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Journal of Molecular Catalysis A: Chemical 381 (2014) 120125

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Journal of Molecular Catalysis A: Chemical


journal homepage: www.elsevier.com/locate/molcata

Carbonylation of quaternary ammonium salts to tertiary amides using


NaCo(CO)4 catalyst
Yizhu Lei a , Rui Zhang a , Qing Wu a , Hui Mei a , Bo Xiao b , Guangxing Li a,
a
School of Chemistry and Chemical Engineering, Hubei Key Laboratory of Material Chemistry and Service Failure, Huazhong University of Science and
Technology, Luoyu Road 1037, Wuhan, Hubei 430074, PR China
b
College of Environment Science and Engineering, Huazhong University of Science and Technology, Luoyu Road 1037, Wuhan, Hubei 430074, PR China

a r t i c l e i n f o a b s t r a c t

Article history: We reported here the catalytic carbonylation of quaternary ammonium salts under anhydrous condi-
Received 26 June 2013 tion. Quaternary ammonium salts, a kind of versatile reagents that were widely used in organometallic
Received in revised form 12 October 2013 chemistry, can be carbonylated to tertiary amides by an in situ prepared NaCo(CO)4 catalyst. It was found
Accepted 20 October 2013
that the counterions (Cl , Br , I , OTf ) in the quaternary ammonium salts played a signicant role in
Available online 27 October 2013
the reaction and tetramethylammonium iodide could give high yield (96%) of N,N-dimethylacetamide
(DMAc) with only 0.5 mol% cobalt catalyst. Under optimum conditions, several other quaternary ammo-
Keywords:
nium iodides were also carbonylated to corresponding tertiary amides in moderate to excellent yields.
Carbonylation
Quaternary ammonium salt
Obviously, these results also give us a special apprehension that Me4 NI and other quaternary ammonium
Tertiary amide salts could be possibly carbonylated to tertiary amides in the carbonylation reaction where they are used
NaCo(CO)4 catalyst as promoters or solvents in most cases. Considering the high activity and moderate to excellent selectiv-
ity, this process could be a potential method for the synthesis of certain tertiary amides. Moreover, the
cleaving mechanism of C N bonds and the possible catalytic intermediates were discussed in detail.
2013 Elsevier B.V. All rights reserved.

1. Introduction the main products employing benzyltriethylammonium or allyltri-


ethylammonium halides as substrates. Recently, we found that the
Quaternary ammonium salt, a versatile reagent, is widely used tetramethylammonium iodide was in equilibrium with MeI and the
as phase transfer catalyst, catalyst promoter or ionic liquid sol- Me3 N at 220 C [16,17]. It suggests the high possibility that Me4 NI
vent in organometallic chemistry and homogeneous carbonylation could be carbonylated to DMAc at 220 C. Moreover, quaternary
reactions [14]. Generally, quaternary ammonium salts are con- ammonium salts are widely used as phase-transfer catalysts, cata-
sidered to be very stable for their high decomposition temperature lyst promoters and ionic liquid solvents in many catalytic reactions,
[5,6]. The reactivity of quaternary ammonium salt is usually easy especially in homogeneous carbonylation reactions [14]. There-
to ignore in transition metal catalyzed reaction. Since Wenkert fore, it is very valuable to investigate the stability and reactivity of
et al. documented the rst cross coupling of aryltrimethylammo- different quaternary ammonium salts under anhydrous carbonyla-
nium iodides with aryl and alkyl Grignard reagents in 1988 [7], tion reaction conditions.
transition-metal-catalyzed cross-coupling of quaternary ammo- From the other points of view, amide bond formation, one of the
nium salts with various nucleophile coupling partners is becoming most important reactions in organic chemistry, is often overlooked
an attractive topic [810]. And now, transformations of amines as a contemporary topic due to its widespread occurrence of amide
to their salts are also becoming one of the main methods for the in chemistry and biology [1821]. As an important class of amide
functionalization of unreactive C N bonds [1113]. compounds, tertiary amides were also frequently used as precur-
Although it was also known in the 1980s [14], the potential for sors to unsymmetrical tertiary amines [22,23]. However, traditional
carbonylation of quaternary ammonium salts has not received a synthesis method of tertiary amides via coupling of carboxylic
great deal of attention, and in fact, only a few results have been acid derivatives and secondary amines is suffering from tedious
reported to date [14,15]. These reactions were usually involved processes and poor atom economy. Therefore, there is continuing
a C6 H6 /aqueous NaOH biphasic system and carboxylic acids as interest in the development of new and improved methodolo-
gies for their synthesis [2437]. As an alternative method for the
synthesis of tertiary amides, efforts have also been made to syn-
Corresponding author. Tel.: +86 27 87543632; fax: +86 27 87543632. thesize tertiary amides by direct carbonylation of tertiary amines
E-mail address: ligxabc@163.com (G. Li). [16,17,38,39]. As the more reactive reagent, however, quaternary

1381-1169/$ see front matter 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.molcata.2013.10.014
Y. Lei et al. / Journal of Molecular Catalysis A: Chemical 381 (2014) 120125 121

appropriate amount of NaCl solution was added, and then the pre-
cipitate was ltrated, dried and weighed.

2.4. Amine exchange reaction

Me4 NI (10 mmol), N,N-diethylaniline (10 mmol) and NMP


(50 mL) were charged into the autoclave. After purging four times
Scheme 1. Cobalt catalyzed carbonylation of quaternary ammonium salts. with N2 , the autoclave was heated and then kept at the reaction
temperature for 7 h. After the reaction, autoclave was cooled by ice
ammonium salts have not yet been employed as the substrates for water and analyzed by GC and GCMS.
the synthesis of tertiary amides.
Based on our previous work on transition metal-catalyzed 3. Results
carbonylation reactions and continuing focus on the application
of quaternary ammonium salts in homogeneous carbonylation 3.1. Effect of counterion and solvent
reactions [16,17,40,41]. Herein, we established the carbonyla-
tion of quaternary ammonium salts under anhydrous condition Initially, the carbonylation of tetramethylammonium salt bear-
(Scheme 1). Due to its high catalytic activity and moderate to excel- ing different anions (I , Br , Cl and OTf ) was chosen as a model
lent selectivity, this process can be a promising method for the reaction. [Co(CO)4 ] , which could be prepared under mild condi-
synthesis of certain tertiary amides. Moreover, the cleaving mech- tions, was used as a catalyst. When the as-prepared NaCo(CO)4
anism of C N bonds was discussed and a plausible mechanism was (5 mol%) was used at 3.0 MPa CO and 200 C, 13.3% yield of DMAc
also proposed. was observed in the carbonylation of tetramethylammonium chlo-
ride (Table 1, entry 1). Encouraged by this initial result, we tried to
2. Experimental investigate the activity of different tetramethylammonium salts.
Fortunately, tetramethylammonium iodide gave 98.2% yield of
2.1. Reagents DMAc with MeI as the only byproduct (Table 1, entry 4). Mean-
while, the bromide and triate gave moderate yields of DMAc
All reagents were analytical grade and used without (Table 1, entries 2 and 3). These results suggested that the anion
further purication. N-methyl pyrrolidone (NMP), N,N- had a great effect on the activity of tetramethylammonium salts,
dimethylformamide (DMF) and toluene were analytical grade and their reactivity increased in the order Cl < OTf < Br < I. Moreover,
and dried before use by normal procedures. CO with a purity of as tetramethylammonium iodide is conventionally synthesized by
99.99% was purchased from the local manufacturer. NaCo(CO)4 the quaternization reaction of methyl iodide and trimethylamine.
was prepared as our previous publication [16]. After the catalytic carbonylation of tetramethylammonium iodide,
the byproduct (MeI) could be easily recovered by a simple process
2.2. Catalytic experiments (see supplementary content) and reused again as the raw mate-
rial for the synthesis of tetramethylammonium iodide. Since a high
The catalytic reactions were carried out in a 250 mL stainless recovery of methyl iodide could be achieved, then the poor atom
steel autoclave. In a typical experiment, CoCl2 , Zn, Na2 SO3 , quater- economy of this process is mitigated and the raw material costs
nary ammonium salt and NMP were charged into the autoclave. could be reduced.
After purging four times with CO, the autoclave was pressurized It is well-known that solvent is very important in a liquid phase
with CO to 3.0 MPa, heated and kept at 200 C for 7 h. During the catalytic reaction, even more so in a two-liquid phase reaction
reaction, CO was added to maintain a total pressure of 4.0 MPa. [4,43]. Therefore, the solvent effect on the reaction was tested.
After the reaction, autoclave was cooled by ice water and slowly Similarly, the reaction in DMF solvent gave 93.0% yield of DMAc
depressurized to atmospheric pressure. (Table 1, entry 5). In contrast, only 64.5% yield of the desired prod-
The liquid mixture taken from the autoclave after the reac- uct was achieved in toluene (Table 1, entry 6). To achieve the easy
tion was analyzed qualitatively by GCMS. The analyses were separation of the catalyst and product, the reaction was also tried
performed in an Agilent 6890/5973 GCMS apparatus equipped in a biphasic solvent system. When the reaction was carried out
with a split/splitless injection system and a ame ionization in a toluene-water mixture, very low activity and selectivity were
detector (FID). The capillary column was an Agilent HP-5MS, obtained. Increasing the amount of water in the reaction led to
30 m 0.25 mm 0.25 m. He was used as the carrier gas lower catalytic activity and selectivity of DMAc. Meanwhile, the
(1.0 mL/min). The quantitative analysis of the reaction mixture was yield of acetic acid rapidly increased (Table 1, entries 7 and 8).
carried out in an Agilent GC 1790 apparatus equipped with a HP-
5 (30 m 0.32 mm 0.25 m) capillary column, a ame ionization 3.2. Effect of catalyst and catalyst dosage
detector (FID) and using n-butanol as an internal standard.
Having established the better reactivity of iodide over other
2.3. Quantitative analysis of quaternary ammonium salts salts, then we explored alternative catalyst to simplify the prepa-
ration procedure of the catalyst and to lower the catalyst dosage.
Quantitative analysis of quaternary ammonium salt was made First, an attempt had been made to use CoCl2 as a catalyst directly,
by a method described in literature with some modication [42]. while only a trace amount of product was observed (Table 2, entry
After the reaction, the reaction mixture was ltrated to remove 1). Then, we tried to use CoCl2 as a catalyst precursor for in situ
solid residues. The ltrate obtained was vacuum distilled to remove preparation of NaCo(CO)4 during the catalytic reaction. Notably,
the liquid substances. Then the residual solid was dissolved in when 5 mol% of CoCl2 and proper amount of reducing agents were
water, and after that, an excess amount of aqueous sodium directly added to the reaction, quantitative conversion along with
tetraphenylborate solution was added dropwise into the solution selectivity (98.8%) was obtained (Table 2, entry 2). The exceptional
and the white precipitate was formed immediately. To insure the reactivity of the tetramethylammonium iodide suggested that the
fully precipitation of quaternary ammonium tetraphenylborate, catalyst dosage could be lowered further; this was indeed possible
122 Y. Lei et al. / Journal of Molecular Catalysis A: Chemical 381 (2014) 120125

Table 1
Effect of counterion and solvent.a

Entry Solventb Counterion Time (h) Conversion (mol%) Selectivity (mol%) YieldDMAc (mol%)d Acetic acid (mol%)d

1 NMP Cl 14 13.6 97.5 13.3
2 NMP Br 14 65.7 98.1 64.5
3 NMP OTf 14 55.0 97.2 53.5
4c NMP I 7 99.7 98.5 98.2
5 DMF I 7 95.6 97.2 93.0
6 Toluene I 7 65.4 98.7 64.5
7 Toluene/water (9:1) I 7 55.8 63.0 35.2 19.4
8 Toluene/water (1:1) I 7 32.1 12.7 4.1 11.0
a
Reaction conditions: NaCo(CO)4 (0.75 mmol); tetramethylammonium salt (15 mmol); solvent (50 mL); CO (3 MPa); 200 C; stirring speed, 500 rpm.
b
Toluene/water (weight ratio).
c
Yield of MeI 98.0 mol%.
d
Yield = nnx 100% (nx , the molar number of the product; n0 , the molar number of the initially added ammonium salt).
0

Table 2
Effect of catalyst and catalyst dosage.a

Entry Catalyst Substrate:catalyst molar ratio Conversion (mol%) Selectivity (mol%) Yield (mol%) TONb

1 CoCl2 20 6.3 99.0 6.2 1.2


2 CoCl2 /Zn/Na2 SO3 20 99.6 98.8 98.4 19.7
3 CoCl2 /Zn/Na2 SO3 50 99.8 98.7 98.5 49.3
4 CoCl2 /Zn/Na2 SO3 100 99.5 98.7 98.2 98.2
5 CoCl2 /Zn/Na2 SO3 200 97.4 98.9 96.3 192.6
6 CoCl2 /Zn/Na2 SO3 400 83.3 98.7 82.2 328.8
7 NaCo(CO)4 400 84.9 98.5 83.6 334.4
a
Reaction conditions: CoCl2 :Zn:Na2 SO3 = 1:1.33:1 (mole ratio); Me4 NI (15 mmol); NMP (50 mL); CO (3 MPa); 200 C; reaction time, 7 h; stirring speed, 500 rpm.
b
TON (mol converted Me4 NI/mol cat.).

and the reaction proceeded almost equally as fast with 0.5 mol% cat- gave excellent conversion with moderate selectivity. Alicyclic
alyst (Table 2, entry 5). Next experiments revealed that this in situ quaternary ammonium salts, such as N,N-dimethylpyrrolidinium
synthesis of NaCo(CO)4 showed almost the same catalytic activity iodide and N,N-dimethylpiperidinium iodide, reacted with CO
as the as-prepared NaCo(CO)4 (Table 2, entries 6 and 7). It must be to afford the corresponding amides in moderate to excellent
noted that the catalytic activity of this process is much higher than yields (Table 4, entries 2 and 3). N,N-dimethylmorpholinium
those reported for the carbonylation of trimethylamine [16,17]. iodide, as a representative example of heterocyclic quaternary
ammonium salt, resulted in 72.3% yield of N-acetylmorpholine
3.3. Effect of temperature and CO pressure (Table 4, entry 4). Aryltrimethylammonium iodide, one of the
most common substrates in cross coupling reaction [7,10], gave
Quaternary ammonium salts are widely used as phase-transfer N-methyl-N-phenyl-acetamide in 93.7% yield (Table 4, entry
catalysts, catalyst promoters and ionic liquid solvents in catalytic 5). Aryltriethylammonium iodide and benzyltrimethylammonium
carbonylation reaction [4]. However, the reactivity of quaternary iodide gave the corresponding products in 49.7% and 41.7% yield,
ammonium salts in catalytic carbonylation reactions is seldom respectively (Table 4, entries 6 and 7). These results demonstrated
documented. Alper and Caubere have reported that benzyltri- that the carbonylation of quaternary ammonium salts was a com-
ethylammonium and allyltriethylammonium halides could be mon phenomenon under these carbonylation reaction conditions.
carbonylated to corresponding acids in a C6 H6 /aqueous NaOH Obviously, it gives us a special alarm that Me4 NI and other qua-
solution [14,15]. Unfortunately, substrates in these reports were ternary ammonium salts could be possibly carbonylated to tertiary
only limited to aryl or benzyl quaternary ammonium halides amides in the carbonylation reaction where they are used as pro-
and the reactions took place under specic conditions, that is, in moters or solvents in most cases, more or less, which would be
C6 H6 /aqueous NaOH solution. To investigate the reactivity of qua- interfere the main carbonylation reaction.
ternary ammonium salts in anhydrous organic solvent, the effect of
reaction temperature and CO pressure on the carbonylation in NMP 4. Discussion
solvent was examined (in Table 3). It was found that Me4 NI could
react with CO in a very low rate at 140 C (Table 3, entry 2). With 4.1. C N bond cleavage of quaternary ammonium salts
the increase of reaction temperature from 140 C to 180 C, Me4 NI
conversion increased signicantly and a consistent selectivity of The cleavage of C N bonds to form useful N-containing ne
DMAc was preserved (Table 3, entries 24). Further increasing the chemicals is of signicant interest because such bonds are very
temperature to 200 C, much higher yield of DMAc was obtained common in organic chemistry [44,45]. However, C N bonds are
(Table 3, entry 5). The inuence of pressure on the carbonylation generally very strong and usually difcult to cleave. For the func-
of Me4 NI was presented in Table 3 (entries 58). It is obvious that tionalization of the unactivated C N bonds, the bonds are usually
there is a signicant relationship between the conversion and the activated by conversion to their salts [713]. Therefore, investiga-
CO pressure. The conversion increased notably from 12.1% to 97.4% tion about the cleaving mechanism of C N bonds in ammonium
when the pressure varied from 0.5 to 3.0 MPa. salts could be informative for such kinds of reactions. We orig-
inally assumed that C N bonds in quaternary ammonium salts
3.4. Carbonylation of quaternary ammonium iodides could be cleaved either by the thermal decomposition or by the
nucleophilic attack of [Co(CO)4 ] on the electropositive nitrogen
The results of carbonylation of several quaternary ammonium atom. However, Me4 NI and other ammonium salts were reported
iodides were given in Table 4. Ethyltrimethylammonium iodide to be thermally quite stable even at much higher temperature
Y. Lei et al. / Journal of Molecular Catalysis A: Chemical 381 (2014) 120125 123

Table 3
Effect of temperature and CO pressure.a

Entry T ( C) Pressure (MPa) Conversion (mol%) Selectivity (mol%) YieldDMAc (mol%) TONb

1 120 3
2 140 3 7.2 98.8 7.1 14.2
3 160 3 27.2 98.6 26.8 53.6
4 180 3 91.8 98.9 90.8 181.6
5 200 3 97.4 98.9 96.3 192.6
6 200 2 91.7 98.4 90.2 180.4
7 200 1 56.9 98.1 55.8 111.6
8 200 0.5 12.1 98.5 11.9 23.8
a
Reaction conditions: CoCl2 (0.075 mmol); Zn (0.1 mmol); Na2 SO3 (0.075 mmol); Me4 NI (15 mmol); NMP (50 mL); reaction time, 7 h; stirring speed, 500 rpm.
b
TON (mol converted Me4 NI/mol cat.).

Table 4
Cobalt catalyzed carbonylation of quaternary ammonium iodides.a

Entry Quaternary ammonium salts Products Conversion (mol%) Selectivity (mol%) Yield (mol%)

1 98.1 78.7 77.2

2 99.5 95.4 94.9

3 98.6 83.0 81.8

4 97.4 74.2 72.3

5 97.8 95.8 93.7

6b 88.6 56.1 49.7

7b 92.4 45.2 41.7

a
Reaction conditions: CoCl2 (0.075 mmol); Zn (0.1 mmol); Na2 SO3 (0.075 mmol); quaternary ammonium salt (15 mmol); NMP (50 mL); CO (3 MPa); 200 C; reaction time,
7 h; stirring speed, 500 rpm.
b
Reaction temperature: 180 C, 12 h.

[5,6]. But considering the differences of reaction conditions, the 4.2. The acyl complex intermediates
thermal behavior of Me4 NI in the solution might be quite differ-
ent. Taking this matter into account, an amine exchange reaction Based on the results above, we assumed that the intermediates
between Me4 NI and N,N-diethylaniline was conducted (Table 5). should be the acylcobalt tetracarbonyl and acyl halide. Just like the
The results indicated that Me4 NI could be thermally decomposed mechanism of cobalt carbonyl catalyzed carbonylation of methanol
at 200 C and Me4 NI would be in equilibrium with MeI and Me3 N to acetic acid [46], acylcobalt tetracarbonyl could be generated
under the reaction conditions. However, when the exchange reac- from alkyl iodide and Co(CO)4 , and then acylcobalt tetracarbonyl
tion was conducted at 150 C, no Me3 N was detected (Table 5, entry reacted with iodide ion to produce acyl halide. The presence of
3). These results suggested that Me4 NI did not thermally decom- acetic acid as byproduct (Table 1, entries 7 and 8) could be indi-
pose at 150 C. It is concluded that the cleavage of C N bonds in the rect evidence for the existence of acyl complex intermediate [46].
catalytic carbonylation of Me4 NI below 150 C should be attributed To gain additional insight into the catalytic intermediates and to
to catalytic transformation of Me4 NI by [Co(CO)4 ] (Table 3, conrm the presence of acyl complex in this reaction, additional
entry 2). experiments about catalytic carbonylation of quaternary ammo-
nium iodide were carried out in the presence of tertiary amine
(Table 6). If the acylcobalt tetracarbonyl existed, the generated acyl
Table 5 halide should react with both the added tertiary amine as well as
Amine exchange reaction between Me4 NI and N,N-diethylaniline.a the one produced, thus resulted in different tertiary amides [47]. As
we expected, when tetramethylammonium iodide was carbony-
lated in the presence of other tertiary amines (Table 6, entries 1
Entry T ( C) Yield of Me3 N (%)b and 2), different tertiary amides bearing the same acetyl group
1 200 27.3
were obtained. Likewise, when aryltriethylammonium iodide was
2 180 6.4 mixed with trimethylamine, two kinds of tertiary amides bearing
3 150 0 the same propionyl group were obtained (Table 6, entry 3). These
a
Reaction conditions: Me4 NI (10 mmol); N,N-diethylaniline (10 mmol); NMP results in Table 6 give us a positive reply and a further evidence of
(50 mL); reaction time, 7 h; stirring speed, 500 rpm. the existence of the acyl complex.
124 Y. Lei et al. / Journal of Molecular Catalysis A: Chemical 381 (2014) 120125

Table 6
Cobalt catalyzed carbonylation of quaternary ammonium iodide in the presence of tertiary amine.a

Entry Ammonium salt Tertiary amine Yield (%)b

A B

1 Me4 NI (C2 H5 )3 N
(55.3) (20.7)

2 Me4 NI PhNEt2
(59.0) (12.6)

3 Me3 N
(10.6) (32.1)

a
Reaction conditions: CoCl2 (0.075 mmol); Zn (0.1 mmol); Na2 SO3 (0.075 mmol); quaternary ammonium iodide (15 mmol); tertiary amine (15 mmol); NMP (50 mL); CO
(3 MPa); 200 C; reaction time, 3 h; stirring speed, 500 rpm.
b
Yield of A: based on the amount of the added ammonium iodides; Yield of B: based on the amount of the added tertiary amine.

in carbonylation reaction where they are used as promoters or


solvents in most cases. Due to the high catalytic activity and recy-
clability of alkyl iodide, this process can be a potential procedure for
the preparation of certain tertiary amides. Moreover, the cleaving
mechanism of C N bonds and the possible catalytic intermediates
were discussed in detail; these could be also informative for other
reactions which involved the cleaving C N bond of ammonium
salts or tertiary amines.

Acknowledgements

This work is partly supported nancially by the 863 Program


of Ministry of Science and Technology of China (NC2010MA0137).
Thankfulness is expressed for the spectroscopic analysis to the
Analytical and Testing Center, Huazhong University of Science and
Technology, Wuhan, China.

Appendix A. Supplementary data

Supplementary data associated with this article can be


Scheme 2. Proposed mechanism for carbonylation of quaternary ammonium salts. found, in the online version, at http://dx.doi.org/10.1016/j.molcata.
2013.10.014.
4.3. Mechanistic considerations
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