You are on page 1of 2

KENR8398-01

Component Locations Left Side, Center of Chassis October 2009


Part Machine Schematic 34 J1 J2 57 FLUID POWER SYMBOLS
Description
Number Location Location 2 BASIC COMPONENT SYMBOLS
Accumulator Gp - Brake (ACC1) 291-1546 1 F-3
Accumulator Gp - Brake (ACC2) 291-1546 2 F-2 MAIN AUX

Accumulator Gp - Steering 308-2856 3 D-6 H


Breather 157-7911 4 B-4 G PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Connector - Orifice 311-6676 6 E-3
Cylinder Gp - Telescoping, Hoist 295-5708 7 E-7
Filter - Oil, Adv Eff., Breather 4T-6788 8 C-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

Filter Gp - Case Drain 290-2569 9 B-4 56 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Filter Gp - Fan / Steering Return 339-9706 10 A-5 VALVE ENVELOPES VALVES VALVE PORTS
Filter Gp - Oil, Brake 290-2567 11 D-3
Filter Gp -Oil, Hoist / Brk Cooling
Fitting - Orifice
339-9702
8X-7851
12
13
F-6
E-3
28
Fitting - Orifice
Fitting - Orifice
8X-7851
8X-7851
14
15
D-5
C-7
1 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - Fan
Pump / Motor Gp - Brake Release
240-7790
5T-1060
16
17
C-5
E-5
6 AB
CONTROL VALVES
A B
CHECK VALVES

Pump Gp - Fan / Steering 291-7263 18 B-6 P T P T

Pump Gp - Hoist / Brake 310-4846 19 D-3 26 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Pump Gp - Metering (HMU) 9T-1318 20 C-2


FLUID STORAGE RESERVOIRS
Screen - Pmp Brng Flushing Return 247-8298 21 C-5
45
I1
Screen Gp - Hoist Lines 6E-5472 22 E-6
Slack Adjustor Gp - Front 205-0560 23 E-2
Slack Adjustor Gp - Rear 205-0560 24 E-8
23 21 44
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Check
Valve Gp - Check
Valve Gp - Check, Brk Rel Pump
332-7350
6E-4701
123-4750
25
26
27
B-4
F-3
F-5
793F Off-Highway Truck MEASUREMENT ROTATING SHAFTS

Valve Gp - Check, Brk Rel, El Pump


Valve Gp - Cntrl, Hoist / Brk Cooling
123-4750
247-1437
28
29
F-3
F-6
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Makeup 183-7170 30 C-6 COMBINATION CONTROLS


Brake Control SSP1-UP
Valve Gp - Sol / Mnfld
Valve Gp - Sol / Rlf, Str Acc.
198-6577
272-9849
31
32
D-5
C-6
27 P1 13 58 R 11
Valve Gp - Steering 9T-8931 33 D-2
Mechanical Drive (Hydr. Arr. 278-8418) SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Control Gp - Foot Brake
Cylinder Gp - Steering
315-5037
9T-8912
34
35
F-2
D-2
Left Side, Center of Chassis, Inside of Frame MANUAL CONTROL SYMBOLS
Filter Gp - Oil, RAX
Manifold Gp- Control, RAX
333-6434
299-3258
36
37
D-7
D-8
17
Motor Gp - Brake Cooling 198-6041 38 B-3
Motor Gp - RAX
Pump Gp - Brake Cooling
202-9940
197-8885
39
40
C-6
B-3
67 PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS


PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE


SPRING

Pump Gp - RAX
Screen As - Hydr. Oil Cooler
214-1555
149-2754
41
42
B-7
E-5 S2
I2
Tank Gp - Hydraulic 288-5701 43 A-3
Valve / Mtg Gp - Cntrl, Brks, Std Whl
Valve / Mtg Gp - Cntrl, Brks, XL Whl
285-5630
283-9559
44
45
E-2
E-2
61 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS


Valve Gp - Relief, Brake Oil Cooler 6E-5855 46 C-3
Valve Gp - Traction Control 222-4744
Attachments
47 F-4
24 S1
Accumulator Gp - Steering (PED) 308-3556 48 D-6 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Cooler Gp - RAX Oil Cooler 320-8196 49 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Motor Gp - RAX Oil Cooler Fan 307-1504 50
Plug As - Rear Axle Cooler 242-7114 51 D-8
47
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Press. Rdc, Rad Fan Cntrl 226-0835 52 C-6 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Misc. Ref.
Core As - Oil Cooler, Brake 290-2729 53 F-5 UNIDIRECTIONAL UNIDIRECTIONAL

Core As - Oil Cooler, Brake 336-9641 54 F-5


Core Gp - Oil Cooler, Steering
Sensor Gp - Press., Brake Pump
199-6683
221-3405
55
56
A-5
F-3
60 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
Sensor Gp - Press., Brk Acc. (ACC1)
Sensor Gp - Press., Brk Acc. (ACC2)
221-3405
221-3405
57
58
F-3
F-2
J3 J4 Traction Control
Sensor Gp - Press., Differential Oil 221-3415 59 D-7
2009 Caterpillar, All Rights Reserved Printed in U.S.A.
Sensor Gp - Press., Rr Brk Oil, LH
Sensor Gp - Press., Rr Brk Oil, RH
221-3410
221-3410
60
61
F-4
E-4
Service and Parking Brakes
Sensor Gp - Press., Steering Acc. 221-3405 62 C-7
Sensor Gp - Press., Steering Pump 221-3405 63 D-5
Sensor Gp - Speed, Clng Pmp Drive 186-0131 64 B-3
Sensor Gp - Speed, Fan 186-0131 65 C-5
Switch As - Press., Serv. Brake (Frnt) 128-5091 67 D-3
Switch As - Press., Serv. Brake (Rear) 128-5091 68 D-3

Hoist Control ELECTRICAL SYMBOLS TABLE


Tap Locations Viewed from Rear and Above
Pressure, Sampling, and Sensor 31 HYDRAULIC SYMBOLS (ELECTRICAL)
Tap Schematic
Description
Number Location
A SOS, Strg, Fan, Drive C-6
14 G
B
C
SOS, Hoist and Brake Cooling
SOS, Brake Actuation
F-6
F-4
M
D Steering Pump Pressure C-5
E
F
Steering Accumulator Pressure
Radiator Fan Pressure
C-2
C-6
22 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 39 inches x 28 inches)


G Service Brake Acummulator Pressure F-2
H Secondary Retract Accumulator Pressure F-3
I1 Front Slack Adjuster Pressure D-2
I2 Rear Slack Adjuster Pressure D-8
J1 Front, Left Parking Brake Release Press. F-2
L2 K1 K3

KENR8398-01
J2 Front, Right Parking Brake Release Press. B-2
J3 Rear, Left Parking Brake Release Press. F-8 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
J4 Rear, Right Parking Brake Release Press. B-8 (ADJUSTABLE) SWITCH
K1 Left, Front Wheel, Brake Cooling Input Press. F-2 48 K2 K4
K2 Left, Front Wheel, Brake Cooling Output Press. E-1 29
K3
K4
Right, Front Wheel, Brake Cooling Input Press.
Right, Front Wheel, Brake Cooling Output Press.
C-2
B-2 53 46 ELECTRICAL SYMBOLS (ELECTRICAL)
K5 Left, Rear Wheel, Brake Cooling Input Press. F-7
K6
K7
Left, Rear Wheel, Brake Cooling Output Press.
Right, Rear Wheel, Brake Cooling Input Press.
E-8
B-8
L1
K8
L1
Right, Rear Wheel, Brake Cooling Output Press.
Hoist Control Pilot Pressure
B-8
E-6
54 T

L2 Hoist Control Pilot Pressure E-6 PRESSURE TEMPERATURE LEVEL FLOW


M1
M2
Hoist Pump 1 Pressure
Hoist Pump 2 Pressure
D-4
D-3
B SWITCH SWITCH SWITCH SWITCH

N Brake Pump Pressure D-4


P1
P2
Purge Point for Comissioning
Case Drain Return Filter Pressure
E-2
B-4 38 40 WIRE NUMBER IDENTIFICATION CODES

P3 Supply Pump Pressure B-6 12 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Q RAX System Pressure C-7
K6
7 42 64
CURRENT STANDARD CURRENT STANDARD
R
S1
Brake Pump Filter Outlet Pressure
Left, Rear Wheel, Traction Pilot Pressure
D-3
F-4 20 K8 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
S2 Right, Rear Wheel, Traction Pilot Pressure E-4
WIRE

30 Page,
3 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

35 33 32 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD
Steering Control WIRE WIRE COLOR

325-PK-14 B A
K5 K7
E CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
8 IDENTIFICATION

55 Brake Cooling
Fan Circuit, Viewed From Front
A 62 15

63 RAX Oil Cooler 50 49 59 51

4 Pumps and Drive

43 Fan Steering Hoist Brake


M1
Pump Pump Pump Pump

25

9
18
P2
10 P3 Pump M2 19 N
F 30 16 65 Hydraulic Oil Tank
31 D 39 41 36 37 Q Drive
8 7 6 5 4 3 2 1

(60) SENSOR GP (57) SENSOR GP (56) SENSOR GP


K5 (54) CORE AS
PRESS. PRESS. PRESS.
K1
OIL COOLER
RR BRK OIL, LH BRK (Acc1) BRAKE PUMP
BRAKE
221-3410 221-3405 221-3405
336-9641

F J3 F
(2) ACCUMULATOR GP
BRAKE (ACC2)
2991-1546
J1
(1) ACCUMULATOR GP (26) VALVE GP
(27) VALVE GP BRAKE (ACC1) CHECK (28) VALVE GP
B (B) SOS CHECK S1 2991-1546 6E-4701 CHECK
BRK REL BRK REL G LEFT
LEFT
(53) CORE AS
EL PUMP H 123-4750 (58) SENSOR GP
FRONT
REAR 123-4750 C PRESS.

HOIST
ACC1
RAX

ACC2
BCD
OIL COOLER BRK (ACC2)

TCS
HIGH PRESS.
(29) VALVE GP RLF DUAL STAGE BRAKE 221-3405

PS2
PS1
RV1
CONTROL SIGNAL SPOOL 290-2729 PS3

HOIST / BRK (12) FILTER GP


COOLING
247-1437
LOW PRESS.
RLF
MAIN RELIEF
OIL
HOIST / BRK COOLING LE1
SQ1
SV3
K2
T2 (34)CONTROL GP
K6 ROD END VENT
DUMP SPOOL 339-9702
FOOT BRAKE
SLOT ACROSS STEM M SV2 PR1
FL1
315-5037
(22) SCREEN GP
(7) CYLINDER GP HOIST LINES S2
TELESCOPING 6E-5472 (42) SCREEN AS OR1

HYDR. OIL COOLER (17) PUMP / MOTOR GP (47) VALVE GP CV1 CV2
HOIST TSB

295-5708 L1 149-2754 BRAKE RELEASE


5T-1060
TRACTION CONTROL
222-4744
TANK
P

T
A

E RAISE (65) SENSOR GP


T1
E
PLUG1
PRESS. HF1 SV1 HF2
PD2 PD3 HF3
HOLD RR BRK OIL, RH PD1
SIGNAL 221-3410
ORIFICE #2 SNUB 0R3 0R7 0R4 0R8
SIGNAL 0R5 0R6

(24) SLACK
ORIFICE #1 FLOAT 0R2 0R9
SH1 SH2 P1
ADJUSTOR GP LOWER PB
FSB
REAR (23) SLACK
205-0560 (44) VALVE / MTG GP ADJUSTOR GP
L2 PS5 R SUPPLY PS4 F CONTROL
BRAKES (STD WHL)
FRONT
205-0560
COUNTERBALANCE VALVE 285-5630
CARTRIDGE VENT ORIFICE FOR (13) FITTING (45) VALVE / MTG GP
COUNTERBALANCE VALVE
ORIFICE
I2 A.C. ONLY (6) CONNECTOR
CONTROL
BRAKES (XL WHL)
8X-7851 ORIFICE NOT SHOWN
(67) SWITCH AS
(50) MOTOR GP 311-6676 283-9559
(59) SENSOR GP PRESS.
(36) FILTER GP RAX OIL CLR FAN (68) SWITCH AS
PRESS. SERV. BRK (FRNT)
OIL, RAX 307-1504 PRESS.
DIFF. OIL 128-5091 (35) CYLINDER GP
333-6434 SERV. BRK (REAR)
221-3415 A.C. ONLY STEERING
9T-8912
(49) COOLER GP
RAX OIL CLR
128-5091
205-0560 I1
D 320-8196 D
B R
(31) VALVE GP (11) FILTER GP
SOL/ MNFLD OIL
198-6577 BRAKE CR
290-2567 (33) VALVE GP
(48) ACCUMULATOR GP CL
STEERING (PED) (3) ACCUMULATOR GP STEERING
(19) PUMP GP
308-3556 STEERING 9T-8931
HOIST / BRAKE
308-2856 (14) FITTING
ORIFICE
N M1 M2 310-4846
(51) PLUG AS L R
8X-7851
REAR AXLE CLR MECHANICAL
242-7114 SW (63) SENSOR GP PUMP
TO
A PRESS. DRIVE
FAN / STEERING
STEER ACC.
PUMP P
(37) MANIFOLD GP P
D 221-3405
(Dimensions: 39 inches x 28 inches)

CONTROL
RAX
299-3258 (15) FITTING
ORIFICE
8X-7851 A (61) SENSOR GP EF
KENR8398-01

SPEED, FAN T
186-0131
C (62) SENSOR GP
(30) VALVE GP HP LS C
MAKEUP HT
Q PRESS. (32) VALVE GP 183-7170
STEER ACC.
221-3405
SOL / RLF
STR ACC.
E
272-9849
F

(16) MOTOR GP (20) PUMP GP K3


(8) FILTER METERING
FAN
K7 240-7790
(46) VALVE GP
RELIEF
OIL (HMU)
BREATHER 9T-1318
BRAKE OIL COOLER 4T-6788
(52) VALVE GP
6E-5855
PRESS RDC.
RAD. FAN CNTRL
226-0835 (21) SCREEN
PUMP BEARING
30 Page,

FLUSHING RET.
P3 247-8298 (4) BREATHER
(39) MOTOR GP 157-7911 U B M1
RAX (9) FILTER
202-9940 B T1 T2 R G2 Mb Ma A G1 R T2 T1 U2 RIGHT
FINAL DIFFERENTIAL SL CASE DRAIN FRONT
DRIVE
B RIGHT 290-2569 B
REAR
(41) PUMP GP
P2
RAX
(40) PUMP GP
K4
K8 214-1555
BRAKE COOLING (38) MOTOR GP
REAR AXLE
197-8885 BRAKE COOLING
198-6041
J2
BANJO HOUSING SUMP
J4 SEE POWERTRAIN SCHEMATIC (25) VALVE GP
CHECK (64) SENSOR GP
332-7350 SPEED
COOLING PUMP DRIVE
186-0131
Qmin Qmax Qmax Qmin
TO
MECHANICAL
DRIVE LINE PATTERNS
Pressure Line

U1 L1 Pilot / Load Sensing Pressure


M1 S M1
Drain / Return Lines
(18) PUMP GP
BRAKE SYSTEM FAN / STEERING (43) TANK GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Component Group
291-7263
STEER AND FAN HYDRAULIC
288-5701
BRAKE RELEASE PUMP AND CIRCUIT
HOIST PUMP AND CIRCUIT
Attachment

A HOIST AND BRAKE COOLING STEERING CIRCUIT Air Line A


SUPPLY LINE
(10) FILTER GP FAN PUMP AND CIRCUIT
(55) CORE GP CALLOUTS
MECHANICAL DRIVE OIL COOLER FAN/ STEER RETURN
BRAKE PUMP AND CIRCUIT
SUPPLY PUMP AND CIRCUIT
STEERING 339-9706 YY Taps (Pressure, Sampling, Sensor - by letter)
RM757 199-6683
PARKING BRAKE CIRCUIT
REAR AXLE LUBE PUMP AND CIRCUIT
52 Components (By number)
DRAIN / RETURN LINE
DRAIN / BRAKE COOLING
THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK
MEDIA NUMBER: KENR8398-01
PART NUMBER: 278-8439, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1