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FLUOKIT
Air insulated switchgear up to 24 kV
The Fluokit range is part of a comprehensive offer of products that are perfectly coordinated
to meet all medium and low voltage electrical distribution requirements.
All of these products have been designed to work together: electrical, mechanical and
communication compatibility.
The electrical installation is thus both optimised and has improved performance:
better service continuity,
increased personnel and equipment safety,
guaranteed upgradeability,
efficient monitoring and control.
You therefore have all the advantages at hand in terms of know-how and creativity for
achieving optimised, safe, upgradeable and compliant installations.
Technical guide
Neutral plans 2
Introduction
Presentation 4
Standards, quality and certification 5
Product description 6
Fluokit range
A wide range of functions 8
Switchboard equipment 16
Operating
Operation of the user interface 18
Interlockings 20
Technical characteristics
Electrical and mechanical characteristics 22
Selection of fitting of operating mechanisms 25
Electrical characteristics of the operating mechanisms 28
Fuses compartment 30
Equipment
Low voltage equipment 33
Relays 34
Remote control & remote signalling 37
Installation
Overall dimension drawings 38
HV cable and connector compartment 41
Installation and protection against internal arcing 42
Accessories
Accessories 45
Environment
Sustainable development 48
End of service life processing 49
1 1
8
2 2
3
3
4
5 7
6 6
Protection index ip
Busbar compartment: IP3X
Fuse compartment: IP3X
Operating mechanisms and low voltage compartment: IP2XC
Cables connection compartment: IP3X
Operating conditions
Temperature Classification: -5 C Indoor
Ambient Temperature: From -5 to +40 C
Options available for down to -25C and for tropical conditions
Average value over 24 hours (max.): +35 C
Maximum altitude for installation above sea level: 1000 m
Higher altitudes on request.
Identification plate
An identification plate is fitted to each cubicle. This is used to assure
traceability and to identify the individual characteristics of the cubicle itself.
Name of functions
IS Cable incoming or outgoing feeder with switch-disconnector
PF Outgoing feeder with switch-disconnector fuse associated
PFA Outgoing feeder with switch-disconnector fuse combination
LD Direct input
LST Direct incoming feeder with earthing switch
PGc Busbar coupling
LR Busbar-riser
PGC Outgoing feeder with disconnectable circuit-breaker
PGCw Outgoing feeder with withdrawable circuit-breaker
PGCv Outgoing feeder with vacuum circuit-breaker
PGB General busbar protection
PBB General busbar protection 1250A
TM Voltage transformer with disconnector
LVT Cable voltage measurement
LC Busbar current metering
LT Busbar voltage metering
LCT Busbar voltage & current metering
LCVT Cable voltage and busbar current measurement
SP Surge arresters with disconnector
LP Surge arresters without disconnector
DD Double derivation with automatic source selection
NS Main/stand-by with automatic source selection
Busbar connections
Connections can be established to all existing equipment of a similar
construction (addition of base unit, top box or even ducting).
Medium Voltage
Primary distribution
distribution network
substation
kwh kwh
Private medium
voltage network
A Fluokit switchboard in an airport delivery A Fluokit switchboard in a shipping Switchboard in a wind farm's collector
substation container substation
Cable incoming or Outgoing feeder with Outgoing feeder with Direct input Direct incoming
Functions outgoing feeder with switch-disconnector switch-disconnector feeder with earthing
switch-disconnector fuse combination fuse combination switch
Mimic diagrams
L1 L2 L3
L1 L2 L3 L1 L2 L3 L1 L2 L3
0
0
Front view
Width (mm) 375 500 375 500 375 500 375 500 375 500
Overall Depth (mm) 1072 1072 1072 1072 1072 1072 1072 1072 1072 1072
Height standard 1610 1610 1610 1610 1610 1610 1610 1610 1610 1610
Height with
deflector or LV box 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950
on the roof
Weight (kg) 110 120 125 135 125 135 100 110 110 120
Busbar Bus-riser Outgoing feeder with disconnectable circuit- Outgoing feeder with withdrawable
couplings breaker circuit-breaker
Fonctions
Mimic
diagrams
L1 L2 L3
Front view
Width (mm) 375 375 500 750 875 1125 1250 875 1125 1250
Depth at
floor level 850 850 850 850 850 850 850 850 850 850
(mm)
Overall
1110 1072 1072 1110 1110 1110 1110 1120 1120 1120
Depth (mm)
Height
1610 1610 1610 1610 1610 1610 1610 1610 1610 1610
standard
Height with
deflector or
1950 1950 1950 1950 1950 1950 1950 1950 1950 1950
LV box on
the roof
Weight (kg) 240 100 110 410 460 510 610 460 510 610
Outgoing feeder with vacuum General busbar protection General busbar protection 1250A
Functions
circuit-breaker
Mimic diagrams
L1 L2 L3
Front view
0
0
II
DIS-
CHARGED
Overall Depth (mm) 1100 1100 1110 1110 1110 1110 1110
Voltage transformer with Cable voltage Busbar current metering Busbar voltage metering
Functions
disconnector switch measurement
TM
Names (Auxiliary supply or LVT LC LT
metering)
Mimic diagrams
Front view
Busbar voltage & current metering Cable voltage and busbar current Lightning arresters with disconnector
Functions
measurement
Mimic diagrams
Front view
Height with
deflector or LV box 1950 1950 1950 1950 1950
on the roof
Lightning arresters without discon- Double derivation with automatic Normal/Backup with automatic source
Functions
nector source selection selection
Names LP DD NS
Mimic diagrams
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
0 I 0 I
0 I 0 I
Front view
Width (mm) 500 2 cubicles x 375 2 cubicles x 500 2 cubicles x 375 2 cubicles x 500
Depth at floor level
850 850 850 850 850
(mm)
Overall Depth
1072 1072 1072 1072 1072
(mm)
Height standard 1610 1610 1610 1610 1610
Height with
deflector or LV box 1950 1950 1950 1950 1950
on the roof
Weight (kg) 150 2 x 110 = 220 2 x 120 = 240 2 x 110 = 220 2 x 120 = 240
Busbar
Fuse compartment
Earthing switch
Type FDw fuses (with striker)
Type FNwP fuses (with striker)
Type FNw fuses (without striker)
Type FT fuses (without striker)
Busbar/cable connections
Type VPIS voltage indicator
Cable connections (bolted)
IS PF PFA LD LST PGc LR PGC PGCw PGCv PGB PBB
Transformers:
DCT cable protection &
measurement
Toroidal type
Equipement:
Surge arresters
Heating resistor
Small LV box on front panel
Large LV box on front panel
Cable inspection through infrared window
(IAC 16 kA)
Side cable outgoing
(no internal arc withstand)
Top cable feeder box, width 500 mm
(no Internal arc withstand)
Base 400 mm
Base 700 mm
Cubicle lighting / Large LV cabinet
Auxiliary power transformer
: Fitted as standard
: Optional
Busbar
Fuse compartment
Earthing switch
Type FDw fuses (with striker)
Type FNwP fuses (with striker)
Type FNwP fuses (without striker)
Type FT fuses (without striker)
Busbar/cable connections
Type VPIS voltage indicator
Cable connections (bolted)
TM LVT LC LT LCT LCVT SP LP DD NS
Transformers:
DCT cable Toroidal type
protection &
measurement
CT cable protection Coil type
& measurement
CT busbar measurement
VT cable protection & measurement
VT busbar measurement
Equipement:
Surge arresters
Heating resistor
Small LV box on front panel
Large LV box on front panel
Cable inspection through infrared
window (IAC 16 kA)
Side cable outgoing
(no internal arc withstand)
Top cable feeder box, width 500 mm
(no Internal arc withstand)
Base 400 mm
Base 700 mm
Cubicle lighting / Large LV cabinet
Auxiliary power transformer
: Fitted as standard
: Optional
18
2 7
1 Operating hub for spring release switch
12
2 Switch position indicator 3
3 Lock to hold the switch-disconnector 'closed' 9
(or pre-cut hole for such a lock)
4 Rotating padlockable latch controlling the 5 8
blanking plate over the switch operating hub 5
10
5 Location of the switch lock holding the switch 4
in its open position 11
6 Switch-disconnector operating lever hub
6 13
7 Type of mechanical control
8 Earthing switch position indicator Cable incoming or outgoing feeder with switch disconnector (IS) with C 410 or CD 10
9 Location of the lock with the earthing switch in mechanism
the open position
10 Rotating padlockable latch controlling the 18
blanking plate over the earthing switch 7
2
operating hub
11 Earthing switch operating lever hub with 16 12
safety blanking plate
9
12 Location of the lock with the earthing switch 3
in the closed position 8
5
13 Voltage presence indicator device 10
14 Push button used to open (or 'trip') the 4
11
switch-disconnector (padlockable)
6
15 Indicator device showing the status of the 15
fuses (normal / struck)
14 13
16 Indicator device showing the status of the
spring (primed or released) Outgoing feeder with PFA combined fuse switch disconnector, fitted with C 430
17 Push button used to close (or 'engage') the mechanism
switch-disconnector (padlockable)
18
18 Location of the operations counter
2 7
16 12
1 9
5 8
4 10
6 11
17 15
14 13
Outgoing feeder with PFA combined fuse switch disconnector, fitted with C 440
mechanism
23
22
14
21
24
20
20
16
16
18
22
19
18
Circuit-breaker section of an outgoing feeder with dis- Circuit-breaker section of an outgoing feeder with dis-
connectable FP SF6 circuit-breaker (PGC), fitted with connectable VEIVacuum circuit-breaker (PGCv), fitted
BLR or BLRM mechanism with a manual or motorised mechanism.
Access to the cables compartment and to the fuses is only possible if the
appropriate outgoing feeder is connected to earth.
These switchboards are fitted, as standard, with the following locks and
conform to the recommendations of
IEC 62271-200:
Functional Unit with switch-disconnector and earthing switch or
switch-disconnector fuse combination
Interrupting Interlock status
Position
mechanism Switch-disconnector Earthing switch Cables compartment panel or fuses
Unlocked if
Unlocked if
Open - DISC. is open
ES is open
locked in locked, if
locked, if ES unlocked unlocked - - -
place by DISC. is
is closed
key closed
Circuit-breaker
Unlocked if
DISC. is open
locked, if
Closed locked locked unlocked - - -
DISC. is
closed
The circuit-breaker can be freely operated if the disconnector has been opened and the earthing switch is closed.
1 A1
2
2 A2
1 Non-return interlock HV/LV/TRANS
Principle: Stops access to the inside of the functional unit and transformer
when the MV breaking device is closed, the earthing switch is open and the
main LV CB is closed.
A1 A2
A1
1
A1
2
2
2
1 1
ISR switch-disconnector
(As per IEC 62271-102)
1000
900
800
700
600
500
Number of breaks
400
300
200
100
0
0 100 200 300 400 500 600 70 0 800
Cut-off current (A)
VEIVacuum L circuit-breaker
(As per IEC 62271-100)
Rated Voltage (kV) 12 17.5 24
Rated permanent current (A) 400 - 630 - 1250 400 - 630 - 1250 400 - 630 - 1250
Breaking capacity (kA) 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25
Breaking capacity
No load cables (A) 25 25 25
No load lines (A) 25 25 25
Capacitors (single batteries) (A) 400 400 400
Rated short circuit closing capacity (kAc) 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63
Operating duration (average)
Opening (shunt tripping coil) (ms) 20 28 20 28 20 28
Opening (Undervoltage tripping coil) (ms) 290 290 290
Arc (ms) 10 10 10
Closing (ms) 35 42 35 42 35 42
O - 0.3 s - CO - 3 min - CO
Rated operating sequence
O - 0.3 s - CO - 15 s - CO
Mechanical endurance (F/O) 2000 1) 2000 1) 2000 1)
Electrical endurance (F/O In) 2000 1)
2000 1)
2000 1)
1) 10,000 manoeuvres optional ask for details
Motorized
CD 10SC
CD 10SB
C 410XS
CD 10M
C 410M
C 430M
C 440M
Manual
C 410S
mechanism
BLRM
CD 10
C 410
C 430
C 440
BLR
Functions
IS
PF
PFA
TM
Disc
LST
ES
LR
ES
PGB
Disc Disc Disc
PGC
Disc+ ES ES Disc + ES ES
PGCv
Legend : ES = Earthing switch ; Disc = Disconnector ; : Standard equipment ; = Optional
CD 10SB
CD 10M
C 410M
C 430M
C 440M
Manual
Motori-
C 410S
BLRM
CD 10
C 410
C 430
C 440
BLR
zed
Manual opening and closing
Optical position indicators
Motorization
Shunt tripping coil
2nd coil
Undervoltage tripping coil
Striker
Closure Coil
Operating counter
Anti-pumping
Auxiliary contacts available
2 O/C
Switch-disconnector position 3 O/C
4 O/C
Spring armed position 1 O/C
Blown MV fuses signalling 1 O/C
2 O/C
Earthing switch position
4 O/C
2 NO / 2 NC
Circuit-breaker position 4 NO + 4 NC
7 NO + 8 NC
NOTE: The operating mechanisms include both the opening and closing mechanisms for earthing switches. Closure is
independent of an operator.
The positions of the earthing switch are always visible through the inspection ports on the front of the cubicle.
IMPORTANT: All operating mechanisms are interchangeable. A mechanism change can be carried out with the switch-
disconnector energised.
Operating diagram
C 410 / CD 10 C 410M / CD 10M C 430 C 430M C 440 C 440M
Orders
Lever
Motor
Mechanism M M M M
Armed
Unarmed
< 7s. < 100 ms. < 10s. < 100 ms. < 100 ms. .. < 10 s. . .
Switch-disconnector < 100 ms. ..
Armed
< 100 ms. .. . < 100 ms.
Unarmed
ISR switch-disconnector
Vdc Vac
Rated Supply Voltage (V) 24 - 48 - 110 - 125 - 220 120 - 230
Re-arming motor
Voltage range (% of Un) 85 to 110 85 to 110
C 410M 111 W 156 VA
Max. absorbed power C 430M / C 440 M 144 W 141 VA
CD 10 M <30 W DC to AC converter required
Inrush current (A) 18 - 9 - 5 1,5 - 1
Reset time (s) <8 <8
Tripping Coil
Shunt tripping coil
Voltage variation range (% of Un) 70 to 110 85 to 110
Power consumption W/VA 80 80
Minimum impulse duration (ms) (ms) 100 100
Undervoltage tripping coil
Closing voltage variation range (% of Un) 35 to 85 35 to 85
Tripping voltage (% of Un) 70 to 35 70 to 35
Power consumption W/VA 18 to 23 18 to 23
Closing Coil
Voltage variation range (% of Un) 85 to 110 85 to 110
Power consumption W/VA 80 80
Minimum impulse duration (ms) 100 100
Auxiliary contacts
Rated current (A) 16 16
Breaking capacity (A) 0,4/110 V (L/R = 10 ms)
Breaking capacity (220 Vdc Cos =0.3 A) 16
PFA cubicle
The PFA cubicle with HV fuse protection combined with a switch-
disconnector opens the switch disconnector if a fuse blows.
Thus all phases are off-load.
The fuse is dedicated to this purpose only and is fitted with a striker, which,
via rods, triggers the operating mechanism opening.
Fuse access
Two earthing switches are used to replace fuses without having to use
auxiliary equipment:
One with making capacity, upstream of the fuses, and
One, without making capacity, downstream.
The two earthing switches are operated simultaneously by a single spring-
operated mechanism.
The interlocking guarantees maximum safety for the personnel during the
replacement of fuses. The fuse compartment panel can only be opened if
the cubicle has been earthed correctly. Inversely, the earthing can only be
removed once the fuse compartment panel is closed and locked.
1
Replacement of fuses
Access to the fuses is via the front panel of the cubicle with the door to the
cable compartment removed.
When a fault causes the blowing of one or two fuses, the characteristics
of the remaining fuses are decreased by the effects of the short circuit.
2
It is thus recommended that you replace all three fuses in a cubicle
(IEC 282-1).
Un (kV) 25 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500
3,3
Consult us
5,5
FNwp as per NF
3/3,3 16 25 25 25 31,5 40 50 63(1) 80(1) 100(1) 125(1) 125(1) 160(1) 200(1) 250(1)
10/11 6,3 6,3 10 10 16 16 25 25 31,5 31,5 40 50 63 80 100 125 125 125 160
1) Calibre of fuses for motor start-ups, manufactured by Ferraz (Ref. aSJD or FD3M).
PF fuse rating
This table covers PF cubicles (associated fuses - line-break switches; does
not trip on blown fuse).
The PF cubicles in the Fluokit range can handle two types of standard fuse:
FNw as per UTE NFC 64.210.
FD as recommended in IEC 282.1 - size DIN 43.625
25 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500
3,3
Consult us
5,5
FNwp (4) as per NF
6/6,6 6,3 10 16 16 20 25 31,5 31,5 40 50 63 80 100 125 160 160(1) 200(1) 250(1)
10/11 6,3 6,3 10 10 16 16 25 25 31,5 31,5 40 50 63 80 100 125 125 125 160
1) Calibre of fuses for motor start-ups, manufactured by Ferraz (Ref. aSJD or FD3M).
4) If FN-type fuses are used you must take the fuse-blown indicator option.
CTOS toroidal type transformers acting as sensors for the short circuit
indicators are installed on the cables.
The DAX-I is integrated into the front panel in the low voltage part.
The DAX is integrated into the substation.
Monitoring devices
The DMX is used to monitor various pieces of digital data transmitted by
the substation.
This device can, notably, process status information from the MV/LV
transformer, including temperatures, oil levels, etc. and transmit trip orders
and/or alarms depending on its pre-defined configuration.
The RS485 connection and Modbus protocol means that the DMX can be
fully controlled from a distance.
Monitoring devices
The Fluokit can be fitted with any type of relay. Below is a non-exhaustive
list of the functions of the most commonly fitted relays.
MiCOM P121
MiCOM P122
MiCOM P124
MiCOM P124
MiCOM P127
MiCOM P922
Dual Power
Self Power
Self Power
VPR-SP1
& P922G
Functions
MiCOM
P120
CT inputs 1 4 4 4 4 4 4
VT inputs 3 4
Thermal overload 49
Locking 86
CB failure 50BF
Auto-recloser 79
Circuit-breaker surveillance
1: Certain relays can have a maximum number of inputs/outputs, which are limited when used in certain combinations.
Low-voltage cabinets
Two sizes of LV cabinet are available. Therefore, there are two figures for
cubicle height:
Standard
Optional
Max.
height:
1950 mm
Max.
height:
1609 mm
1000
100
I>
0.
0.5 2.5
100
10 a=
10.0
t[s] 8.0
t[s] 300 6.0
10 4.0
tI >
1 3.0
2.0
0.04 1.4
I>> 1.0
0.9
1.0 20 0.8
3
0.6
0.5
tI >> 1 0.4
0.1 0.3
0.2
0.04
0.1
0.05
0.01 0.1
1 10 1 2 3 4 5 6 7 8 910 20
1000
1000
100
100
a=
t[s] t[s] 10
10
10.0
a= 8.0
6.0
10.0 4.0
8.0 3.0
6.0
1 4.0 2.0
3.0 1 1.4
2.0 1.0
1.4
0.8
1.0 0.6
0.8 0.5
0.6 0.4
0.1 0.5 0.3
0.4
0.3 0.2
0.05 0.1 0.2 0.1
0.1
0.05
0.01
1 2 3 4 5 6 7 8 910 20 1 2 3 4 5 6 7 8 910 20
a=
10.0
8.0
7.0
1000 6.0
5.0
4.0
10 3.0
100
a= 2.0
t[s] 10.0
8.0 t[s]
6.0 1.0
5.0 0.8
4.0 0.7
3.0 0.6
2.0 0.5
10 0.4
1.0 1
0.8 0.3
0.6
0.5
0.4 0.2
0.3
0.2
1
0.1
0.1
0.05
0.05
0.1 0.1
1 2 3 4 5 6 7 8 910 20 1 2 3 4 5 6 7 8 910 20
The levels correspond to the basic variants. Level 3 includes the control
relays, local/remote selector switches and micro switches.
Other documents covering the level of equipment for monitoring (Lvl 1) and
integrated remote control & monitoring (Lvl 3) are available on request.
Conventional
Not applicable:
2
Signalling and motor control at the terminal
IS cubicle
PGCv cubicle
Altitude
Altitude
(2) for end pieces without fins (4) For PGC cubicle: Tank fitting ask for details.
400 mm
The installation of the cubicles, within a substation, must take into account
the size restrictions set by the type of equipment required to protect
personnel against internal arcing.
Standard description for internal arc protection:
F: Protected from the front
L: Lateral protection
R: Protected from the rear
16 kA AF 1 s ; AFL 1 s 100 1972 2210 800 1000 Mini. 2150 540 200
20 kA AF 1 s ; AFL 1 s 250 2122 2360 800 1000 Mini. 2150 540 200
Large
Side panel
h2
400 mm
low-voltage
h1
optional for 20 kA
cabinet (optional)
h
Walk-in corridor
d1 d3
d2
Example:
AF 12,5 kA 0,7 s
Rear deflectors
Wall fixing
bracket
20
490 mini.
Example:
AFL 12,5 kA 1 s
AF 16 kA 1 s
AFL 16 kA 1 s
60
Deflectors
200
a=100
Example:
AF 20 kA 1 s
AFL 20 kA 1 s
60
a=250
200
Example:
AF 25 kA 1 s
140
a=250
200
Example:
AFLR 20 kA 1 s
Side deflector
Operating lever
This lever is used to manipulate the switch-disconnectors, earthing
switches and disconnectors.
Releasing lever
for C 440 operating mechanism.
Handling
Road and rail packaging (500 kg max.): using a manually operated fork
lift truck.
It is imperative that the forks of the truck are fully engaged across the
entire width of the Functional Unit
Always be aware of the units centre of gravity when moving it (marked
on the casing).
Storage conditions
Ensure that the material is suitably packaged for the requirements of the
planned storage period.
Preserve the equipment in its intact original factory packaging
Avoid leaving the material where it is likely to be subjected to large,
sudden temperature changes
Ensure that there is a total absence of aggressive vapours.
+ 50 C
The area chosen for storage must be capable of protecting the products
against possible damage due to deterioration agents, such as:
Water
Water vapour
- 25 C Saline atmosphere
All types of pollution
Micro-organisms.
A responsible design
Our construction directives relating to an ecological design specify the use
of materials that are easy to recycle and dismantle:
The majority of the metals in a Fluokit switchboard can be recycled, as
well as
all thermosetting plastics and thermoplastics.
All the materials have been selected and developed in such a way that, for
instance, a switchboard affected by a fire in a building has a minimal impact
on the load of the fire (development of heat and toxic substances in the
emissions).
Environmental impact
The end-of-service life phase is considered a very important part of the life
cycle of Schneider Electric products. The environmental impact inherent
in the disposal of equipment is, sometimes, more polluting than that of the
manufacturing, delivery or utilisation phases. European directives, such
as WEEE, ELV and RoHS, have confirmed this point and all insist upon
the recovery of waste products and their valorisation at the end of the
equipments service life.
Even though our switchgear is not covered by this legislation,
Schneider Electric is willingly attempting to optimise recycling, the
processing of waste and, as a consequence, the end of service life phase
of our products, which is an integral part of the operating costs.
Waste processing
Type of Waste Destination Recommended processing
SF6 gas Supplier Recovery, storage and regeneration
Steel & Stainless steel Local recovery agent Shredding, sorting and recycling
Non-ferrous metals Local recovery agent Shredding, sorting and recycling
Epoxy Resin Cement plant Revalorisation at a lower added value
Thermoplastics Local recovery agent Incineration
Molecular sieve Authorised network Elimination
Soiled protective equipment Authorised network Incineration
Cables Local recovery agent Separation of sheathing and conductors