How To Build A Drone - DIY Project For Constructing A Drone From Scratch

13/01/2017 How to Build A Drone: DIY Project For Constructing a Drone from Scratch
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HOW TO BUILD A DRONE: CONSTRUCT YOUR

DRONE FROM SCRATCH
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Written by Jack Brown
Unmanned aerial vehicles have been around for decades, but they have achieved the
greatest popularity in recent years with small commercial drones. The new so-called FPV
( rst person view) technology gave us a unique experience of ying and the advancement
of GPS systems in drones opened a whole new world for passionate individuals.
Of course, drones are not the only RC ying devices on the market, but their agile
multirotors and their capability to take amazing photos and record stunning videos during
http://mydronelab.com/blog/how-to-build-a-drone.html 1/28
ight made them the most popular. Thats why commercial drones are in great demand
nowadays, but have you ever wondered how to build a drone from scratch?
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Today, there is a wide range of drones on the market, and they differ in size, design, and
properties. You just need to visit some popular online stores, where the drones are being
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sold, and nd some ready to use model that best suits you according to its features and
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price.
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Total Most people do it. On the other side, people who like do it yourself projects, enjoy building
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Shares these devices from scratch. If you also like this craft, you can buy drone kits and enjoy
piecing them together like a Lego puzzle.
However, the real challenge is to construct a drone from scratch without using a special kit.
You would have to nd the necessary pieces and imagine the drone structure yourself. So
what do you say? Are you up for the task?
THE BASIC PARTS YOUD NEED

Before you start making this DIY drone, you need to know which components are needed to
build it; if you want it to y, of course.
Here is a basic list of the components youll need in order to build yourself a drone:
232 The frame:there are two possibilities when it comes to a frame for your drone. You can
44 make it yourself or buy it in an online store. If you decide to build it yourself, the project
is not that dif cult, but youll need some engineering knowledge and knowledge of the
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materials you are going to use. For instance, you can use metal (something light),
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plastic, or even wood slats. If you opt for a wooden frame, youll need a wood board
0 which is about 2.5 cm thick.
Total Motors:For an ordinary quad, you will need 4 motors in total, but an octocopter requires
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eight motors to y. The recommendation is to use brushless motors they are lighter
on the battery and, unless you are an engineer who completely understands how a
motor works, these pieces should be bought from a store.
ESCs or electronic speed controls:these are also essential pieces of your drone as they
are in charge of delivering power to the motors. Again, their number depends on the
number of arms your drone is going to have.
Propellers:When looking for the propellers, you must nd the ones that match the
frame of your drone. Pay attention to materials you wont nd wooden propellers, but
you must make sure the ones you choose are a good t.
Connectors:You will need 3.5 mm connectors to weld the motors and ESCs, as well as
4.5 mm connectors for the power distribution board.
The power distribution board this board connects the electronic speed controls to the
battery.
Batteries:When purchasing the batteries for your drone, you need to consider the
capacity of a battery and its type. The most used batteries for this purpose are Li-Po
batteries and their power differs. You must choose the
Battery monitor:This is not an elementary item, but the monitor is quite useful in
warning you when the batteries are close to nish. This way you dont risk having the
drone remain out of juice in the air, over a pond.
Mounting pad:It reduces the vibrations, and thus improves the ight. This one is very
useful especially if you are trying to take pictures or videos with your DIY drone.
Controller- This device shares the power and commands the motors at the same time.
RC receiver:Of course that, if you have a transmitter (which is usually with you), youll
also have a receiver mounted on the drone.
Micro SD Card
Camera:If you want to take aerial photos and record the surroundings while ying your
drone, you will need a camera. The best cameras are those that can take the quality 4K
videos, but everyone will nd one according to its needs. For the high-quality photos
and videos, youll also need a gimbal for the camera.
USB key:It is necessary to save the photos and videos.
These are the most important parts that every drone must contain in order to work and y.
Aside from the above-mentioned parts, you will also need AWG silicone wires, a battery
charger, Servo lead wire cables, zip ties, 3M command strips, thread locking compounds,
etc. In addition to these components, you can also embed other accessories to your drone
and make it more advanced.
232 11 STEPS TO BUILD A QUAD FROM SCRATCH

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There are different types of drones, but people nd quadcopters to be more ef cient as they
76are easy to y. Thats why we focused our effort in nding out how to build a quadcopter
23with pieces you buy separately.
0
Total STEP 1: MAKING THE FRAME
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No matter what your drone is going to be, it must have a frame. So, the rst task is to make
a frame. For this purpose, you can use different materials, such as metal, plastic, or wood.
If you select wood for the frame, nd a wood board that is longer than 60 cm and about 25-
30 mm thick. Cut up this board in such a way to get two laths which are 60cm long and
30mm wide. These two lengths are required to make a structure of your future quad.
232Crossing these two laths youll make the X frame. Also, you will need a wooden sheet in
44order to make and add a rectangular piece in the central part of this frame. Its size should
76be 615 cm, and about 2mm thick. Of course, you can use other dimensions if you like, but
these will get you a pretty nice quad. To connect these parts, you will need nails and glue.
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In case you decide to go with metal or plastic, the dimensions are similar but the way you
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375 connect the laths together is going to be different.
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STEP 2: PROPELLERS, ELECTRONIC SPEED CONTROLLERS AND MOTORS

The ESCs (Electronic Speed Controllers), the motors, and the propellers are among the
most important elements of a functional drone. So, you should get these components from
an authorized store. They must be in accordance with the size of your drone, so bare this in
mind when buying them.
When looking for the motors (or rotors), you should know that multi-rotor drones produce
greater speed and ensure a stable ight, as each rotor works with others thrust points. For
232example, you can use EMAX 935kv motors.
44
For the propellers, you should buy the metal 9-inch props you can nd at a very affordable
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price on the market. These are durable and wont bend so easily if the drone hits something
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during ight.
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Total When it comes to ESCs, if you dont want 4 of these (keep in mind were talking about a
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quad here) you can buy the EMAX 4in1 speed controllers.
STEP 3: ASSEMBLE THE MOTORS

The next thing you need to do is drill the holes in the frame for the motors, according to the
distance between the screws holes on the motors. It would be good to make another hole
that will allow the clip and shaft the motor to move freely.
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However, you may skip this action if the motors already came with mountings. Put the
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motor on the appropriate place and x it to the frame using the screws and a screwdriver.
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375 STEP 4: MOUNT THE ELECTRONIC SPEED CONTROLLERS
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After mounting the motors, you also have to mount the speed controllers. How will you do
this? It is recommended to connect the speed controllers on the bottom side of the frame
due to several reasons.
Among others, it will unload the upper side of the drone where other components should
be added. In order to x it well to the frame, you need to use zip ties. This way, your ESCs
are tied down and well secured while ying.
STEP 5: ADD THE LANDING GEAR

This gear is an important part when landing your UAV because it signi cantly reduces the
shock when the drone lands on a solid ground. It can be made in different ways, but you
should be creative and make it in your own and unique way.
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Heres one idea: nd a metal pipe (about 6 inches in diameter) and cut off (with the
appropriate tools) 4 rings that will be 1-2 cm thick. Of course, the size of these rings should
be in accordance with the general size of your drone.
You can use duct tape to x these pieces to the frame. If you dont like the metal pipe idea
you can also use other materials that are exible but strong, such as some new plastics.
STEP 6: FLIGHT CONTROLLER

Every ying drone must have a control system. This electronic system allows a drone to be
stable in the air while ying and processes all the shifts and changes in direction and wind.
There are two options when it comes to this step.
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First, and the easier option, is to buy a ready-to-use controller. Second, you can make it
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yourself. For this work, you can use one of the following source ight controller projects:
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Total DJI NAZA: DJI NAZA M V2 or DJI Naza Lite closed sources.
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Shares ArduPilot:An expensive but a very good hardware for drone controllers with great
performances. It features the automated ight modes.
OpenPilot CC3D:This superb open source ight project contains 6 channels and the
MPU6000 alike. It is very easy to set up and install, and there is a wizard guide that
leads you through the installation. Even better, this open project is now available on
different sources on the web.
NAZE32:Very exible but a bit complicated to setup. It has the advanced iers which
improve the control over your drone, but you must make sure you can actually set it up.
KK2:This is one of the most used projects for this purpose, since it is cheaper than
most other sources of that ilk. It comes with LCD that is based on the advanced AVR
controllers. Thus, you can set it up without using a computer. Also, it has the MPU6050
as a sensor, which allows you to write your rmware. However, KK2 requires manual
tuning and it is not convenient for RC beginners.
So, if you want to make a controller yourself, you should opt for one of these projects that
best suits you. Find it on the Internet, and examine it in details. It is not easy at all to
construct such a device, but this way, your drone will be more do-it-yourself.
STEP 7: CHOOSING A RIGHT RC TX RX (WIRELESS REMOTE CONTROL SYSTEM)

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Luckily, there are various available RC control systems nowadays, like Futaba, Spektrum,
Turnigy, FlySky, and so on. In addition to this system, youll also need a few channels for
232yaw, pitch, throttle, and roll, as well as the additional channels if you want to mount a
44camera control to your drone.
76
23STEP 8: ADD THE FLIGHT CONTROLLER TO A DRONE

0Once you choose the particular ight controller, you need to mount it. For instance, you can
Total place it on the top of the frame in a certain direction, but you need to make sure that all the
375 components are xed well before calibrating your drone. For this purpose, you can also use
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the aforementioned zip ties.
It is recommended to put a small piece of sponge on the underside of the ight controller
because it absorbs and reduces the vibrations from the motors. Thus, your drone will be
more stable while ying.
STEP 9: CONNECT THE OPEN PILOT TO YOUR DRONE

The next thing you have to do is to con gure and connect the ight controller to the
electronic speed controllers. Also, you have to connect it to the remote control. In order to
see how to do this step, you will need to nd an appropriate tutorial video on the web for the
particular ight controller you have previously mounted.
STEP 10: CHECK OUT AND TEST YOUR DRONE

Before you nally use your drone, you must be sure that everything works well. Therefore,
you have to check out all the functions before the rst ight. You can test the sensors as
well as other components of your drone using the special OpenPilot GCS.
232
To make sure that everything works well, you need to take off the props and make a small
44
experiment with the remote control. For this test, you should nd a suitable place and try to
76move your drone within its control distance. Pay attention to the zip ties and cables whether
23they are connected well. When everything is okay, your drone is ready to y!
0
Total STEP 11: TAKEOFF
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This is the last (and dear I say, most important) step. Before taking off, the battery must be
well connected and all the components must be xed in place. For the test ight, you need
to choose a location carefully, since this aircraft can cause serious damages and can be
damaged as well.
Place your quad on the ground, put it into operation, take the ight controller, and get
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y
it at low altitude for the very rst time.
Thus, if it starts coming down out of control, the damage wont be that signi cant. If the
drone starts drifting in one direction, you have to use the trims in order to make the
necessary ight correction. Also, you should try out different PID values to see how your
drone works in various inputs until you get exactly what you want.
IN CONCLUSION
In this article we managed to brie y cover the pieces and the steps to make in order to build
a drone from scratch, but you should consider learning more. Whats more, there are also
many intermediate steps in addition to the basic steps we just described.
So, what will be the nal conclusion when it comes to the do-it-yourself unmanned aircraft?
In any case, they could not be the serious competitors to the ready-to-use drones on the
market, especially if they are made by the amateurs.
232This applies for both features and appearance. It is completely understandable. However,
44people who build the UAVs from scratch usually dont want to compete with the commercial
76drones, they simply do it for pleasure. It is indescribable joy when you take off your do-it-
yourself aircraft in the air!
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Among others, you need to consider the total costs for such a drone. It depends on the
components you are going to use, if you are considering additional accessories. Thus, the
total costs for all this project ranges from $200 to $300 for an ordinary quadcopter.
Aside from this amount, you also should consider the cost for the camera if you are going
to use a drone for the aerial recording and taking the photos as well.
If you check out the prices on the Amazon and other similar websites, you will see that you
can buy an advanced drone that supports the cameras for this money. However, the
satisfaction of having built your own drone does not have the price!
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ABOUT THE AUTHOR
Jack Brown
Jack is the Chief Pilot at MyDroneLab.com bringing experience, expertise and knowledge in
this quite new industry. He is a graduate of the Drone/UAV Pilot Training Certi cate program
and member of the Association for Unmanned Vehicle Systems International. Besides having
all the necessary technical knowledge when it comes to drones, Jack and his team love to
spend the time outside by the ocean, working on new features and teaching others how to
pilot these amazing and exciting new robots.
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8 Comments MyDroneLab
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Jason Mendez 2 months ago

Thank you for this comprehensive article. How do I ensure a well-built and sturdy frame that can minimize
damage in case of a crash? How much do I spend for a decent medium-sized frame? Are full carbon ber
frames the best choice? Opinion, anyone?
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Jack Brown Mod > Jason Mendez 2 months ago

Well, carbon ber frames are the most lighter ones, and pretty much the favourites of the majority...
But, it all goes down for what you plan to use your drone for, and your decision should be made
based on that.
Reply Share
Mike Walker 3 months ago

232
If you are tech-geek, just like me, you will nd the article at least useful. And with a bit of knowledge you
44 can build your own drone and later make it better and better.
76 Reply Share
23 Jack Brown Mod > Mike Walker 3 months ago
0 That is the beauty of the DIY projects, you can always upgrade them ;) and learn new things along
the way.
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Marco Medina 8 months ago

Good easy-to-read article. You mentioned every step with details, links, examples, and pictures. It could
be useful for new drone fanatics, like us :)
Reply Share
Jack Brown Mod > Marco Medina 7 months ago

Glad that you found it useful.
Reply Share
Emily B. 8 months ago

Interesting guide, but looks a bit hard to understand. Basic knowledge of engineering is needed. However,
it is good that all necessary parts are available for purchase.
Reply Share
Jack Brown Mod > Emily B. 8 months ago

With practice, it gets easier.
Reply Share
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13/01/2017 How to Build A Drone: DIY Project For Constructing a Drone from Scratch

HOW TO BUILD A DRONE: CONSTRUCT YOUR

Written by Jack Brown

THE BASIC PARTS YOUD NEED

232 11 STEPS TO BUILD A QUAD FROM SCRATCH

STEP 2: PROPELLERS, ELECTRONIC SPEED CONTROLLERS AND MOTORS

STEP 3: ASSEMBLE THE MOTORS

STEP 5: ADD THE LANDING GEAR

STEP 6: FLIGHT CONTROLLER

STEP 7: CHOOSING A RIGHT RC TX RX (WIRELESS REMOTE CONTROL SYSTEM)

23STEP 8: ADD THE FLIGHT CONTROLLER TO A DRONE

the aforementioned zip ties.

STEP 9: CONNECT THE OPEN PILOT TO YOUR DRONE

STEP 10: CHECK OUT AND TEST YOUR DRONE

it at low altitude for the very rst time.

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ABOUT THE AUTHOR

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Jason Mendez 2 months ago

Jack Brown Mod > Jason Mendez 2 months ago

Mike Walker 3 months ago

23 Jack Brown Mod > Mike Walker 3 months ago

Marco Medina 8 months ago

Jack Brown Mod > Marco Medina 7 months ago

Emily B. 8 months ago

Jack Brown Mod > Emily B. 8 months ago

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