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Desalination 240 (2009) 151 159


Coagulation ultraltration system for river water treatment

Krystyna Koniecznya, Dorota Skolb, Joanna Ponkaa, Mariola Rajcaa,


Micha Bodzeka*
a
Institute of Water and Wastewater Engineering, Silesian University of Technology,
Konarskiego 18, 44-100 Gliwice, Poland
Tel: +48 032 232 2368; Fax: +48 032 232 2368; email: michal.bodzek@polsl.pl
b
Water and Chemical Department, PKE S.A. agisza Power Plant, Pokoju 14, 42-504 Bdzin, Poland
Received 16 August 2007; revised 25 October 2007; accepted 2 November 2007

Abstract
The in-line coagulation ultrafiltration hybrid process has been investigated using three different coagulants,
viz. FeCl3, Fe2(SO4)3 and Al2(SO4)3. The coagulants were dosed in the amounts of 2.4 mg Fe/dm3, 2.8 mg Fe/dm3
and 2.9 mg Al/dm3, respectively. Surface water from the Czarna Przemsza river (Silesia region, Poland) was used
as raw water. The ultrafiltration membrane module with capillary polyethersulphone membranes was applied.
It has been shown that the application of coagulant in-line contributes to the improvement of the quality of
water as a result of growth of the removal of organic matter. It has also been statistically proven that the proper
choice of the coagulant is of significant importance for the degree of removal of organic matter from the water.
The highest efficiency of the process was achieved when the aluminum coagulant was used.
Furthermore, it has been shown that the application of in-line coagulation and ultrafiltration with the most
proper coagulant restricts the fouling of the membranes, so that contaminations deposited on the membrane can
easily be removed using deionized water.
Keywords: Ultraltration; In-line coagulation; Water treatment; Hybrid process

1. Introduction from the environment. Until recently wastewater


was defined as water used for some special
Membrane processes, often aided by conven-
purpose, of which the physical, biological and
tional techniques, allow for economic use of
chemical parameters had been changed so much
water resources by multiple use of water taken
that water reuse for the same purpose was not
possible. Nowadays, thanks to the application of
*Corresponding author. membrane techniques, industrial or municipal

Presented at the Third Membrane Science and Technology Conference of Visegrad Countries (PERMEA), Siofok,
Hungary, 26 September 2007.

0011-9164/09/$ See front matter # 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2007.11.072
152 K. Konieczny et al. / Desalination 240 (2009) 151 159

wastewater may be used again, even for the filtration polypropylene and ultrafiltration
production of water, the purity of which polyethersulphone (PES) membranes. The result
surpasses the purity of the water used previously. was considerably higher elimination of organic
The system operated in the agisza Power matter from simulated water in comparison both
Station (Silesia region, Poland), which produces to a single coagulation process and the process
demineralized water using blow-down water of membrane filtration, not aided by coagulation.
from the cooling system, is a good example of The elimination of organic matter determined as
water reuse. The application of microfiltration TOC in the process of coagulation by means of
and reverse osmosis makes it possible to obtain FeCl3 in case of water with an initial TOC
water whose parameters are much better than the concentration of 10 mg/dm3 amounted to
parameters of the blow-down water [1,2]. 81.9%95.0%, in a single process of microfil-
The growing application of membrane tech- tration and ultrafiltration to 95.0% and 89.3%,
niques in water treatment has also contributed to respectively, and in hybrid processes with micro-
the improvement of the quality of drinking and ultrafiltration to 100%.
water. Micro- and ultrafiltration permit to sepa- Increasingly, more frequent mode of combin-
rate organic and inorganic suspensions, colloids ing the technique of coagulation with micro- or
as well as the cysts and oocysts of parastites, ultrafiltration is the in-line process [69,11]. It
such as Giardia lamblia and Criptosporidium consists of batching the coagulant to the feed
parvum. Thanks to additional support of mem- immediately before the membrane, omitting the
brane techniques by conventional techniques, i.e. stage of sedimentation, which results in reduc-
so-called hybrid processes, the physico-chemical tion of the dose of the coagulant and the duration
parameters of the water can be improved even of water treatment. This is of special importance
further, which prevents membranes against the in case of small water treatment stations, as the
irreversible process of pore blocking. Ref. [3] surface required by the installation can be
subjected a suspension of white clay in deminer- reduced to a minimum [8]. Ref. [6] investigated
alized water to successive processes of coagula- the in-line process combining coagulation by
tion and ultrafiltration. The application of the means of FeCl3 and applying capillary cellulose
coagulant FeCl3 in the amount of 0.1 g/g ultrafiltration membranes carried out in dead-end
suspension improved the conditions of separa- and a cross-flow mode. They have shown that
tion considerably due to the formation of running the process in such a way results not
floccules sedimenting during the first stage of only in improved quality of permeate, but also
the treatment. Ref. [4], on the other hand, has the phenomenon of fouling is slowed down.
proven that in case of removing organic matter, a This statement has been confirmed by the results
dose of 68 mg/L of the ferric coagulant FeCl3 of investigations carried out in Ref. [8], which
permits to separate 78% of organic matter tested the removal of organic matter determined
determined as dissolved organic carbon (DOC) as absorbance UV254 in the in-line process
in the course of coagulation, whereas ultrafiltra- coagulationultrafiltration, applying the alumi-
tion removes further 9.6%. A reduction of the num coagulants Al2(SO4)3 and NaAlO2 as well
dose of the coagulant resulted in a gradual as polyaluminum chloride and both PES and
increase of the removal of organic matter during cellulose membranes. The improved quality of
the ultrafiltration. Ref. [5] investigated the water can, according to the authors of Ref. [6],
hybrid process combining coagulation by means be accounted for as follows: the filter cake
of iron and aluminum compounds with micro- consisting of floccules as a result of coagulation
K. Konieczny et al. / Desalination 240 (2009) 151 159 153

also takes part in the retention of organic matter. Table 1


Characteristics of membrane module
The process is essentially affected by the pH and
the dose of the coagulant [6,8].
Membrane type Capillary,
Research carried out by Konieczny and Bodzek hydrophilic
[5,9,1012] in the system coagulation-sedimenta-
tion-microfiltration, applying ceramic and poly- Nominal area, m2 0.556
Membrane material PES
meric membranes, was aimed at the comparison of Number of fibers 258
the effectiveness of the hybrid process combining Outside diameter fiber, mm 2.1
the stages: coagulation with sedimentation and Inside diameter of fiber, mm 1.5
membrane filtration with the in-line hybrid Module size, mm 50 /500
process. The results obtained allow to state that Module type ULTRA-U
Transmembrane pressure (max.) 0.8 MPa
the first process yields better results than the
second one. This concerns both the efficiency of
the membranes and the degree of the removal of the test unit was continuously provided with
contamination from water. Comparing, however, fresh river water (Fig. 1).
the effectiveness of coagulation, as such, coagula- Direct ultrafiltration process and also the in-
tion in-line-membrane filtration seems to be a line hybrid processes using the following coagu-
better solution, because of the fact that the lants: FeCl3 (PIX 111), Fe2(SO4)3 (PIX 113) and
efficiency and the quality of the permeate is Al2(SO4)3 (ALS), were carried out. The doses of
insignificantly worse but smaller doses of the coagulants, determined on the basis of a jar test,
coagulant can be applied. amounted to 3.0 mg Fe/dm3 for FeCl3, 2.8 mg Fe/
The aim of the present paper is to compare dm3 for Fe2(SO4)3 and 3.6 mg Al/dm3 for
the effectiveness of selected coagulants in the Al2(SO4)3 [5,10,12]. Hybrid processes were run
processes of in-line coagulationultrafiltration with coagulant doses amounting to 100%, 80%
with the purpose of removal of organic matter and 60% of the dose attained during the jar test.
from natural river water, taking into account the Samples of raw water and permeate were
influence of the coagulants on the value of the taken every hour in the course of 6 h. For the
permeate flux. assessment of the effectiveness of the process the
following parameters were chosen:

2. Experimental
These investigations were carried out on a test
unit provided by EURO-SEP, applying an ultra-
filtration module equipped with PES membranes.
The characteristics of the membrane module
have been presented in Table 1. The raw water
was river water from the water intake PKE S.A.
of the power station agisza, situated on the
Fig. 1. Schematic diagram of in-line coagulation/
Czarna Przemsza (Silesia region, Poland). ultraltration system: 1, Czarna Przemsza river; 2, raw
The process of membrane filtration was water tanks; 3, feed pump; 4, coagulant tank; 5, feed
carried out in an open system. This means that tank; 6, lter; 7, process pump; 8, rotameter; 9,
permeate was disposed outside the system, and membrane module; 10, permeate tank.
154 K. Konieczny et al. / Desalination 240 (2009) 151 159

. general parameters describing the properties of the permeate flux were obtained when the
of the investigated water, viz. pH, conductiv- following doses of coagulants were applied:
ity and turbidity and FeCl3, 2.4 mg Fe/dm3 (80% of the dose obtained
. parameters testifying the presence of organic in the jar test); Fe2(SO4)3, 2.8 mg Fe/dm3 (100%
compounds in the water, viz. absorbance of the dose obtained in the jar test) and
UV254, chemical oxygen demand (COD), Al2(SO4)3, 2.9 mg Al/dm3 (80% of the dose
permanganate oxygen consumption and total obtained in the jar test [5,10,12].
organic carbon (TOC).

Moreover, changes of the volumetric flux of 3.1. Results of selected parameters of water
deionized water were observed before the mea- treated with the ultrafiltration module
surements (new membrane) and during the (polyethersulphone)
rinsing of the membrane with deionized water The mean values of the parameters of raw
after the single UF process and after each hybrid water and ultrafiltration permeate as well as their
process. The aim of the measurements was to standard deviations are shown in Table 2. The
compare the reversibility of the membrane foul- values of standard deviations did not exceed
ing by compounds contained in the raw water 20% concerning the raw water and 33% con-
without a coagulant and in case of coagulant cerning the permeate (turbidity).
application. Before each change of the coagulant The retention coefficients obtained in case of
the membrane module was chemically cleaned organic compounds contained in the water differ
using a basic and an acid solution. and amount to 32.4% of permanganate oxygen
consumption up to 33.71% of absorbance UV254
to 55.1% in case of TOC. These differences may
3. Results and discussion be explained by the fact that each of the
The present paper deals only with the presenta- presented ways of analysis concerns a somewhat
tion and comparison of the results concerning the different range of organic matter. Some authors
most optimal doses of the coagulants applied. It try to prove that by means of the absorbance we
has been found that the highest retention coeffi- determine organic compounds characterized by
cients of organic compounds and the lowest drop considerable molecular weights [13,14]. Others

Table 2
Average value of physicochemical parameters of water treated with only ultraltration membrane, n /6a

Parameter Raw water Permeate Difference Retention


coefficient
Average s Average s (%)

pH 7.8 8.0 7.7 7.0  


Conductivity (mS/cm) 0.450 0.460 0.425 0.435  
Turbidity (FTU) 15 3 3 1 12 80.0
Permanganate COD (mg O2/dm3) 7.4 0.2 5.0 0.3 2.4 32.4
Absorbance UV254 (cm1) 0.175 0.008 0.116 0.004 0.059 33.7
TOC (mg C/dm3) 6.53 1.00 2.93 0.48 3.60 55.1
COD (mg O2/dm3) 23.9 4.0 13.6 1.3 10.3 43.1

s , Standard deviation; n , number of measurements; FTU, Formazin turbidity units.


a
K. Konieczny et al. / Desalination 240 (2009) 151 159 155

stress the fact that the presence of humic acids surface water with a rather small molecular
gives rise to UV254 absorbance [14]. In case of weight has been confirmed by investigations
the investigated water the retention coefficient of carried out in Ref. [15]. They compared the
UV254 is comparatively small. It is, therefore, to feasibility of ultra- and nanofiltration for the
be supposed that organic matter dominates in the purpose of removing organic matter from the
investigated water, which is denoted as UV254 water and found that nanofiltration is much more
absorbance, with diameters of the molecules effective, even in case of hybrid processes
below those of the pores of an ultrafiltration applying FeCl3 as coagulant. This has been
membrane. The highest retention coefficient in confirmed by the results of analyses, gathered
case of TOC may be explained by its being a in Tables 35, as the application of coagulants in
coefficient comprising the widest range of the ultrafiltration processes raises the value of
organic matter contained in the water. Applying the retention coefficients.
the permanganate oxygen consumption and
COD we determine the substances which oxidize 3.2. Results of the decrease of the volumetric
under given conditions of their determination, permeate flux on the ultrafiltration module
including some inorganic compounds, such as Fig. 2 presents a diagram of the dependence
iron (II) compounds or nitrates (III). The change of the volumetric flux of deionized water on the
of these parameters indicates, therefore, not only time for UF membrane before measurements and
the retention of organic matter, but also a similar after all investigated water treatment processes.
decrease of the turbidity expressed in FTU. It means that the measurements have been made
The low values of the retention coefficients of after each hybrid process when the membranes
all the indices of the concentration of organic were rinsed using deionized water.
matter, obtained in single ultrafiltration process, Before the proper measurements, the flux of
suggest the presence of substances with particles deionized water decreased significantly in the
smaller than the diameter of the pores of an course of the first 5 min of the process and set at a
ultrafiltration membrane in the investigated sur- constant level after 120 min. The overall reduc-
face water. The presence of organic matter in tion of the flux did not exceed 9.8%. During the

Table 3
Average value of physicochemical parameters of water treated with in-line process coagulation ultraltration (FeCl3
as a coagulant with dose 2.4 mg Fe/dm3, n /6)

Parameter Raw water Permeate Difference Retention


coefficient
(%)
Average s Average s

pH 7.4 7.5 7.0 7.2  


Conductivity (mS/cm) 0.425 0.440 0.400 0.430  
Turbidity (FTU) 17 2 2 1 15 88.2
Permanganate COD (mg O2/dm3) 6.7 0.4 4.3 0.4 2.4 35.8
Absorbance UV254 (cm1) 0.260 0.007 0.135 0.004 0.125 48.1
TOC (mg C/dm3) 7.40 0.25 4.13 0.036 3.27 44.2
COD (mg O2/dm3) 23.8 2.2 11.8 2.2 12.0 50.4
156 K. Konieczny et al. / Desalination 240 (2009) 151 159

Table 4
Average value of physicochemical parameters of water treated with in-line process coagulation ultraltration
(Fe2(SO4)3 as a coagulant with dose 3.0 mg Fe/dm3, n/6)

Parameter Raw water Permeate Difference Retention


coefficient
Average s Average s (%)

pH 7.7 7.8 7.0 7.1  


Conductivity (mS/cm) 0.365 0.370 0.335 0.355  
Turbidity (FTU) 19 2 2 1 17 89.5
Permanganate COD (mg O2/dm3) 7.4 0.2 4.1 0.2 3.3 44.6
Absorbance UV254 (cm1) 0.296 0.001 0.130 0.002 0.166 56.1
TOC (mg C/dm3) 9.36 0.77 3.83 0.77 5.53 59.1
COD (mg O2/dm3) 24.6 2.6 14.4 2.7 10.2 41.5

ultrafiltration of raw river water the flux dropped 41.2% in the course of 6 h (maximum value).
by 22.4% with regard to the value obtained at the When Fe2(SO4)3 was added, the decrease
end of the process, when deionized water was amounted to 11.6% (minimum value) and
used. Rinsing with deionized water prevented a rinsing with deionized water proved to be
return to the initial value of the flux, so that the successful in restoring the previous value of
ultrafiltration membrane was partly blocked by the volumetric flux of water flowing through the
substances occurring in raw water. membrane. Similar results were obtained with
It has been observed that the susceptibility of Al2(SO4)3. In this case the reduction of the flux
ultrafiltration membranes to fouling depends on amounted to 18.0% after the end of the in-line
the kind of coagulant applied. The addition of coagulation and after rinsing the value reached
FeCl3 to raw water resulted in a considerable was not much lower than the initial value of the
decrease of the value of the flux, amounting to volumetric flux of water.

Table 5
Average value of physicochemical parameters of water treated with in-line process coagulation ultraltration
(Al2(SO4)3 as a coagulant with dose 2.9 mg Al/dm3, n/6)

Parameter Raw water Permeate Difference Retention


coefficient
(%)
Average s Average s

pH 7.8 7.9 6.9 7.0  


Conductivity (mS/cm) 0.445 0.450 0.430 0.440  
Turbidity (FTU) 13 1 0 1 13 100
Permanganate COD (mg O2/dm3) 7.8 0.2 4.0 0.1 3.8 54.3
Absorbance UV254 (cm1) 0.195 0.003 0.075 0.003 0.120 61.5
TOC (mg C/dm3) 5.75 0.50 2.42 0.19 3.33 57.9
COD (mg O2/dm3) 18.5 1.4 7.8 1.7 10.7 57.8
K. Konieczny et al. / Desalination 240 (2009) 151 159 157

3 4. Statistical analysis of the results of the


removal of organic matter
Deionized water flux
Jv (m3/m2s) 105

2 Four groups of results have been obtained:


unit process of ultrafiltration and three groups of
results for hybrid in-line processes with three
1
coagulants applied. The differences between the
concentration of the investigated matter in raw
0 water and the ultrafiltration permeate have been
0 30 60 90 120 150
Time (min)
calculated, as well as the corresponding mean
retention coefficients.
Worth of the flux of deionized water measured: In order to find out if there are any differences
for new membrane between the decrease of concentration of the
after UF alone
after hybrid process (FeCl3 2.4 mg Fe/dm3)
investigated substances when various coagulants
after hybrid process (Fe2(SO4)3 3.0 mg Fe/dm3)
are used, the differences between the concentra-
after hybrid process (Al2(SO4)3 2.9 mg Al/dm3) tion of the raw water and of the permeate have
been analyzed statistically. As the results obtained
Fig. 2. Dependence of the volumetric ux (Jv) of did not meet the assumptions concerning the
deionized water on time. normal distribution (result of the Shapiro-Wilk
test: p B 0.05), KruskalWalliss sum rang test
/
As far as the choice of the membrane
was applied, which is a nonparametric equivalent
techniques for the water treatment is concerned,
of the variance analysis [17]. The null hypothesis
one should take into account the susceptibility of
H0 assumes an equality of the mean values in the
the membrane to the pore blocking caused by
respective groups, whereas the alternative hypoth-
compounds existing in the raw water (fouling).
esis H1 assumes that not all mean values are
Particles bigger than the membrane pores are
equal. The necessity of assuming the null
collected on its surface forming filter cake,
whereas the smaller ones may block membrane hypotheses would mean that there is no statisti-
pores inside [16]. In case of applying coagulants cally significant difference in running the process
Al2(SO4)3 and Fe2(SO4)3, the phenomenon of with various coagulants, i.e. regardless of the kind
blocking is reversible, and the resulting filter and dose of the coagulant, the effect remains the
cake is removed by rinsing the membrane with same. In all the tests the significance level a  /

deionized water. For these coagulants it is 0.05 was assumed.


possible to rinse the membrane using deionized The highest values of the retention coefficients
water and obtain the volumetric flux insignif- of the parameters indicating the presence of
icantly different from the volumetric flux for the organic matter in the water could be observed in
new membrane. In the case of applying the case of applying the aluminum coagulant (Fig. 3).
coagulant FeCl3 the situation is just the opposite. It is, therefore, to be assumed that it is the most
No investigations have been undertaken con- effective coagulant. Taking, however, into ac-
cerning the size of the particles which are formed count that the differences between the retention
in the course of coagulation, but it is to be coefficients amount from only a few to a score of
supposed that the particles formed when FeCl3 is percent, it seemed to be proper to apply the
used penetrate the pores inside the structure of KruskalWallis test in order to determine, to what
the ultrafiltration membrane. extent these differences are statistically important.
158 K. Konieczny et al. / Desalination 240 (2009) 151 159

100
lants could be compared without faking the test
Retention coefficient R (%)

80
results.
60 The results of measurements confirmed by a
40 statistical test, permit to classify the coagulants
20
according to their effectiveness as follows:
Al2(SO4)3, Fe2(SO4)3 and FeCl3. The application
0
Turbidity COD
with KMnO4
Absorbance
254nm
TOC COD of the coagulant FeCl3 in order to remove
organic matter as TOC seems to be less effective
without coagul. FeCl3 Fe2(SO4)3 Al2(SO4)3
than the application of a single UF process. The
Fig. 3. Comparison the retention coefcients of organic
situation is similar in the process of removing
substances in water for all investigated processes. substances denoted as COD by means of the
coagulant Fe2(SO4)3. It may be caused by the
The results of such a test concerning the character of the filtrate cake formed on the
ultrafiltration membrane (PES) have been pre- membrane surface which is probably more
sented in Table 6. Taking into account the porous in case of the use of coagulants.
probability level of the test a 0.05%, it may /

be said that in almost all the cases p Ba, which /


5. Conclusions
enables to reject the null hypothesis stating the
1. Application of in-line coagulation before
lack of differences between the mean values in
ultrafiltration improve the removal of
the groups. This means that, excepting the
organics, if compare with ultrafiltration
removal of compounds denoted as COD, the
alone.
choice of the proper coagulant affects the quality
2. The intensity of membrane fouling depends
of the permeate. It ought to be stressed that only on the kind of coagulant applied.
differences of raw water-permeate for processes 3. The statistical analysis of the obtained
run with in-line coagulation have been tested, results permit to classify effectiveness of
which means that in statistical calculations the the coagulants as Al2(SO4)3 Fe2(SO4)3 
/ /

single process of coagulation was not taken into FeCl3.


account, so that the effectiveness of the coagu-

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