For Approval

CUSTOMER/:

TYPE/: R8P XFMR

CUST. PART NO./: 408-3100-100V/5 output

XP PART NO./XP : ETO06375

SERIAL NO./: SP06375

DESIGN/:

APPROVAL/

DATE/:

FOR CUSTOMER USE ONLY/

RESEND CONDITIONAL APPROVED SPEC REVISED

Customers Signature/Date: Position:

Xppower(China) Electronics Co.,Ltd.

www.globalsources.com/xppower.co
www.xppower.com.cn
Tel: 0086 551 63745886
Fax: 0086 551 63528824
External View & Dimension/
Lead Wire/ Primary/ Secondary/

No./ 1 2 8PINS

Color/ RED RED

Gauge/ UL1015#24AWG

Length/(10mm) 200mm
1. Electrical Parameter/
Rated primary input/: 100Vac 50Hz

Max. no-load (exciting) current:/: 10mA@100Vac 50Hz

Max. no-load loss/: 0.3W@100Vac 50Hz

1) Primary voltage shall be : 1
Rated secondary output/
277V,
Winding No-load voltage(Vac3%) Load voltage(Vac Rated Current(A)
2) secondary voltage ; 2000V
5%) 3) Rating : 130mA
4) frequency - 60Hz
S1: 3-4 14.1V 11.5V 0.1A

S2: 5-6 14.1V 11.3V 0.1A

S3: 7-8 14.1V 11.3V 0.1A

S4: 9-10 16.25V 12.8V 0.4A

S5: 11-12 26.51V 21.0V 0.15A

2. Schematic Diagram/

the output voltage shall

be 2000V.
the output rating :
130mA.
No tappings on the
secondary side.
Output is directly
connected to spark gap.
3. Working & Safety Protection/
Electrostatic Shield/ Magnetic Shield/
Temperature Protection/ Over Current Protection/
Note: shows the products have this protect performance, shows the products
d t h dielectric strength test:
Layer
The transformer shall be capable of withstanding without breakdown an application of
test voltage 250Hz 575Vac for 60 seconds across the 115Vac primary input
terminal with all the secondary windings open. And the normally grounded terminal
connected to the core.

4. Insulation Property/
Insulation resistance test/:

Primary to Secondary & Core/: 500Vdc 100M MIN

Hi-Pot test/

Pass the following dielectric strength test without dielectric breakdown

PRIMANRY TO CORE: (AC 50HZ 4.0KV FOR ONE MINUTE)

SECONDARY TO SECONDARY: (AC 50HZ 1.0KV FOR ONE MINUTE)

SECONDARY TO CORE: (AC 50HZ 4.0KV FOR ONE MINUTE)

5. Temperature Rise & Insulation Class/

5.1 Insulation resistance test:
The insulation resistance between winding and between winding and core shall not
less than 100 megohms when measured at 500Vdc and under unloaded condition. Transformers
5.2 Temperature rise test: design and tests
The temperature rise on each winding and the core shall be not more than 45 shall confirm to IEC
degrees
when a temperature equilibrium is reached on the transformer and under rated load
condition.
The load condition shall be all secondary windings AC rated load.
The winding temperature shall be determined by the resistance method.
The core temperature shall be determined by the thermometer method.
5.3 Short-circuit test:
The transformer shall satisfy the requirement of the applicable safety standard.
The winding insulation is of class-E material. As transformer alone.
5.12 Layer dielectric strength test:
The transformer shall be capable of withstanding without breakdown an application of
test voltage 400Hz 240Vac for 60 seconds across the 100Vac primary input
terminal with all the secondary windings open. And the normally grounded terminal
connected to the core.
5.4 Direct current resistance:
The DC resistance of each winding measured at a reference ambient temperature of
20 C shall be as follow:
4.
6
Enviromental
6.ENVIONMENTAL:
6.Enviromental
Environmental:
6.1 Operating temperature range:
The operating temperature range of the transformer shall be from: -25 C to +50C
6.2 Storage temperature range:
The storage temperature range of the transformer shall be from: -25 C to +70 C
6.3 Resistance to moisture:
The transformer shall be placed in a test chamber maintained at 32 C+/-2% and 85+/- 5%
relative humidity for 24 hours, then ,when test within 10 minutes after the transformer
is taken out from the test chamber and wiped dry.
The transformer shall comply with the requirement of 5.8 Dielectric withstand test ,
and shall have insulation resistance not less than stated below as measured at 500Vdc.
10 megohms minimum between the primary winding and between the primary winding
and core together.
10 megohms minimum between the secondary winding and between the secondary
winding and core together.
6.4 Resistance to heat:
When tested within 10 minutes after the transformer has been placed in a chamber
maintained at 100+/-3 C for 8 hours , the transformer shall comply with the
requirements of 5.8 .
Dielectric withstand test, shall have insulation resistance not less than stated below
as measured at 500Vdc, 10 megohms minimum between the primary winding and
the secondary windings and core together, 10 megohms minimum between the
secondary windings and the other secondary windings and core together

4. Enviromental
6.ENVIONMENTAL:
7.Inspection
6
7.Inspection
Environmental:
7.1 100% inspection items:
The items of 100% inspection shall be :No-load current , No-load voltage, Dielectric
withstand test, and general appearance .
7.2 The sampling inspection items:
The items of sampling inspection shall, in addition to 100% inspection items, include:
DC resistance, insulation resistance.
4. Enviromental
6.ENVIONMENTAL:
7.Inspection
68.Others
Environmental:
8.1 Power supply mode: Class-II machine.
8.2 Class of insulation:
The class of insulation of the transformer shall be class E (120?C)
8.3 Construction of insulation:
Primary: Double insulation.
Secondary: Basic insulation.
8.4 Creepage distance and air clearance to up to the standard: UL1411.
8.5 Connection diagram:
The connection diagram of the transformer is shown in the separate drawing.
8.6 Incidental matter:
Any change in design , process or material shall be subject to the customer's approval
before such a change is actually incorporated.
In case of a doubt on items not specifically covered in this specification , it shall be
clarified or settled through discussion with the customer.

9.
9. Major Measurement
Testing EuipmentFacilities/
HI-POT TESTER/: DF2672

VOLTMETER/: DF1940

DIGITAL MULTIMETER/: VC890C+

INSULATION-RESISTANCE METER/: DMG2671B

DC-RESISTANCE METER/: DF2511

WATTMETER/: DF1200
Power supply model:Class I machine

Transformer of Insualtion: Class E

Transformer Type:
Open enclosure,split moulded bobbin.Four moulded bobbins.
Half primary wound up each of the inner moulded bobbins, double insulation.
Half secondary wound up each of the two outer moulded bobbins, basic insulation.

Rating:
Primary: 50Hz,100V
Secondary: S1,S2,S3, 11.5V/0.1A S4,12.8V/0.4A,S5,21V/0.15A
Rated capacity:10.95VA
PRIMARY WINDING: 100V:0.21mm dia,1600 turns
SECONDARY WINDING: S1,S2,S3:11.5V,0.19mm dia, 225turns
S4:12.8V,0.38mm dia, 260 turns
S5:21V,0.23mm dia, 424 turns

Material:
Iron Core: 0.3mm thickness, Laminated cold rolled oriented silicon steel.
Bracket(Mounting):1.20mm thickness,Screw secured to sheet metal chassis
Molded Bobbin: Under windings Refer to attached
Material: polybutylene terephthalate,130 C, grade B, UL94V-0 pic
Inner bobbin:1.5mm thickness. Primary coil base Primary voltage :
Outer bobbin:1.2mm thickness.Secondary coil base. 277V
Secondary
voltage : 220V
All leads secured by:
All leads fitted via holes in 0.25mm thickness Nomex#410 mounting pad and soldered to
transformer primary leads and secondary leads.
1. PRIMARY INSULATION MATERIAL
AIR CLEARANCES:3.2mm . minimum
CREEPAGE DISTANCES:6.0mm minimum
1.1 Outer-wrappings:
Total thickness: 0.34mm minimum thickness
2 layers 0.17mm thickness Press board

1.2 Primary solder connection to secondary solder connection:

Total thickness: 0.6mm minimum thickness
1 layer 0.25mm thick Nomex#410(count out)
3 layers 0.17mm thick Insulation Tape
1 layer 0.17mm thick Insulation Tape
1 layer 0.16mm thick Double sideTape

1.3 Primary winding to core(under winding)

Total thickness: 1.6mm minimum thickness
1 layer 1.50mm thick Polybutylene terephthalate(moulded bobbin)
2 layer 0.04mm thick Polyster film tape.

1.4 Primary winding to secondary winding

Total thickness: 1.3mm minimum thickness
1 layer 1.20mm thick Polybutylene terephthalate(moulded bobbin)
2 layers 0.04mm thick Polyester film tape

2. SECONDARY INSULATION MATERIAL

2.1 Secondary solder connection to secondary winding:

Total thickness: 0.56mm minimum thickness
1 layer 0.25mm Nomex#410(count out)
3 layers 0.17mm Insulation Tape
1 layer 0.16mm Double side tape
2 layers 0.04mm Polyester film tape

2.2 Secondary winding to mounting:

Total thickness: 0.54mm minimum thickness
2 layers 0.17mm Press board
2 layers 0.04mm Polyester film tape
2 layers 0.04mm Polyester film tape
8. Material List/
NO. DESCRIPTION SPECIFICATION MANUFACTURE UL NO.
UL
JIANGYING HUAXIN ELECTRICAL
1 R8 core R8-P
CO LTD Or Other Equivalent
EI DUPONT DE MEMOURS INC.
2 Primary Bobbin R8-P E34739
(SHENZHEN) Or Other Equivalent
EI DUPONT DE MEMOURS INC.
3 Primary Bobbin R8-P E31938
(SHENZHEN) Or Other Equivalent

UEW,PEW E214423
4 Pri. Wire SHANGHAI ASIA PACIFIC
0.71 E237377
ELECTRIC CO LTD Or Other
UEW,PEW E219439
5 Sec. Wire Equivalent
0.78 E164502
UL1015 LONSID ELECTRONIC
6 Pri. Lead wire E205056
#24AWG CO.,LTD Or Other Equivalent
E186948
7 Sec. Lead wire #R08T JAPAN TOHSEI CO., LTD E170689

PRI
JIANGSU YUXING FIIM
Polyester film 0.04(TH)x29(W)
8 INSULATION MAIN WORKS CO E212271
SEC
LTD Or Other Equivalent
0.04(TH)x29(W)
Insulating tape HR-310Y WUXI HUA RUN SPECIAL TYPE E188295(N)
9
0.17(TH)x39(W) CO.,LTD Or Other Equivalent E214552

10 Thermal fuse 1A 130 XIAMEN SET ELECTRONICS INC. E214712

TERMINAL BOARD 0.25mm EI DUPONT DE MEMOURS INC.

11 E34739
NOMEX410

12 Double side tape 751A TERAOKA SEISAKUSHO CO., LTD. E56086

13

14

15

16

17

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