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Construction and Building Materials 122 (2016) 191201

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Investigating the effect of M-sand on abrasion resistance of Roller


Compacted Concrete containing GGBS
S. Krishna Rao a,, P. Sravana a, T. Chandrasekhar Rao b
a
Civil Engineering, JNTUH, Hyderabad, Telangana 500085, India
b
Bapatla Engineering College, Bapatla, AP, India

h i g h l i g h t s

 The Cantabro loss test is used to measure the abrasion resistance of GGBS roller compacted concrete.
 A relationship is established between Cantabro loss and Surface abrasion loss of GGBS roller Compacted Concrete.
 Relationships are established between mechanical and abrasion resistance of GGBS Roller Compacted Concrete.

a r t i c l e i n f o a b s t r a c t

Article history: In this paper, an attempt has been made to investigate the effect of Manufactured sand (M-sand) on
Received 3 December 2015 strength and abrasion resistance of Ground Granulated Blast furnace Slag (GGBS) Roller Compacted
Received in revised form 24 May 2016 Concrete (GRCC). The cement was partially replaced by GGBS from 0% to 60%. The GRCC mixes were
Accepted 14 June 2016
designed to have a flexural strength of 5 MPa according to ACI 211.3R guidelines. Fine aggregates of three
Available online 23 June 2016
combinations were used in GRCC mixes, namely river sand (100%-Series A), M-sand (100%-Series B) and
combination of river sand and M-sand (50% each-Series C). Studies on strength parameters (Compression
Keywords:
and Flexure) were conducted. Cantabro loss and Surface abrasion resistance tests were conducted to eval-
Cantabro loss
Compressive strength
uate the abrasion resistance of the GRCC mixes for 3, 7, 28 and 90 days. Experimental results show that
Flexural strength the Cantabro loss and Surface abrasion weight loss increased with increase in GGBS content at the age of
GGBS 3 days. But at later ages (7, 28, 90 days) a decrease trend in weight loss was observed for all the mixes.
M-sand With addition of M-sand in GRCC mixes the abrasion resistance of GRCC mixes were improved when
River sand compared to river sand mixes. Relationships were established between strength and abrasion resistance
Roller Compacted Concrete for all mixes (Series A, B and C). An empirical relation was proposed between Cantabro loss and Surface
Surface abrasion weight loss abrasion weight loss of GRCC mixes.
2016 Elsevier Ltd. All rights reserved.

1. Introduction research project work has showed that concrete can successfully
be made using unwashed M-sand without modifying the sand.
River sand is generally used as fine aggregate in the construction With the use of Manufactured Sand in concrete there was increase
of pavements and other structures. Due to the rapid growth of the in flexural strength, has improved abrasion resistance, increased
infrastructural development in the world compels the demand for unit weight and lowered permeability (Ahn et al.) [3].
river sand. Also as the supply of suitable natural sand material near The vehicular movement on pavements results in wear and tear
to the source of construction is becoming exhausted, the cost of the and abrasion on its surface due to the sliding and scraping action of
sand is increasing. Hence a replacement material to river sand is wheels of the vehicles. Therefore abrasion resistance of concrete is
needed and the finer materials from crushing operations are more essential parameters when the concrete pavement is subjected to
suitable as substitute materials. Since the supply of river sand is such abrasive forces on it. It is difficult to assess the damage caused
limited and its continuous supply is not guaranteed, use of Manu- by different forces of abrasion and no one test procedure is satis-
factured Sand (M-Sand) as an alternative to river sand has become factory to evaluate the resistance of concrete to the conditions of
inevitable. ICAR (The International Center of Aggregates Research) wear (Neville et al.) [22].
Roller Compacted Concrete (RCC) has zero slump and it is
Corresponding author. placed without any form work and its construction is similar to tra-
E-mail address: snkrishnarao@gmail.com (S.K. Rao). ditional asphalt pavements (ACI 325.10R-95) [1]. The performance

http://dx.doi.org/10.1016/j.conbuildmat.2016.06.054
0950-0618/ 2016 Elsevier Ltd. All rights reserved.
192 S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201

of RCC is greatly influenced by flexural strength and its elastic fine sand addition on pervious concrete and found that addition of
modulus, however for pavement applications the abrasive resis- 5% sand to the total coarse aggregates improved the abrasion resis-
tance is also essential parameter considering movement of heavy tance. The Cantabro loss reduced with addition of 5% sand.
vehicular traffic (Shi et al.) [29]. Siddique et al. [30] investigated Atis [6] compared the abrasion resistance of high volume fly ash
the utilization of high volumes of class F fly ash on the abrasion concrete with normal Portland cement concrete and concluded
resistance of concrete by replacing the fly ash at 35%, 45%, 55% that HVFA concrete show better abrasion resistance results than
and 65% replacement levels. They concluded that the abrasion NPC concrete at higher compressive strength ranges. He estab-
resistance was found satisfactory up to 35% replacement level lished a linear relationship between abrasion resistance and com-
and proposed a correlation existed between abrasion resistance pressive strength concrete. Antonio Nanni [21] presented
and compressive strength of concrete. experimental results of abrasion resistance of Roller Compacted
Singh et al. [34] studied the strength and abrasion resistance Concrete with a selected standard method (ASTM C 779) and found
properties of concrete with waste foundry ash by replacing the that the adopted method was simple and reliable. Carrasquillo [13]
river sand at 0%, 5%, 10%, 15% and 20% by mass. From the studies proved that concrete containing fly ash showed equal or better
it is found that there was significant improvement in abrasion abrasion resistance in comparison with the concrete of equal
resistance and strength of concrete. It is found that a strong corre- strength containing no fly ash.
lation exists between the mechanical properties and abrasion
resistance of concrete.
Ali Mardani et al. [18] conducted experimental investigations to 1.1. Research significance
study the abrasion resistance of road concrete for four concrete
mixes with compressive strength obtained ranged between 32 From the detailed review of literature it was concluded that no
and 64 MPa. It is found that a close relationship between compres- significant test procedure is available to evaluate the abrasion
sive strength and abrasion resistance of concrete. Li Beixing et al. resistance of Roller Compacted Concrete, as this is an important
[17] studied the influence of M-sand on strength and abrasion and fundamental property when it has been used in pavement
characteristics of pavement concrete by replacing the river sand applications. Different methods have been used by various
with M-sand from 4.3% to 20% by mass and found that there was researches to study the abrasion resistance of concrete pavements.
an increase in abrasion resistance and strength at 10% of M-sand. No method clearly simulates the abrasive action of vehicular traffic
Naik et al. [20] conducted experimental investigation on the on the rigid pavements. Also most of the research publications
effect of different sources of fly ash on abrasion resistance of con- were related to the Fly ah based mineral admixture concrete and
crete by replacing the cement with fly ash (Class C) at 40, 50 and little information was available on the GGBS Roller Compacted
60% levels and concluded that amount of fly ash has remarkable Concrete (GRCC). Therefore, this research highlights the impor-
effect on the abrasion resistance of concrete. Song Yen et al. [39] tance of abrasion resistance of RCC and effect of GGBS and M-
had investigated the influence of (Class F) fly ash on the abrasion sand on the strength and abrasion resistance of RCC pavements.
resistance of high strength concrete and found that up to 15% Experimental investigations were reported on the basis of Can-
replacement level of fly ash, the abrasion resistance improved, tabro Test and surface abrasion resistance test.
and beyond 15% level it results in lowering of abrasion resistance.
Rafat Siddique [31] studied the effect of fly ash (Class F) on per- 1.2. Objectives of the experimental work
formance characteristics of concrete and he replaced the cement
by 40%, 45% and 50% with Fly Ash. Test results indicated that abra- The scope of the experimental investigation is to identify appro-
sion resistance was improved from the ages of 91 days to 365 days. priate method of tests for evaluation of abrasion resistance of RCC.
Rafat Siddique et al. [32] investigated the effect of polyester fibers The procedure for measuring abrasion resistance shall be simple
on the abrasion resistance of HVFA concrete with 30%, 40% and 50% and adaptable to field and laboratory applications. The main objec-
replacement levels of fly ash with and without polyester fibers. tives of this experimental research work are:
Test results were indicated that the inclusion of fibers in HVFA con-
crete improves the abrasion resistance. i) To study the effect of GGBS and M-sand on the strength
Christian Gaedicke et al. [15] experimentally assessed the abra- properties of RCC (Compression and Flexural) for specified
sion resistance of pervious concrete by two methods namely flexural strength of 5 MPa.
impact abrasion test and surface abrasion test. Test results ii) To study the influence of M-sand on strength and abrasion
revealed that impact abrasion method has low coefficient of varia- resistance of GRCC mixes
tion and was able to differentiate the results among other mixes. iii) To develop a correlation between Cantabro loss and surface
Xiang Shu et al. [35] had compared the performance of field and abrasion weight loss for GGBS Roller Compacted Concrete
laboratory pervious concrete mixes by using Cantabro loss test (GRCC) for pavements applications.
(ASTM C 131) and found that field cores showed higher Cantabro
loss than the field mixture concrete specimens.
Kumar et al. [16] presented a detailed research review paper on 2. Experimental investigations
the abrasion test methodologies for determining the abrasion
resistance of concrete and their suitability for different concrete 2.1. Materials
structures. Qiao Dong et al. [14] developed a methodology for mea-
suring abrasion resistance of pervious concrete by comparing three 2.1.1. Cementitious materials
methods of abrasion resistance test (Cantabro test, loaded wheel Ordinary Portland Cement OPC 53 Grade was used in the pre-
test, surface abrasion test). They found that the Cantabro test sent experimental investigation. Properties of cement were pre-
resulted good repeatability and lowest variation. sented in Table 1. Cement was tested as per BIS 4031 [10]. The
Yoshiko Takada et al. [36] investigated the effect of changes the GGBS used in this research project was collected from the TOSHALI
mix proportion on the strength and abrasion resistance of PCP and CEMENTS PVT LTD located at Visakhapatnam District, Andhra Pra-
concluded that the change in W/C ratio did not contribute to Can- desh, India. The GGBS was ground in a laboratory mill to a Blaine
tabro loss. The test methods used in their investigation were Can- fineness of 422.2 m2/kg. The properties of GGBS are tested as per
tabro test and wear test. Bonicelling et al. [12] studied the effect of BIS:1727 [8] and results are given in Table 1.
S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201 193

Table 1 of M-Sand only. Also seven mixes of GRCC of Series C, 0%, 10%,
Properties of cement and GGBS. 20%, 30%, 40%, 50% and 60% by weight of cement were replaced
Component (%) Cement GGBS with GGBS and fine aggregate is of 50% river sand and 50% M-
Cement and GGBS characteristics sand combination was used. The identification of mix proportions
a) Chemical analysis and quantity of material are given in Table 3.
Loss ignition 1.8 1.01
SiO2 20.4 34.4 3.1. Preparation, casting and testing of specimens
Fe2O3 3.2 2.65
Al2O3 3.9 15.6
CaO 63 33.1 3.1.1. Flexural strength test
MgO 2.4 8.9 Beam specimens of size 500  100  100 mm were used for
Na2O 0.62 measuring flexural strength in beam moulds and compacted with
K2O 0.6
modified proctors rammer. They were demoulded and kept for
SO3 3 2.46
curing after one day. Then Flexural strength test were conducted
b) Physical properties
on UTM of capacity 1000 kN by third point loading at 3, 7, 28
Fineness (Blaine), m2/kg 285 422.2
% of passing 45 lm 88.5 98.0 and 90 days as per BIS:516 [11]. The test results were presented
in Table 4.
Compressive strength, MPa
3 Days 29.00
7 Days 40.00 3.1.2. Compressive strength test
28 Days 58.00 Compressive strength of GGBS Roller Compacted Concrete
Specific gravity 3.15 2.82 (GRCC) specimens of Series A, B and C was measured at 3, 7, 28
and 90 days of curing age as per BIS 516 [11]. The specimens were
casted and demoulded after 24 h and kept for curing. Then they
2.1.2. Fine aggregate
were tested in compression testing machine of 3000 kN capacity
River sand and Manufactured Sand (M-sand) were used as fine
by applying load at the rate of 4.5 kN/s until the resistance of the
aggregate in all concrete mixes used in the experimental work.
cube to the applied load breaks down. The test results are pre-
Three combinations of fine aggregates were used in the prepara-
sented in Table 4.
tion of GRCC mixes. They were Series A (100% river sand), Series
B (100% M-sand) and Series C (50% river sand and 50% M-sand).
3.1.3. Cantabro abrasion test
The Manufactured Sand was collected from V.N.S. Ready Mix plant,
The Cantabro abrasion resistance test was conducted with a Los
Vijayawada, India. The specific gravities of river sand and M-sand
Angeles abrasion testing machine by without placing abrasive
were 2.68 and 2.713 respectively. The fine aggregates were con-
charges in the form of steel balls in accordance with ASTM C
forming to BIS:383 [9] requirements.
1747 [4]. In this test, each set consisting of 3 cylindrical specimens
of size 300 mm diameter and 100 mm height were placed in Los
2.1.3. Coarse aggregate Angeles abrasion testing machine and its position in the Machine
Igneous rock material consisting of granite was used as coarse was shown in Fig. 2. Initial weight of each specimen (w1) is
aggregate in the preparation of RCC. The grain Size distribution recorded before placing into the machine. Then this machine was
and other properties are listed in Table 2. The gradational require- allowed to rotate at various revolution levels such as 50, 100,
ments of combined aggregate were as per ACI 211.3R-02 150, 200, 250 and 300 revolutions. At each level of revolution the
(Table A3.2) [2]. abraded specimens were cleaned from any loose debris and
weighed accurately to measure w2. Finally the percentage loss
2.1.4. Water was calculated using the following equation:
The water used in RCC mix design was potable and drinking
water. w1  w2
Cantabro loss;%  100 1
w1
3. Mix proportioning where w1 = Initial weight of the test specimen, grams, w2 = Final
weight of the test specimen, grams.
Mix proportioning of RCC was done using ACI 211 3R-02 [2]
specifications. This method was developed for Roller Compacted 3.1.4. Surface abrasion resistance test (using rotating cutter with drill
Concrete Pavement (RCCP) of Rigid pavement category and it is press)
limited to mix design with nominal maximum size of aggregate The surface abrasion resistance test was conducted using ASTM
of 19 mm as per ACI 325.10R-95 [1]. The RCC mix was propor- C 944 [5] method and with a drill press with a rotating cutter.
tioned for specified target flexural strengths of 5.0 N/mm2 [23 Three cylindrical specimens of size 300 mm  100 mm were used
27,4046]. The cement content of control mix of RCC was to measure the weight loss in %. Each of the specimens was placed
295 kg/m3. In seven GRCC mixes of Series A, 0%, 10%, 20%, 30%, in the drill press and the rotating cutter is mounted slowly until it
40%, 50% and 60% by weight of cement were replaced with GGBS touches the surface of the specimen. Then the device is set to rotate
and fine aggregate is of river sand only. Similarly another seven for two minutes at a speed of 200 rpm with a vertical load of 98 N.
GRCC mixes of Series B, 0%, 10%, 20%, 30%, 40%, 50% and 60% by The total diameter of the rotating cutter was 82.50 mm. Then the
weight of cement were replaced with GGBS and fine aggregate is specimen was removed from the device and its surface was
cleaned and weighed to the nearest 0.1 g. Three such measure-
Table 2 ments were taken at each 2 min interval such that the total time
Properties of coarse aggregate. of conduct of this test was 6 min. Average weight loss of three
S. No. Property Test value specimens in percentage was recorded. The surface abrasion
1 Specific gravity 2.88
weight loss is calculated using the following equation:
2 Aggregate impact value, % 21.50 w1  w2
3 Aggregate crushing value, % 20.40 Surface abrasion weight loss; %  100 2
4 Combined Flakiness & elongation value, % 21.90 w1
194 S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201

Table 3
Quantities of materials per one m3 of GRCC of 5 N/mm2 flexural strength.

Series Type of fine aggregate Mix designation Mix proportion (kg/m3)


Cement GGBS CA River sand M-sand Water
A River sand 100% G0 295 0 1209 801 114
G10 265 30 1209 801 117
G20 235 60 1209 801 119
G30 205 90 1209 801 126
G40 175 120 1209 801 130
G50 145 150 1209 801 147
G60 115 180 1209 801 155
B M-sand 100% G0 295 0 1209 801 114
G10 265 30 1209 801 117
G20 235 60 1209 801 119
G30 205 90 1209 801 126
G40 175 120 1209 801 130
G50 145 150 1209 801 147
G60 115 180 1209 801 155
C River sand 50% and M-sand 50% G0 295 0 1209 400.5 400.5 114
G10 265 30 1209 400.5 400.5 117
G20 235 60 1209 400.5 400.5 119
G30 205 90 1209 400.5 400.5 126
G40 175 120 1209 400.5 400.5 130
G50 145 150 1209 400.5 400.5 147
G60 115 180 1209 400.5 400.5 155

Table 4
Flexural strength and compressive strength test results.

Series Mix designation Flexural strength of GRCC, N/mm2 Compressive strength of GRCC, N/mm2
3 days 7 days 28 days 90 days 3 days 7 days 28 days 90 days
A G0 3.8 4.80 6.80 7.20 14.7 26.50 43.20 49.50
G10 2.48 4.68 7.04 7.58 13.5 27.84 43.72 50.27
G20 2.31 4.72 7.42 7.81 13.1 28.12 44.28 52.11
G30 2.18 4.95 7.70 8.05 12.8 30.44 44.85 55.70
G40 2.03 5.10 7.90 8.20 12.4 32.50 45.15 58.28
G50 1.95 5.05 7.67 8.11 11.8 31.90 44.61 56.00
G60 1.7 4.80 7.15 7.82 9.40 31.05 43.27 54.10
B G0 3.8 4.4 6.8 8.6 18.67 22.22 33.74 45.2
G10 3.41 4.76 7.56 9 15.1 28.65 45.51 52.37
G20 3.15 5.03 8.12 9.72 14.65 30.1 47.02 54.66
G30 2.54 5.68 8.87 10.65 13.27 31.44 47.86 57.87
G40 2.63 6.17 9.13 13.54 12.71 33.42 48.32 59.91
G50 2.14 5.88 8.45 11.35 12.24 32.03 46.41 58.11
G60 2.02 5.12 8.01 10.81 11.73 31.87 44.32 57.34
C G0 5.6 6.4 7.21 8.2 28.11 32.7 48.14 52.3
G10 5.34 6.78 7.88 9.11 24.52 45.30 57.71 62.36
G20 5.15 6.98 8.55 10.25 21.37 47.41 58.12 65.78
G30 4.86 7.14 9.05 11.05 18.66 49.15 59.88 68.49
G40 4.62 7.38 9.35 13.88 17.10 52.22 61.38 70.25
G50 4.34 7.22 9.15 12.14 16.14 48.64 58.11 67.18
G60 4.11 7.08 8.62 11.28 14.43 45.22 56.43 64.23

where w1 = Initial weight of the test specimen, grams, w2 = Final water cement ratios. It was also reported by other researchers,
weight of the test specimen, grams. (Sengul and Tasdemir) [28] and (Teng et al.) [37], (Tripathi et al.)
[38]. Teng et al. [37] also reported that as early as 3 days of curing,
concrete with 450 kg/m3 cement and low w/c ratio of 0.35 and
4. Results and discussions with 30% replacement levels of Ultra fine GGBS showed an increase
in strength of 7.8% in comparison with control concrete. Tripathi
4.1. Effect of M-sand on compressive strength and abrasion resistance et al. [38] reported that at the early age of 7 days the compressive
of GRCC strength of concrete with ISF slag was higher than control mix con-
crete even at 60% replacement level. They also reported that at the
The abrasion resistance and compressive strength of GRCC age of 28 days at lower w/c ratio the compressive strength was
mixes at 0%, 10%, 20%, 30%, 40%, 50% and 60% replacement levels varying between 5% and 16% higher than the control mix concrete
of GGBS for Series A, B and C were investigated. From Table 4 it even at 60% replacement level of ISF slag.
was observed that at the age of 7 days and above there has been Fig. 3 shows the relation between the Cantabro loss and com-
increase in compressive strength up to 40% replacement level of pressive strength of GRCC for Series A, B and C. From Fig. 3 it
GGBS for all three series mixes. This increase in early strength of was clearly observed that the Cantabro loss decreases with
GRCC mixes is due to the fact that there was improvement increase in compressive strength regardless of percent GGBS, age
in the effectiveness of the mineral admixture i.e. GGBS at lower of concrete and type of fine aggregate. Also Fig. 3 illustrate that a
S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201 195

Fig. 1. Shapes of various specimens used in Cantabro Test.

C bl4:74lnf c 22:35; R2 0:823 for series B Mixes 4

C bl5:25lnf c 24:82; R2 0:900 for Series C Mixes 5

where Cbl = Cantabro loss in %, fc = Compressive strength of GRCC,


MPa.
From Eqs. (3), (4) and (5), it was observed that a strong correla-
tion was existed between compressive strength and Cantabro loss
for series B mixes and Series C mixes, where the M-sand was intro-
duced at 100% and 50% replacement levels respectively. Also from
Fig. 79, it was observed that the Cantabro loss was decreased with
addition of M-sand (Series A, B and C) in GRCC mixes in compar-
ison with 100% river sand (Series A) at all replacement levels at
all ages.
Fig. 4 shows a relationship between the surface abrasion weight
loss and compressive strength of GRCC for Series A, B and C. It
clearly shows that the surface abrasion weight loss decrease as
the compressive strength increases, regardless of percent GGBS,
amount of M-sand and age of concrete. Also Fig. 4 illustrates that
a strong correlation was existing between the compressive
strength and surface abrasion weight loss for GRCC mixes of Series
A, B and C with the best fit equation in the form of:

Sabl0:36lnf c 1:581; R2 0:809 for Series A 6

Sabl0:33lnf c 1:459; R2 0:899 for Series B 7

Sabl0:48lnf c 2:070; R2 0:867 for Series C 8

where Sabl = Surface Abrasion Weight Loss, %, fc = Compressive


Fig. 2. Position of RCC specimens in Loss Angles machines.
Strength of GRCC, MPa.
From Eqs. (6), (7) and (8), it was observed that correlation coef-
correlation exists between compressive strength and Cantabro less ficient (R2) is higher for Series B (R2 = 0.899) and Series C
for GRCC mixes. The correlation equations are as follows: (R2 = 0.867) in comparison with Series A (R2 = 0.809), it indicates
that the influence of M-sand on abrasion resistance is significant
C bl8:88lnf c 40:21 R2 0:611 for Series A Mixes 3
and remarkable. This is due to the fact that the M-sand particle
196 S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201

Fig. 3. Relation between Cantabro loss and comp. strength.

Fig. 4. Relation between Surface Abrasion and Flexual Strength.

Fig. 5. Relation between Cantabro Loss and Flexual Strength.


S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201 197

Fig. 6. Relation between Surface abrasion loss and Flexual Strength.

Fig. 7. Variation of Cantabro loss with number of revolutions at different ages for Series A Mixes.

shape (i.e. Cubical) and the combination of M-sand and river sand observed that at the age of 28 days and above there has been
(Series-C) particles minimizes the voids content which increase the increase in flexural strength up to 40% replacement level of GGBS
density of packing are the factors contributing the increase in for all three series mixes. This increase in early strength of GRCC
Abrasion resistance and strength of GRCC mixes. From the above mixes is due to the fact that there was improvement in the effec-
discussion it was concluded that compressive strength is an impor- tiveness of the mineral admixture i.e. GGBS at lower watercement
tant factor influencing the abrasion resistance of GRCC. These ratios. It was also reported by other researchers, (Teng et al.) [37].
results have been confirmed with the findings of other researchers Fig. 5 shows a relationship between the Cantabro loss and Flex-
(Naik et al.) [20], (Yen et al.) [39], (Naik et al.) [19], (Ati et al.) [6], ural strength of GRCC for series A, B and C. From Fig. 5 it was clearly
(Siddique) [33]. observed that the Cantabro loss decreases with increase in Flexural
Strength regardless of percent GGBS, age of concrete and amount of
4.2. Effect of M-sand on flexural strength and abrasion resistance of M-sand. Also Fig. 5 illustrate that a correlation exists between flex-
GRCC ural strength and Cantabro loss for GRCC mixes. The correlation
equations are as follows:
The abrasion resistance and Flexural strength of GRCC at 0%, C bl10:4lnf s 26:75; R2 0:679 for Series A 9
10%, 20%, 30%, 40%, 50% and 60% replacement levels of GGBS for
series A,B and C were investigated. The flexural and compressive C bl4:79lnf s 14:50; for Series B 10
R2 0:809
strength test results presented in Table 4. From Table 4 it was
198 S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201

Fig. 8. Variation of Cantabro loss with no of revolutions at different ages for Series B Mixes.

C bl7:19lnf s 19:56; R2 0:691 for Series C 11 50 revolutions and 100 revolutions. However, with the increase in
number of revolutions, the shape of cylindrical (150 mm  100mm)
where Cbl = Cantabro loss, %, fs = Flexural Strength of GRCC, MPa. became more and more rounded at the edges at the end of 300 rev-
From Eqs. (9), (10) and (11), it was observed that correlation olutions as specified in the standard test procedure.
coefficient (R2) is higher for series B (R2 = 0.809) and series C Figs. 79 shows the change rate in Cantabro loss in GRCC mixes
(R2 = 0.691) than series A (R2 = 0.679), it indicates that the influ- from ages 3 days, 7 days, 28 days, and 90 days with various revo-
ence of M-sand on Flexural strength and Cantabro loss was quite lutions for series A, B and C respectively. As seen from these fig-
remarkable. ures the Cantabro loss was increasing with the increasing in
Fig. 6 shows a relationship between the surface abrasion weight number of revolution for all three series. However the loss rate
loss and flexural strength of GRCC for series A, B and C. It clearly was slightly decreased with control mix concrete in comparison
shows that the surface abrasion weight loss decreases as the flex- with other mixes of 0%, 10%, 20%, 30%, 40%, 50% and 60% GGBS
ural strength increases regardless of percent GGBS, age of concrete content for series A, B and C.
and amount of M-sand. Also Fig. 6 illustrates that a good correla- From the test results it was seen that for 50% M-sand and 50%
tion exists between the flexural strength and surface abrasion river sand (Series C) and 100% M-Sand (Series B), the Cantabro loss
weight loss for GRCC mixes of series A, B and C. The following values were lower than Series A (i.e.100% river sand). This indicates
are the best-fit equations. that, M-sand has significant contribution in improving thee abra-
Sabl0:41lnf s 1:001; R2 0:832 for Series A 12 sion resistance (i.e. in terms of Cantabro loss) of GRCC mixes at
all ages. Also there has not been any adverse of M-sand on the
Sabl0:34lnf s 0:907; for Series B 13 abrasion resistance of GRCC mixes. These results are confirmed
R2 0:899
with the other researchers (Li et al.) [17]. Li et al. [17] also con-
firmed that at 10% micro fines content in M-sand the concrete
Sabl0:70lnf s 1:672; R2 0:681 for Series C 14
gives the best results in strength and abrasion resistance.
where Sabl = Surface Abrasion Weight Loss, %, fs = Flexural Strength However, it was also seen that with increase in GGBS content
of GRCC, MPa. from 0% to 60% the Cantabro loss was increasing at the age of
From Eqs. (12), (13) and (14), it was seen that correlation coef- 3 days and decreased at the ages of 7, 28 and 90 days. This is due
ficients (R2) is higher for series B (R2 = 0.899) in comparison with to the fact that GGBS has slow pozzolanic reaction at the early
series A (R2 = 0.832) and series C (R2 = 0.681), it indicates that the age and improves pozzolanic action at the later ages and hence
influence of M-sand on Flexural strength and Surface abrasion gained strength at the ages from 7, 28 and 90 days.
weight loss was significant. From the above observations, it was
concluded that flexural strength is also an important factor influ- 4.4. Effect of M-sand and cement replacement levels with GGBS on
encing the abrasion resistance of GRCC. These results of abrasion Surface Abrasion
resistance in terms of flexural strength confirm the findings of
other researchers (Atis et al.) [7]. The surface abrasion test was performed (based on ASTM C 944)
[5] on all twenty-one mixes (Series A, B and C) of GRCC at the ages
4.3. Effect of M-sand and cement replacement levels with GGBS on of 3, 7, 28 and 90 days. Fig. 9 illustrates the variation of surface
Cantabro loss abrasion weight loss with cement replacement levels of 0%, 10%,
20%, 30%, 40%, 50% and 60% at all the ages of 3, 7, 28 and 90 days.
In the Cantabro test, to feature the abrasion and impact loss, the From Fig. 10, it can be seen that the surface abrasion weight loss of
cylindrical specimens of size 150 mm  100 mm were tested at 50, GRCC mixes is decreasing with increase in Age for all mixes of
100, 150, 200, 250 and 300 revolutions for all mixes of GRCC. From Series A, B and C, as expected. However the surface abrasion
Fig. 1, it was seen that the edges were slightly removed during initial weight loss was lower for series C mixes, where the fine aggregate
S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201 199

Fig. 9. Variation of Cantabro loss with no of revolutions at different ages for Series C Mixes.

Fig. 10. Relation between Surface abrasion weight loss with age for Series A, B and C Mixes.

is comprised of 50% of M-sand and 50% of river sand. These results The specimen sizes used in the two tests are same. The weight loss
are confirmed with the other researchers (Li et al.) [17]. Li et al. in Surface abrasion test was smaller and between 0.05% and 0.88%,
[17] also confirmed that at 10% micro fines content in M-sand 0.10% and 0.81% and 0.05% and 1.20% for series A, B and C
the concrete gives the best results in strength and abrasion respectively.
resistance. Whereas in the Cantabro Test, the percent weight loss was
higher and between 3.81% and 28.75%, 3.77% and 13.35% and
4.5. Proposed empirical equation for Cantabro loss and surface 3.24% and 12.74% for Series A, B and C mixes respectively for GRCC
abrasion weight loss of GRCC mixes mixes at the age of 3, 7, 28 and 90 days.
There was a correlation existed between Cantabro loss and
The Cantabro Test and Surface abrasion test are generally pre- surface abrasion weight loss for various replacement levels of
sented a similar trend over GRCC mixes at various ages of curing. GGBS and three series A,B and C of GRCC mixes. Fig. 11 shows
200 S.K. Rao et al. / Construction and Building Materials 122 (2016) 191201

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