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Medium Voltage Distribution

FLUOKIT
Air insulated switchgear up to 24 kV

Technical Characteristics Catalogue


2011
A new path for achieving your electrical
installations
A comprehensive offer

The Fluokit range is part of a comprehensive offer of products that are perfectly coordinated
to meet all medium and low voltage electrical distribution requirements.
All of these products have been designed to work together: electrical, mechanical and
communication compatibility.

The electrical installation is thus both optimised and has improved performance:
better service continuity,
increased personnel and equipment safety,
guaranteed upgradeability,
efficient monitoring and control.
You therefore have all the advantages at hand in terms of know-how and creativity for
achieving optimised, safe, upgradeable and compliant installations.

Tools for facilitating the design and installation


With Schneider Electric, you have a complete range of tools to help you get to know and
install the products whilst complying with current standards and good working practices.
These tools, technical sheets and guides, design software, training courses, etc are
regularly updated.

Schneider Electric is associating itself


with your know-how and your creativity to
produce optimised, safe, upgradeable and
compliant installations

For a real partnership with you


A universal solution doesnt exist because each electrical installation is specific.
The variety of combinations on offer allows you to truly customise the technical solutions.
You are able to express your creativity and put your know-how to best advantage when
designing, manufacturing and exploiting an electrical installation.
Fluokit range Table of contents

Technical guide
Neutral plans 2

Introduction
Presentation 4
Standards, quality and certification 5
Product description 6

Fluokit range
A wide range of functions 8
Switchboard equipment 16

Operating
Operation of the user interface 18
Interlockings 20

Technical characteristics
Electrical and mechanical characteristics 22
Selection of fitting of operating mechanisms 25
Electrical characteristics of the operating mechanisms 28
Fuses compartment 30

Equipment
Low voltage equipment 33
Relays 34
Remote control & remote signalling 37

Installation
Overall dimension drawings 38
HV cable and connector compartment 41
Installation and protection against internal arcing 42

Accessories
Accessories 45

Handling and storage


Packaging and transport 46
Storage conditions 47

Environment
Sustainable development 48
End of service life processing 49

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 1


Technical guide Neutral plans

Medium Voltage Neutral Plan


There are a number of techniques in use across the world for the type of
neutral plan used in Medium Voltage networks.
Indeed, each country has chosen its own solution, its own settings,
depending on its network, its choices and requirements in terms of quality
and its network operating methods.
Moreover, a distinction should be made between 4-wire distribution
networks (North American system) and the 3-wire distribution networks
(European system).

6 types of neutral plan


Tuned neutral: Eastern Europe.
Neutral earthed directly without a 4th conductor: United Kingdom.
Neutral earthed directly with a 4th conductor: North America, Australia,
Saudi Arabia, and South Africa.
Neutral earthed via an impedance: North Africa, Spain, Malaysia,
Indonesia, some countries in South America.
Tuned neutral earthed via an impedance: France.
Neutral insulated from earth: Japan, Ireland, Italy, and Russia.

The impact of the neutral plan


The choice of neutral plan impacts, not only upon the size of the equipment
and the couplings between power transformers, but also on the safety of
personnel and continuity of service.

The various neutral plans in use around the world


Tuned neutral
Neutral earthed directly with a 4th conductor
Neutral earthed directly without a 4th conductor
Petersen neutral
Tuned and Petersen neutral
Neutral insulated from earth

2 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical guide Neutral plans

Principal types and advantages


Neutral earthed directly with a 4th conductor:
Excellent at controlling overvoltages.
Difficulties in detecting earth faults (a fault is equivalent to a load, because the load is also
measured between phase and earth).
Mediocre service quality: Numerous voltage drops following each earthing fault, but few
interruptions impacting upon the whole Medium Voltage outgoing feeder thanks to the various pieces
of protective equipment (fuses, re-closers, isolating switches, etc.).
Very high fault-to-earth currents (several kA).
Phase to earth network isolation close to the phase-to-neutral voltage.
Protection system based on inverse time ammetric relays and fuses: Co-ordination of protective
equipment highly complex.
Reduced manufacturing costs.
Well adapted to areas with a low population density.
Under extreme conditions: SWER (Single Wire Earth Return) Australia.

Neutral earthed directly without a 4th conductor:


Solution different from the North American system.
No distributed neutral.
Fault currents limited by zero-phase sequence impedance of the transformer.
Voltage increases difficult to control.
Highly efficient protective equipment.
Very high fault current (several thousand amperes).
No need for a network with phase to earth isolation resistant to phase-to-phase voltages.

Neutral insulated from earth


Service voltage generally not very high (rarely more than 10 or 11 kV between phases).
Short networks (Low residual capacitive currents).
Good control of overvoltages on short, overhead line networks.
Relatively average protection efficiency.
Relatively average power supply quality.
Little current circulating during an earth fault (only due to network phase-to-earth capacities).
Phase to earth isolation of the network at line voltage.
Difficult to detect and localize faults.
Risk of overvoltages.

Earthing by compensation reactance


Control of the fault current if the network does not have any large zero-phase sequence capacities
(few underground cables)
Average at controlling overvoltages.
Simple, sensitive and economical protection system.
Quality of service more or less good depending on the fault elimination and protection systems
(circuit-breaker, shunt, etc.).
Fault current more or less weak, but relatively well controlled.
Operational flexibility.
The need for a network with phase to earth isolation resistant to phase-to-phase voltages.

Neutral earthed by impedance


Virtually total control over fault currents.
Control over overvoltages good to excellent.
Average detection sensitivity for earth faults.
Good supply quality, especially if the fault is constant.
The need for a network with phase to earth isolation resistant to phase-to-phase voltages.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 3


Introduction Presentation

Use of the Fluokit


Fluokit is the latest generation of air-isolated switchgear from
Schneider Electric. It is a modular switchboard fitted with gas-insulated
(SF6) switch-disconnector and earthing switches.
To protect the transformer, it can also be equipped with:
An SF6-insulated switch-disconnector with fuse combination.
A disconnectable or withdrawable SF6 circuit-breaker.
A disconnectable vacuum circuit-breaker.
Its modular design and variety of functions make the Fluokit the ideal
switchboard for many different applications, including public distribution,
industry, infrastructure or wind farms.

FP: Disconnectable or withdrawable Easy to install and use


SF6 circuit-breaker The installation and operations of Fluokit switchboards are made easy by:
The reduced dimensions of each cubicle.
A user-friendly, simple man-machine interface, reproducing the single-line
diagram indicating the exact location of the switches.
Push-button direct control for the switch-disconnector.
Access via the front of the cubicle.
Can be connected to all existing equipment and of a similar construction
(addition of base unit, top box or even ducting).
Continuity of service

Fluokit has LSC2A classification as per IEC 62271-200, giving it the


following advantages:
Low maintenance-fitted with a sealed-unit switch-disconnector.
Operating mechanism can be replaced without interrupting service.
Functions can be individually earthed without impact on the rest of the
switchboard.
Fluokit switchboard

Improved personnel safety


Designed with safety in mind, Fluokit is one of the safest medium voltage
switchboards on the market today:
Internal arc resistant as per IEC standards: AFL up to 20 kA 1 s ; AF up
to 25 kA 1 s.
Hot gas exhaust valves at the rear of the cubicle, protecting the operator
in the event of an internal fault.
Completely metallic outer casing, permanently earthed.
Clearly displayed switch-disconnector position and fuse status.
Earthing switch with making capacity and a visible indication of its
position via inspection windows in the cable compartment doors.
Mechanical interlocks stopping access to the cable compartment when
the earthing switch is open.
Full range of key and padlock-based locking devices.

Fluokit with SF6 withdrawable


circuit-breaker

4 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Introduction Standards, quality and
certication

Conformity with standards in force


The Fluokit meets the current national or international standards in force:
IEC, NF, GOST, CNS, IS.
The main electro-technical standards cover:
The design of the Functional Units and switchboards.
Medium Voltage switchgear (interruption, sectionalizing, insulation).
Current and voltage transformers.
Low voltage switchgear.
SF6 gas.
Cables and conductors.
Graphs and diagrams.
Tests.
International electro-technical vocabulary.

A quality and safety approach


The Mcon site, in France, has, for many years, been committed to a
global quality approach and is certified:
ISO 9001: 2000
ISO 14001: 2004
OHSAS 18001 (since 1999)

Tests of the devices


Various factory tests are carried out on the Fluokit before it is shipped to
the customer:
Leak-tightness.
Mechanical test for control mechanisms.
Dielectric tests.

SF6 leak-tightness inspection

The Fluokit switchboards comply with the


requirements of the Standards and Regulations:
Description IEC Standard IEC Classes EN Standard
Moving part partition class
IEC 62271-200 Continuity of service (LSC) of the
EN 62271 -200
Switchboard IEC 62271-1 cable connection and fuse
EN 62271 -1
compartments: LSC2A

Behaviour in the event of internal faults IEC 62271-200 EN 62271-200


Earthing switch IEC 62271-102 E2 EN 62271-102
Disconnector IEC 62271-102 M1 EN 62271-102
Multi-function earthing switch IEC 60265-1 M1, M3
Switch-disconnector fuse combination IEC 62271-105 M1, E1
Circuit-breaker IEC 62271-100 E2, C1 EN 62271-100
Current transformer IEC 60044-1 EN 60044-1
Voltage transformer IEC 60044-2 EN 60044-2
Voltage presence indicators IEC 61958 EN 61958
Voltage detection systems IEC 61243-5 EN 61243-5
Protection against accidental contact, foreign bodies and
IEC 60529 EN 60529 1
ingress of water
Installation HD 637 S
Operation of the electrical equipment EN 50110

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 5


Introduction Product description

Standard colours Fluokit equipment


The air-insulated Fluokit switchboards meet the most demanding of
operating requirements:
RAL 9003 (doors and front panel) Operating reliability.
Personnel safety.
Availability.
RAL 9005 (mimic diagram) Flexibility.
Economy.
Ecology.

Each Functional Unit is divided into 4 separate compartments, separated


by metal partitions:
Low voltage & operating mechanism.
Busbars.
Sealed-unit breakers or isolation switchgear, with operating device.
Cables.

1 1
8

2 2

3
3
4

5 7

6 6

Cutaway of an IS cubicle Cutaway of a PF (Fuse Protection) Cutaway of an PGCv cubicle


cubicle

1 Low voltage cabinet


2 Rotating ISR switch-disconnector in a SF6 filled casing
3 Mimic diagram and operating mechanism compartment
4 Cable connections
5 Fuses
6 Cables compartment door, resistant to internal arcing
7 Vacuum circuit-breaker with protection equipment
8 Busbar

6 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Introduction Product description

Protection index ip
Busbar compartment: IP3X
Fuse compartment: IP3X
Operating mechanisms and low voltage compartment: IP2XC
Cables connection compartment: IP3X

Operating conditions
Temperature Classification: -5 C Indoor
Ambient Temperature: From -5 to +40 C
Options available for down to -25C and for tropical conditions
Average value over 24 hours (max.): +35 C
Maximum altitude for installation above sea level: 1000 m
Higher altitudes on request.

A heater element is required for use in a tropical environment

Identification plate
An identification plate is fitted to each cubicle. This is used to assure
traceability and to identify the individual characteristics of the cubicle itself.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 7


Fluokit range A wide range of functions

The Fluokit has a very wide range of functions.

Name of functions
IS Cable incoming or outgoing feeder with switch-disconnector
PF Outgoing feeder with switch-disconnector fuse associated
PFA Outgoing feeder with switch-disconnector fuse combination
LD Direct input
LST Direct incoming feeder with earthing switch
PGc Busbar coupling
LR Busbar-riser
PGC Outgoing feeder with disconnectable circuit-breaker
PGCw Outgoing feeder with withdrawable circuit-breaker
PGCv Outgoing feeder with vacuum circuit-breaker
PGB General busbar protection
PBB General busbar protection 1250A
TM Voltage transformer with disconnector
LVT Cable voltage measurement
LC Busbar current metering
LT Busbar voltage metering
LCT Busbar voltage & current metering
LCVT Cable voltage and busbar current measurement
SP Surge arresters with disconnector
LP Surge arresters without disconnector
DD Double derivation with automatic source selection
NS Main/stand-by with automatic source selection

Main and stand-by operations


The Main/Stand-by function provides an automatic transfer of the load from
the 'main' source to a 'Stand-by' source in the event of a loss in voltage
from the former. It will automatically return to the main source once the
voltage has been definitively restored.

Busbar connections
Connections can be established to all existing equipment of a similar
construction (addition of base unit, top box or even ducting).

Old and new versions connected

8 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Fluokit range A wide range of functions

Example configurations in electrical networks


The wide range of Fluokit functions and its modularity make it a versatile
product, capable of handling a wide range of applications.

kwh kwh kwh

Residential area Infrastructure Low voltage


Substation Substation measurement of
consumer

Low Voltage distribution


network

Medium Voltage
Primary distribution

distribution network
substation

Wind farm Industry


Substation Substation

kwh kwh

Private medium
voltage network

Switchgear inside the


wind tower

A Fluokit switchboard in an airport delivery A Fluokit switchboard in a shipping Switchboard in a wind farm's collector
substation container substation

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 9


Fluokit range A wide range of functions

Cable incoming or Outgoing feeder with Outgoing feeder with Direct input Direct incoming
Functions outgoing feeder with switch-disconnector switch-disconnector feeder with earthing
switch-disconnector fuse combination fuse combination switch

Names IS PF PFA LD LST

Mimic diagrams

FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M

L1 L2 L3
L1 L2 L3 L1 L2 L3 L1 L2 L3

0
0

Front view

Width (mm) 375 500 375 500 375 500 375 500 375 500

Depth at floor level


850 850 850 850 850 850 850 850 850 850
(mm)

Overall Depth (mm) 1072 1072 1072 1072 1072 1072 1072 1072 1072 1072

Height standard 1610 1610 1610 1610 1610 1610 1610 1610 1610 1610

Height with
deflector or LV box 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950
on the roof

Weight (kg) 110 120 125 135 125 135 100 110 110 120

10 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Fluokit range A wide range of functions

Busbar Bus-riser Outgoing feeder with disconnectable circuit- Outgoing feeder with withdrawable
couplings breaker circuit-breaker
Fonctions

Names PGc LR PGC PGCw

Mimic
diagrams

FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M


FLUOKIT M

L1 L2 L3

Front view

Width (mm) 375 375 500 750 875 1125 1250 875 1125 1250

Depth at
floor level 850 850 850 850 850 850 850 850 850 850
(mm)
Overall
1110 1072 1072 1110 1110 1110 1110 1120 1120 1120
Depth (mm)
Height
1610 1610 1610 1610 1610 1610 1610 1610 1610 1610
standard
Height with
deflector or
1950 1950 1950 1950 1950 1950 1950 1950 1950 1950
LV box on
the roof

Weight (kg) 240 100 110 410 460 510 610 460 510 610

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 11


Fluokit range A wide range of functions

Outgoing feeder with vacuum General busbar protection General busbar protection 1250A
Functions
circuit-breaker

Names PGCv PGB PBB

Mimic diagrams

FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M


FLUOKIT M FLUOKIT M

L1 L2 L3

Front view

0
0
II

DIS-
CHARGED

Width (mm) 750 875 750 875 1125 1250 1000

Depth at floor level


850 850 850 850 850 850 850
(mm)

Overall Depth (mm) 1100 1100 1110 1110 1110 1110 1110

Height standard 1610 1610 1610 1610 1610 1610 1610


Height with
deflector or LV box 1950 1950 1950 1950 1950 1950 1950
on the roof

Weight (kg) 350 416 410 460 510 610 600

12 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Fluokit range A wide range of functions

Voltage transformer with Cable voltage Busbar current metering Busbar voltage metering
Functions
disconnector switch measurement
TM
Names (Auxiliary supply or LVT LC LT
metering)

Mimic diagrams

FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M

Front view

Width (mm) 375 500 500 500 500

Depth at floor level


850 850 850 850 850
(mm)
Overall Depth (mm) 1072 1072 1072 1072 1072
Height standard 1610 1610 1610 1610
Height with
deflector or LV box 1950 1950 1950 1950 1950
on the roof

Weight (kg) 195 210 210 200 200

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 13


Fluokit range A wide range of functions

Busbar voltage & current metering Cable voltage and busbar current Lightning arresters with disconnector
Functions
measurement

Names LCT LCVT SP

Mimic diagrams

FLUOKIT M FLUOKIT M FLUOKIT M

Front view

Width (mm) 500 500 500 750 1000


Depth at floor level
850 850 850 850 850
(mm)
Overall Depth (mm) 1072 1072 1072 1072 1072
Height standard 1610 1610 1610

Height with
deflector or LV box 1950 1950 1950 1950 1950
on the roof

Weight (kg) 300 300 160 310 450

14 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Fluokit range A wide range of functions

Lightning arresters without discon- Double derivation with automatic Normal/Backup with automatic source
Functions
nector source selection selection

Names LP DD NS

Mimic diagrams

FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M FLUOKIT M

L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

0 I 0 I
0 I 0 I

Front view

Width (mm) 500 2 cubicles x 375 2 cubicles x 500 2 cubicles x 375 2 cubicles x 500
Depth at floor level
850 850 850 850 850
(mm)
Overall Depth
1072 1072 1072 1072 1072
(mm)
Height standard 1610 1610 1610 1610 1610
Height with
deflector or LV box 1950 1950 1950 1950 1950
on the roof
Weight (kg) 150 2 x 110 = 220 2 x 120 = 240 2 x 110 = 220 2 x 120 = 240

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 15


Fluokit range Switchboard equipment

IS PF PFA LD LST PGc LR PGC PGCw PGCv PGB PBB


Interrupting mechanisms:
ISR switch-disconnector
Disconnector
Type FP SF6 disconnectable circuit-
breaker

Type FP SF6 withdrawable circuit-breaker
Type VEI vacuum disconnectable circuit-
breaker

Fuses
(Associated) (Combined)

Busbar
Fuse compartment
Earthing switch
Type FDw fuses (with striker)
Type FNwP fuses (with striker)
Type FNw fuses (without striker)
Type FT fuses (without striker)
Busbar/cable connections
Type VPIS voltage indicator
Cable connections (bolted)
IS PF PFA LD LST PGc LR PGC PGCw PGCv PGB PBB
Transformers:
DCT cable protection &
measurement
Toroidal type

CT cable protection &


measurement
Coil type
CT busbar measurement
VT cable protection & measurement
VT busbar measurement

Equipement:
Surge arresters
Heating resistor
Small LV box on front panel
Large LV box on front panel
Cable inspection through infrared window
(IAC 16 kA)

Side cable outgoing
(no internal arc withstand)

Top cable feeder box, width 500 mm
(no Internal arc withstand)

Base 400 mm
Base 700 mm
Cubicle lighting / Large LV cabinet
Auxiliary power transformer

: Fitted as standard
: Optional

16 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Fluokit range Switchboard equipment

TM LVT LC LT LCT LCVT SP LP DD NS


Interrupting mechanisms:
ISR switch-disconnector
Disconnector
Type FP SF6 disconnectable circuit-
breaker
Type FP SF6 withdrawable circuit-
breaker
Type VEI vacuum disconnectable circuit-
breaker
Fuses
(VT protection) (VT protection) (VT protection) (VT protection) (VT protection)

Busbar
Fuse compartment
Earthing switch
Type FDw fuses (with striker)
Type FNwP fuses (with striker)
Type FNwP fuses (without striker)
Type FT fuses (without striker)
Busbar/cable connections
Type VPIS voltage indicator
Cable connections (bolted)
TM LVT LC LT LCT LCVT SP LP DD NS
Transformers:
DCT cable Toroidal type
protection &
measurement
CT cable protection Coil type
& measurement
CT busbar measurement
VT cable protection & measurement
VT busbar measurement

Equipement:
Surge arresters
Heating resistor
Small LV box on front panel
Large LV box on front panel
Cable inspection through infrared
window (IAC 16 kA)

Side cable outgoing
(no internal arc withstand)
Top cable feeder box, width 500 mm
(no Internal arc withstand)

Base 400 mm
Base 700 mm
Cubicle lighting / Large LV cabinet
Auxiliary power transformer
: Fitted as standard
: Optional

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 17


Operating Operation of the user interface

Operation of the user interface


Thanks to a clear mimic diagram and an integrated functional diagram, the
user interface is designed for safe and secure operation.
Each switching device is equipped with an access point for the control lever
and an indicator of the mechanical position.
The actuator levers and cable / transformers access doors can be locked in
place using locks or padlocks (optional).

18

2 7
1 Operating hub for spring release switch
12
2 Switch position indicator 3
3 Lock to hold the switch-disconnector 'closed' 9
(or pre-cut hole for such a lock)
4 Rotating padlockable latch controlling the 5 8
blanking plate over the switch operating hub 5
10
5 Location of the switch lock holding the switch 4
in its open position 11
6 Switch-disconnector operating lever hub
6 13
7 Type of mechanical control
8 Earthing switch position indicator Cable incoming or outgoing feeder with switch disconnector (IS) with C 410 or CD 10
9 Location of the lock with the earthing switch in mechanism
the open position
10 Rotating padlockable latch controlling the 18
blanking plate over the earthing switch 7
2
operating hub
11 Earthing switch operating lever hub with 16 12
safety blanking plate
9
12 Location of the lock with the earthing switch 3
in the closed position 8
5
13 Voltage presence indicator device 10
14 Push button used to open (or 'trip') the 4
11
switch-disconnector (padlockable)
6
15 Indicator device showing the status of the 15
fuses (normal / struck)
14 13
16 Indicator device showing the status of the
spring (primed or released) Outgoing feeder with PFA combined fuse switch disconnector, fitted with C 430
17 Push button used to close (or 'engage') the mechanism
switch-disconnector (padlockable)
18
18 Location of the operations counter
2 7

16 12

1 9

5 8

4 10

6 11

17 15

14 13

Outgoing feeder with PFA combined fuse switch disconnector, fitted with C 440
mechanism

18 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Operating Operation of the user interface

23

22
14

21
24

20
20

16
16

18
22

19
18

Circuit-breaker section of an outgoing feeder with dis- Circuit-breaker section of an outgoing feeder with dis-
connectable FP SF6 circuit-breaker (PGC), fitted with connectable VEIVacuum circuit-breaker (PGCv), fitted
BLR or BLRM mechanism with a manual or motorised mechanism.

19 Operating lever hub for spring arming switch


20 Indicator device showing the status of the
circuit-breaker (open or closed)
21 Rotating control button used to open or close
the circuit-breaker
22 Rotating control button used to open or close
the circuit-breaker
23 Manual operating button lock
24 Push button used to close (or 'engage') the
circuit-breaker

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 19


Operating Interlockings

Interlocking of the functional units


During the development of the Fluokit switchboard, the accent was placed
on personnel safety and the reliability of the operation.
A locking system prevents any incorrect use.
Thus, the operating levers can only be inserted if the service status permits
it.

Access to the cables compartment and to the fuses is only possible if the
appropriate outgoing feeder is connected to earth.

These switchboards are fitted, as standard, with the following locks and
conform to the recommendations of
IEC 62271-200:
Functional Unit with switch-disconnector and earthing switch or
switch-disconnector fuse combination
Interrupting Interlock status
Position
mechanism Switch-disconnector Earthing switch Cables compartment panel or fuses

Closed - Locked open Locked in position


Switch-disconnector
Open - unlocked unlocked, if earthing switch closed

Closed Locked open - unlocked


Earthing switch
Open unlocked - Locked in position

Removed Locked open unlocked -


Cables compartment
door or fuses unlocked, if earthing switch is
Locked if switch-disconnector is
In place closed and switch disconnector is -
closed
open

Functional Unit fitted with circuit-breaker, disconnector switch and


earthing switch
Interlock status
Interrupting Disconnector Earthing switch Circuit-breaker Cable
Position
mechanism compartment
Open - locked
Open Closed Open Closed in place by key
Closed access panel

Open - - unlocked unlocked unlocked unlocked -


Disconnector (DISC.)
Closed - - locked - unlocked unlocked -

Open unlocked unlocked - - unlocked unlocked locked


Earthing switch (ES)
Closed locked - - - unlocked unlocked unlocked

Unlocked if
Unlocked if
Open - DISC. is open
ES is open
locked in locked, if
locked, if ES unlocked unlocked - - -
place by DISC. is
is closed
key closed

Circuit-breaker
Unlocked if
DISC. is open
locked, if
Closed locked locked unlocked - - -
DISC. is
closed

The circuit-breaker can be freely operated if the disconnector has been opened and the earthing switch is closed.

20 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Operating Interlockings

Lock and key references: Operating interlocks


During the development of the Fluokit switchboard, the accent was placed
on personnel safety and the reliability of the operation.
The operational interlocks fix the sequence of operations and lockouts
during normal and failsafe operating modes.
Key absent. Key free Key captive The interlocks are provided by a combination of locks and keys.
fitted The following examples are for the most commonly used operating
interlocks only.
1 2 For any other interlock, ask us for details or see the documentation
provided with the order.

MV/MV ring interlock


On switch-disconnector cubicles
Principle: When associated with two interlocked functional units, it links
the closure of the earthing switch on one of the FUs to the opening of the
2 1 switch disconnector on the other.

MV/MV ring interlock


On circuit-breaker cubicles
Principle: When associated with two functional units, it links the closure
MV/MV ring interlock On switch-disconnector cubicles
of the earthing switch on one of the FUs to the opening of the line-
disconnector switch on the other.

1 A1
2
2 A2
1 Non-return interlock HV/LV/TRANS
Principle: Stops access to the inside of the functional unit and transformer
when the MV breaking device is closed, the earthing switch is open and the
main LV CB is closed.
A1 A2

MV/MV ring interlock On circuit-breaker cubicles

Locks A1 and A2: Functional interlocks

Locks 1 & 2: Operating interlocks

A1
1

A1

2
2
2

1 1

On fused disconnector switch cubicles On circuit-breaker cubicles

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 21


Technical characteristics Electrical and mechanical
characteristics

Cubicle technical characteristics


(As per IEC 62 271-200)
Rated Voltage (kV) 7.2 12 17.5 24
Rated withstand voltage
Rated lightning impulse
directly earthed 60 75 95 125
withstand voltage (kVc)
on the sectionalized distance 70 85 110 145
50 Hz 1 min. (kVrms) Isolation 20 28 38 50
Disconnection 23 32 45 60
Short time current
12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1)
IS/PF/PFA
20(2) - 25 20(2) - 25 20(2) - 25 20(2)
12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1)
PGB/PGC/TM/SP/PGCv
20(2) - 25 20(2) - 25 20(2) - 25 20(2) - 25
RMS value (kA / 1s)
12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1) 12.5(1) - 16(1)
LST/LR/LD
20(2) - 25 20(2) - 25 20(2) - 25 20(2) - 25
12.5 - 16 12.5 - 16 12.5 - 16 12.5 - 16
LC/LT/LCT/LP
20 - 25 20 - 25 20 - 25 20 - 25
31.5 - 40 31.5 - 40 31.5 - 40 31.5 - 40
IS/PF/PFA
50 - 63 50 - 63 50 - 63 50
31.5 - 40 31.5 - 40 31.5 - 40 31.5 - 40
PGB/PGC/TM/SP/PGCv
50 - 63 50 - 63 50 - 63 50 - 63
Peak value (kApeak)
31.5 - 40 31.5 - 40 31.5 - 40 31.5 - 40
LST/LR/LD
50 - 63 50 - 63 50 - 63 50 - 63
31.5 - 40 31.5 - 40 31.5 - 40 31.5 - 40
LC/LT/LCT/LP
50 - 63 50 - 63 50 - 63 50 - 63
Rated cubicle current (A)
IS/LR/LST/LD/PGCv 400 - 630 400 - 630 400 - 630 400 - 630
PF/PFA 200 200 200 200
LC/LT/LCT/SP/LP
400 - 630 400 - 630 400 - 630 400 - 630
PGB/PGC
1250 1250 1250 1250
TM 50 50 50 50
400 - 630 400 - 630 400 - 630 400 - 630
Busbar rated current (A)
1250 1250 1250 1250
12.5 - 16 - 20 12.5 - 16 - 20 12.5 - 16 - 20 12.5 - 16 - 20
Internal arc resistance (kA 1 s) IEC 62 271-200
- 25 - 25 - 25
Earthing switch making capacity (kApeak)
31.5 - 40 31.5 - 40 31.5 - 40 31.5 - 40
IS/LST/LR/PGC/PGCv
50 - 63 50 - 63 50 - 63 50
Earthing Switch -
downstream PF/PFA 2.5 2.5 2.5 2.5
PGB + TM 2.5 2.5 2.5 2.5
Casing protection: (3) IP3X IP3X IP3X IP3X
Approximate heat energy dissipation (W/Cubicle)
IS/LR/LST/TM 40 40 40 40

PF/PFA (avec fusibles 43A) 280 280 280 280

PGB 350 350 350 350


PGC/PGCv 250 250 250 250
Forces on the ground (daN)
PGB/PGC/PGCv 450(4) 450(4) 450(4) 450(4)
Other cubicles (exc. LR) 80(4) 80(4) 80(4) 80(4)
(1) 3 s. possible.
(2) 2 s. possible
(2) Mechanism covers - IP 2XC For other IPs - ask for details.
(4) Weight of cubicle not included

22 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical characteristics Electrical and mechanical
characteristics

ISR switch-disconnector
(As per IEC 62271-102)

Rated Voltage (kV) 12 17.5 24


Rated permanent current (A) 400 - 630 400 - 630 400 - 630
Breaking capacity Cos = 0.7 (A) 400 - 630 400 - 630 400 - 630
Breaking capacity
No load cables (A) 16 16 16
No load transformer (A) 16 16 16
Capacitors, single battery (A) 400 400 400
Rated short circuit closing capacity (kAc) 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63 31.5 - 40 - 50
Operating duration (average)
Opening (shunt tripping coil) (ms) 50 50 50
Opening (Undervoltage tripping coil) (ms) Vac=100 / Vdc=50 Vac=100 / Vdc=50 Vac=100 / Vdc=50
Arc (ms) 10 15 10 15 10 15
Closing (ms) 50 50 50
Mechanical endurance (C/O) 1000 1000 1000
Electrical endurance (C/O at In) 100 100 100
Relative pressure measured at 20C (MPa) 0.045 0.045 0.045

The electrical endurance of an ISR


1100

1000

900

800

700

600

500
Number of breaks

400

300

200

100

0
0 100 200 300 400 500 600 70 0 800
Cut-off current (A)

Switch-disconnector fuse combined ISR


(As per IEC 62271-105)
Rated Voltage (kV) 12 17.5 24
Transitory currents (A) 2000 1600 1200
Opening time following striker actuation (ms) 44 44 44

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 23


Technical characteristics Electrical and mechanical
characteristics

ORTHOFLUOR FP SF6 circuit-breaker


(As per IEC 62271-100)
Rated Voltage (kV) 12 17.5 24
Rated permanent current (A) 400 - 630 - 1250 400 - 630 - 1250 400 - 630 - 1250
Breaking capacity (kA) 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25
Breaking capacity
No load cables (A) 31.5 31.5 31.5
No load lines (A) 10 10 10
Capacitors, (single batteries) (A) 780 780 780
Rated short circuit closing capacity (kAc) 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63
Operating duration (average)
Opening (shunt tripping coil) (ms) 45 45 45
Opening (Undervoltage tripping coil) (ms) Vac=110 / Vdc=60 Vac=110 / Vdc=60 Vac=110 / Vdc=60
Arc (ms) 20 20 20
Closing (ms) 80 80 80
O - 3 min - CO - 3 min - CO
Rated operating sequence O - 0.3 s - CO - 3 min - CO
O - 0.3 s - CO - 15 s - CO
Mechanical endurance (C/O) 5000 5000 5000
Electrical endurance (C/O at In) 5000 5000 5000
Relative pressure measured at 20C (MPa) 0.35 0.35 0.35

VEIVacuum L circuit-breaker
(As per IEC 62271-100)
Rated Voltage (kV) 12 17.5 24
Rated permanent current (A) 400 - 630 - 1250 400 - 630 - 1250 400 - 630 - 1250
Breaking capacity (kA) 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25 12.5 - 16 - 20 - 25
Breaking capacity
No load cables (A) 25 25 25
No load lines (A) 25 25 25
Capacitors (single batteries) (A) 400 400 400
Rated short circuit closing capacity (kAc) 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63 31.5 - 40 - 50 - 63
Operating duration (average)
Opening (shunt tripping coil) (ms) 20 28 20 28 20 28
Opening (Undervoltage tripping coil) (ms) 290 290 290
Arc (ms) 10 10 10
Closing (ms) 35 42 35 42 35 42
O - 0.3 s - CO - 3 min - CO
Rated operating sequence
O - 0.3 s - CO - 15 s - CO
Mechanical endurance (F/O) 2000 1) 2000 1) 2000 1)
Electrical endurance (F/O In) 2000 1)
2000 1)
2000 1)
1) 10,000 manoeuvres optional ask for details

24 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical characteristics Selection of tting of operating
mechanisms

Selection of operating mechanisms


FP circuit- VEIVacuum
breaker with Vacuum L
Earthing switch
SF6 gas circuit-
insulation breaker
Type of operating

Motorized
CD 10SC

CD 10SB
C 410XS

CD 10M
C 410M

C 430M

C 440M

Manual
C 410S
mechanism

BLRM
CD 10
C 410

C 430

C 440

BLR
Functions

IS
PF
PFA
TM
Disc
LST
ES
LR
ES
PGB
Disc Disc Disc

PGC
Disc+ ES ES Disc + ES ES
PGCv
Legend : ES = Earthing switch ; Disc = Disconnector ; : Standard equipment ; = Optional

Standard operating mechanism equipment


Circuit- VEIVacuum-L
breaker - FP circuit-breaker
CD 10SC

CD 10SB

Type of operating mechanism


C 410XS

CD 10M
C 410M

C 430M

C 440M

Manual

Motori-
C 410S

BLRM
CD 10
C 410

C 430

C 440

BLR

zed
Manual opening and closing
Optical position indicators
Motorization
Shunt tripping coil
2nd coil
Undervoltage tripping coil
Striker
Closure Coil
Operating counter
Anti-pumping
Auxiliary contacts available
2 O/C
Switch-disconnector position 3 O/C
4 O/C
Spring armed position 1 O/C
Blown MV fuses signalling 1 O/C
2 O/C
Earthing switch position
4 O/C
2 NO / 2 NC
Circuit-breaker position 4 NO + 4 NC
7 NO + 8 NC

: Standard equipment ; : Optional

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 25


Technical characteristics Selection of tting of operating
mechanisms

Operating mechanisms for ISR switch-disconnector


Operating principle
The operating mechanisms used are stored-energy type.
The energy required to operate them is stored in a compressed spring.
The manoeuvre, independent of operator involvement, takes place once
a dead-point is reached, either by pressing a local button, activating an
electro-magnet or a fuse striker actuating a latch.

Type Operating Principles Use


C 410XS* 'Dead-point' mechanisms The load-break or earthing switch Standard equipment on incoming and outgoing feeders
C 410 mechanism is operated manually by the operator.
C 410S The change in state is independent of the operator.
CD 10
CD 10SC * Mechanism fitted to certain earthing switches.
CD 10SB
C 410M Motorised mechanism. The change of state is controlled by Remotely controlling a switch
CD 10M a motor, without duration or time delay constraints (operating
time <7 seconds).
C 430 Tripping point mechanism for closure and latch for opening The - Tripping of a switch on blowing of one or more fuses
operator arms the mechanism, closing the circuit. This is then (protecting a load using combined fuses).
ready for a rapid (<100 ms) opening, triggered by an electro- - Tripping of a switch-disconnector by the action of a
magnet, fuse striker or local pushbutton control. transformer protection relay
- Opening of a switch-disconnector during a voltage drop.
C 430 M C 430 Motorised mechanism The closing operation is Remotely controlling a fused-switch
controlled by a motor (<10 seconds)
C 440 Latched open and closed mechanism The operator manually All network operations and blown fuse triggering where a short
changes the armed status of the mechanism, storing sufficient C/O cycle is required.
energy to carry out two status change operations (closure and
opening) without further intentional delay in a short time (<100
ms), opening triggered by electro-magnets, local push buttons
or a fuse striker.
C 440 M C 440 Motorised mechanism The arming operation is All cases as above where, in addition to the C/O cycle,
controlled by a motor (<10 seconds) complete automation is required.

NOTE: The operating mechanisms include both the opening and closing mechanisms for earthing switches. Closure is
independent of an operator.

The positions of the earthing switch are always visible through the inspection ports on the front of the cubicle.
IMPORTANT: All operating mechanisms are interchangeable. A mechanism change can be carried out with the switch-
disconnector energised.

Operating diagram
C 410 / CD 10 C 410M / CD 10M C 430 C 430M C 440 C 440M
Orders
Lever
Motor
Mechanism M M M M

Armed

Unarmed
< 7s. < 100 ms. < 10s. < 100 ms. < 100 ms. .. < 10 s. . .
Switch-disconnector < 100 ms. ..
Armed
< 100 ms. .. . < 100 ms.

Unarmed

26 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical characteristics Selection of tting of operating
mechanisms

Operating mechanisms for orthofluor fp circuit-


breakers ORTHOFLUOR FP
These operating mechanisms use the energy stored by springs to close
and open the circuit-breaker. There are two types:

BLR: BLR: The operator manually executes a manoeuvre to prime the


control mechanisms spring. The spring is held in place by a latch, freed
manually by a mechanical button, causing:
The release of the spring,
The closing of the CB,
The arming of the trip spring, which is then held in place by a latch.
It is thus possible to open the circuit-breaker by freeing the trip spring latch
manually (mechanical button) or electrically (electro-magnet).
Note: With the circuit-breaker closed it is possible to rearm the closing
spring, which authorises a rapid re-closure cycle.

BLRM: A motorised BLR mechanism.


The closing spring is armed by a motor (arming time <15 s). The closure
and
opening are carried out electrically (electro-magnets).
Note: It is possible to manually arm, close and trip the circuit-breakers.

VEIVacuum L circuit-breaker operating mechanisms


These operating mechanisms use the energy stored by springs to close
and open the circuit-breaker. There are two types:

Manual: The operator manually executes a manoeuvre to prime the


control mechanisms spring. The spring is held in place by a latch, freed
manually by a mechanical button, causing:
The release of the spring,
The closing of the circuit-breaker.
The arming of the trip spring, now held in place by a latch.
It is thus possible to open the circuit-breaker by freeing the trip spring latch
manually (mechanical button) or electrically (electro-magnet).
Note: With the circuit-breaker closed it is possible to rearm the closing
spring, which authorises a rapid re-closure cycle.

Motorised: The closing spring is armed by a motor (arming time <15s).


Opening and closure operations are carried out electrically (electro-
magnets).
Note: - It is possible to manually arm, close and trip the circuit-breakers.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 27


Technical characteristics Electrical characteristics of the
operating mechanisms

ISR switch-disconnector
Vdc Vac
Rated Supply Voltage (V) 24 - 48 - 110 - 125 - 220 120 - 230
Re-arming motor
Voltage range (% of Un) 85 to 110 85 to 110
C 410M 111 W 156 VA
Max. absorbed power C 430M / C 440 M 144 W 141 VA
CD 10 M <30 W DC to AC converter required
Inrush current (A) 18 - 9 - 5 1,5 - 1
Reset time (s) <8 <8
Tripping Coil
Shunt tripping coil
Voltage variation range (% of Un) 70 to 110 85 to 110
Power consumption W/VA 80 80
Minimum impulse duration (ms) (ms) 100 100
Undervoltage tripping coil
Closing voltage variation range (% of Un) 35 to 85 35 to 85
Tripping voltage (% of Un) 70 to 35 70 to 35
Power consumption W/VA 18 to 23 18 to 23
Closing Coil
Voltage variation range (% of Un) 85 to 110 85 to 110
Power consumption W/VA 80 80
Minimum impulse duration (ms) 100 100
Auxiliary contacts
Rated current (A) 16 16
Breaking capacity (A) 0,4/110 V (L/R = 10 ms)
Breaking capacity (220 Vdc Cos =0.3 A) 16

Orthofluor FP (SF6) circuit-breaker


Vdc Vac
Rated Supply Voltage (V) 24 - 48 - 60 - 110 - 125 - 220 120 - 230
Re-arming motor
Voltage range (% of Un) 85 to 110 85 to 110
Max. absorbed power W/VA 230 230
Inrush current (A) 25 25
Reset time (s) <15 <15
Tripping Coil
shunt tripping coil
Voltage variation range (% of Un) 70 to 110 85 to 110
Absorbed power W/VA 80 80
Minimum impulse duration (ms) 100 100
On undervoltage
Closing voltage variation range (% of Un) 35 to 85 35 to 85
Tripping voltage (% of Un) 70 to 35 70 to 35
Absorbed power W/VA 24 24
Closure Coil
Voltage variation range (% of Un) 85 to 110 85 to 110
Absorbed power W/VA 80 80
Minimum impulse duration (ms) 100 100
Auxiliary contacts
Rated current (A) 15 15
Breaking capacity (A) 10/48 V (L/R = 10 ms)

28 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical characteristics Electrical characteristics of the
operating mechanisms

VEIVacuum-L Vacuum circuit-breaker


Vdc Vac
Rated Supply Voltage (V) 24 - 48 - 110 - 125 - 220 120 - 230
Re-arming motor
Voltage range (% of Un) 85 to 110 85 to 110
Max. absorbed power W/VA 100 150
Inrush current (A) 3 A at 110 V 1.5
Reset time (s) 5 5
Trip Coil
shunt tripping coil
Voltage variation range (% of Un) 70 to 110 85 to 110
960 W @ 24 Vdc
470 W @ 48 Vdc
502 VA @ 120 Vac
Absorbed power W/VA 620 W @ 110 Vdc
422 VA @ 230 Vac
521 W @ 125 Vdc
386 W @ 220 Vdc
Minimum impulse duration (ms) 300 300
On undervoltage
Closing voltage variation range (% of Un) >35 >35
Tripping voltage (% of Un) 70 to 35 70 to 35
240 W - 4.6 W @ 24 Vdc
256 W - 4.7 W @ 48 Vdc
164 VA - 4.5 VA @ 120 Vac
Absorbed power W/VA 172 W - 4.0 W @ 110 Vdc
266-4.1 VA @ 230 Vac
166 W - 4.2 W @ 125 Vdc
193 W - 3.5 W @ 220 Vdc
Closure Coil
Voltage variation range (% of Un) 85 to 110 85 to 110
960 W @ 24 Vdc
470 W @ 48 Vdc
502 VA @ 120 Vac
Absorbed power W/VA 620 W @ 110 Vdc
422 VA @ 230 Vac
521 W @ 125 Vdc
386 W @ 220 Vdc
Minimum impulse duration (ms) 300 300
Auxiliary contacts
Rated current (A) 10 10
Breaking capacity 110 Vdc (L/R = 10 ms) (A) 1
Breaking capacity 230 Vac Cos = 0.4 (A) - 10

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 29


Technical characteristics Fuses compartment

Illustration of the various stages PF cubicle


of fitting a fuse to a PF cubicle The PF cubicle with HV fuse protection blows the fuse on detection of a
fault current without opening the switch-disconnector.
The other phases thus remain live.

PFA cubicle
The PFA cubicle with HV fuse protection combined with a switch-
disconnector opens the switch disconnector if a fuse blows.
Thus all phases are off-load.
The fuse is dedicated to this purpose only and is fitted with a striker, which,
via rods, triggers the operating mechanism opening.

Fuse access
Two earthing switches are used to replace fuses without having to use
auxiliary equipment:
One with making capacity, upstream of the fuses, and
One, without making capacity, downstream.
The two earthing switches are operated simultaneously by a single spring-
operated mechanism.

The interlocking guarantees maximum safety for the personnel during the
replacement of fuses. The fuse compartment panel can only be opened if
the cubicle has been earthed correctly. Inversely, the earthing can only be
removed once the fuse compartment panel is closed and locked.
1
Replacement of fuses
Access to the fuses is via the front panel of the cubicle with the door to the
cable compartment removed.
When a fault causes the blowing of one or two fuses, the characteristics
of the remaining fuses are decreased by the effects of the short circuit.
2
It is thus recommended that you replace all three fuses in a cubicle
(IEC 282-1).

Protecting capacity banks


Use fuses of a rated current value just above 1.8 x the rated current value
for the capacitor bank.

30 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Technical characteristics Fuses compartment

PFA fuse rating


This table covers PFA cubicles (combined fuse-switches - tripping on blown
fuse) as per IEC 62 271-105.
The PFA cubicles in the Fluokit range can handle two types of standard
fuse:
FNw as per UTE NFC 64.210.
FD as recommended in IEC 282.1 - size DIN 43.625

FN or FD (Ferraz) fuse selection table (Updated: April 2010)


calibre (A)
Type of Fuse

Power of the transformer (kVA)


Fuse

Un (kV) 25 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500

5,5 6,3 16 16 31,5 31,5 31,5 63 63 63 63 63


FNwp as per
NF C13-100

10 6,3 6,3 6,3 16 16 16 31,5 31,5 31,5 63 63 63 63

15 6,3 6,3 6,3 6,3 16 16 16 16 16 43 43 43 43 43 63 63(2)

20 6,3 6,3 6,3 6,3 6,3 6,3 16 16 16 16 43 43 43 43 43 63

3,3
Consult us
5,5
FNwp as per NF

6,6 16 16 16 16 16 31,5 31,5 31,5 63 63 63 80 100 125

10 6,3 6,3 16 16 16 16 31,5 31,5 31,5 63 63 63 80 80 100


C13-200

15 6,3 6,3 16 16 16 16 16 16 31,5 31,5 31,5 43 43 63 63(2)

20 6,3 6,3 6,3 6,3 6,3 16 16 16 16 31,5 31,5 31,5 43 43 63 63

3/3,3 16 25 25 25 31,5 40 50 63(1) 80(1) 100(1) 125(1) 125(1) 160(1) 200(1) 250(1)

5,5 10 10 16 16 25 25 31,5 40 50 63(1) 80(1) 100(1) 125(1) 125(1) 160(1) 200(1&3)


FDw as per DIN std

6/6,6 6,3 10 16 16 20 25 31,5 31,5 40 50 63 80 100 125 160 160(1)

10/11 6,3 6,3 10 10 16 16 25 25 31,5 31,5 40 50 63 80 100 125 125 125 160

13,8 6,3 6,3 6,3 10 10 16 16 16 25 25 31,5 40 40 50 80 100 125 125(2) 125(2)

15 6,3 6,3 6,3 10 10 16 16 16 25 25 31,5 31,5 40 50 63 80 100 100(2) 125

20/22 6,3 6,3 6,3 6,3 10 10 10 16 16 25 25 31,5 31,5 40 50 63 63 80 100(2) 100(2)

1) Calibre of fuses for motor start-ups, manufactured by Ferraz (Ref. aSJD or FD3M).

2) Calibres stated without overload

Fuse calibre x 0.7 x operating voltage x 1.732


Possible overload:
Power of the transformer (kVA)

3) Alternatively: SIBA fuse (Ref.: 30 110 14) 200 A, 442 mm


All sizes are selected for:

Fuses suitable for cubicle installation (declassification coefficient of 0.7)

Ambient temperatures of up to 40C

Magnetic currents of 12 Ir for a max. of 0.1 s.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 31


Technical characteristics Fuses compartment

PF fuse rating
This table covers PF cubicles (associated fuses - line-break switches; does
not trip on blown fuse).
The PF cubicles in the Fluokit range can handle two types of standard fuse:
FNw as per UTE NFC 64.210.
FD as recommended in IEC 282.1 - size DIN 43.625

FN or FD (Ferraz) fuse selection table (Updated: April 2010)


calibre (A)
Type of Fuse

Power of the transformer (kVA)


Fuse

25 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500

5,5 6,3 16 16 31,5 31,5 31,5 63 63 63 63 63


FNwp (4) as per
NF C13-100

10 6,3 6,3 6,3 16 16 16 31,5 31,5 31,5 63 63 63 63

15 6,3 6,3 6,3 6,3 16 16 16 16 16 43 43 43 43 43 63 63

20 6,3 6,3 6,3 6,3 6,3 6,3 16 16 16 16 43 43 43 43 43 63

3,3
Consult us
5,5
FNwp (4) as per NF

6,6 16 16 16 16 16 31,5 31,5 31,5 63 63 63 80 100 125

10 6,3 6,3 16 16 16 16 31,5 31,5 31,5 63 63 63 80 80 100


C13-200

15 6,3 6,3 16 16 16 16 16 16 31,5 31,5 31,5 43 43 63 63

20 6,3 6,3 6,3 6,3 6,3 16 16 16 16 31,5 31,5 31,5 43 43 63 63

3/3,3 16 25 25 25 31,5 40 50 63 (1)


80 (1)
100 (1)
125 (1)
125 (1)
160 (1)
200 (1)
250 (1)

5,5 10 10 16 16 25 25 31,5 40 50 63(1) 80(1) 100(1) 125(1) 125(1) 160(1) 200(1&3)


FDw as per DIN std

6/6,6 6,3 10 16 16 20 25 31,5 31,5 40 50 63 80 100 125 160 160(1) 200(1) 250(1)

10/11 6,3 6,3 10 10 16 16 25 25 31,5 31,5 40 50 63 80 100 125 125 125 160

13,8 6,3 6,3 6,3 10 10 16 16 16 25 25 31,5 40 40 50 80 100 125 125 (2)


125(2)

15 6,3 6,3 6,3 10 10 16 16 16 25 25 31,5 31,5 40 50 63 80 100 100(2) 125

20/22 6,3 6,3 6,3 6,3 10 10 10 16 16 25 25 31,5 31,5 40 50 63 63 80 100(2) 100(2)

1) Calibre of fuses for motor start-ups, manufactured by Ferraz (Ref. aSJD or FD3M).

2) Calibres stated without overload

Fuse calibre x 0.7 x operating voltage x 1.732


Possible overload:
Power of the transformer (kVA)

3) Alternatively: SIBA fuse (Ref.: 30 110 14) 200 A, 442 mm

4) If FN-type fuses are used you must take the fuse-blown indicator option.

All sizes are selected for:

Fuses suitable for cubicle installation (declassification coefficient of 0.7)


Ambient temperatures of up to 40C
Magnetic currents of 12 Ir for a max. of 0.1 s.
Note: You must use a 500 mm wide PF cubicle if the heat dissipated by the fuse is greater than 88 W at 0.7 Ir.

The Ferraz fuses in this table are not concerned.

32 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Equipment Low voltage equipment

Voltage detection systems


A VPIS (Voltage Presence Indicator System) indicates that the cubicle is
energized. An auxiliary unit can be coupled up using contacts

VPIS, Voltage Detection Integrated System

Short circuit indicator


Cubicles with outgoing feeders can be equipped, as an option, with DAX-I
short circuit indicators (manufacturer: Schneider Electric). Other brands are
available on request.
The short circuit indicators are parameterized as follows depending on their
type:
Detection of earth and phase faults.
Fault current measurement range: 100 to 1000 A.
DAX-I short circuit indicator. Earth fault current measurement range: 5 to 160 A.
Reaction time: 40 to 999 ms.
Manual or automatic reset.
Autonomous power supply using a battery with a 10-year service life.
Remote signalling contact,

CTOS toroidal type transformers acting as sensors for the short circuit
indicators are installed on the cables.
The DAX-I is integrated into the front panel in the low voltage part.
The DAX is integrated into the substation.

DAX short circuit indicator

Monitoring devices
The DMX is used to monitor various pieces of digital data transmitted by
the substation.
This device can, notably, process status information from the MV/LV
transformer, including temperatures, oil levels, etc. and transmit trip orders
and/or alarms depending on its pre-defined configuration.
The RS485 connection and Modbus protocol means that the DMX can be
fully controlled from a distance.
Monitoring devices

Directional short circuit indicator (D4X)


The D4X detects and shows the direction of a fault along the MV network.
This information is available internally (relays) and externally (green/red
indicators) and is used to provide a rapid location of a faulty section. Its
digital technology makes it very flexible.
The D4X is installed within the substation on compensated neutral
networks.

Directional short circuit indicator D4X

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 33


Equipment Relays

The Fluokit can be fitted with any type of relay. Below is a non-exhaustive
list of the functions of the most commonly fitted relays.

MiCOM P121

MiCOM P122

MiCOM P124

MiCOM P124

MiCOM P127

MiCOM P922
Dual Power
Self Power

Self Power
VPR-SP1
& P922G
Functions

MiCOM
P120
CT inputs 1 4 4 4 4 4 4

VT inputs 3 4

Isolated fibre-optic inputs (max) 1


2 2 3 5 7 5

Output contacts (max) 1


5 5 7 2 7 9 8

Low energy striker trip output 1 1 1

Bi-stable electro-magnetic flags 1


external
Protection

Max single-phase or earth current 50/51P/N

Max 3-phase current 50/51P

Earth fault 50/51N

Directional - phase 67P

Directional - earth 67N

Directional earth (sensitive) 67N

Directional homopolar power metering 67W

Restricted earth protection 64

Max inverted current 46

Thermal overload 49

Low current trip 37

Max/min voltage 27/59

Max residual voltage 59N

Max/min frequency 81O/U

Locking 86

Directional - power protection 32

CB failure 50BF

Auto-recloser 79

Conductor broken 46BC

Closes under load

Closes on fault SOTF

Circuit-breaker surveillance

Trip circuit monitoring TCS

Direct, inverse and homopolar voltage 47/27D

1: Certain relays can have a maximum number of inputs/outputs, which are limited when used in certain combinations.

34 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Equipment Relays

Protection relays without an auxiliary power supply


Protective equipment, which does not require an auxiliary power supply,
can be installed inside the PGB or PGC cubicles. This device conforms to
IEC 62271 and comprises:
A digital protection relay, supplied by its own current transformers,
A low energy striker, linked to the relays, responsible for tripping the
operating mechanism,
2 test terminal blocks for the injection of a secondary current.

Protection relays with an auxiliary power supply


Protective equipment, which does require an auxiliary power supply can
be installed inside the PGB or PGC cubicles. This device conforms to IEC
62271 and comprises:
A digital protection relay, supplied from an auxiliary supply source,
A low energy striker or shunt coil or undervoltage coil can be linked to the
relay responsible for tripping the operating mechanism.
2 test terminal blocks for the injection of a secondary current.

Auto-supplied protection relays VPR-SP1 for PGCv


50/50N, 51/51N
CT:
40/1 A, 10P20, 0.2 VA
80/1 A, 10P20, 0.2 VA
250/1 A, 5P20, 0.3 VA
300/1 A, 10P30, 0.5 VA
1250/1 A, 5P20, 0.3 VA

Low-voltage cabinets
Two sizes of LV cabinet are available. Therefore, there are two figures for
cubicle height:

Standard
Optional

Max.
height:
1950 mm

Max.
height:
1609 mm

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 35


Equipments Relays

VPR-SP1 relay characteristic graphs

Pre-defined time Normal Inverse

1000

100

I>
0.
0.5 2.5
100

10 a=

10.0
t[s] 8.0
t[s] 300 6.0
10 4.0
tI >
1 3.0
2.0
0.04 1.4
I>> 1.0
0.9
1.0 20 0.8
3
0.6
0.5
tI >> 1 0.4
0.1 0.3
0.2
0.04
0.1

0.05
0.01 0.1
1 10 1 2 3 4 5 6 7 8 910 20

Extremely Inverse Very Inverse


10000

1000

1000

100
100

a=
t[s] t[s] 10
10
10.0
a= 8.0
6.0
10.0 4.0
8.0 3.0
6.0
1 4.0 2.0
3.0 1 1.4
2.0 1.0
1.4
0.8
1.0 0.6
0.8 0.5
0.6 0.4
0.1 0.5 0.3
0.4
0.3 0.2
0.05 0.1 0.2 0.1
0.1

0.05
0.01
1 2 3 4 5 6 7 8 910 20 1 2 3 4 5 6 7 8 910 20

Long Inverse RI Inverse


100
10000

a=
10.0
8.0
7.0
1000 6.0
5.0
4.0
10 3.0

100
a= 2.0

t[s] 10.0
8.0 t[s]
6.0 1.0
5.0 0.8
4.0 0.7
3.0 0.6
2.0 0.5
10 0.4
1.0 1
0.8 0.3
0.6
0.5
0.4 0.2
0.3
0.2
1
0.1
0.1
0.05

0.05

0.1 0.1
1 2 3 4 5 6 7 8 910 20 1 2 3 4 5 6 7 8 910 20

36 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Equipments Remote control & remote
signalling

Remote control & remote signalling


Possible equipment levels for remote control and signalling are
summarised in the table below.

The levels correspond to the basic variants. Level 3 includes the control
relays, local/remote selector switches and micro switches.
Other documents covering the level of equipment for monitoring (Lvl 1) and
integrated remote control & monitoring (Lvl 3) are available on request.

Conventional

Action Equipment level

No signalling at the terminal 0

Signalling at a terminal block 1

Not applicable:
2
Signalling and motor control at the terminal

Signalling and motor control management via the power


3
relays

Remote control system with modem - to control and mo-


nitor the switchboard via communications systems such 4
as telephones, optical fibre networks, or GSM networks.

Automated substation using Fluokit

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 37


Installation Overall dimension drawings

IS cubicle

PGB cubicle: 875 mm wide

38 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Installation Overall dimension drawings

Disconnectable PGC cubicle: 750 mm wide

PGCv cubicle

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 39


Installation Overall dimension drawings

PFA cubicle: 375 mm wide

Space required to remove


fuses after adjustment of
the fuse mounting
crosspiece.

Altitude
Altitude

TM cubicle: 500 mm wide

40 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Installation HV cable and connector
compartment

Below we describe the connections of cables to Fluokit cubicles.


When fitting optional extras, ask us for more information.
HT cable connections use dry cables fitted with short (EUIC) or normal (EUI) end pieces.
Two types of cable can be connected:
Single-pole cable as per IEC 60 502
3-pole cable as per IEC 60 502

Maximum cable connection capacity


Cubicle IS/LST/LD PGC PF/PFA

Single- Number of cables per phase 1 2(1) 1 2(1) 1


pole
cable cross-section (mm)
cable
Short end pieces (EUIC) 240 240(2) 240 - 95
Normal end pieces (EUI) 400 - - - -
Three- Number of cables per phase 1(3) - - - -
pole
cable cross-section (mm)
cable
Short end pieces (EUIC) 240 - - - -
Normal end pieces (EUI)(4) 240 - - - -
(1) Width of cubicle: IS / LST = 500 mm / PGC = 875 mm (3) For PGC cubicle: Cable splits in three in the cable trough

(2) for end pieces without fins (4) For PGC cubicle: Tank fitting ask for details.

Connection and clamping of cables as per the following table


Type of cubicle Connection Cable clamping Dimen- Dimen-
Dim a (mm) sion d sion x
Short ends Normal
(mm) (mm)
dim b (mm) ends
dim c (mm)
IS/LST 908 475 260 185 190
PF/PFA 370 0 - 185 190 x x d
PGC 340 0 - 200 220 a
PGC (with ring CT core) 675 - - 200 220
PGCv (with CT on pole) 668 0 - 200 220 b
PGCv (with coil-type CT) 378 0 - 200 220 c
0
R
P
Depth of cable trough and curvature as per table on next page
Single-pole cable Three-pole cables
Plan of connection
Cable cross-section (mm) P (mm) R (mm) P (mm) R (mm)
50 450 450 600 600
95 450 450 700 700
150 600 600 800 800 Base
A base of 400 mm high
240 600 600 900 900
can be added.
300(1) 600 600 - -
400 (1)
600 600 - -
(1): Cables with copper/aluminium end pieces

400 mm

Installation on a 400 mm high base

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 41


Installation Installation and protection against
internal arcing

The installation of the cubicles, within a substation, must take into account
the size restrictions set by the type of equipment required to protect
personnel against internal arcing.
Standard description for internal arc protection:
F: Protected from the front
L: Lateral protection
R: Protected from the rear

Protection against internal arcing


Depending on the protection against internal arcing selected, additional
elements may be fitted to the cubicle:
Lateral partitions
Hot gas cooling grilles
Deflectors to duct and discharge hot gases.
The size and location of the cubicle may vary depending on the type of
protection chosen.

Installations with internal arc protection equipment


Dimensions (mm) d1 d2 d3 h h1 h2
Cubicle IS / PFA / PGB / IS / PFA / PGB /
TM PGC / TM PGC /
Type of protection
PGCv PGCv
12,5 kA AF 0,7 s 100 1972 2210 800 1000 Mini. 2100 490 150

16 kA AF 1 s ; AFL 1 s 100 1972 2210 800 1000 Mini. 2150 540 200

20 kA AF 1 s ; AFL 1 s 250 2122 2360 800 1000 Mini. 2150 540 200

12,5 kA ; 16 kA ; 20 kA AFLR 1 s No No No 800 1000 Mini. 2150 540 200


restrictions restrictions restrictions

25 kA AF 1 s 500 2372 2610 800 1000 Mini. 2150 540 200

Installation drawing showing dimensions

Large
Side panel
h2
400 mm

low-voltage
h1

optional for 20 kA
cabinet (optional)
h

Walk-in corridor

d1 d3
d2

42 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Installation Installation and protection against
internal arcing

Example:
AF 12,5 kA 0,7 s

Rear deflectors
Wall fixing
bracket

20
490 mini.

End panel with


rear strengtheners

Example:
AFL 12,5 kA 1 s
AF 16 kA 1 s
AFL 16 kA 1 s

60
Deflectors
200

a=100

End panel with rear strengtheners

Example:
AF 20 kA 1 s
AFL 20 kA 1 s

60
a=250
200

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 43


Installation Installation and protection against
internal arcing

Example:
AF 25 kA 1 s

140
a=250
200

End panel with


rear strengthener
and internal insulating plate

Example:
AFLR 20 kA 1 s

Front arc deflectors

Side deflector

44 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Accessories Accessories

Phase comparator unit for VPIS


This unit is used to check the concordance of the phases.

Fault detector cores


Designed to measure the phase or zero-phase sequence currents

Wall storage rack


To be fitted within the substation, used to store the three spare fuses (not
supplied) and the operating levers.

Operating lever
This lever is used to manipulate the switch-disconnectors, earthing
switches and disconnectors.

Releasing lever
for C 440 operating mechanism.

Re-arming lever for FP circuit-breaker


This lever is used to manually re-arm the circuit-breaker operating
mechanism.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 45


Handling and storage Packaging and transport

Conditioning & packaging


The packaging of a Functional Unit for road and rail transport:
Fixed on to a wooden pallet or bound by hoops,
Covered by plastic sheeting,
Protection of the front facing panel.

The packaging of a Functional Unit for air and maritime transport:


In a heat-welded plastic cover with desiccant sachets,
Packed in flight cases.

Status of the equipment on delivery:


1: Switch-disconnector open, 1 FLUOKIT M

2: Earthing switch closed.

Handling
Road and rail packaging (500 kg max.): using a manually operated fork
lift truck.
It is imperative that the forks of the truck are fully engaged across the
entire width of the Functional Unit
Always be aware of the units centre of gravity when moving it (marked
on the casing).

Air and maritime transport packaging: Depending on the weight indicated


on the packing case, using a fork-lift.
It is imperative that the forks of the truck are fully engaged throughout
the entire width of the packing case.
Always be aware of the units centre of gravity when moving it (marked
on the casing).

1m 2 slings each one capable of supporting 1,000 kg.


min. Remove the lifting parts after handling.

46 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Handling and storage Storage conditions

Storage conditions
Ensure that the material is suitably packaged for the requirements of the
planned storage period.
Preserve the equipment in its intact original factory packaging
Avoid leaving the material where it is likely to be subjected to large,
sudden temperature changes
Ensure that there is a total absence of aggressive vapours.

+ 50 C
The area chosen for storage must be capable of protecting the products
against possible damage due to deterioration agents, such as:
Water
Water vapour
- 25 C Saline atmosphere
All types of pollution
Micro-organisms.

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 47


Environment Sustainable development

Schneider has resolved to engage itself in a dynamic process of


sustainable development through 6 commitments:
To develop eco-design to reduce environmental impact of the products
during their lifetime
To reduce greenhouse effect gases related to SF6
To develop environmental management and safety
To participate in the local economy
To develop a responsible purchasing policy
To minimise impact on the environment by offering solutions allowing
renewable energies to be connected to electrical networks.

Eco-design and impact on the environment


Schneider Electric contributes efficiently to worldwide savings in terms of
energy resources.

Fluokit replies to a high degree of ecological requirements related to


environmental protection thanks to:
The optimisation of consumption of materials and energy during
manufacture
The compliance with all ecological requirements during the service life of
the product
The use of materials that can be recycled for an efficient valorisation.

A responsible design
Our construction directives relating to an ecological design specify the use
of materials that are easy to recycle and dismantle:
The majority of the metals in a Fluokit switchboard can be recycled, as
well as
all thermosetting plastics and thermoplastics.

All the materials have been selected and developed in such a way that, for
instance, a switchboard affected by a fire in a building has a minimal impact
on the load of the fire (development of heat and toxic substances in the
emissions).

Eco-declarations are available on request.

Environmental impact
The end-of-service life phase is considered a very important part of the life
cycle of Schneider Electric products. The environmental impact inherent
in the disposal of equipment is, sometimes, more polluting than that of the
manufacturing, delivery or utilisation phases. European directives, such
as WEEE, ELV and RoHS, have confirmed this point and all insist upon
the recovery of waste products and their valorisation at the end of the
equipments service life.
Even though our switchgear is not covered by this legislation,
Schneider Electric is willingly attempting to optimise recycling, the
processing of waste and, as a consequence, the end of service life phase
of our products, which is an integral part of the operating costs.

48 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Environment End of service life processing

At the end of the Fluokits service life


The destruction of the Fluokit at the end of service life is possible. The
separation of the elements making up the switchgear will be made:
Either by disconnecting the mechanical linkages,
Or, by dismantling, that is to say, by breaking or shearing the
connections.

To guarantee efficient and ecological sorting and elimination of the


materials, all plastic components have been identified:
A description of the materials is supplied to the customer with
Information on the valorisation process, supplied to the companies in
charge of the recycling.

End of service life processing


Schneider Electric can help you in your Fluokit end-of-service-life
processing approach.

SF6 gas recovery


The volume of the insulating gas used in the Fluokit PGB corresponds
to about 0.13 % of the total weight of the switchboard. At the end of the
switchboards service life, in order to recycle the gas, it can be completely
evacuated using a suitable recovery unit. And for this, the suppliers of the
gas have developed an efficient recycling method.

Composition of the materials and valorisation at end


of service life
After disassembly (or dismantling), the recovered elements must be
forwarded for treatment in the following manner:

Waste processing
Type of Waste Destination Recommended processing
SF6 gas Supplier Recovery, storage and regeneration
Steel & Stainless steel Local recovery agent Shredding, sorting and recycling
Non-ferrous metals Local recovery agent Shredding, sorting and recycling
Epoxy Resin Cement plant Revalorisation at a lower added value
Thermoplastics Local recovery agent Incineration
Molecular sieve Authorised network Elimination
Soiled protective equipment Authorised network Incineration
Cables Local recovery agent Separation of sheathing and conductors

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 49


Notes

50 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Notes

Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE 51


Notes

52 Products-L4 TechChar-Fluokit M+_70596_World_v3-rev25_EN_SE


Schneider Electric As standards, specifications and designs change from time to time, please ask for confirmation of the information
35, rue Joseph Monier given in this publication.
CS 30323
F - 92506 Rueil Malmaison Cedex

RCS Nanterre 954 503 439


Capital social 896 313 776 Publishing: Schneider Electric - 12/2010
www.schneider-electric.com Design: ralisation : Schneider Electric
Printing:
NRJED311062EN art.838515

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