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5/18/2017 AGuidetoAftermarketLSBlocksChevyHardcore

AGuidetoAftermarketLSBlocks

ItshardtoarguewithanythingabouttheGMLSengine.TraditionalChevyvs.Fordvs.
Moparguyscanbickeralltheywantabouttheoldschoolengines,butnosanepersoncan
saythattheLSdoesnothavethemostpowerpotentialofanyengineoutthere,especially
onacostperhorsepowerbasis.Butasgoodasthefactoryhardwareis,itcanalwaysbe
madebetterwithsomegoodoldfashionedhotroddingingenuity,andwhenyouwantto
startmakingtrulystupidpowerwithone,likeupintothe1,000horsepowerrangeand
beyond,youneedtolooktoanaftermarketblocktowithstandthestress.

SometimeagowedidastoryonthevariousaftermarketLSengineblocks,butastime
goesby,engineersrefineandimprovetheirdesigns,sowethoughtitwouldbegoodto
refreshreadersonwhatsoutthereinthewayofaftermarketLSblocks.Wewentbackto
thewellandincludedthepiecesfromDartMachinery,BillMitchellandWorld
Products(whichusedtobeonecompanybutarenowtwoseparateentities),RacingHead
Service(RHS),ERLPerformance,andofcourseGMPerformanceParts,which
underwentabrandchangetoChevroletPerformance.

Regardlessofwhichblockyouchoose,eachofthemhavehugeadvantagesoverstock
blocks,andafewcanhandlewellover2,000horsepower.Ifyourewantingtobuildmore
powerthanthat,youneedtostartlookingintobuyingHEMIpartsanddrumsofnitro
methane!

DartMachineryLSNext

RichardMaskinandDarthavebeenattheforefrontofthehardcoreracingandhighend
streetperformancescenesfordecades,includingduringtheglorydaysofNHRAPro
Stockinthe70sandlater,alongsidethelikesofJenkins,DynoDon,BillGlidden,aswell
asthebigstagesofcircletrackracinglikeIndyandWorldofOutlawssprintcars.This
hardcoreracingbenthasevolvedintoahugelineofperformanceenginepartsforboth
racingandthestreetuse(atroughly15,000+soldperyear,theyarethelargestproducer
ofengineblocksintheaftermarket),andwhenitcomestoblockstheyvefiguredoutwhat
worksandwhatdoesnt.TheyapplythistoeveryDartblock,especiallytheirnewLSparts.

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FarremovedfrommostpeoplewhofawnoverGMforthedesignoftheLS,Maskinsaid
thatinhis50+yearsofworkingonengines,TheLSisthemostpatheticengineIveever
workedon.Thosearestrongwordsforsure,buthebasesitonseveralthings,including
theblocksstrengthandoilingissues.Regardingtheoilingproblems,Maskinpointstothe
enormousamountofinternaloilleakagewiththeLS.TheGen1smallblockChevy,
whichtheybuilt100millionof,takes5gallonsperminuteofoilat6,000RPMtolubricate
everything.OurmodernProStockenginesuse3gallonsat11,000RPM.TheLSuses18
gallons.Whatswrongwiththispicture?Theexcessiveoiluseandtheresultingissues
associatedwithitareduetoGMsdesignoftheoilingsystem,whichMaskinpointsout
hasnumerousproblemsthatareeliminatedbyDartsLSNextcastironblock.

Inordertoprovideadditionalbottomend
strength,theLSisaskirtedblock,which
createsexcessivecrankcasewindage.To
addressit,GMusedcommunicationports
orwindowsbetweenthecylinders,above
themainbores,butthatleavesverylittle
metaltoholdthemainboresandcam
tunnelsinplaceandcanleadtowear
problems.AsMaskinsaid,Allcamsflexa
littleanditsnobigdeal,butintheLSthe

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camandcrankarelikenoodlesinthere, ComparethisshotofDartsLSNexttothe
anditwipesoutbearingsandlifters. otherblocksshowninthisstoryandyoucan
seenonskirteddesignoftheblock.Moroso
AsthingsprogressedintheLSmarket, hasalsomadeuppanrailspacersthat
Maskinknewhehadtodosomething allowsastockLSoilpantofit,witha
aboutit,andafterfiveyearsofworksaid, modifiedpickupbracketduetotherevised
Itfinallycameoutright.Lookingatthe mainstudlocation.
productionandexistingaftermarketblocks,
hedecidedhedidntwanttojustdomoreofthesamething,sohechuckedastockblock
inamillandcuttheoilpanskirtoff,thenincorporatedallthecriticalfeaturesheslearned
inhisyearsofblockscienceintoabrandnewcastingthatisverysimilartogeneration1
smallblockChevy.

AsMaskinsays,DartsLSNextblockisthefirstsignificantchangeinthearchitectureof
theLSengineplatform.ByeliminatingtheYblockdesignandutilizingconventionalstyle
maincapsandoilpans,DarthasaddressedtheproblemsresultingfromtheLSengines
separatedcrankcasebays.Windageisgreatlyreduced,resultinginincreasedpower
alongwithamuchstrongermainwebarea.Healsosaidtheyfixedtheoilingandmain
webbingproblemswiththestockblock,andextendedthecylinderbarrelsby.375inches
atthebottom,providingbetterpistonsupport(fromthefactory,thepistonskirtsextendout
ofthecylindersleevesatthebottomoftheirtravel).

DarthasabilletblockfortheLS(asweaddressedinthelaststory)buttheLSNextistheirnew
affordableblockforthemasses.Accordingtocompanyowner/founderRichardMaskin,theLS
Nextisfarstrongerandhasmuchbetteroilingthanthefactorypiece.Thecurrentblockiscast
ironbutanaluminumversionshouldbeoutinearly2014.

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Additionalfeaturesare4boltmaincapswith7/16inchbolts,fullmainwebbingforthe
utmostinbottomendstrength,9.240inchdeckheight(anoptionof9.450inchesis
available,whichallowsforapossibleeffectivebarrellengthofa9.825deckheight),extra
thicksiamesedcylinderbores(whichallowforlargedisplacementcapacity,andamax
boresizeofatleast4.200inches),a5/8inchthickfulldeckdesignwitha9.240deck
height,four7/16inchheadboltspercylinder(withblindholesthatdontgointothewater
jacket)anda3/8inchandmetricstudfortheinnervalleybolt,increasedcapacityinthe#1
cylinderwaterjacket,provisionforoilrestrictorsintheliftervalley,revisedlowrestriction
prioritymainoilingsystem,ProStock/ProModbigblockstylesteppedmainoilgalley,and
dualstartermounts.Anexternaloilfiltermustbeusedwithstockoraftermarketoilpumps,
andLSXstylelifterbossesanddogboneprovisionareprovided.

ERLPerformance

Thoughthisstoryis
aboutaftermarketblocks,wehadto
includeERLsentryintotheLSmarket
eventhoughtheystartwithaproduction
block.Withnearly45yearsinbusinessand
atonofexperienceinallsortsof
performance(andnotjustautomotive
either),ERLhasfiguredouthowto
machineandmodifyastockblockto
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handleasmuchpowerasyoucanthrowat
it.Theystatethattherearequiteafew
racersmakingwellinexcessof2,000
horsepowerwiththeirblocks.

ERLusesGMsLScastingsanddoesthe
modificationstothemwiththreedifferent
sleevingoptionsdependingonyour
application.Streetuse,roadrace,
autocross,dragrace,andevendrifting,
theycancoveryourneeds.Theentry ERLsdrysleeveblock($2,250withthe
levelblock,ifyoucancallitthat,usesdry, customersblockorcore)usesductileiron
ductileironsleeveswith.107inchsleeve sleevesinplaceofthestockcastiron
thrustwallthickness(ona4.125bore, sleevesfromGMthatarealsolongerfor
morepistonsupportwithstrokercranksand
4.185ifdesired)andat5.800inchesdeep,
shortrods.
thesleevesoffermorepistonsupportwith
strokercranks.

TheERLSuperdeckIblocksarethenextstepupthescaleofseriousness,with4and6
boltversionsavailable.WhatmakestheSuperdeckblocksincrediblystrongisERLs
specialtrussthatconnectseachpairofheadboltsthroughanaluminumstructure,which
allowstheloadtobesharedacrossthedecksurfaceminimizingdeckdeflection.

TheSuperdeckIsystemalsoallowsfor
largerboresthandrysleeves.Theblockis
availableasa443cubicinchenginewitha
4.200boreand4.000stroke,witha25%
greatersleevewallthicknessat4.200bore
thantheothershavewithasmaller4.125
bore.

AsERLstates,Wehaveincorporatedthe
superiorstabilityofthedeckwithoptional
1/2inchheadstudstoprovideuniform
clampingovertheentiregasketsurfacea
clampingforceofnearly80,000poundsis
providedbythe1/2inchstudstoreduce
thepotentialofliftingthehead.Traditional
aftermarketraceblocksincreasedeck
thicknessandreducewateraccesstothe
decktoaidinheadgasketretention.The
SuperdeckIdoesnotrestrictwateraccess
tothedecksurface.Infact,itextendsthe
watercavityfloorandemphasizesupper
cylindercoolingthroughthetrusseswhich
ThisphotoshowdetailsofERLsSuperdeck
areshortpoured.Thislowersthepotential
Itrusssystem,beforethesleevesare fordetonationcausedbyhotspotinthe

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installed. combustionchamber.Anadditional
advantageofthetrusssystemisthatitties
themainsaddlesintheblocktothedeck.
Thisgreatlyincreasesthestrengthofthemainsaddlesbychangingtheloadpath.

AsERLsJeffLiebertexplained,Oncewe
gettheblock,wemachineoutthefactory
sleevesandaportionofthealuminumcan
thatthesleevesitsin,machinethearea
aroundtheheadbolts,andradiusaportion
ofthewaterjacketarea.Then,thetruss
blankisinstalled,presseddownintoplace,
andweldedup.

Aswesaid,ERLofferstwoSuperdeckILS
blocks.TheSuperdeckIfourboltblock
HereswhattheSuperdeckIlookslikeonce
usesthetrussaswellasductileiron thesleeveshavebeenpressedintothe
sleeves,whicharemuchstrongerthan block.
standardcastironsleeves,anda4.200
borecapacity.TheSuperdeckIcomes
finishmachinedandreadyforassemblywithARPmainstudsandERLsdoweledbillet
maincaps.

Finally,therestheSuperdeckI6boltblock,whichERLsays,takesourSuperdeckI4
boltsystemtothenextlevelforextremeapplications.Theadditionoftwoheadbolt
bossespercylindercreatesablockthatisspecificallydesignedtohandleextremelyhigh
boostornitrous.OurSuperdeckI6boltblockshaverunsuccessfullywithover30PSIof
boostandover1,500horsepower.

ThepricesforERLsblocksrangefrom$2,250fortheDrySleeveunitto$3,500,basedon
thecustomersupplyingthecoreblockforERLtosleeveorexchange.

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ERLPerformancebuilttheLSengineinMarkKoehlers(OhioBoys)TransAm,seenhereatthe
2013HolleyLSFest.KoehlerandanotherERLbuiltcarfinished#1and#2atthisyearsLSFestin
theDragRadialclass.

ChevroletPerformance

WhenyouwanttoknowallabouttheLSengine,theoriginalgroupthatdevelopeditis
yourbestsource,andthatsnotjustfortheproductionpieceeither.GMPerformance
Parts,nowrenamedChevroletPerformance,tooktheirworldbeatingLS1,reengineered
theweakpartsoftheblockforracing,anddebutedthefirstLSXBowtieironblockin2007.
Soeventhoughitsfromtheoriginalmanufacturer,itsstillconsideredanaftermarket
blocksinceitwasneverintendedforaproductionlinecar.

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TheLSXblockwasthefirstLSblocktooffersixboltspercylinderforheadretentionnotethe
extraboltbossescastintothetopandbottomsidesofthedecksurface.Ifyourerunninghigh
boostoraloadofspray,theextraboltshelpkeeptheheadgasketfromblowingout.

TherearethreenonproductionLSblocksfromChevyPerformance:theC5Rraceblock
andbothshort(9.260inch)andtalldeck(9.720inch)versionsoftheLSX.TheC5Rblock
hasseenitsshareofextremeracingsuccessatthe24HoursofLeMansandDaytona,but
atover$8,000andmanufacturedinverylimitedsupply,itsoutofrangeofwhatwere
talkingabouthere.Besides,theLSXblockisjustasstrong,ifnotstronger,andisless
thanathirdofthecostoftheC5R.

TheLSXBowtieisacast
ironblockthathasallofthe
improvementsoverthe
productionblockthatyou
needtomakebig
horsepowerChevy
Performancesaysitcan
handleover2,500
horsepower,whichhasbeen
donerepeatedlysoyou
knowtheirmarketinghypeis
true.Thoseupgradesinclude
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sixheadboltspercylinder(if
youwanttousethevarious
6boltheadsavailableforthe
LS),6bolt,dowellocated
billetmaincaps,morebeef
aroundthemaincam
bearingholes,ventsinthe
mainwebstoreduce
windage,prioritymainoiling,
wetordrysumpcapability,
andevenholestomountthe
enginetoafrontmotorplate.

Withsevenyearsof
TheLSXblockusessixboltstosecurethecrankshaft,four
developmentundertheir
verticalandtwohorizontal(permaincap)forasolidbottom
endpackage.Improvedoverthestockblockarevents belts,overthattimetheyve
betweenthemainsaddlestohelpreducepowerrobbing madesomeimprovementsto
windage.
theLSXblockcomparedto
whenitwasfirstintroduced.
AspointedoutbyengineerRockoParker,Westiffenedtheblockintwoways.We
changedthecastironmaterialfroma250mPatensilestrengthtoa400mPatensile
strength.Wealsoaddedradialsupportswithinthecastingatthetopofeachbore[to]
allowtheblocktoaccepthighercylinderpressure.

Oneotherimprovementwasinthecamshaftbearingandoilfeedtothebearing,Parker
continues.Theblockwasoriginallydesignedusing16mmwidecamshaftbearingsand
theoilfeedwasastraightcutfromthemainbearingsaddletothecamshaftbearing.The
newfeedholeisstillstraightfromthemainsaddletothecambearing,butthereisan
addedannuluscutbehindthebearing.Thisallowsthecamshaftfeedholetobeplaced
anywherefromathreeoclockpositiontoasixoclockposition,withthreeoclockposition
allowingthebestoilwedgeandloadcapability.Additionally,wechangedthecambearings
from16mmwideto20mmwide,whichreducesbearingloadduetothelargersurface
area.

Comparedtothealuminumblocksshownhere,thebeefyironLSXblockisheavy,butlike
wesaiditsbeenprovenincompetitiontimeandtimeagain,andatunder$2,500andwith
availabilityatanyChevroletPerformancedealeritsahardonetobeat.

LSXBowtieBlocksAvailable:

PN192600939.260deck,3.880bore(semifinishedblock)
PN192440599.720deck,3.880bore(semifinishedblock)
PN192600959.240deck,4.065bore(fullymachined)
PN192600999.240deck,4.185bore(fullymachined)

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RacingHeadServicehasbeeninbusinesssince1967,buttheyreallmodernwithoneofthemost
popularLSblocksonthemarket.

RHSLSRaceBlock

RespondingtotheexplodingLSmarket,RacingHeadService,partoftheCOMP
PerformanceGroupinMemphis,Tennessee,developedabrandnewblock.Theirgoal
wastodesignablockthatcouldgoupto500cubesandhandleover2,000horsepower,
buttheydidntwanttoknocktheaverageguywithastreetcaroutoftherunninginthe
process.TheresultistheRHSLSRaceBlockthatcomestoyoufullymachinedandready

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tobuild,orinunfinishedformifyouwanttodothemachineworkyourself.KevinFeeney,
ProductManageratRHS,says,TheLSmarketisgrowing,andtheLScomponentshave
beensomeofourbiggestsellerscams,lifters,heads.Wechosetobuildablock
becausetheresimplywasnotagoodalternative.Someguysarebuilding2000
horsepowerplusengines,soweespeciallyfocusedonaddingstrength.

TheLSRaceBlockismadeofverystrong
A357T6aluminumalloyandisavailablein
twodeckheights,thestandard9.240inch
andtaller9.750inchtalldeck.Itwas
designedtoacceptuptoahuge4.600inch
strokecrankshaftbyraisingthecam
centerlineby.388inchandmovingthe
prioritymainoilgalleyoutboardofthecam
bore.Italsohassiamesedbores(4.125or
4.166available),athickdecksurface(.500
RHSnotonlyhasLScylinderheadsandthe
inchonthestandarddeckand.750forthe
aluminumblock,butaccessoriesforthe talldeck),sixheadbolts,frontandread12
blockaswell.Shownherearethepiston ANfeedsfordrysumpplumbing,andmore
oilingkit(part#549120,$598.04)designedto meatinthelifterborestoaccepta1.060
keepthepistonslubricatedforoptimal inchbushingforkeyedlifters).TheRHS
performanceevenduringthemost
blockalsoaccommodatesuptoa60mm
demandingracingconditions.Theoilersare
camshaft,GenI,II,III,andIVengine
builtfroma100%billetalloysteelbody,
featurefurnacebrazedconstruction,andare mounts,andastockGenIVknocksensor.
manufacturedatanOEMqualityleveltofit
perfectlytotheLSRaceBlock. Wedecidedtoraisethedeckfromthe
stock9.240to9.750specificallyto
accommodatefitmentinthenewCorvette
andCamarowithouthavingtomodifythecowlareaofthevehicle,saidFeeney.Wealso
raisedthecamshaft.388,whichisthenextlimitationforalongstroke.This,hepoints
out,requirestwomorelinksinthecamchain.Notabigdeal,butitsgoodtoknow!We
alsomovedthemainoilgalleyoutboardtoclearuptoa4.600strokewitha2.100rod
pin.

RHSLSAluminumRaceBlocksareavailableinseveraldifferentbores,deckheights,and
leveloffinishmachiningrequired.RHSalsohasabunchofaccessoriesandtoolsfortheir
LSblock,includingtorqueplates,maincaps,pistonoilers,seals,studsandhardware,
MLSheadgaskets,frontcovers,andgeardrives.However,saysFeeney,wealso
wantedtoensurethatithadalloftheaccessorybossesandmotormountsforaGenIIIor
GenIVapplicationandcouldboltintoalatemodelcar.

FinishHonedBlocks

PN549069.240deck,3.900bore,5.87sleevelength
PN549039.240deck,4.125bore,5.87sleevelength
PN549029.240deck,4.165bore,5.87sleevelength
PN549019.760deck,4.125bore,6.38sleevelength
PN549009.760deck,4.165bore,6.38sleevelength
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Bored,ReadytoHone

PN54906U9.240deck,3.895bore,5.87sleevelength
PN54903U9.240deck,4.120bore,5.87sleevelength
PN54902U9.240deck,4.160bore,5.87sleevelength
PN54901U9.760deck,4.120bore,6.38sleevelength
PN54900U9.760deck,4.160bore,6.38sleevelength

Unfinished

PN549059.240deck,4.100bore,5.87sleevelength
PN549049.760deck,4.100bore,6.38sleevelength

RHShasabunchmoreaccessoriesandtools,likethefrontcoverplate(left)andeventorque
plates(right)ifyouwanttodoyourownboringandhoning.

BMPLSAluminum

SinceourlastLSblockstory,onedifferenceinthemarketisthedivergenceofWorld
Productslinesofaluminumandcastironproducts(blocks,cylinderheads,andintakes)
intotwoseparatecompanies.BillMitchell,Sr.,theownerandpatriarchofWorldProducts,
soldthealuminumlinetohisson,BillMitchell,Jr.atBillMitchellProducts,whilethecast
ironlineandWorldProductsbrandisnowbeingdonebyPBMPerformanceProducts.
WelladdresstheBMPaluminumLSblocksfirst.

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BMPclaimsitscastaluminum(357T6)LSblockis,theabsolutestrongestavailablewith
importantimprovementsthateventhefactoryraceblocksdonthave.Theoilingsystemis
prioritymain,meaningthatoilgetsfedtothecrankfirstandthetopendlasttopreventstarving
themainbearingsofoil.Redesignedwaterjacketsbeefupthecylinderwallstoo.Ignorethe
WorldlogocastintothisblockBMPdoesnthaveanynewphotographyofitsredesignedblock
asofpresstime.

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Growingupwithhisfatherstutelage,BillJr. AvailableDeckandBore
knewtheWorldProductsWarhawkLS Combinations
blocksinsideandout,sowhenthechance
cametopurchaseWorldsaluminumlineof
9.240Deck,3.990Bore(Part#086505)
partsitwastherightthingforhimtodo.He
9.240Deck,4.115Bore(Part#086515)
knewhewantedtomakesomechangesto
9.800Deck,4.115Bore(Part#086525)
thepartsandjumpedrighttoit,sendingthe
foundrytoolingbacktothepatternshopfor
improvementsandchangingfoundriescompletely.Billsaid,Tryingtostayaheadofthe
curveintodayshighperformancemarketsneedswiththeeverincreasinghorsepower
levels,theblocksneededtobeevenstronger.TheLSwasnoexceptioninmymind.
AlthoughtheBMPLSaluminumblockwasalreadymadefromthealloy357T6andhas
alreadybeenonthedynoproducinghorsepowernumbersintheneighborhoodof2,500
(whichareintherangeonlyacastironorabilletversionwouldnormallybecapableof),I
wanteditstronger!

ThemainchangestothepreviousWorld
aluminumblockarethatthereisnow
addedmaterialtothemainwebstogiveit
morestrength,windowsupinthevalleyto
accessthelifterswithouttakingtheheads
off,andaddedshoulderbossesoffthe
edgeofthedecktoallowa6bolthead.
Thisisinadditiontothepreviousadvances
overaproductionLSblock,suchas
redesignedwaterjacketsthatputmore
materialbehindthesleevesthatstrengthen
ThebottomendofBMPsblockhasmain
thecylinders.Theductileironsleevesare
capsmadeof1045alloysteelbillet,which pressedinandthereforereplaceable,and
areclaimedtobestrongerthanthe1020 sincealuminumcanbewelded(ifarod
steelusedbysomecompetitors.Thecaps goesflyingorsomething)theblockslife
arealsolocatedbyringdowelsandsecured spanisnearlyinfinite.
with200,000PSItensilestrength,7/16inch
ARPstudsand8mmcrossbolts. Billysumsitupbyclaiming,OurBMPLS
aluminumblockhasprovenitselftobethe
strongestofthecastaluminumblocksavailable,mainlyduetothewaterjacketareawhich
givesthecylinderwallsthestrengththeyneedinordernottoballoonunderextreme
cylinderpressures.Inadditiontothecastingchanges,Ihavealsochangedmachining
centers,buildingallnewmachinefixturesforbetteraccuracyandkeepingupwithtodays
moreadvancemachiningmethods.ThefirstofthesenewandimprovedLSblocksare
scheduledtobeavailableasyoureadthis.

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StockLSmotorsonlyusefourheadboltspercylinder,whichcanproveleakywhencylinder
pressuregetsextreme,solikeGMsLSXblock,BMPaddedtwoboltbossestoeachcylinder.
TheyareplacedtoworkwithBMPs12degreeLS7heads,butareinslightlydifferentspotsasthe
GMblock.However,standard4boltGMheadswillstillfit.

PBM

OlderreaderswillrememberErsonCamsas
oneoftheleadersinthe60sand70sfor
racingcamshafts,andtheeaseofavailability
affordedthemwhenthecompanywas
purchasedbySuperShopsinthe80s.
Today,ErsonisownedbyPBMPerformance
Products,andwefeeltheyaresetforabig
comebackin2014,helpednodoubtby
PBMspurchaseoftheWorldProductscast
ironlineofhardpartsandbrandname.

JackMcInniscametothecompanytohelppromotetheWorldandErsonproductlines.He
toldusthattheyarecurrentlyrevisingandrampingupproductionoftheexistingWorldline
ofcastironblocksandheadsanddontwanttoreleaseanynewsuntiltheyhaveproduct
readytogo.Thetargetdateisearly2014,sostaytuned.Asarefresher,theWorld
productslineofironblocksdoesnotincludeanLSblockperse,butratherahybridthat
allowsyoutohaveastandardGen1smallblockChevybottomendwiththeLSheads
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andintake.Thismakesiteasytokeepyourfactorymounts,accessories,andallthatstuff
yettakeadvantageofthehighflowingpowerofthenewheads.AssoonasPBMisready
togowithproduction,wellbringyouallthejuicydetails.

SOURCES
PBMPerformanceProducts BillMitchellProducts DartMachinery
Phone:(800)5889608 Phone:(631)7370372 Phone:(248)3621188

ERLPerformance ChevroletPerformance RacingHeadService


Phone:(877)8153434 Phone:(877)7764323

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