---_._-_._ .._--_.

,,
~---
.,. A

METHOD STATEMENT FOR DUCT SEALING WORK

Water proofing (outside the sub station).

Materials: 1 .Polyurethane expanding foam
2 .Dyrneric 240 Sealant.
3. TP 60 water proofing paint (-r0tWf 'fV'O -I fiJ C 131p. J.t. (()1 0"')
Procedure:

1. Excavate the area manually to locate the cables.

2. Clean the duct mouth & ensure it is free from dust, oil etc
3. Before injecting the polyurethane foam, the cable should be kept in the middle of
ducts, so that the foam can be injected around the cable,
4. Inject the foam 13 em inside from the duct-mouth & make sure all cavities are
filled. Allow foam to expand and do not overfill.
5. Leave the newly injected foam for curing - at least 8 hours.
6. The ExpandedlExcess foam should be cut with a sharp knife & cut 5em inside
from duct mouth to fill material n6.2.
7. Mixing ofDymeric sealant (three part) should be done according to the product
literature.
8. While filling the dymeric sealant, care should be taken to make a tapering from
duct mouth to cable as shown in the drawing. .
9. Tooling is necessary to ensure firm, full contact with inner faces of ducts.
10. Leave the surface for setting as per the product literature.
Apply the water proofing paint _TP 60 after making sure the surfaces have a steel
trowel finish which is -dry & free from dust, other contaminants. A!?plication area is
to be extended 15crn on cable & 15 ern on ducts from the tapered surface.

FlREPROOFIN G (inside substation)

Materials:
1. Polyurethane expanding foam
2. Nullifire B 200 -. / h'
proo f nai
3. Frre pam.t C wlA'\~ /o-H V'I I rO
Follow the procedure 1 to 5 & Nullifire B 200 to be filled instead of Dymeric sealant.

Wherever the Bituminous Membrane to be applied on wall, only self adhesive

sheet is to be used .

ENTRY PERMIT & NOC

Prior to commencement of work, contractor has to obtain entry permit to-inside

Substation & NOC for outside works from the NOC Department of
. DEWA.
 -- ------------------------------------------------

->

I
Disposal of Surplus Materials
After sealing, backfilling) reinstatement is completed by the contractor, all surplus
material, Including rubbish generated as a result of the work and spoil generated from
I
i
I
the excavation, shall be immediately removed from site. Develop good housekeeping in
and around the work area.. -
i
I DOCUMENTATION
DEW A attaches considerable importance to the provision of proper
Documentation of the work and due regard shall therefore be paid to submit
Photographs of the completed work and other relevant documents .

. PERSONAL SAFETY
All Contractor personnel shall be inducted with safety procedures while working
Inside and outside substations.

APPROVAL OF ALTERNATIVE MATERIAL/METHOD.

Areas of a work that would not comply with the requirements of this specification
is to be approved by the concerned DEWA Engineer, prior to the work.

/
 ~. >,

<._/ ..
" OUTS/DE
-=-::i--' '1/ ,
/NSIDE
1:. ,
TP 60 Cotlting 20mm Nullifure B 200'
, Solution Dymedc B !200
f
\
J

~ '.:TI

C'~ . . "

, ..

Dyineric B QQO'

,
" (,\ -1 . I
I
Ca~M;' 'sre.\l~ <is f/ush:..,'with ...the w.all r
i~(!

J,

'., . '. 'J,

" , , 1
,,
-I

Polyurth9ne Form .
~ '0 /

... ' .. ..., . .1 E ::- se ~.

, ,20mm Dyineric B 200

V,/.
""
. . '. I
I
Case Wlisrever sfeevesnre pro leding out,
O~side;tretment is: Sdmeas
~ ',' . 4,.' .. '~:'
above)
.
,. I
. ~'. .

,'-~',:.

,~~<;
~~";:
..~.~;~fiB~;~,c
"~-:@icie}Ia;:.::?;.~:W~;ER~ifJiH0RiY.,-
-f..'~j,;.;-.~:-t~'~'~~~""".'i':'"~~:':;:~;_-'~.i~~~;~\-;::~;.::-:;~;.~;:~.:~_.:
..~'~.:::~~~,~~:~~~
:.:::"~:;~O<.v~~~~~~~--~,'
" '.-':':' ,. ~... -, ~ , - . - . "" - - -, ' .

l
 ..-:"-:-- ...

Ivdide. f!~o~
 I
I
Example:

f 'i1-:"00na>;~=
". 'w!"~ 1()'1- ~~~~~~
i
~.~ .cC&:\;tm=water.Bentonite
~ v , .~~~1
-.~"'6"''''iii;,;;;,-,;;;;;,,,,,,,,,,,,,,,,,," __

I
water =1000ltrs=1000kgs ~ ()~. SOAAC.~ (~eA) ~W-

Bentonite 100kgs bo
By weight = 1000+ 100= 11OOk
:1l~~~~ange in volume. gs
~O 0- ~~ '--~ J7'1i~

{;20
~;

.~,~.,"J2~J:! +At@J.(jJ(
cement ,/88kgs
sand 220kgs
S)t).dC.~L .
6':>() :?4 l'J b ~ ~-5'- fhn tL~
.-.. --------~
 I

I
I
I
....
.
""",;~:~~~~~!~,:~
.

.~-- ,.=!:'t!~ .~~:~~~~~~~:~~"';'1?:."

.~C:"Y ~~~~~

J
I
ETAEJe.ctdc~Cp~L.L.C.
f

I
PJ:()ce(huc..PR~005
J3eilton'ite1~EHjing:()iD{le'ts., ..
,2- _ -.. " . " __ . __ "
-
Ohje.ctive.
- ...

Tb,amI?I~~xi~tirig"maieriall,ljipga'sta.ndard 't~91lQi(11fe enabling ThelPlalRe'slstivitytest to. be

carried om in -{L I,qbQratQry. T'lly '~~eavcitiou,pltsafe .tc be" exca\~atedalOl~g~the-Bropc,)sedQab l~
i
I
route, Each chilllge of material is 'besamplcd.-to . . _ -- . .. '.'

CementMixer.
G(mC1'.~tel?\ntl,.p

Method.

1,. Prepare.the-ends.of'the duct for Bentonite Injection.

1. Tg$t:l'tApressure'-pipe 25mm_dra:upthe_d1-Jck~OQmm, ..
B19Ckloti~'theze~ld.'bttJ1e""duct
wit!19W~tt~iPe"-Q~\jS0''Pilpe. . .' ..
4',' Backfiniu:QlUi9"JMef1~scQt'the duct to form;a.s&aL''';--~';''i~''---~~-- . '--".

;:ijiiii~iiiEi~t!!~::iii~~~&
912tgif:Jhe,p;r~splll'e:1>i~~pelow-.~round and seal,
JD.,R!!pea,t' rnet.HgdTotqthei (lilct,pi1i'~s. /

SpecificationMixThe mi~11u;~~5hatl 'b_epryp,tr~(:VQ:Y~.9.,~lig~Ol'<1rtsi

of sand unii .&~.paI'ts-of:
cement.by Wxighf.tQJQQpll,rr~~.,t:(i-10;1.water!beIitbillte'miXtbte:,AgeJlin~tag~n!.Qa~rheAcl~te~Lif.
required to assist the: bentonite achieylllg,agelJed.mix.(Fillbetit5]QQr~ill~i.l~) ' ..

or

,5q,~gj::r".aag,6fCefueIlt.,
t'2S k.gMihert1lSanq,
,,000 LJrWatef60Ltr Bentonite
t()tal 800it! - - ..
I
1
Mix. the required tatiqjl!aeeme~lt.n1ixer;add the mix toa.hopper- attached-to. lh~-cQiiGrytepump.
I
. , Pump.the.mixinto the-duet, -. . ...... .
I
I
i
i
I
I
ProcedUl'6.PR ..006 .
BllCkfilli.fig6;t:~breTl:oHgba~dC1lble,Treucll.
I~
/'
i
!
h
Objeetive
I Bentonil" CF SUD-CHEMIE
Creating Performance Technology

I Short description
BENTONIL CF is a high quality bentonite with well-balanced rheological properties, designed
to fit with all necessities of diaphragm walling, piling, pipe-jacking, tunnelling or drilling.
BENTONIL CF matches perfectly the requirements of EN 1538.

Customer benefit

Key properties Benefits

Multi purpose bentonite ~ Suitable for a wide range of technologies and soil
conditions
SOd-Chemie standard production ~ Constant and controlled quality
~ Available from every SOd-Chemie plant around the
world
Well balanced rheological profile ~ Trouble free on the job

Application Preparation

Suitable for all kind of soil Simply mix with water using an efficient
To be used for diaphragm walling, mixer, no other additives necessary
tunnelling, pipe-jacking and drilling Fast swelling (to get best properties at least
4 hours of swelling are required)

Properties
/

Specification:

at 609/1
Marsh-funnel time: min. 42 see
Filtrate: max. 20 ml

Mud properties in fresh water. tested on production average:

Concentration Bentonll" CF [kg/m3] 40 45 50 55 60

Mud density [Um'] 1.020 1.023 1.026 1.029 1.032
Marsh-funnel time [sec] 32 34 36 39 42

Packing In bulk, in jumbo bags or in 25 kg bags

Storage Store in closed original packing at ambient temperature

and protect from humidity

Contact

Above mentioned information is given in good faith and by way of information at the time of printing. As the potential uses of our products
are many and outside of our control, each user is responsible for asking us for information on planned application as we cannot be held
liable on the basis of general information.
CF-2005-03-30-Ah
 I

I SUD-CHElVIIE
Creating Performance Technology
MATERIAL SAFETY DATA SHEET
BENTONITE
Bentonil CF

I
I PRODUCT IDENTIFICATION

I SODIUM MONTMORILLONITE

Physical/Chemical
CLAY, SODIUM BENTONITE

Characteristics
Appearance and Odor: Brown /Pale greenish to creamy
yellowish, pinkish or white color, No odor
Boiling Point: NA
Specific Gravity: 2.6
Solubility in water: Negligible
pH: 8-10
CAS# 1302-78-9, EU # 215-108-5

Fire and Explosion Hazard data

Flash Point: NA
Lower Explosive Limit: NA
Upper Explosive Limit: NA
Extinguishing Media: Media suitable for surrounding fire
Health Hazard Data
Route Of Entry- Inhalation: No
Route Of Entry - Skin: No
Route Of Entry - Ingestion: No /
Health Hazards, Acute And Chronic: NO SPECIFIC HEALTH
HAZARD KNOWN. THE Si 02 IS PRIMARILY COMBINED AS A COMPLEX
ALUMINOSILICATE MINERAL & NOT AS A FREE OXIDE. HOWEVER, IT
MAY CONTAIN A MINOR AMOUNT OF SILICA IN THE FORM OF QUARTZ.
Carcinogenicity - NTP: No
Carcinogenicity - IARC: No
Accidental Release/ Spill: SWEEP OR SCOOP UP SPILLED
MATERIAL. PLACE IN CONTAINER MARKED NONHAZARDOUS MATERIALS.
Neutralizing Agent: NONE SPECIFIED BY MANUFACTURER.
Waste Disposal Method: DISPOSAL MUST BE I/A/W FEDERAL,
STATE & LOCAL REGULATIONS
Precautions-Handling/Storing: SLIPPERY WHEN WET.
Emergency Overview
As part of good industrial and personal hygiene and safety
procedure, avoid all unneoe asary exposure to the chemical
substance and ensure prompt removal from skin, eyes and
clothing.
Flammability Rating: 0 - None
Reactivity Rating: 0 - None
Contact Rating: 0 - None

II
r
 MATERIAL SAFETY DATA SHEET
BENTONITE
Bentonil CF
SUD-CHElVIIE ~l~'"
Creating Performance Technology
~/M\~
Lab Protective Equip: GOGGLES; LAB COATi VENT HOOD;

I
i
PROPER GLOVES
Storage Color

POTENTIAL
Inhalation:
Code: Orange

HEALTH EFFECTS
(General Storage)

Not expected to be a health hazard.

Ingestion:
Not expected to be a health hazard.
Skin Contact:
No adverse effects expected.
Eye Contact:
No adverse effects expected but dust may cause mechanical
irritation.
Chronic Exposure:
Long-term inhalation of dust may lead to deposition in
lungs in sufficient
quantities to produce baritosis - a benign

FIRST AID MEASURES

LritieI etzi on :
Remove to fresh air. Get medical attention for any
breathing difficulty.
/
Ingestion:
Give several glasses of water to drink to dilute and get
medical advice.
Skin Contact:
Wash exposed area with soap and water. Get medical advice
if
irritation develops.
Eye Contact:
Wash thoroughly with running water for about 20 min. Get
medical advice if
Irritation/ reddishness develops.

FIRE FIGHTING MEASURES

Fire:
Not considered to be a fire hazard.
Explosion:
Not considered to be an explosion hazard.
Fire Extinguishing Media:
Use any means suitable for extinguishing surrounding fire.

Special Information:

I~
!
I
 )
J

I MATERIAL SAFETY DATA SHEET

BENTONITE
Bentonil CF
SUD-CHElVIIE
( Creating Performance Technology qjl~
~/M\~
In the event of a fire, wear full protective clothing
and self-contained breathing apparatus with full-face

l piece operated in the pressure demand or other positive

pressure mode.

I
ACCIDENTAL RELEASE MEASURES
Ventilate area of leak or spill. Wear appropriate
personal protective equipment as specified. Spills:
Sweep up and containerize for reclamation or disposal.
Vacuuming or wet
sweeping may be used to avoid dust dispersal.

DISPOSAL CONSIDERATIONS
Whatever cannot be saved for recovery or recycling should
be managed in an appropriate and approved waste facility.
Although not a listed RCRA hazardous waste, this material
may exhibit one or more characteristics of a hazardous
waste and require appropriate analysis to determine
specific disposal requirements. Processing, use or
contamination of this product may change t he waste
management options. State and local disposal regulations
may differ from federal disposal regulations. Dispose of
container and unused contents in accordance with federal,
state and local requirements.

TRANSPORT INFORMATION

This product is NOT classified as dangerous goods

according to international regulations for transport
by land, inland waterways, and seas or by air.

REGULATORY INFORMATION

The product does not require a hazard warning label in

accordance with EC directives on dangerous goods.

Notification/restrictions status:

EUROPEAN UNION (EU):

L!
 , J
i
//

MATERIAL SAFETY DATA SHEET

BENTONITE

sun-CHElVIIE Bentonll CF
Creating Performance Technology ~f(\'"
~IM\~
All components of this material are on the EINECS
inventory, or the components are exempt from inventory
j r epor t-'
t i nq .

I USA
I
i
All components of this material are on the USA TSCA
inventory, or the components are exempt from inventory
iI reporting.
!

DISCLAIMER:
Slid-Chemie provides the information contained herein in good faith but makes no
representation as to its comprehensiveness or accuracy. This document is
intended only as a guide to the appropriate precautionary handling of the
material by a properly trained person using this product. Individuals receiving
the information must exercise their independent judgment in determining its
appropriateness for a particular purpose. Slid-Chemie makes no representations
or warranties, either expressed or implied, including without limitation any
warranties of merchantability, fitness for a particular purpose with respect to
the information set forth herein or the product to which the information
refers. Accordingly, Slid-Chemie Will not be responsible for damages resulting
from use of or reliance upon this information.
 Bentonite Calculation

1000 liters: 500 liters: 250 liters:

Water: 1000 Its Water: 500 Its Water: 250 Its

I Bentonite: 100 Kgs Bentonite: 50 Kgs Bentonite: 25 Kgs
Cement: 88Kgs Cement: 44Kgs Cement: 22Kgs
I Sand: 220 Kgs Sand: 110 Kgs Sand: 55 Kgs
I
I
I
Method Calculation:

! Ratio: 10:01 Water:Bentonite Total Weight = Water+Bentonite in Kgs)

!
Ratio: 20:08 Sand:Cement (from Total weight of Water with Bentonite)