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Table Of Content
1. Objective
2. Scope
4. Machine Description
5. Technical Specification
6. Technical Specifications of the sub components/ bought out items, and their make,
model & quantity, and backup records/ brochures
7. Details of Utilities
12. GA Drawing
13. Catalogue
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 2 of 10
1.0 Objective
To design, engineer, and supply the Rapid Mixer Granulator for Powder & Granules as per
cGMP guide lines and to provide assurance that the machine is manufactured as per the
users requirement it complies with Scope of Supply.
2.0 Scope
The scope of this qualification document is limited to the Preliminary Design Qualification of
Rapid Mixer Granulator . This pre. qualification document is part of a ordering activity for
the Rapid Mixer Granulator.
3.0 Responsibilities
Client
To provide the data sheet for the requirement.
To perform the Factory Acceptance Test (FAT).
Manufacturer
1. To design, engineer and provide the complete technical details of the equipment
pertaining to its design qualification viz.
i. Machine overview
ii. P & ID drawing
iii. Equipment orientation with layout
iv. Specifications of the sub components/ bought out items, and their make,
model & quantity, and backup records/ brochures
v. Details of utilities
vi. Identification of components for calibration
vii. Material of construction of all components
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 3 of 10
Capacity / Output 150 Kgs at 0.5 Kgs/ Liters bulk density of powder
MOC
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 4 of 10
Design Features
SNo Item Description / Specification
1 Temperature Ambient to 120 degrees C
2 Pressure Atmospheric
3 Major Dimensions As per our standards.
4 GA Drawing No. B&A/GEN/RMG
5 Product Safety All internal surfaces have smooth rounded
edges. Internal surfaces smooth mirror
Polished.
6 Speed Main agitator 60/120 dual speed approx
Chopper dual speed 1400 & 2800 approx
7 Drive Non Ex proof TEFC
8 Electricals Non Ex proof TEFC
Operating Features
SNo Item Description / Specification
1 Charging Through the top of the bowl manually or by
bin loading arrangement ( Optional ).
2 Discharge Through pneumatically operated side
discharge valve directly into Cone mill or FBD
bowl.
3 Mobility The machine is to be placed in one location.
4 Cleaning To be cleaned manually or optionally a CIP
system can be provided.
Documents to be provided
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 5 of 10
1. As Built Drawings
2. Material TC
3. Motor TC
4. Gear Box TC
5. Operation / Instruction Manual
6. Guarantee Certificate
Bowl
The bowl consists of
Flat bottom
Central cylindrical shell
Inverted conical frustum at the top.
Flanged lid with counter weight for easy opening
Side mounted chopper assembly
Side mounted discharge.
Bottom entry main agitator.
Lid
The lid consists of
Flange matching the bowl flange.
Counter weight
View port & Small part addition inlet
Air vent with filter
Main Agitator
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 6 of 10
Chopper
Consists of
1440 & 2800 rpm, dual speed 4 / 5 HP motor
Specially designed blade
Teflon Seal to avoid powder entering the shaft
Directly mounted motor.
Discharge
Side mounted discharge valve, located on shell near bowl bottom.
Pneumatically operated.
Discharge hinged for opening and cleaning.
Height to suit FBD Bowl or comill with FBD Bowl.
Cleaning
The bowl is to be cleaned in place. Spray nozzles provided for bowl and discharge opening.
Pump and piping is offered as an options.
Mounting
MS Rectangular stand supports the entire assembly of bowl, drive and platform. The stand
is provided with SS304 covers on all side.
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 7 of 10
Controls
1. Phase Indication Lamps ( In Main Panel)
2. Rotary Main switch
3. Voltmeter ( In Main Panel)
4. Current display for each motor
5. Timer for Cycle Time
6. Auto manual operation
7. Slow - Fast Stop operation for both agitators
8. Indications for lid open
9. Discharge operation
10. Pressure switch for no air no operation
11. Process display
12. Emergency Off Push button
13. Contactors, relays, Mcbs,etc,.
Note :
For Exproof models, the main panel is to be mounted outside the FLP area,
Only MMI and FLP operator panel is provided near the machine.
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 8 of 10
Utilities
SNo Utiity Specification Unit Quantity
1 Power 3 Phase, 410 HP 45
Volts, 50 Hz.,
2 Compressed 3 Kgs/cm2 CFM 10
Air
3 Steam 3 Kgs/cm2 Kgs NA
Space mm * mm * mm L * b * ht 2000 * 2000 * 3500
Required ( tentative )
1. Voltmeter
2. Ammeter
Client shall perform the FAT at the manufacturer site and record all the data in the
prescribed FAT document as per the details given below:
1. Test Criteria
2. Design Verification Check List
3. Deficiency & Corrective Action report
4. Pre installation requirements
5. Final report
Manufactures Brochure (s)/ Manual (s). ( Title and Location ) to be supplied with the
Installation qualification documents
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature
Client
Document Preliminary Design Qualifications
Equipment Rapid Mixer Granulator 150 Kgs
Offer Ref. & Date
Page Page 10 of 10
DISCHARGE
STAIRCASE PLATFORM
OPERATING PANEL
BOWL
CONTROL PANEL
DRIVE ASSEMBLY
Prepared By Checked By
Name Minu Pathak S M Rabee
Date
Signature