 11
L 69 FRONT ENGINE HARNESS 5 G
1 C
CD-31 21N5-11020 6 B
12 NC 2
12 52 L/W
V/OR 97 2 Pa DO-4
13 FLASER(L) 13 G74 B 1 GY 4 WATER TEMP SENDOR
14 NC 14 1
G/W 98 R 10
15 FLASHER(B) 15 2
OVERLOAD PS CD-17
31E5-50320 DIODE 7 Y
2 m
21EA-50550 L rp
RH SIDE 8
1
CR-47 TACHO SENSOR
82A GY
1
82 GY 3 4 6
2 CD-18
126 B/W
4
125 L 9 GY/W Pa
NO. DESTINATION CN-97 6
V/W 124 3 1 2
1 MULTI SW(TR1) 1
L 100
2 MULTI SW(TR2) 2 ENG. STOP RY ENG OIL PRESS
W 7
3 MULTI SW(SOL COM) 3 (E125-2545)
L/W 101
4 MULTI SW(REV. SIG) 4
V/W 102
5 MULTI SW(NEU. SIG.) 5
OR 103
FROM START MOTOR
6 MULTI SW(FWD. SIG) 6
V/OR 97
7 MULTI SW(TURN COM) 7 CR-24
Y 17 15R
8 MULTI SW(30) 8 1 V
R/W 29
9 MULTI SW(56a) 9 CL-3
R/OR 30 30 R/OR 15R
10 MULTI SW(56b) 10 1 Lo
V 87 29 R/W
11 MULTI SW(56) 11 2 Hi
12 MULTI SW(H) Y 13 G1 B
3 E PRE-HEAT RY Pre-heater
12
HEAD LAMP LH
CN-98 21EK-10120
1
G/W 66
CL-4
REAR ENGINE HARNESS CN-28
1 PARKING SW 2 V/W
V 104 30A R/OR 21N5-11030 1
2 PARKING SW 2 1 Lo
GY 14 29A R/W
3 LAMP 24V 3 2 Hi
B/W 105 G81 B CN-2
4 RAMLOCK SW 4 3 E AC COMP
G 74 117 V V 1
5 D/O SW 5 HEAD LAMP RH 1
CN-79
OR 3K 118 V/W V/W 2
6 D/O SW 6 21EK-10120 2
126 G/W B/W 3 3 B/W
7 NC 7 3
8 NC 8 4
B G5 26 OR OR 4
9 GND 9 5 FUEL CUT-OFF
128 BR BR 5
10 T/W SELECT SW 10 6
7
CN-99
8 CN-75
1 MULTI SW 1 4 OR
R 1A 2
2 HAZARD SW 2 5 BR
B G4 1
3 GND 3
Y/W 35 EPPR VLV
4 MULTI SW(L) 4
Y/OR 34
5 MULTI SW(R) 5
GY/W 64
6 BRAKE FAIL LAMP 6
B/OR 63
7 TM LOW PS LAMP 7
8
L/OR 107 CN-1 CD-42
8 WORK BRAKE LAMP 37 R/W R/W 1 1 R/W R
1 3 24V
3 W G PUMP1 PRESS
MULTI-FUNCTION SW 38 B
2
B 2 2 B
2
W
SIG 21EG-32200
3 1 GND
39 W W 3
4
NO. DESTINATION CN-4 40 BR BR 4
B G23 5
1 POWER MAX SW 1 41 V V 5 CD-43
Y 33 6 1A R/W
2 POWER MAX SW 2 31E 3
R
24V
3 O/T DECEL SW 3
B G24 4 BR G PUMP2 PRESS
GY 42 2 SIG 21EG-32200
4 O/T DECEL SW 4 2A B W
1 GND
5 NC 5
B G25
6 SAFETY SW (Com) 6 31A
7 SAFETY SW (NC) 7 CD-44
G 108 1E R/W R
8 SAFETY SW (NO) 8 3 24V
5 V G PUMP3 PRESS
2 SIG
LH CONSOLE 2E B W
GND
21EG-32210
1
CL-16
R 1G
TA 1 HARNESS PUMP PS
Y/OR 34
12A

21N8-11170
L/OR 107

22A
TU 2
G3
20

G44

R/OR 54

22
47
G43
L/OR 51
NC 3

50
B G63

L/W
EH 4
GY

V/W
5

B
Y

BR 128
BU 5

B
OR 26

B
GY 20A
CD-4

CD-38

CD-1

CD-2
ST 6
G75

CD-5
1
2

1
2

CD-3

C 1
2

1
2
74

REAL COMBI RH

1
2

1
2
CN-19A CN-19
21EA-30460
G
Pa

B
Pa

Pa

Pa
CL-25 HYD TEMP

1
2
R 2F FUEL SENDOR

CN-19B
1
2

C 1 21EN-40100

G43
STOP LAMP WORKING LAMP

32A
CN-73

B G82 21N6-10701

62
61

27
45
G/OR 28
E 2 31L7-40030 34EA-30160 T/M PS BRAKE PS

2
1
1
2
Y/OR 34A 31EM-30550 31L1-0095
T 3

Y/OR

W
G
FRONT COMBI RH

B
Dozer/Outrigger

129 OR
B

121 OR
123 BR
CN-76
21EK-10350

G35 B
CN-15

6
5
4
3
2
1
2
1
CL-15
124

GW 127

125

123

106

121
46
Y/OR 32
33

GY/W 36

37
38
21
39
40
41

42
43
44

27
28
45

47
48
49
50
51

22

53
R/OR 54

BR/W 55
L/OR 56
W/OR 57
G/OR 58

59

B/W 60
OR/W 24
61

B/OR 63
GY/W 64

65

G/W 66

62
25

67
68
69
70
71
72
73

R 2E

SIG
M+

P+
NC
TA 1

M-

P-
G/OR

L/OR

G31
Y/W 35
R/W

B/W

V/W

V/W
L/W

OR

TU 2
GY

GY
BR

BR

BR

BR

Y/OR 32

1
W
W

W
W

2
G

2PCS BOOM AUTO-IDLE PS


R