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Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 1+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
1 SIPAC-S Cable Connector Dimensions
Screening approx. 60 dB
1/2 SU Height 55 1 SU
4 1 9 1
Coding gray Coding gray
e e
Contacts IDC IDC
a 20 Contacts a 45 Contacts
65,4
61,8
55 55
1) 1)
0 0
18,5 11,5 24 18,5
8 2
Coding gray Height 77 1 SU
e
Contacts
a 35 Press-in
82,8
77
1)
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 2+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
2 Standard cable (balanced); Standard-/ Special coax cable up to 2 Mbit/s for 1/2 SU
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 3+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
2.2 Special coax cable for 2 Mbit/s, SU, 7 single cables for installation in China
Cable data as per sample shown: (Local ident. no. SYV-75-2-1, grey/beige)
75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1 braided screen;
Outer cover diameter 3.2 +/- 0.2 mm; Color black
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 4+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
3 Standard-/special coax cable up to 34 Mbit/s for SU
(O 4,2)
20
Press down shielding braid (max. 4,2 mm) Max 4 cables
and cut to length, if necessary remove 0...2
foil and filler.
( ) Reference dimension
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 5+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
3.2 Standard coax cable up to 34 Mbit/s for SU (7 individual cables)
min. 70
Cable ordering No. V42251-Z61-C5
02Y(St)CY 0,45/2,0
Plug kit no. C50228-Z100-B102 for SU
Screening braid
Strip back cable sheath .
30 Nm
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 6+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
3.3 Special coax cable up to 34 Mbit/s for SU, max. 4 cables, for installation in China
75 Ohm; internal conductor diameter 0,34 mm; insulator diameter 1,9 mm; 1 braided screen;
Outer cover diameter 3.2 +/- 0.2 mm; colour: black
(O 4,2)
20
Press down shielding braid and cut to length. Max 4 cables
Hand pliers
V23599-M1015-C1
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 7+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
3.4 Special coax cable up to 34 Mbit/s for SU, 7 single cables, for installation in China
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 8+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
4 Standard-/special coax cable up to 155 Mbit/s for 1/2 SU and 1 SU
(O 4,2)
Strip back cable sheath 20
0...2
max. 4 cables
Fold shielding braid back over cable cover 4-section star
and then fold it forwards again.
Press down shielding braid.
Nut
Insert cable (max, 4) through nut and
4-section star.
Where there are 2 cables, arrange them so +0,5
0,5
as to be diagonally opposite each other.
Cable clamp 28 -1
Using hand pliers V23599-M1015-C1,
fix cable clamp, cable and 4-section star.
Press together crimping zone of cable clamp.
Pressure exerted by hand approx. 30 Nm. 11,5 Note SW
30 Nm
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 9+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
4.2 Special coax cable for 155 Mbit/s, 1/2 SU, for installation in China
Cable data as shown in sample: (Local ident. no. SYV-75-2-2, black)
75 Ohm; Inner conductor dia. 0.34 mm; insulation dia. 1.9 mm; 2 Screening braid; outer cover
4.2 +/- 0.2 mm
Plug kit no. C50228-Z100-B406 fr 1/2 SU
Nut >- 80 4-section star
4.2.1 Preparing cable
"
between the two screens up to
cable collar.
- Cut off external screening braid
flush with rivet
+0.5
0.5
4.2.2 Securing cable
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 10 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
4.3 Standard coax cable up to 155 Mbit/s for 1 SU, Height 77, (max. 4 cables in 4-section star)
Screening braid
4.3.1 Preparing cable
20
Fold shielding braid back over cable cover Max. 4 cables
and then fold it forwards again. 0...2
Press down shielding braid.
If necessary remove foil and filler.
Handzange
V23599-M1015-C1
*) Fit as per manufacturing document
( ) Reference dimension
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 11 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
4.3.3 Assembly Sequence: Pressing contact block onto PCB
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 12 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
4.3.4 Assembly of max. 4 single coax cables in 4-section star up to 155 Mbit/s
Insert assembled contact block holder into inner screening housing shell.
Insert cable pre mounted in 4-section star into inner screening housing shell and tighten
manually with nut.
Solder cable as per manufacturing document, screen and inner conductor onto PCB.
Coax cable
Outer screening
housing shell
Scrining braid
solder
Insert cable
solder
PCB
Nut
Contakt block
Cable clamp
Contact block holder
4-sction star
Solder lug
Inner screening
housing shell
Loosen nut, push outer screening housing shell over preassembled inner shell; the two parts lock
together audibly.
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 13 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5 Fitting contacts to standard/special cable, mounting, tools
IDC-handpliers (without tool mounting) for 1/2 SU and 1 SU, for 75 Ohm coax cable
(see point 5.2) and 120 Ohm balanced cable: ordering no. V23599-M1019-S101.
Sliding wedge
1/2
Mark 1...8 Marking
SU
1S
U
Table mounting
Table Clamp
Cutting flap
Handgrip
Cable holder
for 1/2 SU or 1 SU Cutting edges
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 14 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.3 Former fitting tools for SU und 1 SU
Ordering no.
V23599-M1019-S1 for 1 SU - bal. cable V23599-M1019-S 31 for 1 SU - coax cable
V23599-M1019-S2 for 1/2 SU - bal. cable V23599-M1019-S 32 for 1/2 SU - coax cable
Hand press
Separating
comb Contact fitting tool
Cable holder
Sliding surface
Ordering no. V23599-M1018-S10
Holding pockets Height 12 mm
Width 160 mm
Depth 230 mm
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 15 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.4 Set conductor/wire diameter
Table
Contact element ID Diameter Mark Cable Remarks
Conductor/wire 1...8 ordering number
Standard cable
M 0.6/1.1 1 V42255-Z1001-A5 8x2x0.6/1.2
V42255-Z1001-A4 4x2x0.6/1.2
M offset (bare)/0.45 4 V42251-Z61-C5 Coax 0.45/2.0
S 0.4/1.0 3 V42255-Z1001-A2 14x2x0.4/1.0
S 0.4/1.0 3 V42255-Z1001-A7 8x2x0.4/1.0
Special cable
S 0.34/1.9 7...8 For installation in Single coax,
China 1 screening wire
S 0.34/1.9 7...8 For installation in Single coax,
China 2 screening wires
S 0.28/1.6 7...8 For installation in 8 x coax 0.28/1.6
China
5.5 Preparation of the coax cable 75 Ohm, dielectrica cut on both sides.
Tool ordering no. V23599-M1019-S104
- Handgrip and cutting slap turn to the
right side.
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 16 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.6 IDC-Contact lamellae fitting with tool ordering no. V23599-M1019-S101
(Equal manufacturing steps as used with forma tools: V23599-M1019-S1, -S2, -S31, -S32)
1
Lay the prepared cable in the cable holder
with the crimping zone of the cable clamp
pointing upwards and tighten by hand
with the nut. shown 1/2 SU
-------------------------------------------------------------------------------------------------------------------------------------------------------
Insert dimension
0,5 +1
Notes for special coax cable
for installation in China:
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 17 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.7 Assembly of contact lamellae container
Contact lamellae
container (black)
Place cover (gray) over contact lamellae
container.
Cover (gray)
ab
cde
ba
edc
Contact lamellae Contact lamellae
Assembly of the screening housing
Nut
Snap closed contact-part holder into
Inner
inner screening housing shell. contact
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 18 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.8 Disassembly tools
Cable connector opener for disassembling the screening housing for SU and 1 SU -
ordering no. V23599-M5025-E10
1/2 SU shown Cable connector opener
For to loosen the plugged connector push the unplugging tool in between the cable connector
and the adapter-bridge and untighten the locking catch. Now the cable connector is removable.
Unpluggingtool
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 19 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
5.9 Assembly of dummy/linking plug SU, 1 SU height 55
Plastik contact-part
holder
Assemble prepared contacts in sequence
shown a.. e and insert into contact-part Cover
holder- Contacts face open side.
Contacts
a
Place cover on contact-part holder. e
Inner screening
housing shell
Outer screening
housing shell
Plastic cover
Plastic cover
Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 20 -
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name