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Article history: The aim of this study was to analyze the catalytic performance of sea sand as a nonconventional catalyst
Received 14 March 2014 in the transesterication reaction of used cooking oil and rened oil with methanol. The sea sand was
Received in revised form 16 July 2014 utilized as a source of calcium oxide. The main characteristic of this sea sand is the high content of CaCO3
Accepted 18 July 2014
which was transformed into CaO by calcination. The catalyst was characterized by X-ray diffraction
Available online 30 July 2014
(XRD), scanning electron microscopy (SEM), nitrogen adsorption/desorption (BET) and by Hammett
method (basicity determination). The produced biodiesel has 95.4% (polar + non polar methyl esters),
Keywords:
96.6% and 97.5% methyl esters content when employing used cooking oil, safower oil and soybean
Biodiesel
Used cooking oil
oil, respectively. The obtained biodiesel at these conditions (atmospheric pressure, reaction temperature
Safower oil of 60 C, 12:1 M ratio of methanol:oil and catalyst amount of 7.5%) met key parameters (viscosity:
Soybean oil 4.25.0 mm2/s and acid value: 0.050.011 mg KOH/g) of the European norm EN-14214 (viscosity:
Sea sand 3.55.0 mm2/g and acid value: max. 0.50 mg KOH/g).
2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2014.07.053
0016-2361/ 2014 Elsevier Ltd. All rights reserved.
144 G.G. Mucio et al. / Fuel 138 (2014) 143148
cooking oils. It is a fact that during the use of vegetable oils for fry- Properties Safower Soybean Used cooking
ing purposes, hydrolytic, thermal, oxidative and cracking reactions 2
Viscosity at 40 C (mm /s) 39.25 33.19 49.40
can potentially lead to chemical changes [4]. Actually, used cooking Acid value (mg KOH/g) 0.11 0.15 0.31
oils have a great amount of free fatty acids that can favor the Water content (wt%) 0.05 0.04 0.14
saponication reactions when using homogeneous catalysts.
Hence, the use of heterogeneous catalysts is better recommended
to conduct the transesterication reaction, especially if the raw Table 3
material is used cooking oil. The soap formed during the transeste- Glycerides content of oils used in the transesterication reaction.
rication reaction prevents the glycerol separation, which drasti- Properties Safower oil Soybean oil Used cooking oil
cally reduces the ester yield [5]. Currently, there are some
Triglycerides content (wt%) 98.5 98.2 75.5
studies that have reported the transesterication of waste oils
Diglycerides content (wt%) 1.4 1.7 1.5
using heterogeneous catalysts such as Sr/ZrO2, KOH/Al2O3, Others (wt%)a 22.9
ZnAl2O3, ferric sulfate, SO2 4 /SnO2SiO2 [69]. However, most of a
Polymeric triglycerides, oxidized glycerides and other polar compounds.
these catalysts require a complex synthesis. CaO has also been suc-
cessfully applied albeit using vegetable oil as raw material [1014].
Recently, some authors have used nonconventional catalysts for
2.2. Catalyst preparation
biodiesel synthesis such as enzymes [15], chicken eggs, waste
mud and crab and mollusk due to high content of calcium oxide
The sea sand was sieved (0.42 mm) to remove larger particles,
[1618]. The efforts of searching for less expensive and highly
which were crushed and the material passed through the same
active catalysts are justied by the necessity of lower biodiesel
sieve before being subjected to heat treatment in a furnace to
production costs. In this context, a material with high content of
transform the CaCO3 (sand major component) into CaO. The effect
calcium carbonate is sea sand so it is worth to explore it as noncon-
of heat treatment on catalyst crystallinity was studied. Three calci-
ventional catalyst in the transesterication reaction in order to
nation temperatures (700, 800 and 900 C) were evaluated. The
produce biodiesel. This was the main aim of this research work
time of calcination was kept constant (2 h) at all treatments.
and used cooking oil was employed as raw material. The inuence
of the methanol/oil molar ratio, the reaction time and the catalyst
amount on the nal methyl esters content was also studied. 2.3. Catalyst characterization
a fatty solid product was obtained. This is due to the high saturated 90
791 C
fatty acid content inherent to used cooking oil. Therefore, in order
565 C
DSC (Wg )
-5
Weight (%)
-1
to reduce this content, an esterication of the used cooking oil was 80
conducted prior transesterication. This reaction was conducted in H =1907 J/g
a 250 ml spherical reactor connected to a reux system. The reac- -10
tion mixture was mechanically agitated by a magnetic stirrer. The 70 745 C
reactor was immersed in a constant-temperature bath. The oil was
preheated inside the reactor at 60 C and atmospheric pressure -15
60
before the addition of the mixture of catalyst (H2SO4) and metha-
nol. Experiments were performed with different methanoloil
molar ratios (6:1, 9:1, 12:1 and 15:1) and 0.35 wt% catalyst in ref- 50 -20
0 100 200 300 400 500 600 700 800 900 1000
erence to the mass of oil. After the esterication, the reaction mix-
Temperature (C)
ture was washed with water at 50 C to remove the alcohol and the
catalyst from the oil phase. To achieve good separation of phases, Fig. 1. TGA curve for sea sand sample.
the mixture was centrifuged 15 min at 600 rpm and water was
completely removed in a rotary evaporator.
the remained CaCO3. This is in agreement with the endothermic
2.5.2. Transesterication decomposition of calcium carbonate observed at 745 C in the
The batch reactor used to carry out the transesterication reac- DSC curve. This result is also consistent with that reported by Boey
tion was the same one used previously for the esterication reac- et al. [16] and Nakatani et al. [22], who indicated that the optimal
tion. After heating the oil up to the reaction temperature (60 C), temperature to convert CaCO3 from eggshell and oyster shell to
the alcohol and catalyst (calcined sand) were added and mixed at CaO is above 700 C. Therefore, it was decided to evaluate the effect
approximately 600 rpm. Multiple experiments were performed of calcination temperature at 700 C and above (800 and 900 C) on
modifying methanoloil molar ratios (6:1, 9:1, 12:1 and 15:1), the produced crystalline phases. These were established by X-ray
the amount of catalyst respect to the mass of oil (5%, 7.5% and diffraction. Fig. 2 depicts the X-ray diffraction patterns of calcined
10%) and the reaction time (4, 6 and 7 h). After the transesterica- and uncalcined sea sand. As can be seen, the principal components
tion reaction, the catalyst was separated from the products (glyc- of uncalcined sea sand are CaCO3 (calcite and aragonite), (Ca,
erin and methyl esters) by centrifugation. The residual methanol Mg)CO3 (calcite, magnesian) and MgCO3 (magnesite). After calcina-
was separated via vacuum evaporation. tion treatment at 700 C for 2 h, it was found that the aragonite
was completely transformed into calcite, another part of CaCO3
was transformed to CaO (calcia) and the MgCO3 (magnesite) was
2.5.3. Biodiesel characterization
completely transformed to MgO (periclase). Because CaCO3 was
The quantity of methyl esters was determined according to bio-
not fully transformed into CaO after calcining the sea sand at
diesel test method UNE-EN14103, using a Varian CP3800 gas chro-
700 C, it was decided to not further characterize or test the corre-
matograph equipped with a ame ionization detector and a
sponding sample in the transesterication reaction. After calcina-
capillary column CPwax with a length of 30 m, lm thickness of
tion at 800 and 900 C for 2 h, it was found that the CaCO3 was
0.25 lm and internal diameter of 0.32 mm. Kinematic viscosity
completely transformed to CaO. Characteristic CaO peaks were
was measured with a Canon-Fenske capillary viscometer
obtained at 32.2, 37.3, 53.8, 64.1, 67.3, 79.6, 88.5 and 91.4.
immersed in a constant temperature bath (40 C) following the
The signals of MgO were identied in the XRD patterns at 36.8,
European norm EN ISO 3104. Acid value is expressed in mg KOH
required to neutralize the existent free fatty acids in one gram of
fatty acid methyl esters and is set to a maximum value of 0.5 mg
KOH/g in the European norm (EN 14214). The acid value was deter-
mined in a potentiometric titrator (877 Titrino Plus-Metrohm)
using potassium biphthalate as primary standard to evaluate the 900 C
concentration of the titration solution (KOH). This technique was
developed according to norm UNE-EN 14104.
Intensity (a.u.)
800 C
3. Results and discussion
42.8, 62.2, 74.5 and 78.5. The obtained XRD spectra were con-
trasted with the Joint Committee on Powder Diffraction Standards
(JCPDS) le and the corresponding numbers are given in Fig. 2.
Sea sand calcined at 800 and 900 C was characterized by the
Hammett indicator method in order to obtain information of its
basic properties. The parameter determined by Hammett indicator
method conrmed the presence of strong basic sites that are
believed to be responsible for the increase in methyl esters con-
tent. The catalyst basic strength was designated as 9.3 < H_ < 15.
The basicity of calcined sea sand at 800 and 900 C was 0.61 and
0.60 mmol/g, respectively. This result was consistent with that
reported by Viriya et al. [18], who mentioned that the basic prop- 10 m
erty of the catalysts that should be expected from CaO species is
considered a key factor yielding biodiesel.
Fig. 3. SEM image of calcined sea sand sample.
The measured BET area and pore volume of the uncalcined and
calcined sea sand are shown in Table 4. As can be seen, this catalyst
is a low porosity material. The increase in BET surface area for cal- Table 5
cined sea sand may be caused by the increase of crystallinity (see Acid values for used cooking oil after the esterication reaction.
Fig. 2). The calcination also induced an increase of pore volume
Experiment number Methanol/oil molar ratio Acid value (mg KOH/g)
value which can be attributed to the development of porosity in
1 6:1 0.29
the calcined sea sand.
2 9:1 0.20
Fig. 3 is a representative scanning electron micrograph of the 3 12:1 0.16
calcined sea sand sample. This is observed to be amorphous and 4 15:1 0.08
some aggregates are also observed. According to the EDS chemical
mapping (not included), the calcined sea sand contains Ca and Mg
(traces) (Table 4). This result is in agreement with the XRD study. conducted with a 12:1 methanol:oil molar ratio, a catalyst loading
of 7.5% and 6 h of reaction time.
The effect of calcination temperature was studied at 800 C and
3.2. Esterication reaction
900 C. The temperature of 700 C was not tested since the forma-
tion of CaO is not complete at this temperature (see Fig. 2). The
Dorado et al. [23] mentioned that the in order to produce bio-
resulting no polar and polar methyl esters contents were similar
diesel from used cooking oil, this should be pretreated due to its
when using the sea sand calcined at 800 C and 900 C. For the cat-
high free fatty acid level, i.e. free fatty acids amount larger than
alyst calcined at the former temperature, the calculated no polar
1 mg KOH/g results in high amounts of undesirable soap. In order
methyl esters content was 86.3% while the polar methyl esters
to determine the effect of alcohol to oil ratio in the acid value,
content was 9.13%. When using the catalyst calcined at 900 C,
the esterication reaction of used cooking oil (acid value 0.31 mg
the non polar and polar methyl esters contents were 87% and
KOH/g) was carried out at 60 C, atmospheric pressure, reaction
9.13%, respectively. This similarity of results obtained with both
time of 3 h and 0.35 wt% of H2SO4 as catalyst. These parameters
calcination temperatures was expected since their basicity is alike
were selected based upon previous results in other studies
too. Therefore, the calcination temperature of 800 C was elected to
[24,25]. The methanol/oil molar ratios used were 6:1, 9:1, 12:1
further evaluate the performance of the sea sand as catalyst of the
and 15:1. Table 5 shows the acid values with different alcohol/oil
transesterication reaction.
molar ratio. When the alcohol/oil ratio increases, the acid values
Another important variable that usually affects the biodiesel
were observed to decrease. This is due to the esterication reaction
production is the methanol/oil molar ratio. In this study an excess
and therefore the transformation of free fatty acids being favored
of methanol was used to obtain a higher biodiesel yield. The
by the amount of methanol.
essayed methanol/pretreated cooking oil molar ratios were 6:1,
9:1, 12:1 and 15:1. The methyl esters content was 85.2%, 86.2%,
3.3. Transesterication reaction 86.3% and 86.4%, respectively. The difference in the methyl esters
content is not signicant between these four methanol/oil molar
The effect of four variables on the nal methyl esters content ratios. However, when using molar ratios of 6:1 and 9:1, it was also
was studied when performing the transesterication of pretreated observed that the difculty to separate the catalyst and the prod-
used cooking oil (produced by esterication at methanol:oil molar ucts of reaction increased. This difculty lies on the nature of the
ratio = 15:1). These variables were calcination temperature of the raw material. When transesterifying used cooking oil the appear-
catalyst, methanol:oil molar ratio, catalyst loading and reaction ance of a solid (presumably saturated fat) was observed. This mate-
time. Unless otherwise specied these experiments were rial trapped the catalyst and complicated its recovery. At high
methanol:oil ratios, however, the solid was diluted into the liquid
phase thus eliminating the difculty of recovering the catalyst.
Table 4
BET surface area, total pore volume and composition of the sea sand catalyst. Thus the optimum methanol/oil molar ratio was established to
be 12:1 for the transesterication reaction.
Catalyst BET area Total pore volume Composition (%)a
In order to investigate the inuence of the catalyst amount, 5%,
(m2/g) (cm3/g)
Ca Mg 7.5% and 10% values related to the initial oil weight (Fig. 4) were
Sea sand 3.1 0.002 98.7 1.3 tested. It was observed that by increasing the catalyst amount
Calcined sea sandb 4.6 0.009 the methyl esters content also increases when using a catalyst
Calcined sea sandc 5.1 0.011
loading of 5% and 7.5%. This increase is not important though.
a
Determined by EDS analysis. For a catalyst loading of 10%, it can be observed a slight decrease
b
Calcined at 800 C for 2 h. of the methyl esters content, however the difference is not signif-
c
Calcined at 900 C for 2 h.
icant with respect to the methyl esters content obtained with a
G.G. Mucio et al. / Fuel 138 (2014) 143148 147
are compared with those obtained when used cooking oil is the
100
raw material.
Methyl esters content (%)
The transesterication of rened soybean and safower oils was Production of biodiesel from used cooking oil, soybean oil and
conducted using calcined sea sand as catalyst in order to contrast safower oil can be catalyzed by calcined sea sand, which is rich
these results with those obtained when employing used cooking in CaO. After calcination at 800 C for 2 h, CaCO3 (principal compo-
oil. An important quality parameter is the amount of triglycerides. nent of sea sand) was transformed to CaO. This oxide is a source of
In related literature, 96% of triglycerides has been reported for veg- strong basic sites, resulting in an increased reactivity.
etable oils, which is related to the expected methyl esters content. To obtain methyl esters from used cooking oil, a two-step reac-
The glyceride content is shown in Table 3 and it can be observed tion system was performed. First, an esterication reaction was
that used cooking oil has the lowest amount of triglycerides. conducted to reduce the amount of free fatty acids in order to avoid
The same reaction conditions used with used cooking oil were saponication in the subsequent transesterication reaction.
applied to the transesterication reaction of rened oil (6 h of reac- The effect of methanol:oil molar ratio on the nal methyl esters
tion time, atmospheric pressure, methanol/oil molar ratio 12:1, content was not signicant when used cooking oil was the raw
7.5 wt% of catalyst and 600 rpm stirring rate). Samples of the prod- material. However, a 12:1 ratio (methanol:oil) facilitated the sepa-
ucts of these reactions were obtained and analyzed according to ration and cleaning of the products. The use of 7.5% catalyst
standard methods to determine the content of methyl esters amount and 6 h of reaction time were the best conditions to obtain
(UNE-EN 14103), viscosity (ISO 3104) and acid number (UNE-EN 95.4% (polar + non polar), 96.6% and 97.5% of methyl esters content
14104). The results of these analyses are shown in Table 6 and using used cooking oil, safower oil and soybean oil, respectively.
Table 6
Characterization of biodiesel obtained in the transesterication of esteried cooking oil, safower oil and soybean oil.
Raw materials Methyl esters content (%) Viscosity (mm2/s) Acid value (mg KOH/g)
Used cooking oil (esteried) 5.0 0.10
Non polar methyl esters 86.3
Polar methyl esters 9.1
Total methyl esters 95.4
Safower oil 96.6 4.8 0.05
Soybean oil 97.5 4.2 0.11
EN 14214 96.5 3.55.0 Max. 0.50
148 G.G. Mucio et al. / Fuel 138 (2014) 143148
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