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SERVICE MANUAL

SERVICE MANUAL SECTION

BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

Model: BE, CE Hybrid Bus


Start Date: November, 2010

S08364

08/15/2011

S08364
Copyright 08/15/2011 International Truck and Engine Corporation
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams i

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. ACCESSORY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. IGNITION FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. IGNITION FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. GROUND PLATFORM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6. GROUND PLATFORM (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. GROUND CHASSIS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. GROUND ENGINE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1939 DATA LINK PLATFORM AND DIAGNOSTIC CONNECTOR, P. 9. . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1939 DATA LINK I6 ENGINE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1939 DATA LINK I6 ENGINE (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK CHASSIS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1708 DATA LINK BASIC, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. ZERO VOLT REFERENCE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK COMPLETE PLATFORM AND DIAGNOSTIC CONNECTOR, P. 14. . . . . .27
3.16. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/ LCT, P. 15. . .28
3.17. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/ WTEC, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. J1708 DATA LINK COMPLETE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. J1939 DATA LINK V8 ENGINE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. J1939 DATA LINK V8 ENGINE (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. HEV POWER DISTRIBUTION, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. EATON HEV DIAGNOSTIC CONNECTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. EATON HYBRID TRANSMISSION CAN BUS, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. J1939 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . .36
3.25. J1587 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 24. . . . . . . . . . . . . . . . . . .37

4. CHARGING AND CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38


4.1. CHARGING AND CRANKING I6 / V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
4.2. STARTING AND CRANKING I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 2. . . . . . . . .39

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5. CAB ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40


5.1. HORN AND N/ LIGHTED STEERING WHEEL SWITCHES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
5.2. SWITCH PACK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
5.3. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN SIGNAL
SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
5.4. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN SIGNAL
SYSTEMS (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
5.5. DRIVER'S AIR CONDITIONING (OPTIONAL), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
5.6. COMPASS AND TEMPERATURE DISPLAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5.7. LIGHTED STEERING WHEEL SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
5.8. AC COMPRESSOR CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5.9. TELEMATICS SYSTEM, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.10. AUX HAZARD RELAYS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

6. ENGINE ELECTRONICS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50


6.1. ELECTRONIC ENGINE CONTROL I6 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.2. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.3. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.4. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.5. FAN AND SHUTTER WIRING (OPTIONAL), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.6. ELECTRONIC ENGINE CONTROL V8 ENGINE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.7. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6.8. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
6.9. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

7. GAUGES AND WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59


7.1. IP GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7.2. WARNING LIGHTS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
7.3. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
7.4. ESPAR COOLANT HEATER W/ AF FUEL TANK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.5. INSTRUMENT GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.6. AMMETER (OPTIONAL), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.7. COOLANT TANK LEVEL, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.8. FUEL GAUGES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.9. PARK BRAKE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.10. AIR PRESSURE INPUTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.11. AIR PRESSURE INPUTS (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
7.12. CHANGE XMSN OIL FILTER LIGHT AND EXHAUST AFTERTREATMENT INDICATORS, P.
10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.13. ESPAR COOLANT HEATER W/ RSM TANK, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

8. CHASSIS ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72


8.1. AIR DRYER AND DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
8.2. FUEL HEATER SYSTEM, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
8.3. FUEL HEATER SYSTEM (CONT.), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
8.4. ABS HYDRAULIC I6 ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8.5. ABS HYDRAULIC I6 ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8.6. AIR SOLENOID MODULE (OPTIONAL), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
8.7. BENDIX AIR ABS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
8.8. BENDIX AIR ABS6, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
8.9. BENDIX AIR ABS6 (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
8.10. ALLISON LCT TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

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8.11. ALLISON LCT TRANSMISSION (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82


8.12. ALLISON LCT TRANSMISSION (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
8.13. ALLISON WTEC MD TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8.14. ALLISON WTEC MD TRANSMISSION (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
8.15. ALLISON WTEC MD TRANSMISSION (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
8.16. CROSSING GATE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
8.17. BRAKE MONITORING (OPTIONAL), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
8.18. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
8.19. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .90
8.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
8.21. EATON HYBRID TRANSMISSION (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
8.22. EATON HYBRID TRANSMISSION (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
8.23. EATON HYBRID TRANSMISSION (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
8.24. EATON HYBRID TRANSMISSION (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.25. EATON HYBRID TRANSMISSION (CONT.), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.26. EATON HYBRID TRANSMISSION (CONT.), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.27. HEV COOLING SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
8.28. HEV COOLING SYSTEM (CONT.), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.29. HILL START AID, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

9. LIGHT SYSTEMS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101


9.1. BACKUP LIGHTS / EXTERIOR LIGHT CHECK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
9.2. BACKUP LIGHT W/ EATON HYBRID TRANSMISSION, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
9.3. FOG LIGHTS (OPTIONAL), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.4. AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
9.5. HEADLIGHTS MARKER, PARK, TURN AND STOP LIGHT N/ PEDESTAL MOUNT LIGHTS,
P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
9.6. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.7. HEADLIGHTS, MARKER, PARK, TURN AND STOP LIGHT W/ PEDESTAL MOUNT LIGHTS,
P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.8. PANEL LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
9.9. CHILD REMINDER SYSTEM, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

10. BODY BUILDER CONNECTION DATA (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110


10.1. BODY BUILDER CONNECTIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
10.2. BODY BUILDER CONNECTIONS (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
10.3. BODY BUILDER CONNECTIONS (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
10.4. BODY BUILDER CONNECTIONS (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
10.5. STOP ARM AND RED / AMBER LIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
10.6. EMERGENCY EXIT BUZZER LIGHTS AND POST TRIP INSPECTION, P. 6. . . . . . . . . . . . . . . . . . .115
10.7. DOOR OPEN / CLOSE W/ ELECTRICAL CONTROL, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
10.8. DOOR OPEN / CLOSE W/ AIR CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
10.9. WHEELCHAIR LIFT INTERLOCK, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
10.10. FLASHER SWITCHES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
10.11. PARK BRAKE STATUS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
10.12. DUAL WIPER MOTOR FOR PT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
10.13. REDUNDANT DOOR CONTROLS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
10.14. MANUAL DOOR CONTROLS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
10.15. BODY BUILDER WIRING W/ NEC GPS PRE-WIRE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

11. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . .125
11.1. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
11.2. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

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11.3. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .127


11.4. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
11.5. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
11.6. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
11.7. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
11.8. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
11.9. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
11.10. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .134
11.11. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . .135
11.12. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .136
11.13. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . .137
11.14. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . .138
11.15. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . .139
11.16. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . .140
11.17. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . .141
11.18. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . .142
11.19. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . .143
11.20. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . .144
11.21. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 20A. . . . . . . . . . . . . . . . . . . . . . . .145
11.22. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . .146
11.23. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . .147
11.24. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .148
11.25. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . .149
11.26. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .150
11.27. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . .151
11.28. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 26A. . . . . . . . . . . . . . . . . . . . . . . .152
11.29. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . .153
11.30. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 27A. . . . . . . . . . . . . . . . . . . . . . . .154
11.31. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . .155
11.32. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 28A. . . . . . . . . . . . . . . . . . . . . . . .156
11.33. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 28B. . . . . . . . . . . . . . . . . . . . . . . .157
11.34. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . .158
11.35. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . .159
11.36. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 30A. . . . . . . . . . . . . . . . . . . . . . . .160
11.37. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . .161
11.38. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 31A. . . . . . . . . . . . . . . . . . . . . . . .162
11.39. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 31B. . . . . . . . . . . . . . . . . . . . . . . .163
11.40. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . .164
11.41. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . .165
11.42. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . .166
11.43. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 34A. . . . . . . . . . . . . . . . . . . . . . . .167
11.44. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 34B. . . . . . . . . . . . . . . . . . . . . . . .168
11.45. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . .169
11.46. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . .170
11.47. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . .171
11.48. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . .172
11.49. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . .173
11.50. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . .174
11.51. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40A. . . . . . . . . . . . . . . . . . . . . . . .175
11.52. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40B. . . . . . . . . . . . . . . . . . . . . . . .176
11.53. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40C. . . . . . . . . . . . . . . . . . . . . . . .177
11.54. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 40D. . . . . . . . . . . . . . . . . . . . . . . .178
11.55. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . .179

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11.56. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . .180


11.57. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . .181
11.58. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . .182
11.59. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 45. . . . . . . . . . . . . . . . . . . . . . . . . .183
11.60. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . .184
11.61. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 46A. . . . . . . . . . . . . . . . . . . . . . . .185
11.62. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 47. . . . . . . . . . . . . . . . . . . . . . . . . .186
11.63. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 48. . . . . . . . . . . . . . . . . . . . . . . . . .187
11.64. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . .188
11.65. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 50. . . . . . . . . . . . . . . . . . . . . . . . . .189
11.66. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 51. . . . . . . . . . . . . . . . . . . . . . . . . .190
11.67. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 52. . . . . . . . . . . . . . . . . . . . . . . . . .191
11.68. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 53. . . . . . . . . . . . . . . . . . . . . . . . . .192
11.69. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 54. . . . . . . . . . . . . . . . . . . . . . . . . .193
11.70. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55. . . . . . . . . . . . . . . . . . . . . . . . . .194
11.71. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55A. . . . . . . . . . . . . . . . . . . . . . . .195
11.72. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55B. . . . . . . . . . . . . . . . . . . . . . . .196
11.73. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55C. . . . . . . . . . . . . . . . . . . . . . . .197
11.74. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 55D. . . . . . . . . . . . . . . . . . . . . . . .198
11.75. CONNECTOR BODY COMPOSITE MATING VIEW SHOWN, P. 56. . . . . . . . . . . . . . . . . . . . . . . . . .199

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1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 001

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2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HEATING, VENTILATION, AND
HVAC
AXLE TO BACK OF CAB AC AIR CONDITIONING

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE


IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
LIGHT COMMERCIAL TRANSMISSION LCT
AUDIO VIDEO INTERFACE AVI
LOW PRESSURE MODULE LPM
BAROMETRIC ATMOSPHERE PRESSURE BAP
MEDIUM DUTY MD
BRAKE HORSEPOWER BHP
MALFUNCTION INDICATION LAMP MIL
BACK OF CAB BOC
MULTIPLEX SWITCH MODULE MSM
CITIZEN BAND CB
PYROMETER AMMETER MODULE PAM
COLD CRANKING AMPERES CCA
POWER DISTRIBUTION CENTER PDC
CLEAN POWER ELECTRICAL CONNECTOR CEC
PROGRAMMABLE LOGIC CONTROLLER PLC
CENTRAL PROCESSING UNIT CPU
POWER TAKE-OFF PTO
CAB OVER ENGINE COE
PULSE WIDTH MODULATION PWM
DIRECT CURRENT DC
REAR AXLE RA
DRIVER CONTROL MODULE DCM
RADIO FREQUENCY RF
DIGITAL DATA LINK DDL
ROLL STABILITY PROGRAM RSP
DIESEL OXIDATION CATALYST INLET
DOCT SEVERE SERVICE SS
TEMPERATURE
DIESEL PARTICULATE FILTER DPF TRANSMISSION CONTROL MODULE TCM

DIESEL PARTICULATE FILTER TERRESTRIAL COMMUNICATION UNIT TCU


DPFDP
DELTA PRESSURE TERRESTRIAL MOBILE
TMCT
DIESEL PARTICULATE COMMUNICATION TERMINAL
DPFT
FILTER TEMPERATURE THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT THROTTLE POSITION SENSOR TPS
DAY TIME RUNNING LIGHTS DTRL WORLD TRANSMISSION
WTEC
ELECTRONIC CONTROL MODULE ECM ELECTRONIC CONTROLS

ELECTRONIC CONTROL UNIT ECU VEHICLE SPEED OUTPUT VSO

EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED SENSOR VSS

EXHAUST GAS TEMPERATURE EGT ZERO VOLT REFERENCE ZVR

ELECTRO MAGNETIC INTEFERENCE EMI VEHICLE SPEED OUTPUT VSO

END OF FRAME EOF VEHICLE SPEED SENSOR VSS

ELECTRIC TRAILER BRAKE ETB ZERO VOLT REFERENCE ZVR

FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 002

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 3

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

(12-A) AND/OR D C B A (12)


87
A 87A
85
SINGLE IN-LINE CONNECTORS DISPLAYED
SWITCH, SOLENOID RELAY - SUPPRESSED AS SHOWN BELOW WITH R/D NUMBER
MECHANICAL

(12)

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 REVISED SECTION B. B 79156C
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 003

S08364
4 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 004

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 5

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 005

S08364
6 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 006

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 7

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LAMP BULB CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 007

S08364
8 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)

30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 008

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 9

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SCHEMATIC SYMBOL CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

CIGAR LIGHTER
AIR DRYER

TYPE 1 TYPE 2 OR 3

ALARM A A
CIRCUIT BREAKER

B
B

DIODE
G ALTERNATOR
B

DIODE, LIGHT
AMMETER
+ - EMITTING

BATTERY FAN SOLENOID


+ -

BLUNT CUT CIRCUIT


FEMALE TERMINAL

B
BUSBAR FUSE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 009

S08364
10 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FUSES W/ BUSBAR HORN

BATT
FUSIBLE LINK

OFF
S IGN ACC KEY SWITCH

A B D C

GROUND N/ STUD

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF

GROUND W/ STUD
F B A C E

LIGHT W/ SWITCH
HEATER

HOLDER, FUSE LIGHT, DOUBLE


W/ BUSBAR FILAMENT

LIGHT, SINGLE
BRACE FILAMENT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 010

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 11

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 011

S08364
12 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
TERMINATING RESISTOR

120
C
SPLICE

THERMOSTAT

STUD

VALVE, ETHER
BOTTLE

B
B
S S
S

M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

DIODE ASSEMBLY

SWITCH, MECHANICAL B
(NORMALLY CLOSED)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 31MAR09 AE08058190 012

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 13

3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3)


3.1. BATTERY FEED, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED
NAVISTAR, INC.

ECA CONN FUSE *K14HA FUSE


(4095) CH3_20 12RD (1011)

HCM FUSE *K14HB F4


(4096) CH3_20 12RD A B CROSSING GATE
A89
(4301)
16VT
10A CH8_15
COOLANT PUMP
*K14HC PAM MODULE
FUSE (4094) A26
12RD (4087)
CH3_20 18TN
CH7_06
BATTERY A F5 B
*K14HD A14D A70BB
FAN FUSE 12RD 14OR STOP LIGHT RELAY
10RD
(4099) CH3_20 10A (1011-R3)
A70 CH9_03
HEAT EXCHANGER 18OR
*K14HE
FAN FUSE
12RD
(4098) CH3_20 A F6 BLOWER RELAY
B A77K
BATTERY 12LTGN (1204)
START FUSE
*K14HZ FEED STUD 10A CH5_05
(4100)
16RD (1000)
CH3_20, CH4_02
A F2 INSTRUMENT CLUSTER
FUEL HEATER A14A A14B B A28
6RD 10RD (1500)
RELAY (4007) K14A 18TN
CH7_05
CH8_02,02A 10RD 15A

FULL POWER
F3 HYD BRAKE SWITCH
4RD
A14

BRAKE A B A90C
K14C (4036)
CONTROLLER 18GY
12RD CH8_04
(9511) 15A
CH8_04
F13 TELEMATICS 1J
BENDIX A14KA B A14KA
AIR ABS6 K14D (1901)
10RD 18RD
(9538) 10RD 5A CH5_09
CH8_07 MEGA FUSE
175A A F32 ESPAR COOLANT
B A75
AIR DRYER / HEATER (9003)
10LTGN
K14B
K14H

DRAIN VALVE 15A CH7_04,12


2RD

RELAY (4016) 14RD


CH8_01 A15A SHIFT INHIBIT
18RD (1026) CH8_10
FULL POWER
F7
BRAKE A14G A B A15 KEY SWITCH
CONTROLLER K14E 10RD 16RD (1100)
(9511) 12RD 10A CH3_02,03, CH4_01
K14R-FL

K14S-FL

CH8_04
12BL

12BL

F8 IGN RELAY#1
FULL POWER
A14C A B A14CA R5 (1011)
BRAKE
10RD 12RD CH3_03
CONTROLLER
30A
(9510)
A14Z NEG GPS PRE-WIRE
10RD
M14H

CH8_04 16RD PWR / GND


(9265) CH10_15
A F9 B
A14E A98 DIAGNOSTIC
10RD 18VT CONNECTOR
10A (1650) CH3_09,21
4/O
- + B S S B

A F10 IGN RELAY#2


S B A14EA
M R6 (1011)
BATTERY 12RD
30A CH3_03

G F30 B WTEC SHIFT


A &A#170A
&A14H SELECTOR
10RD 18PK (1850)
10A
CH8_12
CRANKING MOTOR
SOLENOID F33
A14F A B A64A
* W/ HEV
& N/ HEV 10RD 16YL FOG LIGHT RELAY
15A (1017)
A64B CH9_02
16YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED HEV POWER C 79156C
RELEASE NO. DATE PART NO. SHEET

CIRCUITS. 61375F 01APR09 AE08058191 001

S08364
14 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.2. ACCESSORY FEED, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED
NAVISTAR, INC.

KEY SWITCH
(1100)

BATT

OFF
S IGN ACC

A C
B D

16LTBL
16RD

A12
A15

BODY CONTROLLER
BATTERY FEED
(1600)
(1000)
CH3_01
A12D ACC SWITCH
A1
18LTBL INPUT

F12
A12C
SWITCH PACK
B 18LTBL
A (1101)
5A
CH5_02

F11 BODY BUILDER


A12A CONNECTOR
A 16LTBL (1006)
COIL SIGNAL 5A B
ZVR RELAYS CH10_01
(1009)

A
A12E
18LTBL

C
A89FD
EMERGENCY EXIT RELAY
18VT
(1020)
CH10_02

D
A89CD
WHEELCHAIR LIFT RELAY
18VT
(1019)
CH10_03

E
A89BD POST TRIP INSPECTION RELAY
18VT (1021)
CH10_02

F NEC GPS
A12Z PREWIRE PWR / GND
16LTBL (9265)
CH10_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED CIRC A12Z AND B 62476M
RELEASE NO. DATE PART NO. SHEET

STUD R/D. 61375F 01APR09 AE08058191 002

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 15

3.3. IGNITION FEED, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK IGNITION


KEY SWITCH
F18 (1011) RELAY #2
(1100)
CH3_04 R6(1011)

87A
BATT

30
A13BA E D A12-GA
12PK 18WH
C A14EA BATTERY FEED

87
OFF 12RD CH3_01
S IGN ACC

A B D C A

86

85
B

A13-GA
16RD
A15

16PK
A13B
18WH GROUND ADAPTER
A13-G (1004)
IGNITION 18WH CH3_05
RELAY #1
R5(1011)

A13AN

85
16PK
B

86
A12-G
18WH
BATTERY A
FEED
CH3_01 A14CA BATTERY FEED

87
C 12RD CH3_01
A13AA
12PK E D
30

87A
F34
A B WASHER & PUMP
A13AG A87A
(4500)
14PK 18GY
CH5_03
10A

A F27
B E - STROKE MODULE
A13AF A59B
(1404)
14PK 18GY
CH8_16
10A

BODY BUILDER
F14
A B CONNECTOR
A13AB
(1006)
16BK
5A CH10_01
F15
A B TELEMATICS 1J
A13C
(1901)
18PK
CH5_09
10A

A28B COMPASS
18TN (1912)
CH5_06

BODY CONTROLLER
(1600)

A F16 B
A13AC A13AD IGN SWITCH
A16
16PK 16PK INPUT
10A

A F28
B AC SWITCH
A77J
14LTGN (1201 / 1206)
5A CH5_05

A F1 B
A13AH A89B CROSSING GATE
16PK 16VT (4301)
10A CH8_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 01APR09 AE08058191 003

S08364
16 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.4. IGNITION FEED (CONT.), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED (CONT)
NAVISTAR, INC.

BACK UP LIGHT RELAY


*A71B
(1011-R4)
FUSE 18OR
CH9_01A
(1011)
F20 BACK UP LIGHT RELAY
A71 (1011-R4)
A B 16OR CH8_13

10A BACK UP LIGHT CHECK RELAY


A71A
(1016)
18OR
CH9_01
IP / ENGINE
(1701-69) HCM CONNECTOR 2
*A13B *K13B (7910)
12PK 12PK CH8_20
A F22 SHIFT LEVER PARK
B A92
INTERLOCK SOLENOID
18TN
(1828)
10A CH8_09

A#163A ARENS SBW SHIFT SELECTOR A


18PK (7808)
CH8_17

A#163 GEN4 TCM


A F21
A13BB (7150)
18YL
12PK B CH8_10,13
A#163 GEN4 TCM
18PK (7150)
CH8_10
A#163A
W/ ARENS SHIFTER WTEC SHIFT SELECTOR
18YL
(1850)
IP / ENGINE CH8_12
(1701-31)
12V CRANK RELAY
*A13L *K13L
(4090)
18PK 18PK
F17 CH4_02
A B
A97UA ECM (6020M)
18VT ENGINE / MELROSE
5A
(6011)
CH6_01,08
IGNITION F18 ACCELERATOR POSITION SENSOR
A13BA A *A99F
RELAY #2 (1804)
R6 (1011) 12PK 18VT
5A B CH6_02
CH3_03
A F19 B AUTO DRAIN VALVE RELAY
A13BC A39A
(1018)
12PK 16GY
5A CH8_01
A95C REGEN SWITCH
18PK (9266)
F23 CH7_10A
A B A13BF FUEL HEATER RELAY
18PK (4007)
10A
CH8_02
F24 B
A13AE A A28A INSTRUMENT CLUSTER
12PK 18TN (1500)
5A CH7_05

A44 AIR PARK BRAKE SOLENOID


18GY (4905)
CH7_09
A94BJ
18GY BENDIX AIR ABS6
(9538)
F25 CH8_07
A FULL POWER BRAKE
*A13H A90E
12PK B 18GY CONTROLLER / SAHR SENSOR
5A (9511 / 9777)
CH8_03
A F29 B
A31B
WARNING LIGHT
18TN
(1555)
5A
IP / ENGINE CH7_11
F30 (1701-71)
A B HCM CONNECTOR 3
*A13D *K13D
(7909)
14PK 14PK
CH4_02, CH8_21
10A
* W/ HEV POWER ONLY
*A13K START ENABLE FUSE
14PK (9760)
CH4_02
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED HEV POWER C 79156C
RELEASE NO. DATE PART NO. SHEET

CIRCUITS. 61375F 01APR09 AE08058191 004

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 17

3.5. GROUND PLATFORM, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - PLATFORM
NAVISTAR, INC.

GROUND ADAPTER
(1003)

K
A11-GE CLOCK SPRING
20WH (1832) CH5_07
J
A77-GB AC COMPRESSOR CLUTCH # 2
18WH (4201) CH5_08
H
A11-GC SWITCH PACK
18WH (1101) CH5_02
G
A28-GA COMPASS
18WH (1912) CH5_06
F
A#169A WTEC SHIFT SELECTOR
18GY (1850) CH8_12
E LCT XMSN PARK
A62-GE SWITCH & PANEL LIGHT
18WH (1830) CH9_07
D
A11-GB BODY BUILDER CONNECTOR
16WH (1012) CH10_04
C
A92-G ECONOMY MODE RELAY
18WH (1015) CH8_10

B LCT XMSN PANEL LIGHT


A62-GC
NOT PARK SWITCH
18WH
(1501) CH9_07
A
A11-G
12WH

BODY GROUND STUD


(4037A)
GROUND ADAPTER (LOCATED AT INSIDE
(1004) RIGHT SIDE DASH PANEL)

A
A11-GA
12WH
B
A28-G INSTRUMENT CLUSTER
18WH (1500) CH7_05
C
A95-G A95ET-G
18TN 18TN WARNING LIGHT
A95PF-G (1555) CH7_11

D 18TN
A13-G IGNITION RELAY #1
18WH R5 (1011) CH3_03
E
A13-GA IGNITION RELAY #2
18WH R6 (1011) CH3_03
F
A82-GA WIPER MOTOR
16WH (4046) CH5_04
G
A87-GA TURN SIGNAL SWITCH
18WH (1810) CH5_03

H AUTO DRAIN
A39C
VALVE RELAY
16GY
(1018) CH8_01
J
A59-G E - STROKE MODULE
18WH (1404) CH8_16
K
A11-GF A11-GM TELEMATICS 1J
18WH 18WH (1901) CH5_09

A11-GN ALERT SWITCH


18WH (9994) CH5_09

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED R/D 4037A FOR B 79156C
RELEASE NO. DATE PART NO. SHEET

GROUND STUD. 61375F 01APR09 AE08058191 005

S08364
18 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.6. GROUND PLATFORM (CONT.), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - PLATFORM (CONT)
NAVISTAR, INC.

BODY CONTROLLER AIR PARK


(1602) A44C-G BRAKE SOLENOID
18WH (4905) CH7_09

A/C DIAGNOSTIC
A11-GAH A98-G
COUPLED E16 CONNECTOR
16WH 16WH
GROUND (1650) CH3_09,21
A11-GD A/C BLOWER SW
12WH CH5_05
BODY CONTROLLER
(1604) HYD PARK
A90D-G
BRAKE SWITCH
18WH
(1105) CH7_09
CAB A11-GAB A94-G BLINK CODE
E
GROUND 12WH 18WH SWITCH
(1800) CH8_07
A11-GA GROUND ADAPTER
12WH (1004) CH3_05
FULL POWER
M90A-G AUX HAZARD RELAY
BRAKE CONTROLLER A56-G
12WH (1022)
(9510) CH8_04 16OR CH5_10
FOG LIGHT M64-G AUX HAZARD RELAY
A57-G
(4302 / 4303) CH9_02 14WH 16OR (1025)
CH5_10

(6020M)
GROUND ADAPTER M11-G

CH6_08
A11-G GROUND ADAPTER
(6740) CH3_07 10WH
12WH (1003) ECM
CH3_05

ECM
(6020M)
LOW HYD FLUID LEVEL K90-GA
CH6_01
(4034) CH8_04 18WH

CH3_08 K11
18WH BODY GROUND

*K97AA
STUD

10RD
K97XX
K97M
10RD

10RD
GEN4 TCM
AIR SOLENOID 4 PACK M59H-G (7150)
(9736) CH8_05 14WH CH8_09,12
K11-GL

HCM CONN 3
(7909) BATTERY
2WH

BENDIX AIR ABS6 M94-G ECM +VE C


CH8_21 A
(9538) CH8_07 12WH (9261)
ENGINE
FULL POWER

N14BC
BLOCK

N14BA
M90-G ENGINE

10RD

10RD
BRAKE CONTROLLER GROUND
10WH ECM FUSE
(9511) CH8_03
N14BB
10RD

(9258)
GROUND ADAPTER K10-GB 40A
N14BD A B
(6704M) CH3_08 14WH
10RD
W/ I6 ENGINE
K19-GA 40A
ENGINE / MELROSE N14AY A B

(6020M)
CH8_02A
(6011) CH8_02 12GY
10RD
ENGINE
K2-G ECM FUSE ECM

ECM
4WH (9254) (6020)
CH6_01
BATTERY
K10-GC

ALTERNATOR K2-GB
18K

BATTERY
CH4_01 1WH + ECM -VE
(9260)
K2A-G
K97-GR

2WH C
8WH

K97-GT

START MOTOR
N14-GB

4/0BK
-
8WH
10WH

GROUND

K97-GG
10WH
*K97-GN

A
8WH
N14-GA

N14-G K97-G
10WH

N26A 10WH 10WH


10TN
PAM MODULE
(4087) GEN4 TCM
*K97-GP
CH7_06 N26B (7150)
10WH
10TN CH8_09,12
HCM CONN 3
* W/ V8 ENGINE (7909)
CH8_21
CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 25JUL11 READ HCM FOR ACM, D 79156C
RELEASE NO. DATE PART NO. SHEET

N14BB FOR N1BB IN C REVISION DESCRIPTION. 61375F 01APR09 AE08058191 006

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 19

3.7. GROUND CHASSIS, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.

TURN LIGHTS
M11-GC (8100L / 8100R)
12WH CH9_06

ELECTRIC HORN
M85-GA
(8310)
16WH
CH5_01

M11-GB TURN LIGHTS


12WH (8000 / 8001)
CH9_04,06

M11-GD
12WH

RADIATOR GROUND
GROUND ADAPTER (9737)
(6740) (LOCATED AT ENGINE
COMPARTMENT FRONT)
A
M11-GA M11-G BODY GROUND STUD
12WH 10WH (2GA)
CH3_06

B
CROSSING GATE
M89-G
(4301)
16WH
CH8_15

C XMSN OIL FILTER SWITCH


M31-G
18WH (7701)
CH7_11

ESPAR HEATER
M75-GB FUEL PUMP
18WH (9001)
W/ RSM FUEL TANK CH7_12
D
M75-G M75-GA ESPAR COOLANT HEATER
14WH 14WH (9003)
CH7_12

M75-GC M75-GE
14WH 18WH ESPAR COOLANT HEATER
(9003)
M75-GD CH7_04
W/ AF FUEL TANK
14WH

E AIR DRYER
M39C-G
(9257)
14WH
CH8_01
F
M39B-G DRAIN VALVE
14WH (9526)
CH8_01
W/ DRAIN VALVE

HALDEX DRAIN VALVE


M39D-G
(9527A)
14WH
CH8_01

W/ AUTO DRAIN VALVE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - M PREFIX WAS N; R/D B 62476M
RELEASE NO. DATE PART NO. SHEET

9001 WAS 9003; ADDED GND R/D. 61375F 01APR09 AE08058191 007

S08364
20 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.8. GROUND ENGINE, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - ENGINE
NAVISTAR, INC.

W/ I6 ENGINE

GROUND ADAPTER
(6704M)

B
K77-G FREON COMPRESSOR
16WH (6200)
CH5_05

C
ENGINE BLOCK GROUND
K10-GB
(6304A)
14WH
(LOCATED AT STARTER)

E
K34-G COOLANT SURGE TANK
18TN (6401)
CH7_07
F FAN AIR SOLENOID / FAN CLUTCH
K23-G (4111M / 6406M)
18WH CH6_04

GROUND ADAPTER W/ V8 ENGINE


(6704M)

B
K77-G FREON COMPRESSOR
16WH (6200)
CH5_05

C
K10-GB ENGINE BLOCK GROUND
14WH (6304A)
(LOCATED AT STARTER)

D
E-FAN
K10-GG
(6561)
16WH
CH6_07

E
K77-GG FREON COMPRESSOR 2
16WH (6309)
CH5_05

AMMETER SENSE
K26-G
(6334)
18WH
CH7_06
BODY GROUND STUD
K11A FUEL HEATER RELAY
(2G) K11
18WH (4007)
CH3_06 18WH
CH8_02,2A

AIR DRYER / DRAIN VALVE RELAY


K11B
(4016)
18WH
CH8_01

K26-GA PAM MODULE


18WH (4087)
CH7_06

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED:V8 ENG EFFECTS, B 62476M
RELEASE NO. DATE PART NO. SHEET

K26-G & K26-GA; R/D TO GNDS. 61375F 01APR09


AE08058191 008

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 21

3.9. J1939 DATA LINK PLATFORM AND DIAGNOSTIC CONNECTOR, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATA LINK - PLATFORM AND
NAVISTAR, INC.
DIAGNOSTIC CONNECTOR

INSTRUMENT CLUSTER BODY CONTROLLER


(1505) (1602)
WTEC SHIFT

CAN (-)
CAN (+)

DATA LINK

DATA LINK
SELECTOR

J1939 -

J1939 +
(1850)
CH8_12

J1939 ADAPTER
(1029)
12 11
F2 F3
F E D C B A

A5MN(+)
A5BB(-)

A5MM(-)
A5T(-)
A5AM(-)
A5AL(+)

A5D(-)

A5B(-)

A5C(-)

A5D(-)

18YL
18GN

18GN

18GN
18GN

18GN

18GN

18GN
18GN
18YL

A5BK(-)

A5BJ(+)
18GN

18YL
TELEMATICS
1J (1901)

COMPASS
CH5_09

A5BD(-)

(1912)

(7808)
CH5_06

CH8-17
18GN

ARENS
A5BC(+)
18YL
A5H(+)

A5H(-)

A5D(+)
A5T(+)
18GN
18YL

A5D(+)

A5BA(+)
A5B(+)

A5C(+)

18YL
18YL

A5MP(-)

A5MR(+)
18YL

18YL

18YL

18YL

18GN

18YL
DIAGNOSTIC
CONNECTOR
(1650)
G H J K L M
A5AE(+)
C
18YL
J1939 ADAPTER
A5A(+) (1029) A5AF(-)
18YL D
18GN
A5A(-)
18GN
A
A5F(-)
A5F(+)

18GN
18YL

A5AG(+)
A5AH(-)
B

18YL
18GN
IP / ENGINE
(1701)
A98-G
18VT

16WH
A98

CH3_10,10A,18,19,23

IP / FWD CHASSIS
30 31 (1700) BATTERY FEED
(1000)
CH3_01
M5(-)
M5(+)

18GN
18YL

C A
BODY GROUND
STUD
OHMS
120

CH3_06

TERMINATING
RESISTOR
(1657M)
FULL POWER BRAKE /
BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED SHEET 23 FOR C 79156C
RELEASE NO. DATE PART NO. SHEET

CIRC A5A(+) AND A5A(-). 61375F 01APR09 AE08058191 009

S08364
22 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.10. J1939 DATA LINK I6 ENGINE, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE
NAVISTAR, INC.

J1939 TERMINATING
ECM RESISTOR
(6020) (7801)

OHMS
J1939 +

120
J1939 -
(2)

(2)
C A
62 61

18GN

K5E(+)
18YL
18GN

K5E(-)
K5B(+)
18YL
K5B(-)

K5D(-)
18GN
K5D(+)
18YL
18GN
K5C(-)

K5C(+)
18YL

DOWNSTREAM
CONTROL UNIT 53
(6340)

K5CC(+) K5CD(+)
14
18YL 18YL
K5CC(-) K5CD(-)
15
18GN 18GN
18GN

K5AA(+)
K5AA(-)

18YL

K5BB(-)
18GN
K5BB(+)
18YL
18GN

K5P(+)
18YL
K5P(-)

7 8

ENGINE / IP
46 45
(1701)
18GN

A5A(+)
18YL
A5A(-)

PAM MODULE
(4087)

INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED 6340,4087; RMVD B 62476M
RELEASE NO. DATE PART NO. SHEET

7150;REVISED 1701,7801 CIRCUITS. 61375F 01APR09 AE08058191 010

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 23

3.11. J1939 DATA LINK I6 ENGINE (CONT.), P. 10A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE (CONT)
NAVISTAR, INC.

J1939 TERMINATING
ECM RESISTOR
(6020M) (7801)

OHMS
J1939 +

120
J1939 -
(2)

(2)
C A
62 61

18GN

K5E(+)
18YL
18GN

K5E(-)
K5B(+)
18YL
K5B(-)

K5D(-)
18GN
K5D(+)
18GN

18YL
K5C(-)

K5C(+)
18YL

DOWNSTREAM
CONTROL UNIT 53
(6340)

K5CC(+) K5CD(+)
14
18YL 18YL
K5CC(-) K5CD(-)
15
18GN 18GN
18GN

K5A(+)
18YL
K5A(-)

ENGINE / IP
46 45
(1701)
18GN

A5A(+)
18YL
A5A(-)

INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 INITIAL RELEASE. A 62476M
RELEASE NO. DATE PART NO. SHEET

62476M 19FEB10 AE08058191 10A

S08364
24 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.12. J1939 DATA LINK CHASSIS, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - CHASSIS
NAVISTAR, INC.

W/ HYDRAULIC BRAKE

FULL POWER
BRAKE CONTROLLER
(9511)

M5(+)
INSTRUMENT CLUSTER 14 J1939 +
18YL
(1505)
CH3_09,15,16
M5(-)
15 J1939 -
18GN

W/ AIR BRAKE

BENDIX AIR ABS6


CONTROLLER
(9538)

M5(+)
18YL 6 J1939 +
INSTRUMENT CLUSTER
(1505)
CH3_09,15,16
M5(-)
2 J1939 -
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 PREFIX WAS N FOR CIRC B 62476M
RELEASE NO. DATE PART NO. SHEET

M5(+) & M5(-). 61375F 01APR09 AE08058191 011

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 25

3.13. J1708 DATA LINK BASIC, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK BASIC
NAVISTAR, INC.

DIAGNOSTIC
CONNECTOR IP / ENGINE ECM
(1650) (1701) (6020M)

36
A3B(+) A3A(+) K3A(+)
F 25 J1708 +
18DKBL 18DKBL 18DKBL

37
A3B(-) A3A(-) K3A(-)
G 10 J1708 -
18GY 18GY 18GY
18DKBL

18GY
A3(+)

A3(-) K3A(+)
32 J1708 +
18DKBL
K3A(-)
31
18GY J1708 -
IP / FWD CHASSIS
39 40
(1700)

W/ V8 ENGINE
18DKBL
M3C+

18GY
M3C-

31 26

FULL POWER
J1708 +

J1708 -

BRAKE CONTROLLER
(9511)

OR
18DKBL
M3C+

18GY
M3C-

5 1
J1708 +

J1708 -

BENDIX AIR
ABS6 CONTROLLER
(9538)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED V8 ENG EFFECTS; B 62476M
RELEASE NO. DATE PART NO. SHEET

M3 CIRCUITS WERE N. 61375F 01APR09 AE08058191 012

S08364
26 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.14. ZERO VOLT REFERENCE, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.

BODY CONTROLLER
(1602)

A9H
ZVR 2 E5
18GY
A9T AUX HAZARD RELAY
18GY (1022)
CH5_10
ZERO VOLT A9U AUX HAZARD RELAY
REFERENCE 18GY (1025)
(1005) CH5_10

A
A9C A9S TURN SIGNAL SWITCH
18GY 18GY
(1810) CH5_03

A9VC PRIMARY AIR PRESSURE SENSOR


B 18GY (1811) CH7_10

W/ AIR BRAKES W/ ABS-6

A9A AIR COMPRESSOR PRESSURE SENSOR


18GY (6715) CH7_10
W/ MANUAL HYD PARK BRAKE

A9K MANUAL HYD PARK BRAKE SWITCH


18GY (9267)
CH7_09
C
A9VE SECONDARY AIR PRESSURE SENSOR
18GY (1812) CH7_10
W/ AIR BRAKES W/ ABS-6
D
A9VL A9VH AIR BRAKE STOP LIGHT #2
18GY 18GY (1824) CH9_03

A9VG AIR BRAKE STOP LIGHT #1


18GY (1823) CH9_03

E
A9BB SEAT BELT ALARM SWITCH
18GY (1109) CH5_01

F
A9BA POST TRIP INSPECTION RELAY
18GY (1021) CH10_02

G
A9CA WHEEL CHAIR LIFT RELAY
18GY (1019) CH10_03

H
A9B AIR PARK BRAKE SWITCH
18GY (1104) CH7_09

W/ LIGHTED STEERING WHEEL SWITCH

J
A9HA CLOCK SPRING
20TN (1832) CH5_07

A9HA CLOCK SPRING


18GY (1809) CH5_01

N/ LIGHTED STEERING WHEEL SWITCH

K
A9J A9D BODY BUILDER
18GY 18GY (1007) CH10_02

A9FA EMERGENCY EXIT RELAY


18GY (1020) CH10_02

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED CIRC A9K TO B 62476M
RELEASE NO. DATE PART NO. SHEET

1005. 61375F 01APR09 AE08058191 013

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 27

3.15. J1939 DATA LINK COMPLETE PLATFORM AND DIAGNOSTIC CONNECTOR,


P. 14
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK COMPLETE - PLATFORM AND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DIAGNOSTIC CONNECTOR

DATALINK COMPLETE W/ LCT DATALINK COMPLETE W/ WTEC

BODY CONTROLLER DIAGNOSTIC WTEC SHIFT


(1602) CONNECTOR BODY CONTROLLER SELECTOR
(1650) (1602) (1850)
DATA LINK

C
DATA LINK

DATA LINK

DATA LINK
J1939 +
J1939 -

J1939 (+)
J1939 (-)
J1939 +
J1939 -
F2 F3
F2 F3
15 8
A5AE(+)
18YL
18GN
A5AF(-)
18GN
A5BK(-)

A5BJ(+)
18YL

18GN
A5BK(-)

A5BJ(+)
18YL

A5MM(-)

A5MN(+)
18GN
J1939

18YL
ADAPTER
(1029)

A5BB(-) A5BD(-)
A
A5BD(-) 18GN 18GN
18GN

A5BA(+) A5BC(+)
M
A5BC(+) 18YL 18YL
18YL

A5MR(+)
18GN
A5MP(-)

18YL
A5AG(+)
18GN
A5AH(-)

18YL
A5BA(+)
18YL
18GN
A5BB(-)

DIAGNOSTIC
CONNECTOR
(1650)

A5AE(+)
C
18YL

A5AF(-)
D 18GN
A M

J1939 ADAPTER
(1029) C A A5AG(+)
18GN
OHMS

A5AH(-)

18YL
120

TERMINATING
RESISTOR
(1657)

C A
OHMS
120

TERMINATING
RESISTOR
(1657)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 01APR09 AE08058191 014

S08364
28 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.16. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/


LCT, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATA LINK BASIC - PLATFORM AND
NAVISTAR, INC. DIAGNOSTIC CONNECTOR W/ LCT

INSTRUMENT CLUSTER BODY CONTROLLER DIAGNOSTIC CONNECTOR


(1505) (1602) (1650)

D C
CAN (+)

DATA LINK

DATA LINK
CAN (-)

J1939 +
J1939 -
12 11
F2 F3

A5AE(+)
18GN

18YL
A5AF(-)
18GN
A5AM(-)
A5AL(+)
18YL

18GN
A5BK(-)

A5BJ(+)
18YL
A5BB(-) A5BD(-)
18GN 18GN

A5BA(+) A5BC(+)
18YL 18YL
18GN
A5H(+)
18YL

A5H(-)

A5AG(+)
18GN
A5AH(-)

18YL
A5A(+)
18YL

A5A(-)
18GN
18GN
18YL
A5F(+)

A5F(-)

C A
OHMS

ECM
120

(6020M)
CH3_10,10A,18,19

IP / FORWARD CHASSIS TERMINATING RESISTOR


30 31 (1700) (1657M)
18GN
18YL
M5(+)

M5(-)

FULL POWER BRAKE /


BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - M5 CIRCUITS WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED CH3_10A,18,19. 61375F 01APR09 AE08058191 015

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 29

3.17. J1939 DATA LINK BASIC PLATFORM AND DIAGNOSTIC CONNECTOR W/


WTEC, P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK BASIC - PLATFORM AND
NAVISTAR, INC. DIAGNOSTIC CONNECTOR W/ WTEC

BODY CONTROLLER WTEC SHIFT SELECTOR


(1602) (1850)
INSTRUMENT CLUSTER
(1505)

DATA LINK

DATA LINK
CAN (+)

J1939 (+)
CAN (-)

J1939 (-)
J1939 +
J1939 -
12 11 F2 F3
15 8

18GN
18GN
A5AM(-)
A5AL(+)

A5BK(-)

A5BJ(+)
18YL

18YL

A5MN(+)
A5MM(-)
18GN

18YL
A5BB(-) A5BD(-)
18GN 18GN

A5BA(+) A5BC(+)
18YL 18YL
18GN
A5H(+)
18YL

A5H(-)

A5MR(+)
18GN
A5MP(-)

18YL
DIAGNOSTIC
CONNECTOR
(1650)
A5A(+)
18YL A5AE(+)
C
18YL
A5A(-)
18GN A5AF(-)
D 18GN
18GN
18YL
A5F(+)

A5F(-)

ECM
A5AG(+)
18GN

(6020M)
A5AH(-)

18YL

CH3_10,10A,18,19

30 31 IP / FORWARD CHASSIS
(1700)
18GN
18YL
M5(+)

C A
M5(-)

OHMS
120

TERMINATING
RESISTOR
FULL POWER BRAKE / (1657M)
BENDIX AIR ABS6
CONTROLLER
(9511 / 9538)
CH3_11

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - M5 CIRCUITS WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED CH3_10A,18,19 61375F 01APR09 AE08058191 016

S08364
30 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.18. J1708 DATA LINK COMPLETE, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK COMPLETE
NAVISTAR, INC.

J1708 PUBLIC (+)


(1660)

B
A3AA(+)
18DKBL

A
A3C(+)
18DKBL

C
A3BA(+)
DIAGNOSTIC
18DKBL
CONNECTOR
(1650)
D
A3H(+)
18DKBL
F

J1708 PUBLIC (-) TELEMATICS 2J


(1661) (1900) CH5_09
G
D
A3H(-)
18GY

C
A3BA(-)
18GY

B
A3AA(-)
18GY
A
A3C(-)
18GY

IP / FWD CHASSIS IP / ENGINE


40 39 (1701) 37 36
(1700)
18DKBL
M3C(+)
18GY
M3C(-)

18DKBL

18DKBL
18GY

18GY
K3A(+)

*K3A(+)
K3A(-)

*K3A(-)

26 31

FULL POWER
J1708 +
J1708 -

BRAKE CONTROLLER
(9511)

OR
10 25 31 32
18DKBL
M3C(+)
18GY
M3C(-)

J1708 +

J1708 +
J1708 -

J1708 -

ECM
1 (6020M)
5

BENDIX AIR
J1708 +

ABS6 CONTROLLER
J1708 -

(9538)

* W/ V8 ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED V8 ENG EFFECTS; B 62476M
RELEASE NO. DATE PART NO. SHEET

M3 CIRCUITS WERE N. 61375F 01APR09 AE08058191 017

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 31

3.19. J1939 DATA LINK V8 ENGINE, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE
NAVISTAR, INC.

ECM J1939 TERMINATING


(6020M) RESISTOR
(7801)

J1939(-)

J1939(+)

OHMS
120
54 53 C A

K5B(+)
K5B(-)

K5D(+)
K5D(-)
20YL
20GN

18YL
18GN
W/ PAM

K5C(-)
18GN

K5C(+)
18YL
K5C(-)

K5C(+)
18GN

K5AA(-)

K5#108

K5#128
18YL

K5AA(+)

18GN

18YL
18GN

18YL

PAM MODULE
(4087)

J1939(-) 8 K5BB(-)
18GN

K5BB(+)
J1939(+) 7
18YL 8 28

J1939(+)
J1939(-)
K5P(-)

K5P(+)
18GN

18YL

TRANSMISSION MODULE
(7150)
ENGINE / IP 46 45
(1701)
A5A(-)

A5A(+)
18GN

18YL

INSTRUMENT CLUSTER
(1505)
CH3_09,15,16

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
RELEASE NO. DATE PART NO. SHEET

18 GA. 62476M 22FEB10 AE08058191 018

S08364
32 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.20. J1939 DATA LINK V8 ENGINE (CONT.), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE (CONT)
NAVISTAR, INC.

ECM
(6020M)

J1939 TERMINATING
RESISTOR

J1939(+)
J1939(-)
(7801)

OHMS
120
54 53

18GN C A

K5B(+)
18YL
K5B(-)

18GN

K5D(+)
18YL
K5D(-)
N/ PAM
K5AA(+)
18GN

18YL
K5AA(-)
18GN

K5A(+)
18YL
K5A(-)

18GN

K5P(+)
18YL
K5P(-)

K5#108

K5#128
18GN

18YL

ENGINE / IP 46 45
(1701)

8 28
18GN

A5A(+)
18YL
A5A(-)

J1939(+)
J1939(-)

TRANSMISSION
INSTRUMENT CLUSTER MODULE
(7150)
(1505)
CH3_09,15,16

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 INITIAL RELEASE. A 62476M
RELEASE NO. DATE PART NO. SHEET

62476M 22FEB10 AE08058191 019

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 33

3.21. HEV POWER DISTRIBUTION, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEV POWER DISTRIBUTION
NAVISTAR, INC.

ECA CONNECTOR
FUSE
(4095)

MEGA FUSE
A K14HA 175A
12RD CH3_01

30A
B
K14AY CLUTCH POWER
C ECA POWER (9756)
12RD

HCM FUSE
(4096)

A MEGA FUSE
K14HB 175A
12RD CH3_01

30A

B HCM
K92C CONNECTOR 2
38 VBTRY
12RD (7910)

COOLANT PUMP
FUSE
(4094)
A MEGA FUSE
K14HC
175A
12RD
CH3_01

20A
COOLANT
B
K14HJ PUMP RELAY
12RD (4091)
CH8_26

BATTERY FAN
FUSE
(4099)
A MEGA FUSE
K14HD 175A
12RD
CH3_01
30A

B
K14HK BATTERY FAN RELAY
12RD (4092)
CH8_26
HEAT EXCHANGER
FAN FUSE
(4098)

A MEGA FUSE
K14HE
12RD 175A
CH3_01
30A ENGINE / IP
(1701-7) ECONOMY MODE
B SWITCH / HEAT
K14HF A14HF
12RD 12RD EXCHANGER FAN
(1015)
CH8_27
START FUSE
(4100)
A MEGA FUSE
K14HZ 175A
16RD CH3_01

10A

B
K14HH START RELAY
16RD (4003)
CH4_02

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058191 020

S08364
34 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.22. EATON HEV DIAGNOSTIC CONNECTOR, P. 21

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON HEV DIAGNOSTIC CONNECTOR
NAVISTAR, INC.

HCM CONNECTOR 1 HCM DIAGNOSTIC


(7911) CONNECTOR
(9921)

K98E
SER BATTERY+ 17 A SER BATTERY+
18BK

K98G
SER IGNITION 25 B SER IGNITION
18BK

K98F
SER BATTERY- 31 C SER BATTERY-
18BK

K98D
D SER LIGHT
18BK

HCM CONNECTOR 2
(7910)

SER LIGHT 23

VEHICLE DIGNOSTIC
CONNECTOR
(1650)

GROUND STUD A98-G


(4037B)
A
16WH
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
CH3_06

FUSE F9
A98
(1011) B
18VT
CH3_01
A5AE(+)
TERMINATING RESISTOR C
18YL
(1657M)
CH3_09 A5AF(-)
D
18GN

A3B(+)
HCM CONNECTOR 3 F
18DKBL
(7909)
CH3_24 A3B(-)
G
18GY

HYBRID CAN BUS A98D(+)


H
TERMINATING RESISTOR 18YL
(9759)
A98D(-)
CH3_22 J
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058191 021

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 35

3.23. EATON HYBRID TRANSMISSION CAN BUS, P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION - CAN BUS
NAVISTAR, INC.

HEV INVERTER
CONNECTOR
REAR CHASSIS / FORWARD FORWARD CHASSIS / IP
(9767)
CHASSIS (1700)
(1704)

10 45
R98(+) M98(+) A98(+)
CAN HIGH 4 18YL 18YL
18YL

11 14
R98(-) M98(-) A98(-)
CAN LOW 5 18GN
18GN 18GN

HCM CONNECTOR 2
(7910) ENGINE / IP
(1701)

14
K98C(+) K98A(+) A98A(+)
CAN HIGH HCM 28 18YL
18YL 18YL

15
K98C(-) K98A(-) A98A(-)
CAN LOW HCM 27
18GN 18GN 18GN

A98B(-)

A98B(+)
18GN

18YL
HYBRID CAN
BUS TERMINATING
RESISTOR
CLUTCH DATA LINK (9759)
(9755)
A A98C(+)
18YL
K98D(+)
OHMS

CAN HIGH ECA A


120

18YL

K98D(-)
CAN LOW ECA B C
18GN A98C(-)
18GN

DIAGNOSTIC
CONNECTOR
(1650)

A98D(-)
CAN LOW DIAG J
18YL

A98D(+)
CAN HIGH DIAG H
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058191 022

S08364
36 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

3.24. J1939 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1939 DATA LINK - I6 ENGINE W/ EATON HYBRID
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
TRANSMISSION

ENGINE / IP
HCM CONNECTOR 3 (1701)
(7909)
45
K5BB(+) K5A(+) A5A(+) INSTRUMENT
J1939 HIGH 3
18YL 18YL 18YL CLUSTER
46 (1505)
K5BB(-) A5A(-)
J1939 LOW 2 K5A(-) CH3_09
18GN 18GN 18GN

K5AA(+)
K5AA(-)

18YL
18GN
DOWN STREAM
CONTROL UNIT
(6340)

K5CD(+) K5CC(+)
J1939+ 14
20YL 18YL

K5CD(-)
J1939- 15 K5CC(-)
20LTGN
18GN

K5B(+)
K5B(-)

18YL
18GN

ECM
(6020M)

K5C(+)
J1939 +(2) 61 18YL

K5C(-)
J1939 -(2) 62
18GN
K5D(-)

K5D(+)
18GN

18YL

J1939 TERMINATING
RESISTOR
(7801M)

A K5E(+)
18YL
OHMS
120

C
K5E(-)
18GN

HCM CONNECTOR 2
(7910)

K5BE(-)
J1939 LOW 2 18GN

K5BE(+)
J1939 HIGH 3
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058191 023

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 37

3.25. J1587 DATA LINK I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
J1587 DATA LINK - I6 ENGINE W/ EATON HYBRID
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSMISSION
NAVISTAR, INC.

HCM CONNECTOR 3 HCM CONNECTOR 2


(7909) (7910)

K3AC(+) K3G(+)
J1587+ 10 10 J1587+
18DKBL 18DKBL

K3AC(-) K3G(-)
J1587- 11 11 J1587-
18GY 18GY

K3AG(-)
K3AG(+)
18DKBL

18GY
ECM
(6020M)

K3AB(+)
25 J1587+
18DKBL

K3AB(-)
10 J1587-
18GY
K3A(-)
18DKBL
K3A(+)

18GY

ENGINE / IP
36 37
(1701)

DIAGNOSTIC FULL POWER


A3A(-)

CONNECTOR BRAKE
A3A(+)
18DKBL

18GY

(1650) IP / FORWARD CONTROLLER


CHASSIS (9511)
(1700)

39
A3B(+) A3(+) M3C+
J1587+ F 31 J1587+
18DKBL 18DKBL 18DKBL

40
A3B(-) A3(-) M3C-
J1587- G 26 J1587-
18GY 18GY 18GY

BENDIX AIR
ABS6 CONTROLLER
(9538)

M3C+
5 J1587+
18DKBL

M3C-
1 J1587-
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058191 024

S08364
38 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

4. CHARGING AND CRANKING SYSTEM (CHAPTER 4)


4.1. CHARGING AND CRANKING I6 / V8 ENGINE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CHARGING AND CRANKING - I6 / V8 ENGINE
NAVISTAR, INC.

KEY SWITCH ENGINE CRANK


(1100) INHIBIT RELAY

K17B
16PK
(4003)

K17BB
BATT

18PK

85

86
@K17M

2
K17BA
18PK

16PK

K17M
18PK
OFF
S IGN ACC ENGINE / IP

4
87
(1701-19)
A B D C

3
1

30

87A
STARTER INTERRUPT N/ THERMAL
(1008-A) OVERCRANK
A17 A17B
16PK 16PK
FUSE
BATTERY
(1011-F7)
FEED STUD
A15 A14C A14A
(1000)
16RD B 10A A 10RD 6RD
CH3_01
W/ 4 GAUGE CHARGE
ALTERNATOR K2-FL

CRANK 7
12BL

ENGINE

INHIBIT
R

K95KK
K2 K2A-FL

18TN
4RD 12BL
G B W/ 2 GAUGE K2B-FL
CHARGE 10RS
K2A K2C-FL
ECM
2RD 10RS
(6020M)
@K17F
16PK
*K2H-FL
10RS
*K2K *K2J-FL

64
1RD 10RS

K2D-FL
W/ 1 GAUGE
10RS
K17F
16PK
K2A-G
K2C-G

K2-GB

CHARGE
K2-G
2WH
1WH

K2E-FL
1WH

4WH

10RS
K2B K2F-FL
1RD 10RS
ECM
K14R-FL
(6020M)
W/ 1 GAUGE 12BL
CHARGE
K14S-FL DOCT SENSOR
W/ 2 GAUGE 12BL BLACK
CHARGE (6260HR)
W/ 4 GAUGE *K14H-FL CH6_06
10RS
CHARGE
*K14J-FL
K14H 10RS
2RD
K14K
4RD

B
BATTERIES B
S S
S

+ + M
MEGAFUSE FEED
UPPER STUD
A
(4025) K17L
GRID HEAT G
18PK
CONNECTION - - 4/O
(6560) B
K17K
ENGINE BLOCK GND 18PK
CH3_06
2/0BK
FRAME
GROUND
ENGINE K10-GC
STARTER MOTOR
BLOCK 1BK
* W/ I6 ENGINE THERMAL OVERCRANK
@ W/ V8 ENGINE (6316M)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 CIRC K17F WAS 18 GA. C 68076W
RELEASE NO. DATE PART NO. SHEET

61375F 26MAR09
AE08058192 001

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 39

4.2. STARTING AND CRANKING I6 ENGINE W/ EATON HYBRID TRANSMISSION, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
STARTING AND CRANKING - I6 ENGINE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ EATON HYBRID TRANSMSSION
NAVISTAR, INC.

ENGINE / IP STARTER INTERRUPT


(1701-19) (1008F / 1008M-A) KEY SWITCH
&K17B A17B A17 (1100)
16PK 16PK 16PK
10A
START FUSE BATT
(4100)
&K17BA
16PK A
STARTER B
MAG SWITCH OFF

K14HH
(6306) S IGN ACC

K14HZ
16RD

16RD
START RELAY B
A D C
(4003)
HCM CONNECTOR 2

A17C
18PK
87A 30 (7910)

1 MEGA FUSE IP / ENGINE


175A (1701-30) ENGINE
K17F 4
87 CH3_01 K17C CRANK
16PK 20
18PK REQUEST
&K17BB 2 @K17FA CRANK
26 ENABLE
18PK 85 16PK
5 86 LATCH
32 CRANK
@K97FC

ENABLE+
18PK

STARTER MOTOR
THERMAL OVERCRANK 4 CRANK
(6316M) ENABLE-

*K17K
2
18PK
*K17L
18PK 1

12V CRANK
@K17FB

RELAY
ENGINE / IP
16PK

(4090)
#K17M

(1701-31)
18PK

87A 30 FUSE F21


K13L A13L
18PK (1011)
18PK
1 CH3_04
87
4
ECM 86
K17B
(6020M) 85 18PK
5 2

ENGINE START ENABLE FUSE


CRANK 7 (9760)
INHIBIT
K17A 10A
K17JJ
START 65 16WH
16PK
ENABLE
START ENABLE RELAY
RELAY
(4093) ENGINE / IP
B A
(1701-17)
HCM CONNECTOR 3
87A 30
(7909) K17HB A17HB
1 16PK 16PK
START K17J K17BJ 4
ENABLE 26 87
16PK 16PK
LATCH
86
2
85
START K17L
32
ENABLE+ 18PK 5

START K17K
ENABLE- 4
18PK
FUSE
ENGINE / IP
(1011-F30)
(1701-71)
K13D A13D B A A13K
IGNITION 35
14PK 14PK 14PK
10A
* W/ THERMAL OVER CRANK
A13H FUSE F25
# N/ THERMAL OVER CRANK
14PK (1011)
@ W/ EATON HYBRID TRANSMISSION
CH3_04
& N/ EATON HYBRID TRANSMISSION
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058192 002

S08364
40 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

5. CAB ACCESSORIES (CHAPTER 5)


5.1. HORN AND N/ LIGHTED STEERING WHEEL SWITCHES, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HORN AND N/ LIGHTED STEERING WHEEL SWITCHES
NAVISTAR, INC.

HORN
(8310)
BODY CONTROLLER
(1603)
IP / FWD CHASSIS
(1700-16)
A
ELECTRIC A85 M85A
E
HORN 16GY 16GY

B
M85-GA
16WH
CHILD
REMINDER A85A
SYSTEM 2 16GY
(1907)

N11-GD
12WH
CH9_08

RADIATOR GROUND
(9737)
(LOCATED AT ENGINE
COMPARTMENT FRONT)

SEAT BELT
ALARM SWITCH (1109)

C BODY CONTROLLER
A9BB (1600)
18GY

A
A79 SEAT BELT
A3
18GY ALARM INPUT

STEERING WHEEL
SWITCHES
CLOCK SPRING
(1809)

D
A85B ELECTRIC HORN
A5
18GY SWITCH INPUT
CITY HORN
B A89C
B16 STEERING WHEEL
18GY SWITCH INPUT
DOOR CLOSE
A
1210 A9HA
18GY

DOOR OPEN ZERO VOLT


REFERENCE
6190 (1005)

E
FLASHER
ON / OFF
2370
J
BODY CONTROLLER
(1602)
RED OVERIDE
A
ZERO VOLT A9H A9C
REFERENCE 2 E5
18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED 9737;RMVD 8311, B 62476M
RELEASE NO. DATE PART NO. SHEET

8312;RVSD CAV FOR 1109. 61375F 24MAR09 AE08058193 001

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 41

5.2. SWITCH PACK, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH PACK
NAVISTAR, INC.

GROUND ADAPTER
SWITCH PACK (1101) (1003)

H
A11-GC
GROUND A
18WH

A
A11-G
12WH

BODY GROUND PANEL LIGHT


(4037A) ADAPTER
(LOCATED AT INSIDE (1002)
RIGHT SIDE DASH PANEL)
E
A62E
BACKLIGHT C
18DKBL

INSTRUMENT CLUSTER
(1500)
FUSE
(1011-F26) A
PANEL LIGHT A62 A62B
4 16DKBL
DIMMER A B 18DKBL
5A

FUSE
(1011-F12)
A12C A12 KEY SWITCH BODY CONTROLLER
POWER B 18LTBL B A 16LTBL (1100) (1602)
5A CH3_02

A3E(+)
J1708 + D E2 SW DATA LINK +
18DKBL

A3F(-)
J1708 - E E1 SW DATA LINK -
18GY

SWITCH PACK

(1102)

GROUND A A GROUND

POWER B B POWER

BACKLIGHT C C BACKLIGHT

J1708 + D D J1708 +

J1708 - E E J1708 -

ADDRESS SEL
F F ADDRESS SEL

A
GROUND

B POWER

C BACKLIGHT

D J1708 +

E J1708 -

F ADDRESS SEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BODY GND. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058193 002

S08364
42 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

5.3. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN
SIGNAL SYSTEMS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WINDSHIELD WIPER AND WASHER, HIGH BEAM,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLASH TO PASS AND TURN SIGNAL SYSTEMS
NAVISTAR, INC.

IP / E-STROKE POWER
(1404)

H STOP LIGHT RELAY


A59C A70BD
18GY 14RD R3-C(1011)
CH9_03
FUSE
(1011-F27)
A A13AG
A59B
18GY 14PK

BODY CONTROLLER

A
(1600)

FUSE
(1011-F34)

10A
WASHER A87-GB
A15
PUMP 18GY

B
IP / FWD CHASSIS
(1700) WASHER
& PUMP
TURN SIGNAL SWITCH
(4500)
(1810) 25
A87A M87A
18GY 18GY B

12 27
A87-GC A87-G M87-G
A
18GY 18GY 18GY
WASHER

GROUND ADAPTER
(1004)

6 G
A87-GA
18WH

A
A11-GA
12WH

BODY GROUND
(4037A)
BODY CONTROLLER
(LOCATED AT INSIDE
(1600)
RIGHT SIDE DASH PANEL)
CHASSIS GND
11
A82T WIPER SWITCH 1
A10
20GY
WIPER 1
8
A82S
A9 WIPER SWITCH 0
20GY
WIPER 0
5
A82U
A11 WIPER SWITCH 2
20GY
WIPER 2
7
A9S ZVR
18GY (1005)
ZVR CH3_13
4
A102
A14 FLASH TO PASS SWITCH INPUT
FTP 20YL
HAZARD

3
A52C
A4 HIGH BEAM SIGNAL
20YL
HIGH BEAM
2
A57
A6 RIGHT TURN SIGNAL SWITCH INPUT
20OR
RIGHT TURN
1
A56
A7 LEFT TURN SIGNAL SWITCH INPUT
20OR
LEFT TURN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 REVISED 1011-F27 B 62476M
RELEASE NO. DATE PART NO. SHEET

CONNECTIONS; ADDED R/D TO BODY GND. 61375F 26MAR09 AE08058193 003

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 43

5.4. WINDSHIELD WIPER AND WASHER, HIGH BEAM, FLASH TO PASS AND TURN
SIGNAL SYSTEMS (CONT.), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WINDSHIELD WIPER AND WASHER, HIGH BEAM,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLASH TO PASS AND TURN SIGNAL SYS (CONT)
NAVISTAR, INC.

BODY CONTROLLER
(1604)
WIPER MOTOR
(4046)
A82 WINDSHIELD
A
16GY WIPER POWER

C/B

PF
A82DA A82DB
16GY 16GY
PR
A82H
A WV50V 16GY
2.2uFx2
GND
A82-GA
16WH
4.4uH x3
HI
A82K
16GY

LO

A82DC
A82DD
A82N

16GY

16GY
16GY

BODY CONTROLLER
(1601) WIPER SPEED WIPER POWER
RELAY(1011-R2) RELAY(1011-R1)

B B
85

85
86

86

WINDSHIELD A82D A A
E6 18GY
WIPER

C C
87

87

D E A82R E D
16GY
30

30
87A

87A

WINDSHIELD A82C
E7
WIPER POWER 18GY
GROUND ADAPTER
W/ PT BUS (1004)

BODY BUILDER F
(1006)

A
A82A A11-GA
12
18GY 12WH

BODY GROUND
A82B (4037A)
13 (LOCATED AT INSIDE
18GY
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BODY GND. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058193 004

S08364
44 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

5.5. DRIVER'S AIR CONDITIONING (OPTIONAL), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DRIVER'S AIR CONDITIONING (OPTIONAL)
NAVISTAR, INC.

FUSE
(1011-F28) IGNITION
(F16-A)
A77J A13AC A13AA RELAY #1
14LTGN B 5A 16PK 12PK R5(1011)
A (F15-A) CH3_03

AC SWITCH A62J PANEL LT ADAPTER AC BLOWER


(1201 / 18DKBL (1002) SWITCH
1206) CH9_07 (1200 / 1205)
2 8
A62K
18DKBL
2 5
3 A62-GF 8
7 18WH HIGH
A77B
14LTGN
7
A62-GG 4
A11-GD LOW 1 3 6
18WH
12WH
A77H
16LTGN

14LTGN
G THERMOSTAT

A77D
14LTGN

14LTGN
A77E
A77F
A77-GA
16WH
BODY GROUND

PANEL)
SIDE DASH
(4307D)
(LOCATED AT
INSIDE RIGHT

16LTGN

H D C
A77N

A77P
16LTGN

14LTGN
A77C
LOW HIGH
1 2 PRESSURE PRESSURE
SWITCH SWITCH
86 RESISTOR &
30
FUSE ASSY
AC
RELAY FUSE
(1203) 87 (1011-F6)
BTRY
87A FEED A14A A14D
85
(1000) 6RD 10RD A
3 4 5 B
CH3_01 10A
16LTGN

14LTGN

12LTGN

A77-GB
16WH
A77M
A77A

A77K

BLOWER MOTOR
(1202)
3 4 5
64 IP / ENGINE
61 85
(1701) 87A
E A 87
BLOWER RELAY
(1204)
@K77AA
16LTGN

16LTGN
K77A

30
86
1 2
A77L
12LTGN
A77-GC
12WH
DASHED AREA INDICATES GROUND
B SUPPLIED BY AC MANUFACTURER ADAPTER
(6704M)

ENGINE BLOCK GND C


K10-GB
A (6304A) 14WH
(LOCATED AT STARTER)
E
FREON @K77-GG
COMPRESSOR 16WH
(6200 / @6309)
B
K77-G @ W/ V8 ENGINE
16WH
CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BTRY AND B 62476M
RELEASE NO. DATE PART NO. SHEET

GNDS; ADDED V8 ENG EFFECTS. 61375F 26MAR09 AE08058193 005

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 45

5.6. COMPASS AND TEMPERATURE DISPLAY, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COMPASS AND TEMPERATURE DISPLAY
NAVISTAR, INC.

INSTRUMENT CLUSTER
(1500)

ZVR

8 W/ AMBIENT TEMP RESISTOR

AIR TEMP
FORWARD CHASSIS / IP
TEMP SENDER RESISTOR
(1700)
(8601) (1028)

2 32 2
B B
M110AD A110AD A110
18GY 18GY 18GY

A 15 A
M41 A41 A41
18TN 18TN 18TN
1 1

OUTSIDE
TEMP
(AIN3)

CLUSTER CONNECTOR
(1505)

COMPASS FUSE
(1011-F15) TELEMATICS 1J
(1912) A13C
(1901)
18PK
CH5_09
A28B A13AA
IGNITION 1 IGN RELAY #1
18TN 12PK
B A R5(1011)
10A
CH3_03
A5C(+)
J1939 + 2
18YL J1939 ADAPTER
(1029)
GROUND ADAPTER
A5C(-) CH3_09
J1939 - 3 (1003)
18GN

G
4 A28-GA
GROUND 18WH

A
A11-G
12WH

BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO GND; B 62476M
RELEASE NO. DATE PART NO. SHEET

J1939 ADAPTER WAS SPLICE. 61375F 30MAR09 AE08058193 006

S08364
46 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

5.7. LIGHTED STEERING WHEEL SWITCHES, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTED STEERING WHEEL SWITCHES
NAVISTAR, INC.

STEERING WHEEL CLOCK SPRING


SWITCHES BODY CONTROLLER
(1832) (1600)

9
A85B ELECTRIC HORN
A5
20GY SWITCH INPUT
CITY HORN
3
A89C STEERING WHEEL
B16
20PL SWITCH INPUT
DOOR CLOSE
ZERO VOLT
1210
REFERENCE
(1005)

DOOR OPEN
2 J
6190 A9HA
20TN

FLASHER A
ON / OFF A9C
2370 18GY

18GY
A9H
RED OVERIDE BODY CONTROLLER
(1602)

8 ZERO VOLT
E5
A62K REFERENCE 2
20DKBL

4
A11-GE
20WH PANEL LIGHT
'R' ADAPTER
(SEE NOTE 1) (1002)

INSTRUMENT CLUSTER FUSE


(1500) (1011)
F26 A
PANEL LIGHT A62 A62B
4 16DKBL
DIMMER A B 18DKBL
5A

GROUND ADAPTER
(1003)

A
A11-G
12WH

BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

NOTE:
1. THE VALUE OF RESISTOR 'R' DEPENDS
UPON DESIRED INTENSITY OF THE LED.

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BODY GND. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058193 007

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 47

5.8. AC COMPRESSOR CONTROL, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AC COMPRESSOR CONTROL
NAVISTAR, INC.

GROUND ADAPTER
(1003)

J
A77-GB
18WH

A
A11-G
12WH

BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
AC COMPRESSOR AC COMPRESSOR
CLUTCH # 1 A77-GA CLUTCH # 2
(4200) 18WH (4201)

1 2 2 1
86 86
30 30

87 87
87A 87A
85 85
3 4 5 5 4 3
18LTGN
14LTGN

14LTGN

14LTGN
14LTGN

18LTGN

A77S
A77U

A77V
A77Y

A77Z
A77T

1 2 F14 F13 2 1

BODY BUILDER # 1 BODY BUILDER # 2


DUAL A/C

DUAL A/C

AC COMPRESSOR CLUTCH AC COMPRESSOR CLUTCH


#2
#1

(4202) (4203)

BODY CONTROLLER
(1601)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BODY GND. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 26MAR09 AE08058193 008

S08364
48 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

5.9. TELEMATICS SYSTEM, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TELEMATICS SYSTEM
NAVISTAR, INC.

TELEMATICS 1J
(1901)
FUSE
F13 (1011)
5A BATTERY FEED
A14KA A14K A14A
BATTERY 1 (1000)
18RD B A 10RD 6RD
CH3_01
FUSE
F15 (1011)
A13C A13AA IGNITION RELAY #1
IGNITION 3 18PK R5(1011)
B A 12PK
10A CH3_03
A5T(+)
J1939 + 9 J1939 ADAPTER ALERT SWITCH
18YL
(1029) (9994A)
A5T(-) CH3_09
J1939 - 10
18GN
A11-GN
D
18WH
GROUND ADAPTER
(1004)

K A

A11-GM A11-GF A11-GA


GROUND 12 18WH
18WH 12WH

BODY GROUND STUD


(4037A)
(LOCATED AT INSIDE
OUT1 RIGHT SIDE DASH PANEL)
PMM OUT 1 5 C
18WH
A9VA A
18GY
VOLTAGE
REFERENCE A9V A9VB B
11
+55V DC 18GY 18GY

VOLTAGE 4 A6VDC
REFERENCE 18GY
GROUND E

TELEMATICS 2J
(1900)
18DKBL
A62A

ANALOG IN 2 AA2 BLUNT CUT


4
18GY AWARE
AA4 AUX INPUT
ANALOG IN 4 5 18GY (1902)

AA5
ANALOG IN 5 7 18GY
AA3
ANALOG IN 3 8
ADAPTER

18GY
CH9_07
(1002)
PANEL LIGHT

AA1
ANALOG IN 1 9 18GY

ANALOG A11-GJ
10 18WH
GROUND

A3H(+)
J1708 + 1
18DKBL J1708 ADAPTER
(1660 / 1661)
A3H(-) CH3_17
J1708 - 2
18GY

A6
ANALOG IN 6 6
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BTRY AND B 62476M
RELEASE NO. DATE PART NO. SHEET

GROUND; 9994A WAS 9994. 61375F 24MAR09 AE08058193 009

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 49

5.10. AUX HAZARD RELAYS, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HAZARD RELAYS
NAVISTAR, INC.

CONTROLLER
REFERENCE
ZERO VOLT

CH3_13
CH3_13

(1602)
BODY
(1005)
TURN SIGNAL
BODY BUILDER SWITCH
CONNECTOR A60A (1810)
(1006) 16OR
CH10_01

16OR
16OR

A60C
A56-G A60B
16OR
7 ZVR

BODY GROUND STUD 1 RIGHT TURN


(4037F) 2 1
(LOCATED AT

18GY
A9C

18GY

18KY
85

A9S

18OR
A9H
INSIDE

A56
30
2 LEFT TURN
RIGHT SIDE
DASH PANEL)

AUX HAZARD RELAY 87


(1022) 86 87A

18OR
4 3

A57
5

A9T
18OR
A56A

18GY
18OR

A9U
A57A

18GY BODY CONTROLLER


(1600)
18OR
A56B

5 4 3
18OR
A57B

85
87A
87 A7 RIGHT TURN SIGNAL
AUX HAZARD RELAY SWITCH INPUT
(1025)

30 A6 LEFT TURN SIGNAL


86
SWITCH INPUT
2 1

A57-G
16OR

BODY GROUND STUD


(4037F)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO GND; B 62476M
RELEASE NO. DATE PART NO. SHEET

REF AND CONTROLLER. 61375F 07MAY09 AE08058193 010

S08364
50 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

6. ENGINE ELECTRONICS (CHAPTER 6)


6.1. ELECTRONIC ENGINE CONTROL I6 ENGINE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE
NAVISTAR, INC.

ECM POWER RELAY


(6022)
ECM

2
85
(6020M)

86
5

K97XB
K97JA

14VT
18PL
BATTERY

4
K97FA CH3_06

87
VPWR 1 K97FF
14PL
10PL

1
8DKBL
K97F

3
K97FB
VPWR 3

30
87A
14PL

K97XA
10PL
K97FC
VPWR 5
14PL BTRY ECM
+VE
K97J (9261) A C
MAIN POWER
70
RELAY 18PL
BTRY ECM
EGR / TURBO A C -VE
K97JB

POWER RELAY (9260)


18VT

(6023)

K97-GG
K97XX
K97MB

K97X
85

10RD

K97-G
8VT

10WH
K92#141

10WH
2

16VT
86

65 18TN
5

XMSN MOD 1,
MOD 2
4

(1501)/(1502)
87

CH11_27,29

K97MA K97M
3
10PL
K97A

10PL 10RD
30
87A

ENGINE / IP
(1701-1) FAN DRIVE
K97Z A97Z RELAY
10VT 10VT (4002) CH6_04

K97-GT
K97-GV 8WH
GROUND 2
14WH
K97-GR
8WH
K97-GW
GROUND 4 14WH
K97-GS DOWNSTREAM
ENGINE / MELROSE
K97-GX 14WH CONTROL UNIT 53
GROUND 6 (6011)
14WH (6340) CH6_03A

K97-GB
14WH 11 GND 1

K97B-G
23 EGR GND
16WH

K97UB K97UC
VIGN 31 13 KEY PWR
18PL 16PL

K97UD
IPR 45
18PL
ENGINE / IP FUSE
(1701-21) (1011-F17) IGNITION
K97H A97UA A13BA RELAY #2
18VT 18VT B A 12PK R6(1011)
5A
CH3_04
DOWNSTREAM
K97KF
CONTROL UNIT 53
20PL
(6340) CH6_03A

K13UF FUEL PUMP RELAY


18PK (4008) CH6_02

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 ADDED CIRC K92#141. C 68076W
RELEASE NO. DATE PART NO. SHEET

61375F 26MAR09 AE08058194 001

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 51

6.2. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.

ECM ACCELERATOR POSITION


(6020M) ENGINE / IP SENSOR
(1701) (1804)

47 B

IDLE THROTTLE
K97R A97R
SIGNAL RETURN 34
18PL 18VT

49 A
ACCELERATOR K99A A99A
33 18PL 18VT
PEDAL POSN 2

48 C
K97C A97C
VREF 63
18PL 18VT

59 E
SIGNAL K97WC A97WC
35
RETURN 3 18PL 18PL

62 D
K99D A99D
VREF 3 27
18PL 18VT

63 F
K99F *A99F
APS1 48 18PL 18PL

FUSE F18
#A99F
(1011)
18VT
CH3_04
FUEL PUMP FUSE
(4010)
K37M LOWER MEGA
76 K14N K14NN
18TN FUSE STUD
14RD B A 12RD
15A (4000A)
2 1
86
30
FUEL PUMP
RELAY
(4008) 87
87A
85
5 4 3
ECM
K13UF
(6020M)
18PK
CH6_01
AAT2 29

EGRP 26 MAF / ATT CONN


(8000)

ENGINE / MELROSE K97E


A
18PL
(6011)

K97AX
EGRP 14
18PL

K37N
20
18TN
ECM
K97ZD K97SA
(6020M) B
18PL 18VT
CH6_03

K97AZ K97AT
VPWR1 1 D
14PL 18VT

K97AS
MAF 4 C
18VT

K97A-G
MAF GND 3 E
18WH * ACCELERATOR W/ 2010
# ACCELERATOR W/ 2007

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED SECOND CIRC D 79156C
RELEASE NO. DATE PART NO. SHEET

A99F AT R/D 1804 CAV F. 61375F 24MAR09 AE08058194 002

S08364
52 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

6.3. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.

ECM
(6020M)
ENGINE / IP SPECIAL EQUIPMENT
(1701) CONN (1023)

38
K47 A47
VSS_CAL 72 A
18GY 18GY

50
K48 A48
TACH 71 B
18GY 18GY

DOCT SENSOR
BLACK (6260HL)

2
K95K
DOCT 8
18TN

K95F4 1
18TN
DPF TEMP 1 SENSOR
LIGHT GRAY
(6261)

K95J 2
DPF TEMP 1 17 18TN

K95F3 1
18TN

DPF TEMP 2 SENSOR


DARK GRAY
(6262)

K95L 2
DPF TEMP 2 67 18TN

K95F2 1
K97ZD
SIGNAL GND 2 37
18PL 18TN

EXHAUST DELTA
PRESSURE DPFDP SENSOR
(6263)

K95F1
1
18TN

DPF DELTA K95H


19 2
PRESSURE 18TN

VOLTAGE K97
51 3
REFERENCE 2 18PL

MAF / ATT CONN


K97SA (8000)
18VT CH6_02

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED 1023,1701; B 62476M
RELEASE NO. DATE PART NO. SHEET

6020M WAS 6020,6260HL WAS 6260. 61375F 01APR09 AE08058194 003

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 53

6.4. ELECTRONIC ENGINE CONTROL I6 ENGINE (CONT.), P. 3A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - I6 ENGINE (CONT)
NAVISTAR, INC.

DOWNSTREAM
CONTROL UNIT 86 ENGINE / MELROSE
(6341) (6011)

10 K97KM 10
20PL
K97KT
11 19
20PL
K97KK 8
21
20PL

K97KG
22 5
20PL

K97KH
23 6
20PL

K97KL
30 20PL 9

K97KS
31 18
20PL

K97KP
41 16
20PL

K97KR
42 17
20PL

K97KN
43 15
20PL

K97KJ
80 7
20PL

DOWNSTREAM
CONTROL UNIT 53
(6340)

ECM
K97KB-G K97-GS
1 (6020M)
16WH 14WH
CH6_01
K97KC-G
2 16WH
K97KD-G
3 16WH

K97KE-G
4
16WH

K97KF-G
5
16WH

K97KB K97KA
6
16PL 10PL

K97KC BATT DSI


7 POSITIVE CONN
16PL
(9270F)
K97KD
8
16PL

K97KE
9
16PL
ECM
K97KF
52 (6020M)
20PL
CH6_01
K5AB(+)
14 20YL J1939 TERMINATING
RESISTOR
K5AB(-) (7801M)
15 CH3_10,10A
20LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 K5AB(+), K5AB(-) WERE B 68076W
RELEASE NO. DATE PART NO. SHEET

K5CD(+), K5CD(-). 62476M 15FEB10


AE08058194 03A

S08364
54 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

6.5. FAN AND SHUTTER WIRING (OPTIONAL), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN AND SHUTTER WIRING (OPTIONAL)
NAVISTAR, INC.

SHUTTER SOLENOID
ECM
(8450)
(6020M)

A
K23D
18TN
B
CHARGE AIR K23-GD
39
COOLER SHUTTER 18WH

ENGINE / IP
(1701-54)

ENGINE FAN K23B


58 18TN
CONTROL

18GY
A59
FUSE
ENGINE / IP
(1011-F31) POWER
(1701-18)
RELAY
K23B K23 A23 A97Z (6023)
16TN 16TN 16TN 10VT CH6_01
B A
10A

2 1

86
30
FAN DRIVE
RELAY
(4002) 87
87A
85
5 4 3

J13C
18PK W/ ELECTRIC
FAN CLUTCH

FAN CLUTCH
(6406M)
18TN
K23

B
K23-G
18WH
A

W/ AIR FAN
SOLENOID
FAN AIR SOLENOID
(4111M) GROUND ADAPTER
(6704M)

B F
K23-G
18WH
K23 A
18TN C
K10-GB
14WH

ENGINE BLOCK
GROUND
(6304A)
(LOCATED AT
STARTER)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED SUFFIX-6020, B 62476M
RELEASE NO. DATE PART NO. SHEET

4111,6404,6704;1701 WAS DASH. 61375F 25MAR09 AE08058194 004

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 55

6.6. ELECTRONIC ENGINE CONTROL V8 ENGINE, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE
NAVISTAR, INC.

ENGINE ECM
(6020M) ENGINE / IP
(1701)

36
J1708 (+) 32 K3A(+) A3A(+)
18DKBL 18DKBL
J1708 PUBLIC
(+) / (-)
(1660 / 1661)
37
K3A(-) A3A(-) CH3_12
J1708 (-) 31
18GY 18GY

ACCELERATOR PEDAL
POSITION SENSOR
(1804)

47 B

IDLE THROTTLE
K97R A97R
4 18PL 18VT

49 A
K99A A99A
72 18VT
18PL

48 C
K97C A97C
25
18PL 18VT

59 E
K97WC A97WC
47
18PL 18PL

62 D
K99D A99D
67 18VT
18PL
63 F
K99F A99F
6
18PL 18PL

K5B(+)
J1939 (+) 53 J1708 TERMINATING
20YL
RESISTOR
(7801M)
K5B(-)
J1939 (-) 54 CH3_18
20GN

ENGINE CRANK
K17M INHIBIT RELAY
64
18PK (4003)
CH4_01

ECM POWER
K97JC
63 RELAY
18PL
(6022)
5 1
K97XA
10PL

86
30

87
87A
85
2 4 3
K97XB
16VT
ECM
K97NC K97N
(6011)
14PL 10PL
CH6_08

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE,BUS


CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
RELEASE NO. DATE PART NO. SHEET

18 GA. 62476M 22FEB10 AE08058194 005

S08364
56 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

6.7. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.

ENGINE ECM
(6020M) EXHAUST DELTA
DPFDP SENSOR
(6263)

K95HH
51 2
18TN
K95JT
26 3
18TN

K95F1
1
18TN

K95F3 1 DPFT 1 SENSOR


18TN
LIGHT GREY
(6261)
K95JJ
73 2
18TN

K95F2
18TN 1

DPFT 2 SENSOR
K95LL LIGHT GREY
29 2
18TN (6262)

GEN4 TCM
(7150)

K47#125 SPEEDO
69 25
18TN METER

K92#141 NEUTRAL
60 41
18LTGN START

K34AX
8 18TN

ECM ZVR / ECM 5V /


K95NN

K95KK

K34AA
K95A1

18TN

18TN
18TN

18TN

BC ZVR SPLICE
(6747)

A
COOLANT LEVEL
SENSOR
(6400)
C
B

B K34-GG
A
18WH

K95S4
D 1 DOCT SENSOR
18TN
BLACK
(6260HR)
2

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 INITIAL RELEASE. A 62476M
RELEASE NO. DATE PART NO. SHEET

62476M 22FEB10 AE08058194 006

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 57

6.8. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.

ENGINE ECM
(6020M)

FAN DRIVE
K23L
91 RELAY
18TN
(4002)
5 1
86

K23W
30

16TN
87
87A
85
2 4 3
K23SA
18TN

K23C K23E
58
18TN 16TN
E-FAN
(6561)

GROUND K23DD
A
ADAPTER 16TN
(6704M)

D
K10-GG
B
16WH

C
K10-GB
14WH

ENGINE BLOCK
GROUND
(6304A)
(LOCATED AT
SHUTTER
STARTER)
SOLENOID
(8450)
K23-GD
15 B
18WH

IP / ENGINE
(1701)

54
A59 K23D
B A
18GY 18TN
FUSE
(1011-F31) 10A
1 ECM
A A97Z K97Z K97ND (6020M)
10VT 10PL 16PL CH6_08

K97NC ENGINE / MELROSE


14PL (6011)
CH6_08

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 INITIAL RELEASE. A 62476M
RELEASE NO. DATE PART NO. SHEET

62476M 22FEB10 AE08058194 007

S08364
58 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

6.9. ELECTRONIC ENGINE CONTROL V8 ENGINE (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.

5 1

85
30
ECM

K97XA
10PL
POWER
RELAY
(6022) 87
87A
86
2 4 3
K97XB
16VT
ENGINE ECM
(6020M)

K14JC K97X K97AA BATTERY POSITIVE


63
18PL 8VT 10RD CH3_06
K97N
K14KA 10PL
98
18RD
1 FUSE
K97ND K97Z A97Z
83 (1011-F31)
16PL 10PL 10VT CH6_07

K97NE
84
18PL K59A
A
18GY FUEL COOLER ENGINE / IP
K97NF SOLENOID (1701)
85 (6405)
18PL B

K97D
14 16PL
21
K13H K13HB A97UA IGNITION RELAY #2
97 18PK 18PK (1011-R6)
18VT
CH3_04

9
K97NC
18PL

14PL
K97T

ENGINE / MELROSE
(6011)

16

K19-GM K19-GP
1
14GY 12GY

ENGINE BLOCK
GROUND
(6304B)
(LOCATED AT STARTER)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 REDRAWN. B 68076W
RELEASE NO. DATE PART NO. SHEET

62476M 22FEB10
AE08058194 008

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 59

7. GAUGES AND WARNING LIGHTS (CHAPTER 7)


7.1. IP GAUGES, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IP GAUGES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGES


WARNING
GAUGE SIGNAL PATH SENSOR LOCATION
LIGHT
RPM (TACH) NO ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT

MPH/KPH (SPD) NO ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER TRANSMISSION

FUEL YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER FUEL TANK

N/A YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER N/A

AIR1 (PRES) YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER INSIDE CAB- DASH PNL

AIR2 (PRES) YES SYSTEM CTRL / DRIVE TRAIN / J1939 CLUSTER STEERING COL AREA

WATER (TEMP) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT

ENGINE OIL (TEMP) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT

OIL (PRES) YES ENGINE CTRL / DRIVE TRAIN / J1939 CLUSTER ENGINE COMPARTMENT

XMSN CTRL / SYSTEM CTRLR / DRIVE TRAIN


TRANS (TEMP) YES TRANSMISSION
J1939 CLUSTER

AMMETER NO PAM MODULE / DRIVE TRAIN J1939 / CLUSTER ENGINE COMPARTMENT

NOTE:
1. WARNING LIGHTS ARE PART OF THE GAUGES & LOCATED IN THE GAUGE CLUSTER.

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 01APR09 AE08058195 001

S08364
60 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.2. WARNING LIGHTS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP WARNING LIGHTS

WARNING LIGHT TITLE SIGNAL PATH SENSOR LOCATION

RANGE INHIBITED LCT XMSN CTRL / DRIVE TRAIN J1939 / CLUSTER

FUEL FILTER ECM / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER

ENGINE (YELLOW LED) ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER

ENGINE (RED LED) ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER

BRAKE PRESSURE (AIR) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER SWITCH

BRAKE PRESSURE (HYDR) HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER SWITCH

BRAKE/PARK/BRAKE FLUID HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER

PARK (HYD BRAKE) (P) HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER SAHR TRAVEL SW

BRAKE FLUID HYD BRK HYD BRK ECU CTRL / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR

TRAC CTRL TRUCK ABS CTRL / DRIVE TRAIN J1939 / CLUSTER

CHECK TRANS TRUCK ABS CTRL / DRIVE TRAIN J1939 / CLUSTER

(LEFT TURN) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW

WATER IN FUEL ECM / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER

COOLANT LEVEL ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER SURGE TANK

CHECK ELECT SYS SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

PARK (AIR BRAKE) (P) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER PARK BRAKE VALVE

ABS TRUCK CTRL / DRIVE TRAIN J1939 / CLUSTER

(RIGHT TURN) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

WAIT TO START ENGINE CTRL / DRIVE TRAIN J1939 / CLUSTER

(HIGH BEAM IND) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

LIFT DOOR SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER LIFT DOOR SWITCH

ECON XMSN CTRL / DRIVE TRAIN J1939 / CLUSTER

SERVICE (P) SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

AMBER FLASHER SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

RED FLASHER SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER

EMERG EXIT SYSTEM CTRL / DRIVE TRAIN J1939 / CLUSTER


MALFUNCTION INDICATOR
ECM / DRIVE TRAIN J1939 / CLUSTER
LAMP (MIL)
CHANGE OIL
ECM / DRIVE TRAIN J1939 / CLUSTER
(TEXT MESSAGE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 01APR09 AE08058195 002

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 61

7.3. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ENGINE OIL PRESSURE & TEMP, SPEEDOMETER,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TACH, VOLTMETER & WATER TEMP GAUGE CIRC

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES - I6, FOR CIRCUIT

DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEMS.

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 01APR09 AE08058195 003

S08364
62 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.4. ESPAR COOLANT HEATER W/ AF FUEL TANK, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ESPAR COOLANT HEATER W/ AF FUEL TANK
NAVISTAR, INC.

A14A BATTERY FEED


6RD (1000)
CH3_01
10RD
A14C
(F8-A)
(F7-A)

10RD
A14G

ESPAR COOLANT
ESPAR COOLANT HEATER HEATER
IP / FORWARD CHASSIS (9003)
F32

(9006)
(1700)

51 C
A75 M75 R75 C
10LTGN 10LTGN 10RD

BODY BUILDER 52 D
CONNECTOR A75A M75A R75A
A
(1007) 18LTGN 18LTGN 14YL
CH10_03

BODY BUILDER 44 G
A75C M75C R75C
CONNECTOR B
16DKBL 16DKBL 14DKBL
(1006)
CH10_01

A
M75-GD R75-GD
10WH D
10WH

B
R75B
E
14LTGN
18LTGN
M75B

ESPAR FUEL PUMP


(9004)

E 1
GROUND ADAPTER R75BB
(6740) 18BK

D F 2
M75-GC M75-GE R75-GE
10WH 18WH 18WH

A
M11-GA M11-G
12WH 10WH

BODY GROUND
(2GA)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED:R/D TO BTRY,GND; B 62476M
RELEASE NO. DATE PART NO. SHEET

F7,CIRC 75C,9006 WAS 9002. 61375F 31MAR09 AE08058195 004

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 63

7.5. INSTRUMENT GAUGE CLUSTER, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INSTRUMENT GAUGE CLUSTER
NAVISTAR, INC.

INSTRUMENT CLUSTER
(1500)

FUSE
F2 (1011)
A28 A14B A14A BATTERY FEED
BATTERY 2
18TN A 10RD 6RD CH3_01
B 15A

FUSE
F24 (1011) IGNITION
(F19-A)
IGNITION A28A A13BC A13BA RELAY #2
7 18TN B A 12PK 12PK R6(1011)
(F23-A) (F18-A)
5A CH3_04

GROUND
ADAPTER
(1004)

B
A28-G
GROUND 1 18WH

A
A11-GA
12WH

BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

INSTRUMENT CLUSTER
(1505) BODY CONTROLLER
(1602)

HEADLIGHT A50 HEADLIGHT


10 E11
ENABLE 18YL ENABLE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED R/D TO BODY GND. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 25MAR09 AE08058195 005

S08364
64 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.6. AMMETER (OPTIONAL), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AMMETER (OPTIONAL)
NAVISTAR, INC.

PAM MODULE
(4087)

ENGINE / IP FUSE
(F5-A)
(1701-23) (1011-F4) BATTERY
BATTERY K26 A26 A14D A14A FEED
6
18TN 18TN A B 10RD 6RD (1000)
10A CH3_01
K5BB(+) K5AA(+)
J1939 (+) 7
18YL 18YL J1939 TERMINATING RESISTOR
(7801M)
K5BB(-) K5AA(-) CH3_10,18
J1939 (-) 8 18GN 18GN

K26-GA K11 BODY GND STUD


GROUND 12 (2G)
18WH 18WH

K26A FUEL HEATER RELAY


AMMETER (-) 11
18TN K11A (4007)
18WH CH8_02
AMMETER
CONNECTION AIR DRYER / DRAIN
(6333-A) K11B
VALVE RELAY
18WH (4016)
CH8_01
K26B
AMMETER (+) 10 18TN N26A
10TN

START MOTOR
GROUND
AMMETER (LOCATED AT STARTER)
AMMETER
CONNECTION
CONNECTOR
(6332-A)
(9262-A)
BATTERY
N26B N26B
NEGATIVE
14TN 10TN
CH3_06

AMMETER SENSE ENGINE / IP


(6334) (1701)
AMMETER(-)
(50)
32
K26E A26
C 18TN 18TN

AMMETER(-)
(51)
44
K26D A26A
B
18TN 18TN

AMMETER POWER
(1001)
20
K26C A26B
A
18TN 18TN

K26-G K11 BODY GND STUD


D 18WH 18WH (2G)

BODY CIRCUIT
INTERRUPT
(4052) BODY CIRCUIT INTERRUPT
IP / ENGINE (4051)
(1701-39)
A103 K103
A
16LTGN 16LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED 6334,4052 AND B 62476M
RELEASE NO. DATE PART NO. SHEET

CAV 6,7,8,12 TO 4087. 61375F 30MAR09 AE08058195 006

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 65

7.7. COOLANT TANK LEVEL, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COOLANT TANK LEVEL
NAVISTAR, INC.

ECM
(6020M)

COOLANT
42 LEVEL
SWITCH

GROUND ADAPTER
(6704M)

C
K10-GB
18WH

ENGINE BLOCK
GROUND STUD
K34A
18TN

(6304A)
K34-G
18TN

(LOCATED AT
STARTER)

MAG

COOLANT LEVEL FULL - OPEN

LOW COOLANT - CLOSED

COOLANT SURGE TANK


(6401)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED: SUFFIX-6020, B 62476M
RELEASE NO. DATE PART NO. SHEET

6704; R/D TO GND. 61375F 25MAR09 AE08058195 007

S08364
66 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.8. FUEL GAUGES, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL GAUGES
NAVISTAR, INC.

W/ HYD BRAKE CHASSIS

W/ AF MOUNTED
HYD REAR
FUEL TANK
CHASSIS
BODY CONTROLLER
IP / FWD CHASSIS INTERCONNECT
(1600)
(1700) (9513M / 9513F) AF FUEL SENDER
(9101)
58 14
FUEL LEVEL A36 N36 R36 A
B8 B
SENSOR INPUT 18TN 18TN 18BK

BODY CONTROLLER
(1602)

53 13
ZERO VOLT A9A N9D R9D
E3 18GY 18WH
REFERENCE (1) 18GY

FUEL GAUGE
LEVEL SENSOR
(9101)

N36 A B
18TN

N9D
18GY

W/ RIGHT SIDE MOUNTED


FUEL TANK

W/ AIR BRAKE CHASSIS

BODY CONTROLLER FUEL CONNECTION


(1600) IP / FWD CHASSIS ABS AF FUEL
(1700) (9100) SENDER
(9101)
58 A
FUEL LEVEL A36 N36 R36 A
SENSOR INPUT B8 18BK B
18TN 18TN

BODY CONTROLLER
(1602)

53 B
ZERO VOLT A9A N9D R9D
E3 18GY 18WH
REFERENCE (1) 18GY

FUEL GAUGE
LEVEL SENSOR
(9101B)
N36 A
18TN B

N9D
18GY

W/ RIGHT SIDE MOUNTED


FUEL TANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED SUFFIX - 9101, B 62476M
RELEASE NO. DATE PART NO. SHEET

9513. 61375F 25MAR09 AE08058195 008

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 67

7.9. PARK BRAKE, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PARK BRAKE
NAVISTAR, INC.

W/ HYD PARK BRAKE

FULL POWER
BRAKE CONTROLLER FWD CHASSIS / IP
(9511) (1700) HYD PARK BRAKE SWITCH
(1105)
57
PARK BRAKE M44A A44AA
11 1
SWITCH 18GY 18GY
42 560 1K 3K
M90B-G A90B-G A90C-G
6 2
REF GND 18WH 18WH 18WH

A90D-G
18WH
MOMENTARY
BODY GROUND OUT/CENTER/IN
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

W/ AIR PARK BRAKE INTERLOCK (OPTIONAL) IP / ENGINE


FUSE (1701)
AIR PARK
(1011)
BRAKE SOLENOID
(F18-A) F24 27 (4905)
IGN RELAY #2 A13BA A13BC A44 K44
R6 (1011) 12PK 12PK 18GY 18GY
A B
CH3_03 (F19-A) (F23-A) 5A
A

W/ PARK BRAKE INTERLOCK

B
52
A44C-G KN44C
18WH 18GY

BODY GROUND
(4037E)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
WHEEL CHAIR
LIFT DOOR SW A44C
CH10_09 18GY W/ WHEEL CHAIR LIFT

W/ AIR PARK BRAKES MANUAL HYD


PARK BRAKE SWITCH
(9267)

A44CC B
BODY CONTROLLER 18GY
(1600) A9K
18GY
A
PARK BRAKE
A12
INPUT AIR PARK BRAKE SWITCH
(1104)

A44BB C
18GY
ZERO VOLT A9B
REFERENCE 18GY
D
(1005)

H BODY CONTROLLER
(1602)

A
A9C A9H
E5 ZVR 2
18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300474 CIRCUIT DIAGRAM, BE,CE BUS


- - CIRC WERE: M-N, K-J. B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED: R/D TO GNDS;9267. 61375F 23MAR09 AE08058195 009

S08364
68 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.10. AIR PRESSURE INPUTS, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUTS
NAVISTAR, INC.

BODY CONTROLLER AIR BRAKE W/ ABS6 PRIMARY AIR


(1600) PRESSURE SENSOR
(1811)

PRIMARY AIR
A40
PRESSURE B2 C
18GY
A6HB
B
18GY
SECONDARY
A40A ZERO VOLT A9VC
AIR PRESSURE B3
18GY REFERENCE A
18GY
(1005)

B BODY CONTROLLER
(1602)

A
A9C A9H
E5 ZVR 2
18GY 18GY

SECONDARY AIR
PRESSURE SENSOR
BODY CONTROLLER (1812)
(1602)
A9VE A
18GY
POSITIVE 5V A6H A6HA
E6 B
OUTPUT (B) 18GY 18GY

W/ AIR SOURCE ON HYDRAULIC BRAKE

BODY CONTROLLER
IP / FWD CHASSIS AIR COMPRESSOR
(1600)
(1700) PRESSURE SENSOR
(6715)
PRIMARY 54
A40 M40
AIR PRESSURE B2 C
18GY 18GY
55
M6H B
16GY
43
A9A M9H A
18GY 18GY
18GY
A6H

BODY CONTROLLER
(1602)

POSITIVE 5V
E6
OUTPUT (B)

ZERO VOLT
REFERENCE
(1005)

B BODY CONTROLLER
(1602)

A
A9C A9H
E5 ZVR 2
18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRCUITS WERE N. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058195 010

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 69

7.11. AIR PRESSURE INPUTS (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUTS (CONT)
NAVISTAR, INC.

REGEN SWITCH
(9266)

A11-GD GROUND
3
18WH (4037H)

A11-GE
9
18WH

BODY CONTROLLER
(1600)

A95A PARK REGEN


2 18GY B15 SWITCH INPUT

BODY CONTROLLER
(1601)

A95B
10 F9 ZVR 2
18GY

FUSE
(1011-F23)
(F19-A)
A95C B A A13BC A13BA IGN RELAY #2
1 R6 (1011)
18PK 12PK 12PK
15A (F18-A) CH3_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 R/D 4037H WAS 4037J. B 79156C
RELEASE NO. DATE PART NO. SHEET

62476M 19FEB10 AE08058195 10A

S08364
70 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

7.12. CHANGE XMSN OIL FILTER LIGHT AND EXHAUST AFTERTREATMENT


INDICATORS, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHANGE XMSN OIL FILTER LIGHT AND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EXHAUST AFTERTREATMENT INDICATORS
NAVISTAR, INC.

IGN RELAY #2 GROUND ADAPTER


R6(1011) (6740)
CH3_04

C A

A13BA
12PK

M11-GA
12WH
(F18-A)
(F19-A)

10WH
M11-G
A13BC
12PK
(F23-A)

BODY GROUND
(2GA)
(F24-A)

(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
A13AE

TRANSMISSION OIL
12PK

WARNING LIGHT FILTER SWITCH


FUSE
(1555) (7701)
(1011)
C F29 M31-G
A31B
CHANGE XMSN 18WH A
18TN A
B 5A
OIL FILTER
F
INDICATOR A31C M31C
B
18TN 18TN
IP / FWD CHASSIS
(1700-18)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - RMVD 1601,1004; ADDED B 62476M
RELEASE NO. DATE PART NO. SHEET

R/D TO GND; M CIRC WERE N. 61375F 25MAR09 AE08058195 011

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 71

7.13. ESPAR COOLANT HEATER W/ RSM TANK, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ESPAR COOLANT HEATER W/ RSM TANK
NAVISTAR, INC.

BATTERY FEED
(1000)
CH3_01
A14A
6RD
10RD
A14C
(F8-A)
(F7-A)

ESPAR COOLANT
HEATER
ESPAR COOLANT (9003)
A14G
10RD

IP / FWD CHASSIS
HEATER
(1700)
(9005)
FUSE
(1011-F32) 51 C
A75 M75 R75
C
10LTGN 10LTGN 10RD
A B
20A

BODY BUILDER 52 D
A75A M75A R75A
(1007) A
18LTGN 18LTGN 14YL
CH10_03

BODY BUILDER 44 E
A75C M75C R75C
(1006) B
16DKBL 16DKBL 14DKBL
CH10_01

ESPAR HEATER
FUEL PUMP
(9001)
1 B
M75B R75B
E
18LTGN 14LTGN

2 A
M75-GB M75-GA R75-GA
D
18WH 10WH 10WH

GROUND ADAPTER
(6740)

D
M75-G
10WH

A
M11-GA M11-G
12WH 10WH

BODY GROUND
(2GA)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - 9005 WAS 9000; ADDED B 62476M
RELEASE NO. DATE PART NO. SHEET

CIRC 75; M CIRC WERE N. 61375F 25MAR09 AE08058195 012

S08364
72 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8. CHASSIS ACCESSORIES (CHAPTER 8)


8.1. AIR DRYER AND DRAIN VALVE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER AND DRAIN VALVE
NAVISTAR, INC.

K11 BODY GROUND


18WH (2G)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
18WH

AIR DRYER /
K11B

DRAIN VALVE 2 FUSE


(4017)
K39A K14B BATTERY FEED
14GY 14RD (1000)
B A
20A CH3_01
2 1

86
30 DRAIN VALVE
AIR DRYER / DRAIN (9526)
VALVE 2 RELAY
87 (4016)
87A
85
IP / FWD CHASSIS B
5 4 M39B-G
(1700)
14WH
ENGINE / IP
(1701-28) 28 A
K39D A39E A39D M39B
14GY 14BK 14BK 14BK

FUEL HEATER
K13FC RELAY
18PK (4007)
CH8_02,02A
GROUND 24 AIR DRYER
ADAPTER A39F (9257)
(1004) 14BK
A
A11-GA
12WH GROUND ADAPTER A
M39C
(6740)
BODY GROUND 14BK
H
(4037A)
(LOCATED AT INSIDE E B
M39C-G
RIGHT SIDE DASH PANEL) 14WH
F
STOP LIGHT RELAY
(1011-R3)
CH9_03

A
M11-GA M11-G
12WH 10WH
16GY
A39C

16GY
A39D

M39D-G
14WH

BODY GROUND
(2GA)
(LOCATED AT HALDEX DRAIN
1 3 INSIDE RIGHT VALVE
SIDE DASH PANEL) (9527A)
86
30
AUTO DRAIN
VALVE RELAY
87 (1018)
B
87A
85
IP / FWD CHASSIS
2 5 (1700-23) A
A39B M39D
16GY 14BK

FUSE
(1011-F19)
(F18-A)
B A IGNITION RELAY #2
A39A A13BA
16GY 12PK R6(1011)
5A CH3_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - CIRC WERE: M-N, K-J; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO BTRY, GND. 61375F 25MAR09 AE08058196 001

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 73

8.2. FUEL HEATER SYSTEM, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL HEATER SYSTEM
NAVISTAR, INC.

W/ I6 ENGINE

AIR DRYER / DRAIN


K13FC VALVE 2 RELAY
18PK (4016)
CH8_01

ENGINE / IP FUSE
(1701-33) (1011-F23)
(F19-A) (F18-A)
K13F A13BF A13BC A13BA IGNITION RELAY #2
18PK 18PK 12PK 12PK R6(1011)
B A
10A CH3_03

FUEL HEATER
FUSE
(4006)
A LOWER MEGA
B K14A
FUSE STUD
10RD
(4000A)
40A
K13FA

10GY
K19A
18PK

5 1

86
30
FUEL HEATER
RELAY
(4007)
87 ENGINE / MELROSE
87A (6011)
85
2 4 3

K19 K19BA
2 VPWR2
10GY 14GY
18WH
K11A

K19-GA K19-G
12 GND2
12GY 14GY

ENGINE BLOCK GROUND


(6304A)
(LOCATED AT STARTER)

K11
18WH
UPPER GROUND STUD
(2G)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 STUD 2G WAS BODY C 68076W
RELEASE NO. DATE PART NO. SHEET

GROUND. REF 4000A WAS 1000. 61375F 25MAR09 AE08058196 002

S08364
74 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.3. FUEL HEATER SYSTEM (CONT.), P. 2A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL HEATER SYSTEM (CONT)
NAVISTAR, INC.

W/ V8 ENGINE

AIR DRYER / DRAIN


K13FC VALVE 2 RELAY
18PK (4016)
CH8_01

ENGINE / IP FUSE
(1701-33) (1011-F23) IGNITION
(F18-A)
K13F A13BF A13BC A13BA RELAY #2
18PK 18PK 12PK 12PK R6(1011)
B A (F19-A)
10A CH3_03

FUEL HEATER
FUSE
(4006)
BATTERY FEED
B A K14A
(1000)
10RD
CH3_01
40A
10GY
K19A
K13FA
18PK

TRANSMISSION
MODULE
(7150)
CH8_12

5 1
K92#109

K92#169
18GY

18GY

86 BATTERY ECM
FUEL 30
NEGATIVE CONN
HEATER (9260)
RELAY
(4007) 87
87A
85
K92A109
2 4 3 B
10WH

K97-GP
C
10WH

K19
10GY ECM
K97-GN
8WH

(6020M)
ENGINE /
18WH
K11A

K19BA
14GY

MELROSE
(6011)
K97-GM
88
18WH

GND2 8
K97-GL
86
18WH
18WH

K97-GH K97-GK
K11

VPWR2 9 87
14WH 18WH

BODY GROUND
(2G)
(LOCATED AT
INSIDE RIGHT
SIDE DASH PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 INITIAL RELEASE. A 62476M
RELEASE NO. DATE PART NO. SHEET

62476M 19FEB10 AE08058196 02A

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 75

8.4. ABS HYDRAULIC I6 ENGINE, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - HYDRAULIC I6 ENGINE
NAVISTAR, INC.

FULL POWER
BRAKE CONTROLLER
(9511)
(9516)
1
RIGHT FRONT WHL M94R+
30 HYD BK
SPEED SENSOR 18BK
RIGHT FR
WHL SPEED
2
RIGHT FRONT WHL M94R- SENSOR
25
SPEED SENSOR 18BN

(9517)

1
LEFT FRONT WHL M94L+
29 HYD BK
SPEED SENSOR 18BK
LEFT FR
2 WHL SPEED
LEFT FRONT WHL M94L-
24 SENSOR
SPEED SENSOR 18BN

REAR CHASSIS
INTERCONNECT
(9513M / 9513F)

LEFT REAR WHL M94LR+


28 2
SPEED SENSOR 18GY

LEFT REAR WHL M94LR-


23 18OR 3
SPEED SENSOR

RIGHT REAR WHL M94RR+


22 5
SPEED SENSOR 18DKBL

RIGHT REAR WHL M94RR-


27 4
SPEED SENSOR 18YL

6
PARK BRAKE M44C R44C
5
VALVE 2 18GY 18RD

M90-G A
10WH SAHR CUT OFF
SOLENOID
BODY GROUND
(9778)
(2GG)
(LOCATED AT B
INSIDE RIGHT
SIDE DASH PANEL)

10
PUMP MOTOR 2 M90-GA M90D-G R90D-G
18
GROUND 12WH 16WH 18BN
SAHR SENSOR
(9777)

9
SOLENOID VALVE M94-GB M94-GE R94-GE
19 B GROUND
GROUND 12WH 16WH 18GN

7
PARK BRAKE M44D R44D
7 C OUTPUT
TRAVEL SENSOR 18GY 18BN

11
M90C M90D R90D
1 A INGITION
IGNITION 18GY 16GY 18YL

FWD CHAS / IP FUSE


(1700-35) (1011-F25) IGNITION
(F18-A)
M90E A90E A13BC A13BA RELAY #2
18GY 18GY 12PK 12PK R6(1011)
B A
5A (F23-A) CH3_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED: SUFFIX TO 9513; B 62476M
RELEASE NO. DATE PART NO. SHEET

R/D TO GND; RMVD 9514,9515. 61375F 24MAR09 AE08058196 003

S08364
76 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.5. ABS HYDRAULIC I6 ENGINE (CONT.), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - HYDRAULIC I6 ENGINE (CONT)
NAVISTAR, INC.

FULL POWER
BRAKE CONTROLLER
(9511) FWD CHASSIS / IP IP / ENGINE
(1700) (1701) HYD BRAKE
FUSE HOLDER
12 (4041)
12
PUMP MOTOR 2 M90 A90 K90 K14E
16
SUPPLY 12GY 12GY 12GY A 12RD
B
30A BATTERY FEED
(1000)
HYD BRAKE VALVE
CH3_01
13 FUSE (4040)
13
SOLENOID M94L A94L K94L K14C
17
VALVE SUPPLY 12GY 12GY 12GY B A 12RD
30A

41 41
M90B A90B K90B
BRAKE SWITCH 10
18GY 18GY 18GY 1 HYD BRAKE
57 SWITCH
A90C K90C 2 (4036)
18GY 18GY

29 29
LOW BRAKE M90H A90H K90H
9
FLUID 18GY 18GY 18GY 2
LOW HYD
K90-GA 1 FLUID LEVEL
18WH (4034)

BODY GROUND
(2G) BODY CONTROLLER
(LOCATED AT INSIDE (1602)
RIGHT SIDE DASH PANEL)
62
M90F A90F BRAKE SWITCH
BRAKE LIGHT E14
3 INPUT
SIGNAL 18GY 18GY

FUSE
(1011-F3) BATTERY FEED
A14B A14A (1000)
B A 10RD 6RD CH3_01
(F2-A)
15A

M44B
PARK VALVE 1 4
18GY

1
SUPPLY VALVE
(9506)

2
M90E-G
18WH

FULL POWER
BRAKE CONTROLLER
(9510)

PUMP MOTOR 1 1 M90AA-G M90A-G


GROUND 12WH 12WH
BODY GROUND
(2GA)
HYD BRAKE (LOCATED AT INSIDE
FUSE HOLDER RIGHT SIDE DASH PANEL)
(4041)
PUMP MOTOR 1 M90A B A M14H
2 BATTERY +VE
SUPPLY 12GY 10RD CH3_01
30A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - CIRC WERE: M-N, K-J. B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO BTRY, GND. 61375F 24MAR09 AE08058196 004

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 77

8.6. AIR SOLENOID MODULE (OPTIONAL), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR SOLENOID MODULE (OPTIONAL)
NAVISTAR, INC.

AIR SOLENOID
4-PACK
BODY CONTROLLER (9736)
(1601) IP / FORWARD CHASSIS
(1700)

19 B
A59J M59J
AIR SOLENOID # 1 E16
18GY 18GY

20 C
A59K M59K
AIR SOLENOID # 2 F10
18GY 18GY

21 D
A59L M59L
AIR SOLENOID # 3 E12
18GY 18GY

22 E
A59M M59M
AIR SOLENOID # 4 F8
18GY 18GY

A
M59H-G
14WH

BODY GROUND
(2GG)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRC WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO GND. 61375F 25MAR09 AE08058196 005

S08364
78 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.7. BENDIX AIR ABS, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BENDIX AIR ABS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX AIR ABS


(9512)

R94LR+ 1
LEFT REAR WHEEL
F3 16GY
SPEED SENSOR RETURN BENDIX AIR LEFT
2 REAR WHEEL
LEFT REAR WHEEL R94LR- SPEED SENSOR
F2
SPEED SENSOR SIGNAL 16OR (9501)

R94RR+ 1
RIGHT REAR WHEEL
E3 16YL
SPEED SENSOR RETURN BENDIX AIR
RIGHT REAR WHEEL
2
RIGHT REAR WHEEL R94RR- SPEED SENSOR
E2
SPEED SENSOR SIGNAL 16DKBL (9503)

LEFT REAR R94N


F1
MODULATOR COMMON 16RD

B
BENDIX AIR ABS
LEFT REAR R94M LEFT REAR
A
D1 MODULATOR
MODULATOR EXHAUST 16BK
(9518)
LEFT REAR R94P
E1
MODULATOR HOLD 16BN C

RIGHT REAR R94S


MODULATOR COMMON A1
16LTGN

B BENDIX AIR ABS


RIGHT REAR R94R RIGHT REAR
A
C1 MODULATOR
MODULATOR EXHAUST 16VT
(9519)
LEFT REAR R94T
B1
MODULATOR HOLD 16LTBL C

TRACTION SOLENOID R94A


SOURCE D2
16DKBL
1
AIR AUTO
TRACTION
CONTROL
(9522)
2

TRACTION SOLENOID R94B


SINK D3
16YL

W/ AUTOMATIC TRACTION
CONTROL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 30MAR09 AE08058196 006

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 79

8.8. BENDIX AIR ABS6, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS6
NAVISTAR, INC.

BENDIX AIR ABS6


(9538)

1
M94R+
INPUT 4
16DKBL RIGHT FRONT
2 WHEEL SPEED SENSOR
M94R- (9507)
OUTPUT 8 16YL

1
M94L+
INPUT 3 16GY
LEFT FRONT
2 WHEEL SPEED SENSOR
M94L- (9508)
OUTPUT 7
16OR

FORWARD CHASSIS / IP
(1700)
FUSE
(1011-F25) (F19-A) IGNITION
35
M94BJ A94BJ A13BC A13BA RELAY #2
IGNITION 9
18GY 18GY 12PK 12PK R6(1011)
B A (F23-A)
5A (F18-A) CH3_03

BLINK CODE SWITCH


(1800)

56 5
M94BCS A94BCS
ABS WL 12
18GY 18GY

M94-G 6
GROUND 15 A94-G
12WH 18WH
BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
HYD BRAKE
FWD CHAS / IP FUSE HOLDER
IP / ENGINE
(1700-11) (4041)
(1701-11)
A94A B K14D BATTERY FEED
M94BP K94B A
BATTERY 14 (1000)
12GY 12GY 10GY 10RD
CH3_01
30A

BENDIX AIR ABS6


CONTROLLER W/ AUTOMATIC
(9540) TRACTION CONTROL

TRACTION SOLENOID R94A


SOURCE 7
16DKBL

1
AIR AUTO TRACTION
CONTROL
(9522)
2

R94B
TRACTION SOLENOID 13 16YL
GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRC WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO BTRY, GND. 61375F 24MAR09 AE08058196 007

S08364
80 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.9. BENDIX AIR ABS6 (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS6 (CONT)
NAVISTAR, INC.

BENDIX AIR ABS6


CONNECTOR
(9539)

1
R94DL+
1 BENDIX AIR LEFT
INPUT 16GY
REAR WHEEL
2 SPEED SENSOR
R94DL- (9501)
OUTPUT 2
16OR

1
R94DR+
INPUT 3 BENDIX AIR
16YL
RIGHT REAR WHEEL
2 SPEED SENSOR
R94DR-
OUTPUT 4 (9503)
16DKBL

R94N
SOURCE 15
16RD

B
BENDIX AIR ABS
R94M A LEFT REAR MODULATOR
EXHAUST 12
16BK (9518)
R94P
HOLD 11
16BN C

R94S
SOURCE 16
16LTGN

B
BENDIX AIR ABS
R94R A RIGHT REAR MODULATOR
EXHAUST 18
16VT (9519)

R94T
17
HOLD 16LTBL C

REAR CHASSIS
INTERCONNECT
(9541)

B
R94BB M94BB
SOURCE 13
16RD 16RD

B
A
BENDIX AIR ABS
R94BA M94BA A
EXHAUST 8 LEFT FRONT MODULATOR
16BK 16BK
(9520)
C
R94BC M94BC
HOLD 7
16BN 16BN C

E
R94BE M94BE
SOURCE 14
16LTGN 16LTGN

B
D BENDIX AIR ABS
R94BD M94BD A
EXHAUST 10 RIGHT FRONT MODULATOR
16VT 16VT
(9521)
F
R94BF M94BF
HOLD 9 16LTBL
16LTBL C

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRC WERE N. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058196 008

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 81

8.10. ALLISON LCT TRANSMISSION, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON LCT TRANSMISSION
NAVISTAR, INC.

GEN4 TCM
(7150)

K92#110 ECM +VE


BATTERY POWER 10
18PK (9261-B)
K92A110 N14BB BATTERY +VE
10PK 10RD CH3_06
K92#170
BATTERY POWER 70
18PK

K92#109 ECM -VE


GROUND 9 (9260-B)
18GY
K92A109 N14-GA BATTERY -VE
10GY 10WH CH3_06
K92#169
GROUND 69
18GY
*K92#120
18GY

B
ALLISON K92#120
20 LCT TURBINE
BULKHEAD VSS 18LTBL
SPEED SENSOR
(7607M)
A
ALLISON K92#180
80
BULKHEAD VSS 18OR

B
ALLISON K47#140 LCT OUTPUT
40
BULKHEAD VSS 18LTGN SPEED SENSOR
(7600)
A
ALLISON K47#160
60
BULKHEAD VSS 18YL

K48#139 B
ALLISON
39 18OR LCT ENGINE
BULKHEAD VSS
SPEED SENSOR
A (7604)
ALLISON K48#159
59 18TN
BULKHEAD VSS

*K47#125
69 IAT
18TN

K47#125
SPEEDOMETER 25 54 VSS+ ECM
18TN
(6020M)

NEUTRAL K92#141
41 65 DDS
START 18LTGN

*K92#141
60 EGRTCL
18LTGN

SHIFT LEVER PARK


BODY CONTROLLER
INTERLOCK SOLENOID
(1601)
(1828)

A FUSE
LCT SHIFTER A92AB
E8 18TN (1011-F22) (F18-A) IGNITION
POSITION B
A92 A13BB A13BA RELAY #2
18TN B 12PK 12PK R6(1011)
A
5A (F21-A) (F17-A) CH3_03

(1830)
PARK INDICATOR

D
A92F
D
16TN BODY BUILDER
(1012) * W/ V8 ENGINE
C C
A92E CH10_09
16TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 ADDED V8 ENGINE B 62476M
RELEASE NO. DATE PART NO. SHEET

EFFECTS. 61375F 26MAR09 AE08058196 009

S08364
82 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.11. ALLISON LCT TRANSMISSION (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON LCT TRANSMISSION (CONT)
NAVISTAR, INC.

GEN4 TCM
(7150)

INPUT SIGNAL K92#103


3
RETURN 103 18YL
K92#163
IGNITION 63
18YL

K92#142
ECONOMY MODE 42
18WH

A92A142
18WH
K92#101
RANGE INHIBIT 1
18TN

ENGINE / IP 55 31 43 56
(1701)
WHEELCHAIR LIFT

@A#163

A#163
DOOR DIODE

18PK

18YL
A134
18WH
ASSY CONN
(1014F) XMSN SHIFT
A89CF

CH10_03 INHIBIT RELAY


18VT

A#101
(1012)

A103A
(1011-F21)
18TN

16TN
B
CH10_09

10A
FUSE
A101

BODY BUILDER
18TN SHIFT

12PK A
2 3 SELECTOR
(1850)

A13BB
86 30 CH8_12

CH10_09
(1012)
SHIFT
INHIBIT (F18-A)
IGN RELAY #2 A13BA
(1026) 87 R6(1011) 12PK
(F17-A)
87A CH3_03
85
1 5 4 A103
18TN
A103
18TN
ECONOMY MODE
A15A
18RD

SWITCH / HEAT
87A

A103
18TN
EXCHANGER FAN 30
(1015)

4
(1011-F7)

GEN4 TCM 3
87

A#142 5
B

(7150)
FUSE

16TN
10A

CH8_13

1
A

A92T
86

18TN
85

2
A14C
10RD

A92-G

F11
18WH

GROUND
ECONOMY
MODE RELAY

ADAPTER
(1003)

C
BATTERY
FEED
A14A
(1000)
6RD
CH3_01 A
A11-G
BODY 12WH
CONTROLLER
(1601)
BODY GROUND
(4037A)
(LOCATED AT INSIDE
@ W/ ARENS SHIFTER RIGHT SIDE
DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 REVISED TITLE FOR R/D C 79156C
RELEASE NO. DATE PART NO. SHEET

1015. 61375F 26MAR09 AE08058196 010

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 83

8.12. ALLISON LCT TRANSMISSION (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT TRANSMISSION (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GEN 4 TCM LCT TRANSMISSION BULKHEAD


(7150) (7350)

K92#111
HIGH SPEED DRIVE 1 11 14 HIGH SPEED DRIVE 1
18OR

K92#114
INTERNAL MODE SW 14 20 INTERNAL MODE SW
18GY

K92#117 PDU SPECIFIC 1


PDU SPECIFIC 1 17 4
18LTBL

K92#133 SHIFT SOLENOID 2


33 2
SHIFT SOLENOID 2 18YL

K92#134
INTERNAL MODE SW 34 23 INTERNAL MODE SW
18WH

PRESSURE CONTROL K92#136 PRESSURE CONTROL


36 17
SOLENOID 2 18OR SOLENOID 2

INTERNAL MODE SW K92#138 INTERNAL MODE SW


38 18
18OR

K92#151 SHIFT SOLENOID 3


SHIFT SOLENOID 3 51 3
18WH

K92#152 SHIFT SOLENOID 1


SHIFT SOLENOID 1 52 1
18LTGN

K92#153 INTERNAL MODE SW


INTERNAL MODE SW 53 21
18YL

K31#154 SUMP TEMP


SUMP TEMP 54 8
18TN

PRESSURE CONTROL K92#155 PRESSURE CONTROL


55 15
SOLENOID 1 18WH SOLENOID 1

PDU SPECIFIC 3 K92#157


57 6 PDU SPECIFIC 3
18WH

K92#158
INTERNAL MODE SW 58 9 INTERNAL MODE SW
18LTGN

K92#171 HIGH SPEED DRIVE 1


HIGH SPEED DRIVE 1 71 16
18YL

K92#173 INTERNAL MODE SW


INTERNAL MODE SW 73 22
18LTBL

K92#174
MAIN MOD 74 19 MAIN MOD
18LTBL

K92#176 TRANS ID
TRANS ID 76 24
18YL

K92#177 PDU SPECIFIC 4


PDU SPECIFIC 4 77 11
18LTGN

K92#178 TORQUE CONVERTER CLUTCH


TORQUE CONVERTER CLUTCH 78 10
18WH

K92#179 PDU SPECIFIC 2


PDU SPECIFIC 2 79 7
18PK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058196 011

S08364
84 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.13. ALLISON WTEC MD TRANSMISSION, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION
NAVISTAR, INC.

GEN4 TCM
(7150)

ECM +VE
K92#110
BTRY POWER 10 (9261-B)
18PK
K92A110 N14BB BTRY +VE
10PK 10RD CH3_06
K92#170
BTRY POWER 70
18PK
ECM -VE
K92#109
GROUND 9 (9260-B)
18GY
K92A109 N14-GA BTRY -VE
10GY 10WH CH3_06
K92#169
GROUND 69
18GY

K47#160 A
ALLISON
60
BULKHEAD VSS 18YL
WTEC MD OUTPUT
B SPEED SENSOR
ALLISON K47#140 (7605)
40
BULKHEAD VSS 18LTGN

A
ALLISON K48#159
59
BULKHEAD VSS 18TN WTEC MD ENGINE
SPEED SENSOR
B (7603)
ALLISON K48#139
39 18OR
BULKHEAD VSS

SHIFT SELECTOR K92#134


34
SIGNAL 18YL

GEN4 TCM
K92B134
(7150)
WTEC SHIFT SELECTOR 18YL
CH8_13
(1850)
IP / ENGINE
(1701-31) PANEL LIGHT
A134 K92A134
ADAPTER
DIRECTION SIGNAL 11 18WH 18YL
(1002)

C
A62C
DIMMER INPUT 3
18DKBL
FUSE
INSTRUMENT (1011-F26) A
CLUSTER PANEL LIGHT A62 A62B
4
(1500) DIMMER 16DKBL A B 18DKBL
5A

FUSE
(1011-F21) IGNITION
(F17-A)
A#163A A13BB A13BA RELAY #2
IGNITION SENSE 12 12PK
18YL B A 12PK R6(1011)
10A (F18-A)
CH3_03
FUSE
(1011-F30) (F10-A) BATTERY
BATTERY VOLTAGE A#170A A14H A14E A14A FEED
13
18PK B A 10RD 10RD 6RD (1000)
10A (F9-A) CH3_01

A5MN(+)
J1939 (+) 8 TERMINATING
18YL
RESISTOR GROUND ADAPTER
A5MM(-) (1657) (1003)
J1939 (-) 15
18GN CH3_09
F
A#169A
BATTERY GROUND 5
18GY

BODY GROUND A
(4037A) A11-G
(LOCATED AT INSIDE 12WH
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED CIRC K92B134 B 62476M
RELEASE NO. DATE PART NO. SHEET

AND R/D TO BODY GND. 61375F 24MAR09 AE08058196 012

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 85

8.14. ALLISON WTEC MD TRANSMISSION (CONT.), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION (CONT)
NAVISTAR, INC.

GEN4 TCM
(7150)

INPUT SIGNAL K92#103


3
RETURN 103 18YL

@K161
INPUT 7 61
18TN

K71#165
REVERSE WARNING 65
18TN

K92#163
IGNITION 63
18YL

K92#142 K92B142
ECONOMY MODE 42
18WH 18WH

GEN4 TCM K92B134


(7150) 18YL
CH8_12

ENGINE / IP 58 43 22 17 56
(1701)

ECONOMY MODE
SWITCH / HEAT A#142

@A92NP
EXCHANGER FAN 16TN

18TN

A103
18TN
(1015)
CH8_10 FUSE
(1011-F21)
IGNITION (F18-A) (F17-A) A B
RELAY #2 A13BA A13BB A#163
R6 (1011) 12PK 12PK 18YL
CH3_03 10A

BACK-UP LIGHT RELAY

ARENS SBW
SHIFT SELECTOR A
(7808)
CH8_17

(1012)
CH10_09
BODY BUILDER
(1011-R4)
85
86

A
B
#A71B

*A71B

A#165
18OR

16OR

18TN
BACK-UP LIGHT
87

C *A71BB *A71F CHECK RELAY


16OR 16OR (1016)
E CH9_01
D
30

87A

*A71H BODY BUILDER


16LTBL CONNECTOR
#A71BB (1006)
16LTBL CH10_01
16OR
A71

FUSE
(1011-F20)
(F17-A) (F18-A)
(F21-A) IGNITION
B A A13BA
A13BB RELAY #2
12PK 12PK R6 (1011)
10A CH3_03

* BACK-UP LAMP W/ LAMP CHECK


# BACK-UP LAMP N/ LAMP CHECK
@ W/ ARENS SHIFTER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 REVISED REF TITLE FOR C 79156C
RELEASE NO. DATE PART NO. SHEET

CIRC A#142 R/D 1015. 61375F 24MAR09 AE08058196 013

S08364
86 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.15. ALLISON WTEC MD TRANSMISSION (CONT.), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON WTEC MD TRANSMISSION (CONT)
NAVISTAR, INC.

GEN4 TCM WT MD TRANSMISSION BULKHEAD


(7150) (7250M)

K92#118
PROGNOSTICS 18 17 PROGNOSTICS
18BK
K92#111
HIGH SPEED DRIVE 1 11 18OR
1 HIGH SPEED DRIVE 1

OPTIONAL OIL LEVEL 12 K92#112


16 OPTIONAL OIL LEVEL
18PK

K92#116
OPTIONAL OIL LEVEL 16 15 OPTIONAL OIL LEVEL
18LTBL

TURBINE SPEED K92#120 TURBINE SPEED


20 14
18LTBL

K92#180
TURBINE SPEED 80 13 TURBINE SPEED
18OR

K92#131
HIGH SPEED DRIVE 3 31 11 HIGH SPEED DRIVE 3
18YL

PRESSURE CONTROL K92#133


33 9 PRESSURE CONTROL
SOLENOID 3 18YL
SOLENOID 3
PRESSURE CONTROL K92#136
36 4 PRESSURE CONTROL
SOLENOID 1 18OR
SOLENOID 1
K92#137
TORQUE CONVERTER 37 12 TORQUE CONVERTER
18WH
CLUTCH CLUTCH
K92#151
SHIFT SOLENOID 1 51 10 SHIFT SOLENOID 1
18WH

K92#152
PRESSURE CONTROL 52 5 PRESSURE CONTROL
18LTGN
SOLENOID 2 SOLENOID 2
K31#154 18
SUMP TEMP 54 SUMP TEMP
18TN

K92#155
PRESSURE CONTROL 55 2 PRESSURE CONTROL
18WH
SOLENOID 4 SOLENOID 4
K92#158
ANALOG RETURN 58 19 ANALOG RETURN
18LTGN

K92#171
HIGH SPEED DRIVE 2 71 18YL 6 HIGH SPEED DRIVE 2

K92#174
MAIN MOD 74 8 MAIN MOD
18LTBL

K92#176
TRANS ID 76 20 TRANS ID
18YL

K92#177
PRESSURE SWITCH 1 77 3 PRESSURE SWITCH 1
18LTGN

ECM
(6020M)

K47#125
SPEEDOMETER 25 54 VSS+
18TN

*K47#125
69 IAT
18TN

NEUTRAL START K92#141


41 18TN 65 DDS

*K92#141
60 EGRTCH
18LTGN

* W/ V8 ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 30SEP10 ADDED CIRC K92#118 C 68076W
RELEASE NO. DATE PART NO. SHEET

61375F 24MAR09 AE08058196 014

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 87

8.16. CROSSING GATE, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CROSSING GATE
NAVISTAR, INC.

IGNITION
RELAY #1 A13AA
R5 (1011) 12PK

(F15-A)
CH3_03

E12 CROSSING
(F16-A)
BODY CONTROLLER

GATE
(1602)

A13AC
16PK

A89E
18PL
(F28-A)

BODY BUILDER
A89F CONNETOR
18PL (1006)
A13AH

CH10_01
16PK
(1011-F1)

GROUND ADAPTER
A
FUSE

(6740)
10A

FUSE
(1011-F4)
BTRY FEED
A14D A14A
B

A (1000)
B B A 10RD 6RD
10A (F5-A) CH3_01
18PL
A89A

16VT
16VT
A89B
M11-GA

A89
12WH

IP / FORWARD CHASSIS
17 63 66 (1700)
M89-G
16WH
M11-GD

M89B
16VT

16VT
M89A
16VT
12WH

M89

B D C A

RADIATOR GND
(9737)
(LOCATED AT ENGINE
12V CONSTANT
2.5A MAX
ACTIVATION
50mA

COMPARTMENT FRONT)
GND

IGN 2A
MAGNET

MAGNET

CROSSING GATE
(4301)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 R/D 1700 CAV 66 WAS C 79156C
RELEASE NO. DATE PART NO. SHEET

14. 61375F 25MAR09 AE08058196 015

S08364
88 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.17. BRAKE MONITORING (OPTIONAL), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BRAKE MONITORING (OPTIONAL)
NAVISTAR, INC.

POWER INPUT
E - STROKE MODULE (1404)
FUSE
(1011-F27) (F14-A) IGNITION
A
A59B A13AF A13AA RELAY #1
SYSTEM POWER 14PK 12PK R5(1011)
18GY B A
E (F15-A) CH3_03
10A
J1708+
GROUND ADAPTER
F
J1708- (1004)

B J
A59-G
SYSTEM GROUND
18WH

A
A11-GA
C 12WH
WARNING LIGHT BODY GROUND
(4037A)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
H
A59C STOP LIGHT RELAY
BRAKE LIGHT
18GY (1011-R3) CH9_03

E - STROKE CHASSIS E - STROKE


IP / FWD CHASSIS INTERCONNECT RIGHT REAR
RIGHT REAR
(1700) (9537) SENSOR (9535)
SENSOR (1403)

C 50 6
A59AA M59AA R59AA
LS SIG C
18GY 18GY 16RD

B 49 5
A59Z M59Z R59Z
S GND B
18GY 18GY 16BN

A 48 4
A59Y M59Y R59Y
LS PWR A
18GY 18GY 16BK

LEFT REAR E - STROKE LEFT


SENSOR (1402) REAR SENSOR (9536)

C 47 3
A59X M59X R59X
RS SIG 18GY 18GY C
16VT

B 46 2
A59W M59W R59W
S GND B
18GY 18GY 16LTGN

A 38 1
A59V M59V R59V
RS PWR A
18GY 18GY 16LTBL

RIGHT FRONT
SENSOR (1401)

C 37
A59U M59U
LRD SIG C
18GY 18GY

36 E - STROKE
B
A59T M59T RIGHT FRONT
S GND B SENSOR
18GY 18GY
(9533)
A 34
A59S M59S
LRD PWR A
18GY 18GY

LEFT FRONT
SENSOR (1400)

A 60
A59N M59N
RRD SIG A
18GY 18GY

B 61 E - STROKE
A59P M59P LEFT FRONT
S GND B
18GY 18GY SENSOR
33 (9534)
C
A59R M59R
RRD PWR C
18GY 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRC WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO GND. 61375F 25MAR09 AE08058196 016

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 89

8.18. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT
NAVISTAR, INC.

ARENS SBW
SHIFT SELECTOR B
(7809)
DASH CONN
A14ME-G (1701)
GND-2 E
14WH
A14MD-G 4
A14MI K92KB-G
GND-1 D 14WH 12WH 12WH
A14MA 2 ARENS SHIFTER
K92IC
V-BATT-1 A 14RD (9262 / 9263)
14RD
CH8_18
3
A14MH K92JC
V-BATT-2 H
14RD 14RD

ARENS SHIFTER
MOTOR ACTUATOR
(7802)

14
A92MB K92HA
MOTOR 1A B A MOTOR 1A
16TN 16TN
15
A92MC K92HB
MOTOR 1B C 16TN B MOTOR 1B
16TN
24
A92MF K92HC
MOTOR 2B F C MOTOR 2B
16TN 16TN
25
A92MG K92HD
G D MOTOR 2A
MOTOR 2A 16TN 16TN

ARENS POSITION
ARENS SBW
SENSOR
SHIFT SELECTOR A
(7805)
(7808)

34
POS SENSOR 2B A92NF K92GD
6 4 POS SENSOR
18TN 18TN 2B
35
POS SENSOR A92NH K92GE
8 5 POS SENSOR
2C-GND 18TN 18TN
2C-GND
60
POS SENSOR A92NV K92GF
20 6 POS SENSOR
2A-POW 18TN 18TN
2A-POW

42
POS SENSOR A92NG K92GB POS SENSOR
7 18TN 18TN 2
1C-GND 1C-GND
40
A92NT
POS SENSOR 1B 18 K92GC 3 POS SENSOR
18TN
18TN 2B
30
POS SENSOR A92NU K92GA
19 1 POS SENSOR
1C-POW 18TN 18TN
1A-POW

A5D(-)
J1939(-) 1 J1939 ADAPTER
18GN
(1029)
A5D(+) CH3_09
J1939(+) 2 IGNITION RELAY #2
18YL
R6(1011)
FUSE CH3_03
(1011)
F21 (F17-A) PANEL LIGHT
A#163A A13BB A13BA SPLICE CONN
V-IGN 17
18PK B A 12PK 12PK (1002)
10A (F18-A)
D
A92NE
DIM 5
18DKBL
GEN4 TCM
OVER DRIVE A92NP (7150)
14
DEFEAT 18TN CH8_13
INSTRUMENT CLUSTER
(1500)
F26 (1011) A
PANEL LIGHT A62 A62B
4
DIMMER 16DKBL 18DKBL
A 5A B

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20MAY10 RVSD 1011 TITLE. B 62476M
RELEASE NO. DATE PART NO. SHEET

61375F 25MAR09 AE08058196 017

S08364
90 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.19. PUSH BUTTON SHIFT SELECTOR (ARENS) W/ LCT (CONT.), P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
PUSH BUTTON SHIFT SELECTOR (ARENS)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ LCT (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ARENS
SHIFTER NEG
BATTERIES
(9263)

K92KB-G A N14-GC
N92KB-G
12WH 12WH 8WH

ARENS
SHIFTER POS
ARENS SBW (9262)
(9252)
SHIFT SELECTOR B
(7809) K92IC A N92IC B A N14CA
CH8_17 14RD 10RD 10RD
10A

N14
(9253) 8RD

K92JC B N92JC B A N14CB


14RD 10RD 10RD
10A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 02JUL09 INITIAL RELEASE. A 61375F
RELEASE NO. DATE PART NO. SHEET

61375F 25MAR09 AE08058196 018

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 91

8.20. EATON HYBRID TRANSMISSION, P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION
NAVISTAR, INC.

HCM CONNECTOR 1
(7911)

K98E
SER BATTERY+ 17
18BK
HCM DIAGNOSTIC
K98F CONNECTOR CLUTCH DATA LINK
SER BATTERY- 31
18BK (9921) (9755)
K98G CH3_21
SER IGNITION 25
18BK

K92YA ECA
ECA IGNITION 13 H
16TN IGNITION
K92HA
COOLANT PUMP 32 COOLANT PUMP RELAY
18TN
(4091)
K92HB K92HL CH8_26
COOLANT PUMP 4
18TN 18TN
RET
K92HK
18TN BATTERY FAN RELAY
(4092)
K92HE
BATTERY FAN 26 CH8_26
18TN

HEAT EX FAN K92HC


35 ECONOMY MODE
HSD 12TN
SWITCH / HEAT
K92HD EXCHANGER FAN HEV INVERTER
HEAT EX FAN 37 12TN (1015) CONNECTOR
LSD CH8_27 (9767)

IP / FORWARD
ENGINE / IP
CHASSIS
(1701-40)
(1700-59)
INVERTER K92DFD A92DFD M92DFD R92DFD R92DFA
2 1 INVERTER
ENABLE 18TN 18TN 18TN 18TN 18TN ENABLE
FORWARD CHASSIS / REAR
CHASSIS R92DFB INVERTER
2
(1704-14) 18TN ENABLE 2

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 019

S08364
92 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.21. EATON HYBRID TRANSMISSION (CONT.), P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

KEY SWITCH
(1100)

BATT

OFF
HCM CONNECTOR 2 S IGN ACC
(7910)
A B D C
ENGINE / IP
(1701-30)
ENGINE CRANK K17C A17C
20
REQUEST 18PK 18PK

30A HYBRID MEGA LOWER


MEGA FUSE STUD
(4097)
HCM FUSE (LOCATED ON LEFT SIDE FIRE WALL)
B A
(4096)

K92C K14HB
38
VBTRY 12RD 12RD

ENGINE / IP
(1701-69)
FUSE F22
K13B A13B
IGNITION 35 (1011)
12PK 12PK
CH3_04

K17B
CRANK ENABLE+ 32 18PK 12V CRANK RELAY
(4090)
K17A CH4_02
CRANK ENABLE- 4 16WH

START RELAY
ND17FA K97FC
CRANK ENABLE 26 (4003)
16PK 16PK
LATCH CH4_02

K98C(+)
CAN HIGH HCM 28
18YL CLUTCH DATA LINK
(9755)
K98C(-) CH3_22
CAN LOW HCM 27
18GN
K5BE(+)
J1939 HIGH 3 J1939 TERMINATING RESISTOR
18YL
(7801M)
K5BE(-) CH3_23
J1939 LOW 2
18GN

J1587+ K3G(+)
10
18DKBL HCM CONNECTOR 3
(7909)
K3G(-) CH3_24
J1587- 11
18GY

HCM DIAGNOSTIC
K98D SER CONNECTOR
SER LIGHT 23 D
18BK LIGHT (9921)

K92-GC
HCM GROUND 36
12WH
UPPER GROUND STUD
(2G)
(LOCATED AT INSIDE RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 020

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 93

8.22. EATON HYBRID TRANSMISSION (CONT.), P. 21

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

HCM CONNECTOR 3
(7909) BATTERY ECM
POSITIVE CONNECTOR
(9261-B)
TECU K14AW N14BB BATTERY POSITIVE
38
POWER 10RD 10RD CH3_06

ENGINE / IP
(1701-71)
TECU A13D FUSE F30
K13D
IGNITION 35 (1011)
14PK 14PK
CH3_04

START K17K
ENABLE - 4 18PK

START START ENABLE RELAY


K17J
ENABLE 26 (4093)
16PK
LATCH CH4_02

START K17L
32
ENABLE + 18PK

K5BB(+) DOWN STREAM


J1939 HIGH 3
18YL CONTROL UNIT
K5BB(-) (6340)
J1939 LOW 2
18GN CH3_23

K3AC(+)
J1587+ 10 HCM CONNECTOR 2
18DKBL
(7910)
K3AC(-) CH3_24
J1587- 11
18GY EATON SHIFT SELECTOR
ENGINE / IP (7905)
(1701)

74
K92AZ K92AE A92AE SHIFT
SHIFT 25 J3
16TN 16TN 16TN RETURN -
RETURN-
35
K92(-) A92(-)
HIL - LOW 27 F2 HIL LOW
18GN 18GN
34
K92(+) A92(+)
HIL - HIGH 28 F1 HIL HIGH
18YL 18YL
76
SHIFT K92YZ K92YB A92YB SHIFT
31 C1
POWER + 16TN 16TN 16TN POWER +

C
A62U VDASH
B3 DIMMER
PANEL 18DKBL
LIGHT
ADAPTER
FUSE
(1002)
(1011-F26)
A
A62B B A A62 PANEL LIGHT
4
18DKBL 16DKBL DIMMER
5A

INSTRUMENT CLUSTER
(1500)

BATTERY ECM
NEGATIVE CONNECTOR
(9260-B)
TECU K11-GAM N14-GA BATTERY NEGATIVE
36
GROUND 12WH 10WH CH3_06

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 021

S08364
94 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.23. EATON HYBRID TRANSMISSION (CONT.), P. 22

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

ECA CONNECTOR
FUSE
(4095)
30A

HYBRID MEGA LOWER


ECA CLUTCH
MEGA FUSE STUD
POWER
(4097)
(9756) B A (LOCATED ON LEFT SIDE FIRE WALL)

K14AY K14HA
ECA POWER C
12RD 12RD

ECA GROUND B K92-GD


12WH

UPPER GROUND STUD


(2G)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)
CLUTCH
DATA LINK HCM CONNECTOR 1
(9755) (7911)

K92YA SER
ECA IGNITION H 13 BTRY -
16TN

EATON ENGINE SPEED


SENSOR CONNECTOR
(7606M)

K47(+)
SPEED + F 1
16WH
K47(-)
SPEED - G 2
16BK

K98D(+)
CAN HIGH ECA A HCM CONNECTOR 2
18YL
(7910)
CAN HIGH ECA B K98D(-) CH3_22
18GN

ECM OUTPUT ENGINE


(6020M) SPEED SENSOR
(7609M)

1
K47A(+)
VSS + 54
18YL

2
K47A(-)
VSS - 53
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 022

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 95

8.24. EATON HYBRID TRANSMISSION (CONT.), P. 23

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

TEMPERATURE
SENSOR HEV INVERTER
(9769) CONNECTOR
FORWARD CHASSIS / REAR (9767)
CHASSIS
(1704)

2
TM M92TA R92TA
1 37 TM GROUND
GROUND 18TN 18TN

3
TM M92TB R92TB
2 36 TM
18TN 18TN

RESOLVER
(9768)

7
M92RD R92RD
REZ - 5 39 REZ -
18TN 18TN

6
M92RB R92RB
REZ + 6 29 REZ +
18TN 18TN

5
M92RC R92RC
REZ S2 2 28 REZ S2
18TN 18TN

4
M92RA R92RA
1 38 REZ S3
REZ S3 18TN 18TN

8
REZ S1 3 M92RE R92RE
40 REZ S1
18TN 18TN

9
REZ S4 4 M92RF R92RF
30 REZ S4
18TN 18TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 023

S08364
96 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.25. EATON HYBRID TRANSMISSION (CONT.), P. 24

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

PEC CONNECTOR
(9751)
REAR CHASSIS /
BATTERY
FORWARD CHASSIS IP / ENGINE
FAN
(1704-1) (1701-75)
RELAY
COOLING R92HA R92HJ M92HJ A92HJ K92HJ (4092)
FAN + 12 CH8_26
12TN 12TN 12TN 12TN 12TN
FORWARD
CHASSIS / IP HEV INVERTER
(1700-65) CONNECTOR
(9767)

5 R92PJ
RELAY OFF 13 RELAY OFF
18TN

R92PAA RELAY BOX


14
18TN ENABLE

RELAY BOX R92PA R92PAB


6 24 RELAY BOX
ENABLE 18TN 18TN
ENABLE 2

R92PEA GROUND BC
15
18TN

7 R92PE R92PEB
GROUND BC 25 GROUND BC 2
18TN 18TN

PRECHG + R92PB 21 PRECHG +


17
18TN

MAIN ++ 9 R92PC 22 MAIN ++


18TN

MAIN -+ 13 R92PD 23 MAIN -+


18TN

19 R92PH 31 PRECHG -
PRECHG -
18TN

MAIN +- 11 R92PF 32 MAIN +-


18TN

15 R92PG 33 MAIN --
MAIN --
18TN

R98H(+)
CAN HIGH 1 34 CAN HIGH
18YL

R98H(-)
CAN LOW 2 18GN 35 CAN LOW

REAR CHASSIS /
FORWARD CHASSIS
(1704-12)
R11-GHD R11-GHG M11-GHG
COOLING 14
12WH 12WH 12WH
FAN -

EATON HYBRID GROUND


(9717E)
(LOCATED AT INSIDE RIGHT
SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 024

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 97

8.26. EATON HYBRID TRANSMISSION (CONT.), P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.

HEV
INVERTER CONNECTOR
(9767)

R92DFA INVERTER
1
18TN ENABLE

HCM CONNECTOR 1 R92DFD


(7911) 18TN
CH8_19

INVERTER
R95DFB ENABLE 2
2
18TN

IP / FORWARD FORWARD CHASSIS / REAR


CHASSIS CHASSIS
(1700) (1704)

45 10
A98(+) M98(+) R98(+) CAN HIGH
4
HYBRID CAN 18YL 18YL 18YL
BUS
TERMINATING
RESISTOR
(9759) 14 11
A98(-) M98(-) R98(-)
CH3_21 5 CAN LOW
18GN 18GN 18GN

R11-GHB
6 G1
18WH

13
M11-GHR R11-GHR R11-GHC
7 G2
14WH 14WH 18WH

R11GHA
3 RELAY OFF
18WH

EATON HYBRID GROUND


(9717E)
(LOCATED AT INSIDE RIGHT
SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 025

S08364
98 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.27. HEV COOLING SYSTEM, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
HEV COOLING SYSTEM

20A
COOLANT PUMP
FUSE HYBRID MEGA LOWER
(4094) MEGA FUSE STUD
COOLANT PUMP (4097)
RELAY B A (LOCATED ON LEFT
(4091) SIDE FIRE WALL)
FORWARD
CHASSIS / IP IP / ENGINE 87A 1 K14HJ K14HC
(1700-64) (1701-65) 12RD 12RD
4 30
A92HG K92HG HCM CONNECTOR 3
87
12TN 12TN (7911)

2 COOLANT
K92HA 32
85 18TN PUMP
K92HL 5
86
18TN
26 BATTERY
FAN

4 COOLANT
PUMP RET

BATTERY FAN FUSE


(4099)

30A

BATTERY FAN B A
RELAY
(4092)
FORWARD K14HD
87A 1
CHASSIS / IP IP / ENGINE K14HK 12RD
(1700-65) (1701-75) 12RD
4 30 HYBRID MEGA LOWER
A92HJ K92HJ 87 MEGA FUSE STUD
12TN 12TN (4097)
(LOCATED ON LEFT SIDE FIRE WALL)
2
K92HE
5 85 18TN
K92HK 86
18TN

K92HB
18TN
WATER PUMP
FORWARD CHASSIS / HEAT EXCHANGER
REAR CHASSIS (9758)
(1704)

23 R92HG R92HS
M92HG
12TN 4
12TN 12TN

R92HT 3
1 R92HJ 12TN
M92HJ
12TN 12TN R11-GHK
2
12TN
R11-GHH
12WH

PEC CONNECTOR
(9751)
REAR CHASSIS / FORWARD
CHASSIS
M11-GHH

COOLING (1704-24)
12 R92HA
12WH

FAN + 12TN

EATON HYBRID GROUND


(9717E)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 026

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 99

8.28. HEV COOLING SYSTEM (CONT.), P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEV COOLING SYSTEM (CONT)
NAVISTAR, INC.

30A
ECONOMY MODE HYBRID MEGA
SWITCH / HEAT HEAT EXCHANGER LOWER MEGA
EXCHANGER FAN FUSE FUSE STUD
FORWARD FAN (4098) (4097)
(1015) B A
CHASSIS / IP (LOCATED ON LEFT
(1700-76) IP / ENGINE SIDE FIRE WALL)
M92HH 30 87A (1701)
A92HH
14TN K14HE
14TN 3
7 12RD
5 A14HF K14HF
87
12RD 12RD
HCM CONNECTOR 1
1 (7911)
FORWARD 85 5
86 2 A92HC K92HC
CHASSIS / REAR
CHASSIS 12TN 12TN
HEAT
(1704-22) 35 EXCHANGER
FAN HSD
6 HEAT
A92HD K92HD
37 EXCHANGER
12TN 12TN
FAN LSD

HEAT EXCHANGER
FAN MOTOR
(9760)

A
R92HH
14TN

B
R11-GHJ
12WH
R11-GHH
12WH

REAR
CHASSIS / FORWARD
CHASSIS
(1704-24)
M11-GHH
12WH

EATON HYBRID GROUND


(9717E)
(LOCATED AT INSIDE RIGHT
SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 027

S08364
100 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

8.29. HILL START AID, P. 28

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HILL START AID
NAVISTAR, INC.

BENDIX AIR HSA SOLENOID


ABS-6 CONNECTOR CONNECTOR
(9540) (9525)

R94KA
HIGH SPEED 8 1 HIGH SPEED
18GY

R94KB
LOW SPEED 14 2 LOW SPEED
18GY

AIR AUTO
TRACTION CONTROL
(9522)

1
R94A
TCV DA 7
16DKBL

2
R94B
TCV DA CMN 13
16YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058196 028

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 101

9. LIGHT SYSTEMS (CHAPTER 9)


9.1. BACKUP LIGHTS / EXTERIOR LIGHT CHECK, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHTS / EXTERIOR LIGHT CHECK
NAVISTAR, INC.

BODY CONTROLLER
(1601)

BACK-UP LIGHT A71C A71D BODY BUILDER CONNECTOR


E4 (1012)
CHECK RELAY 18OR 16LTBL
CH10_04

2 3

86 30

BACK-UP LIGHT
CHECK RELAY
(1016) 87
87A
85
1 5 4

#A71A A71E #A71F A71BB BACK-UP LIGHT RELAY


18OR 18OR 16OR 16LTBL R4 (1011)
CH8_13
*A71
(1011-F20)

18OR
FUSE

A 10A B

BACK-UP LIGHT RELAY


*A71F
(1011-R4)
16OR
CH9_01A
(F21-A) (F22-A)
A13BB
12PK
(F17-A)

IGNITION RELAY #2
A13BA
R6 (1011)
12PK
(F18-A) CH3_03

* CE BACK-UP LAMP W/ EATON XMSN W/ LAMP CHECK


# CE BACK-UP LAMP W/ GEN 4 XMSN W/ LAMP CHECK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 ADDED: CIRCUITS A17F, C 79156C
RELEASE NO. DATE PART NO. SHEET

A71; FUSE F22 FOR R/D 1016. 61375F 24MAR09 AE08058197 001

S08364
102 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

9.2. BACKUP LIGHT W/ EATON HYBRID TRANSMISSION, P. 1A

NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER


DIAGRAM 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK-UP LIGHT W/ EATON HYBRID TRANSMISSION
NAVISTAR, INC.

BACK-UP
LIGHT SWITCH
(7502M)

A
K71-G
18TN

UPPER GROUND STUD


(2G)
(LOCATED AT INSIDE RIGHT
SIDE DASH PANEL)
B
K71C
18TN

BACK-UP LIGHT RELAY


(1011-R4)
*A71BC
IP / ENGINE
160R
(1701-16)

#A71C
A B 16OR
85
86
A71H
180R

C BODY BUILDER CONNECTOR


A71BB
87 (1006)
160R
CH10_01
E

30 87A #A71D BODY BUILDER CONNECTOR


160R (1012)
CH10_04

*A71F BACK-UP LIGHT CHECK RELAY


160R (1016)
CH9_01

FUSE F20
A71B (1011)
18OR CH3_04

* CE BACK-UP LAMP W/ ETAON XMSN W/ LAMP CHECK


# CE BACK-UP LAMP W/ ETAON XMSN N/ LAMP CHECK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, BE,CE BUS


CNA1 20JUL11 INITIAL RELEASE. A 79156C
RELEASE NO. DATE PART NO. SHEET

79156C 12APR11 AE08058197 01A

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 103

9.3. FOG LIGHTS (OPTIONAL), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHTS (OPTIONAL)
NAVISTAR, INC.

FUSE
BATTERY (1011-F33) A64B
FEED 16YL
A14A A14F
(1000) 6RD 10RD
CH3_01 A B A64A
15A
16YL

1 3

86
30
FOG LIGHT
RELAY
(1017) 87
87A
85
BODY CONTROLLER 2 5 4
(1601)

12YL
FOG LIGHT A64C

A64
E3
RELAY 18YL

IP / FORWARD CHASSIS
(1700-1)

M64
14YL

M64B-G
M64A-G
M64A

M64B
14WH
14WH

14YL
14YL

14WH
M64-G

LEFT FOG RIGHT FOG


LIGHT A B B A LIGHT
(4302) (4303)
BODY GROUND
(2GA)
(LOCATED AT INSIDE
RIGHT SIDE DASH PANEL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - M CIRC WERE N; B 62476M
RELEASE NO. DATE PART NO. SHEET

ADDED R/D TO BTRY, GND. 61375F 25MAR09 AE08058197 002

S08364
104 BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams

9.4. AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR BRAKE STOP SWITCHES AND STOP LIGHT RELAY
NAVISTAR, INC.

BODY CONTROLLER
AIR BRAKE (1602)
STOP LIGHT #1
(1823)
C
A70CA BRAKE SWITCH
E14
18OR INPUT 1
150

6.8V

A9C A9H ZVR 2


D E5
A9VG 18GY 18GY
18GY

ZERO VOLT REFERENCE


(1005)

A
AIR BRAKE
STOP LIGHT #2
(1824)
D D
A9VH A9VL
18GY 18GY
6.8V

C
150

A70CB BRAKE SWITCH


E15
18OR INPUT 2

FUSE
A70
(1011-F5)
BATTERY FEED 18OR
(1000) A14A A14D
CH3_01 6RD 10RD
A 10A B A70BB
14OR
E A

86
30
STOP LIGHT
RELAY
(1011-R3) 87
87A
85
D C B
AUTO DRAIN BODY CONTROLLER
VALVE RELAY A39D (1601)
(1018) 16GY
CH8_01

A70A STOP RELAY


E5
A70BC 18OR (BRAKE PEDAL)
14RD
A70BD
14RD

BODY BUILDER STOP LIGHT WIRING


CONNECTOR N/ BRAKE MONITORING
(1006-1)
E - STROKE MODULE
STOP LIGHTS- A70BC A59C (1404)
10A MAX 14RD 18GY CH8_16
CH5_03

STOP LIGHT WIRING


W/ BRAKE MONITORING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

360070 CIRCUIT DIAGRAM, BE,CE BUS


- - ADDED: CH5_03 TO 1404; B 62476M
RELEASE NO. DATE PART NO. SHEET

R/D TO BTRY. 61375F 25MAR09 AE08058197 003

S08364
BE, CE Hybrid Bus Built 2010 Electrical Circuit Diagrams 105

9.5. HEADLIGHTS MARKER, PARK, TURN AND STOP LIGHT N/ PEDESTAL MOUNT
LIGHTS, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEAD LIGHTS MARKER, PARK, TURN AND STOP
NAVISTAR, INC.
LIGHT - N/ PEDESTAL MOUNT LIGHTS

RIGHT
RIGHT HEADLIGHT
HEADLIGHT
HEADLIGHT HI / LOW
TURN SIGNAL
BEAMS (8004)
(8000)

A B BODY CONTROLLER
U52A M52A
(1604) CH9_05
14YL 12YL
C A BODY CONTROLLER
U53A M53A
(1604) CH9_05
14YL 12YL<