Reliance Industries Limited J3 PROGRAM JAMNAGAR, INDIA Standard Specification For Hot & Acoustic Insulation 10080-1-SS-PP-012 01/08/16 T | WA 1 1 Issued for Implementation MCD ssVv PKS 0 | 25/01/13 Issued for Implementation | AUC ‘ssV PKS Rev | Date Revision Details | Prepared | checked | approved By By ByReliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RECORD OF REVISIONS: Date Revision Details Revision Number 25/01/13, Issued for Implementation 0 Thickness table 1 revised, oryos/16 | Foil incorporated for op. temp. 300deg c & above, A Attachment 32 added. Attachment 11 revised and issued for implementation,Reliance Industries Limited 433 Program 10080-1-5S-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Contents 1. Purpose. reper ereeeeeereeee 2. Scope... 3. Definitions sesso 4. Abbreviations ......e 5. Codes and Standards. 6. _ Basic Design/Assembly/Methodology ..s.s:sssstsetseets 7. Accessorie: 8 Acoustic Insulation .. seoestnstsenstssenenseestsetsens 25 9, Inspection and Testing .. .28 10. Preparation for shipment: .29 11. Vendor Data Requirement: .29 12. Attachments: 30 Attachments Att. 1, Tank Shell bottom Insulation Att. 2. Tank Shell Insulation - Installation att. 3. Tank shell insulation - Vertical Support and Anchor Plate details Att. 4. Tank Shell Attachments: Att. 5. Tank Shell and Roof connection Att. 6. Tank Shell Flash plate Details Att. 7. Pipe Insulation end Closure Att. 8 Flange Box Insulation arrangement (2 sheets) Att. 9. Flange and Valve Boxes for ‘Personal Protection’ - Att. 10 Typical Vessel Insulation arrangements (2 sheets) Att. 11, Typical “Stand-off” Guard for “Personal Protection” Att. 12. Typical arrangement of “Traced Line” Insulation (2 sheets) Att. 13. Bevelled Lag / slab ConfigurationReliance Industries Limited 13 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Att. 14 Typical Pipe Elbow Insulation. Att. 15. Typical Pipe Insulation Method (2 sheets) Att. 16. Typical Vessel Head Insulation - Vertical Att. 17. Typical Vessel Head Insulation - Horizontal Att. 18 Typical pipe Support Insulation Att. 19 Typical arrangement of “Irregular Surface” Insulation (2 sheets) Att. 20 Typical arrangement of Insulation support (site) for Vessel bottom Att. 21 Typical Inspection Window details (Tanks, Vessels, Exchangers). Att. 22 Typical Expansion Joint Details Att. 23, Typical Insulation Support details for Vertical Vessels Att. 24 Typical Insulation Support details for Horizontal Vessels Att. 25 Typical Acoustic Insulation of Flanges and Valves Att. 26 Typical Acoustic Insulation of Supports for vertical pipes Att. 27 Typical arrangements of Acoustic Insulation cladding and end cap Att. 28 Typical arrangement for cladding support for vibration-isolated Att. 29 Typical arrangement for cladding end caps Att. 30 Typical arrangements for Tees and Branches Att. 31 Typical arrangements for cladding supports Att. 32 Incorporation of foil over Valves, trunnions and support Att. 33 Testing & inspection requirement Att. 34 Inspection Test PlansReliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 1. Purpose This Standard Specification is to ensure uniform and sound approach to the hot & acoustic Insulation for Piping, Equipment and’ Storage Tanks etc. for Reliance Projects. All tanks, vessels, columns, equipment and piping containing hot fluids or vapours for which it is necessary to Insulate fo a) Conserve heat energy. b) Maintain temperature for process control or product. ©) Protect from frost. d) Provide personnel protection. Scope This Standard Specification covers the general requirements for the manufacturing, application and quality control of thermal insulation to Tanks, Vessels, Columns, Equipment and Piping operating in the temperature range from ambient to 600°C using combined insulation system i.e. Silica Aerogel blanket as inner wrap and Mineral wool as outer layer for heat conservation (HC) only unless and otherwise specified. Insulation for other purposes such as acoustic insulation, personnel protection insulation, etc shall be insulated with Mineral wool only as mentioned elsewhere in this document. The detailed Design and Engineering of Insulation shall cover - Avoiding of Corrosion under Insulation (CUI). Compliance with safety requirements for personnel protection (PP). ‘Compliance with process conditions / requirements ‘* Economical Insulation thickness for minimum heat loss. Insulation shall not be used for Flanges for Hydrogen and hydrocarbons above their auto-ignition temperature. Insulation shall not be applied to the piping and Equipment where the system is, designed to emit heat and cooling is required by the process. Such places perforated or open mesh guards shall be used with recommended distances for personnel protection / Guards. Definitions Owner: Shall mean Reliance. ‘Owner's Representative: Person(s) / inspector(s) duly authorized by Owner. The Contractor is the party that carries out all or part of the design, engineering, 10080-1-SS-PP-012 revi Page 1 of 94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 procuremeni, installation, application and commissioning or management of a project or operation of a facility. The Owner/Owner’s Represent: fe may sometimes undertake all or part of the duties of the Contractor. ‘The Manufacturer/Supplier is the party that manufactures or supplies the products, equipment and services to perform the duties specified by the Owner/Owner’s Representative or Contractor. The word shall indicate a requirement. ‘The word should indicate a recommendation. Insulation Codes HC 7 HEAT CONSERVATION NI f NO INSULATION Al fl ACOUSTIC INSULATION AH q ACOUSTIC HOT SERVICE pp fl PERSONNEL PROTECTION PG q PERSONNEL GUARDS, FI : FIRE SAFE INSULATION Tracing Codes eT ELECTRIC TRACED sT 7 STEAM TRACED. 4. Abbreviations BS fl BRITISH STANDARD ASTM: AMERICAN SOCIETY FOR TESTING & MATERIALS Iso INTERNATIONAL STANDARD 5. Codes and Standards Bs 5970 Lode of Practice for Thermal Insulation of Pipework and quipment. 35 2972 or Indian Equivalent Standard inorganic Thermal Insulating Materials. ASTM B209 or Indian Equivalent Standard pecification for Aluminum and Aluminum Alloy Sheet and late. ASTM C411 ‘STM C- 585 10080-1-SS-PP-012 revi pecification for criteria of classification temperature test. ;pecification for preformed pipe sections. Page 2 of 94Reliance Industries Limited 13 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 pecification for methods of chemical and corrosion test. standard Specification for Thermal Insulation for Use in Contact ith Austenitic Stainless Steel. _ jpecification for test methods of classification temperature itandard specification for Flexible Aerogel Insulation. 6. Basic Design/Assembly/Methodology 6.1. Materials Unless otherwise specified, materials shall be selected from those described below. All materials shall comply with the relevant BS / ASTM or Indian equivalent standards. High temperature insulation blanket formed of silica aerogel and reinforced with a non-woven, glass-fiber batting such as Pyrogel XT or equivalent. Flexible Aerogel & its properties considered shall confirm to ASTM C 1728, Type Ill Grade 1 Category A. Mineral wool properties and testing standards are mentioned below:- The amount of water-soluble chloride in Mineral Wool insulation shall not exceed 14mg per kg material when measure in accordance with BS 2972 section 22 or IS 3144 Test Method no. 26. The pH shall preferably be between 7 and 8 in wet conditions. The insulation shall be water repellent quality when measured in accordance with BS2972 section 12, Partial Immersion, based on the following: a) Water depth 6 mm b) Maximum absorption 0.5 kg/m? No flammable materials shall be attached to the insulation. Insulation materials shall be free from asbestos. The material shall meet the requirements for use over stainless steel in accordance with ASTM C795. The material shall pass the corrosion test in accordance with ASTM C 692 for use over stainless steel. All material shall pass through the classification temperature test in accordance with AGI-Q-132 at 680 degree C (For Silica aerogel blanket 649°C to be considered.) 10080-1-SS-PP-012 rev1_ Page 3 of 94Reliance Industries Limited J3 Program. 10080-1-5S-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.2. Tank Wall Insulation (Silica Aerogel / Mineral wool) 6.3. 6.4. 65. 6.6. Mineral wool / Rockwool - slab material —160kg/m* Silica aerogel blanket — Density - 176 Ke/m? The maximum service temperature shall be determined by testing the classification temperature in accordance with AGI-Q-132 and the hot face performance in accordance with ASTM-C-411. The product must have a maximum, service temperature of 680°C minimum (For Silica aerogel blanket 649°C to be considered.). Tank Roof Insulation Pittsburgh Corning - FOAMGLAS ONE Pipe work (up to 600mm diameter) — (Silica Aerogel / Mineral wool) - 176 Kg/m? Mineral wool / Rockwool- Preformed Pipe Section - 150kg/m? Silica aerogel blanket ~ Densit The maximum service temperature shall be determined by testing the temperature in accordance with AGI-Q-132, using the requirements of ISO 8142. The product must have a maximum service temperature of 680°C minimum (For Silica aerogel blanket 649°C to be considered.). The sample shall not show any evidence of internal self-heating (exothermic reaction or punking) during the test. Pipe section tolerance shall conform to ASTM C 585. Where pipe sections are not available bevelled lags shall be used, manufactured from slab materials. (Refer to Attachment No. 13). Vessels, Exchangers and Equipment — Silica Aerogel / Mineral wool Silica aerogel blanket ~ Density - 176 Ke/m? Mineral wool / Rockwool ~ slab material- 160ke/m* The maximum service temperature shall be determined by testing the classification temperature in accordance with AGI-Q-132 and the hot face performance in accordance with ASTM-C-411. The product must have a maximum service temperature of 680°C minimum (For Silica aerogel blanket 649°C to be considered.) Vessel Heads, Valve, Flange and Man-way Boxes - Silica Aerogel / Mineral wool Silica aerogel blanket — Density - 176 Ke/m? Mineral wool / Rockwool — Wired mattress 144kg/m3 (min. 128 Ke/m3) The maximum service temperature shall be determined by testing the classification temperature in accordance with AGI-Q-132 and the hot face 10080-1-SS-PP-012 rev1 Page 4 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 performance in accordance with ASTM-C-411, The product must have a maximum 67. 6.8. 6.9. 6.10. 6.11. 6.12. service temperature of 680°C min ica aerogel blanket 649°C to be considered.). jum (For Weather Protective Jacketing Insulation shall be protected from weather, oil spillage, mechanical wear or other damage by Aluminium jacketing with an internal factory applied 75 microns thick Polysurlyn moisture barrier heat laminated to inner surface of jacket. The Aluminium shall be 5005 or 3003 alloy with H14 or H16 temper in accordance with ASTM B209-70 or 19000 H2 as IS 737. Tanks walls shall be jacketed with minimum 0.8 mm corrugated sheet. Pitch of corrugation to be 30 mm minimum. Corrugation depth shall be 6 mm. Tank roof insulation shall be protected with Pittsburgh Corning PC 404 Acrylic coating reinforced with PC 79 polyester cloth. Ancillary Materials There are several ancillary materials, which shall be used to ensure that the insulation system forms an effective seal to prevent ingress of fluids, or for other special applications. Hard Set Cements, Armour Set BD6 or CAT 9 Cement or Approved Indian Equivalent ‘An asbestos free composition consisting of Approved Portland Cement reinforced with long, graded, glass silk fibers. It provides a low cost protective coating with a hydraulic set and gives a high degree of mechanical protection. It should be used for sealing ends of pipe runs at flanges (in hydrocarbon service even where the flanges are being insulated), and can be used over mattresses on heat exchanger end covers, pumps etc. Sheeting Sealants For sealing joints in metal sheeting, mastic sealants such as Foster Elastomeric 95- 44, or approved Indian equivalent shall be used. Bandages These shall be used in areas particularly prone to ingress of fluids into insulation e.g,, pipe ends over armour set, or sheeting in below grade lagged drain lines. They shall have good fluid resistant properties, such as E. Woods Moisture Activated Bandage Thistle Wrap. Ceramic er Blanket These shall be used for Insulation where surface temperature is above 600 degree SS-PP-O12 revi ‘ Page 5 of 94Reliance Industries Limited 43 Program Standard Specifications 10080-1-55-PP-012 Date:01/08/2016, Rev.1 c Density __ 128kg/m Maximum Service 1260°C Thermal Conductivity @ 0.15 W/mK ‘The material shall be - Triton Kaowool 6.13. _ Insulation Thickness 6.13.1. _ Heat Conservation Thickness (Silica Aerogel / Mineral wool) Heat conservation thicknesses calculated using NAIMA (North American Insulation ‘Manufacturers Association) 3E PLUS surface temperature computer analysis, Thickness Table Basis Maximum Outer Temperature ‘Average Ambient Temperature Inner Wrap Silica Aerogel ] Outer Layer Mineral wool | Bare Surface Emittance 08 | | Outer jacket Emittance 03 Wind Speed '10080-1-SS-PP-012 revi ~ Page 6 of 94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 Table 1- Thickness Table (Revised ) Silica Aerogel / Mineral wool Combination Thickness Table (mm / mm) ‘Operating Temperature (*C) NPS (in) | $550 | 151-200 | 201-250 | 251-300 | o1-aso | 351-400 | 401-450 | 451-500 | so1-s50 | 551-600 05 | ofa | ofa | 0/50 | o7es | o/es | 0/80 | 0/100 | o/sas | 0/325 | 0/365 ‘075_| 0/40 | ofao | 0/50 | o/es | 0/80 | 0/90 | 0/300 | 0/325 | 0/350 | 0/175 1 | 0/4 | ofa | 0/s0 | 0/65 | 0/80 | 0/90 | 0/115 | 0/125 | 0/165 | 0/175 as_| 0/4 |ofao | o/s0 | 0/e | 0/80 | 0/100 | 0/i15 | 0/as0 | 0/175 | 0/200 2 | 10/40 | 20/25 | 25/25 | 20/65 | 25/65 | 26/90 | 30/75 | 35/75 | 95/75 | 45/75 | 10/40 | 20/40 | 15/50 | 15/65 | 25/75 | 18/110 | 30/ 110 | 357/140 | 0/75 | 60/75 4__| 10/40 | 20/40 | 25/40 | 25/65 | 25/75 | 25/100 | 25/125 | 36/140 | 60/75 | 60/75 6 | 10/40 | 20/40 | 20/65 | 25/65 | 25/90 [25/415 | 36/75 | 60775 | 60/75 | 70/75 8 | 10/40 | 20/50 | 20/65 | 25/65 | 25/90 | 25/125 | 40/75 | 60/75 | 60/75 | 70/75 30__| 10/40 | 20/50 | 20/65 | 25/75 | 25/100 | 90/120 | sov7s | 60/75 | 60/75 | 70/75 12 | 10/40 | 20/50 | 15/65 | 25/75 | 30/100 | 40/125 | 50/75 | 70/75 | 70/75 | 70/76 20/75 | 25/75 | 25/115 | 25/140 | 50/75 | 70175 | 70175 | 60/75 20/75 | 25/75 | 25/115 | 25/140 | 60/75 | 70/75 | 70/75 | 80/75 20/75 | 25/90 | 25/115 | 25/160 | 60/75 | 70/75 | 70175 | 60/75 20/75 | 25/90 | 25/25 | 25/150 | 60/75 | 70/75 | 70/75 | 80/75 20/75 | 25/90 | 25/125 | 25/160 | 60/75 | 70/75 | 70/75 | 80/75 20/75 | 20/105 | 20/130 | 50/75 | 60/75 | 70/75 | 70/75 | 80/75 20/75 | 20/105 | 20/130 | 60/75 | 60/75 | 70/75 | 80175 | 80/76 20/75 | 20/105 | 20/145 | 40/125 | 70/75 | 00/75 | 60175 | 90/75 The thickness shown in above Table 1 is the combination of Silica Aerogel / Mineral wool and thickness shown as 10/40 means 10 mm Silica Aerogel blanket inner wrap & 40 mm mineral wool outer layer resulting in total insulation thickness equal to 50 mm. The heat conservation thickness Table -1 above is the basis for the insulation thickness selection for piping and equipment. The application shall be as defined in the corresponding sections elsewhere mentioned in this document. The selected insulation thickness will be specified on the equipment datasheets and piping isometrics. 10080-1-SS-PP-012 revi Page 7 of 94Reliance Industries Limited 33 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 For pipe lines and equipment are operating above 300 Deg C incorporation of AL/SS foil between Silica Aerogel and Mineral wool (interface) is mandatory. For operating temperature above 400 Deg C 0.1 mm Stainless steel (SS) foil to be used. Aluminum foil is not allowed. All insulation penetrations and terminations (valve bonnets, supports, trunions, instrument tubing, etc), the foil shall be folded over the exposed end of the Pyrogel and compressed around the penetration to form a tight fit (see attachment 32), To improve air sealing at pipe supports, install foil over the Pyrogel such that the foil drapes onto the web of the support by 50mm (see attachment 32). For piping and equipment insulated according to previous REV “O" of this document and any service temperature above 375 °C heat-up schedule to be followed as shown below for start- up. © 375°C for 12hrs 400°C for 12hrs 425°C for 12hrs * 450°C for 12hrs ‘© Proceed to final process temperature. The purpose of heat-up schedule to stabilize the insulation during high-temperature start-up. Once the heat-up schedule is complete, this procedure will no longer be required during future start-ups. For temperatures between 600 and 700°C install an additional inner layer of 13mm ceramic fiber at the hot face. For temperatures between 700 and 800°C install an additional inner layer of 38mm of ceramic fiber at the hot face. The ceramic fiber shall meet the requirements of section 6.12. 6.13.2. Thickness break-up Table for Mineral wool Multilayer Insulation SINo. | Total Thk. of MW insulation] Multi ayer Thk 1 100 50+50 2 15 40475 3 25 50 +75 4 140 65 +75 5a 2er150 [75475 6 165 [40+50+75 “7 | _175 50+50+75 8 190 40+75+75 10080-1-SS-PP-012 revi Page 8 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 9 200_ 50+75+75 > 10 | 21s 65475 +75 11 225 75+75 +75 2 240 50 +50 +65 475 Note ~ In 13 250 50 +50+75+75 addition to above mineral wool thickness combinations, if any required will be added in next revision. 6.13.3, Nominal Pipe Personnel Protection / Guard For personnel protection use perforated plate up to operating temperature 250°C. In case insulation is required for safety reasons 10 mm thick pyrogel to be used prior to perforated sheet. Above 250°C, mineral wool insulation thickness of 65 mm for 251°C to 400°C and 90 mm for 401°C to 600°C. Mineral wool materials shall not be used for personnel protection for flanges due to leakage detection problem. Use perforated plate or expanded metal of 1.2 mm thickness. The perforated area shall be at least 35%, with a hole diameter max. 5mm in triangular pattern. Where perforated plate (Aluminum 1.2mm thk) is used for personnel Guard on equipment or on flanged connections in piping systems for operating temperatures between 56 and 250 degrees C the following distances between the hot surface and the perforated plates shall be applied: Refer to Attachment 11. [Distance between uninsulated flanges or equipment and perforated plate (mm) 50 ameter (inches) {100 l120 6.14. 6.14.1. 6.14.1.1 Equipment and piping> 40 [150 Above 250°C operating temperatures only thermal insulation shall be applied for personnel protection. Application of Insulation to Piping (Silica Aerogel / Mineral wool) in Hot Service General Requirements All piping in hot service (HC) shall be insulated with Silica aerogel blanket as inner wrap with 50 mm overlap for all longitudinal joints. For outer layer rigid or semi- ‘10080-1-SS-PP-012 revi Page 9 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 6.14.1.2 6.14.13 6.14.1.4 6.14.15 6.14.1.6 6.14.17 “10080-1-SS-PP-012 revi Standard Specifications Date:01/08/2016, Rev.1 rigid preformed mineral wool half sections & bevelled edge lags shall be used (Refer to Attachment No. 13 for beveled lags.).. Valves and flanges shall not generally be insulated on insulated process lines or hot oil lines except where required for specific process requirements. The pipe insulation shall be bevelled and stopped short a sufficient distance to permit the removal of bolts without damaging the insulation or cladding, (Refer Attachment 7.0). Personnel protection where required shall be stand off expanded metal boxes (Refer. Attachment 9). Vendor to prepare detailed sketch and submit for approvals from Reliance prior to application. Contractor to prepare detailed sketch and submit for approvals from Reliance prior to application Valves and flanges on steam lines shall be insulated, to the same extent as the associated piping, Only mineral woo! Insulation for personnel protection shall be required when the line operating temperature exceeds 60°C and is installed to meet the following conditions: a) Horizontal piping where bottom of pipe is below 2.0 mts. above grade or at working level. b) Vertical piping, those portions of the pipe below 2.0 mts. above grade or at working level. ©) Piping adjacent to and within 600 mm of a working platform. d) Protection shall be provided from 150 mm to 2.0 mts. above grade or at working level. ; fe) Thermal insulation as detailed in 6.14.1.1 shall be used for personnel protection and shall be applied in the thickness as specified in section 6.13.3. All pipe insulation shall be provided with an aluminum metal jacket with a factory applied moisture barrier unless otherwise specified. Securement for basic insulation will be as follows:- a) 1. mm lype 304 5.5. wire on max 225 mm centers for up to 200 mm O/D of insulation. SS 304 wire shall be soft annealed as per ASTM A 580 / A 580M. b) 24 G x 20 mm Al. bands at max 225 mm centers over 200 mm to 900 mm 0/D of insulation. c) 0.6 mm x 20 mm Type 304 stainless steel bands on max 225 mm centers over 900 mm 0/0 of insulation. ‘Securement for metal jacket 12 mm x No.10 pan head stainless steel screws. Page.10 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.14.1.8° Bolted construction insulation supports for pipitig shall be supplied by the 6.14.2. 6.14.2.1 6.14.2.2 6.14.2.3 6.14.2.4 6.14.2.5 6.14.2.6 insulation contractor. Contractor to prepare and submit sketch showing the support details and obtain approval from Reliance site representative prior to the Installation. However, if weldable types of insulation supports-are required, these shall be supplied and installed by the Piping contractor. Application Procedure Inner wrap shall be Silica aerogel blanket over pipe. The outer layer mineral wool insulation shall be single layer up to 90 mm thickness for all preformed pipe section up to 20 inch dia and 75 mm thickness for 24 inch dia pipe. Multi layer shall be used for thickness greater than above. The surface to be insulated shall be cleaned free of oil, grease and all other foreign matter and shall be free from moisture prior to the application of any insulation. Prior to application of insulation, a) CS. / Alloy steel pipes shall be painted for operating temperature up to 400 deg Cas per painting specification. b) Alloy steel pipes shall be wrapped by 0.1 mm thk. S.S. sheet / ‘temperature above 400 deg C. for operating ©) SS. pipes shall be wrapped by 0.19 mm thk. Aluminium sheet / foil for operating temp. from 176°C to 400 deg C and 0.1 mm thk. S.S. sheet / foil for operating temp. above 400 deg C. 4d) The above Aluminium /.S sheet shall be secured in place by i) 1mm dia, Wire, $5304 for lines 8” dia. and below. SS 304 wire shall be soft, annealed as per ASTM A580 / A 580M. ii) 0.2 mm thk. X 10 mm wide $$304 bands for lines above 8” dia. and for all equipments Spaced at 200 mm maximum centre to centre. Wet insulation shall not be applied. The insulation shall be snugly fitted, with all joints tightly butted. Circumferential joints shall be staggered. The insulation shall be firmly secured with the specified tie-wire, or band. Twisted ends of the wire shall be bent flush with the surface of the insulation. Where bands are used they shall be secured with conventional wing seals. The insulation shall be bevelled at flanges in strict accordance with the bevel detail in Attachment No. 7. 10080-1-S5-PP-Ol2 revi Page 11 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.14.3. Metal Jacket 6.14.31 The final weather cover for the insulation shall be as follows:- 6.14.3.2 6.14.3.3, 6.14.3.4 6.14.3.5 6.14.3.6 6.14.4. 6.14.4.1 6.14.4.2 6.14.4.3, a) For pipe sizes up to and including 450mm 0/0 of insulation 0.9 mm Aluminium sheet with factory bonded polysurlyn moisture barrier as specified in clause 67. b) For pipes exceeding 450 mm 0/0 of insulation min 0.9 mm Aluminium sheet with factory bonded polysurlyn moisture barrier as specified in clause 6.7. The metal shall be cut in sufficient length to provide a minimum 75 mm lap at the longitudinal seam. The jacket shall be applied with a minimum circumferential lap of 75 mm. The jacket shall be applied to ensure a tight fit over the insulation and to prevent any lifting of the lapping edge at the longitudinal seam. All longitudinal seams shall be staggered on alternative sides (10 o’clock and 2 o'clock) of the pipe and laps shall be located to give maximum protection from wind and rain. A bead of Fosters Metal Sealant 95-44 or UV Curable GRP tape / bandages or equal shall be sandwiched between 75mm overlap to prevent rain water penetration. Securement shall be by means of 12 mm long No. 10 self-tapping pan head stainless steel sheet metal screws spaced on maximum 100 mm centres at the longitudinal seam. Screws are not required at the circumferential seam except for vertical piping when a maximum of 4 screws per lap are required at equal spacing around the pipe. Any penetrations of the metal jacket by pipe supports, nipples etc., shall be weatherproofed by a tightly fitting metal flashing. Any voids between the jacket and weatherproofed flashing shall be filled with Fosters Metal Sealant 95-44 or ‘equal to prevent the ingress of moisture. Procedure for Elbows (Silica Aerogel / Mineral wool) The inner wrap shall be silica aerogel blanket over elbow. The mineral woo! insulation for the pipe elbows shall be fabricated from mitred segments of the straight pipe sectional insulation, cut to conform to the radius of the elbow. Where the diameter of the elbow precludes the use of pipe section mitres, elbows shall be insulated as shown on Attachment No. 14. The application requirements shall be the same as for straight pipe. (Refer Para 6.14.2) Securement shall be the same as for the straight portion of the pipe with one tie wire or band per segment of insulation (refer Para 6.14.1.6) 10080-1-SS-PP-012 revi Page 12 of 94Reliance Industries Limited J3 Program. 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.14.4.4- The metal jacket at the elbow shall comprise lobster back construction Aluminium 6.14.45 6.14.4.6 6.14.5. 6.14.5.1 6.14.6. 6.14.6.1 6.14.7. 6.14.7.1 covers or use two.piece formed covers secured at seams by 12 mm x No. 10 Pan head Stainless Steel metal screws on maximum 75 mm centers. Sealing requirements at penetrations of the elbow jacket shall be the same as for ~ the straight pipe jacket. (Refer Para. 6.14.3.4) As an alternative to the metal jacket at elbows 50 mm and smaller over the insulation, a layer of weatherproofing compound may be applied, minimum thickness 6 mm. The surface of the insulation should be primed with a brush coat of mastic primer to consolidate any insulation dust before applying the compound. The compound shall lap over the straight pipe insulation a minimum of 50 mm. A layer of glass fabric shall be wrapped around the elbow whilst the weatherproofing is still tacky followed by a final application of weatherproofing compound to a minimum total dry film thickness of 6 mm. Valves and Flanges (Silica Aerogel / Mineral wool) The inner wrap shall be silica aerogel blanket over valves & flanges. The insulation of valves and flanges where specified for steam and other services shall be carried out by means of flexible, reusable, weather proofed covers or insulation lined boxes in accordance with the valve and flange box details Attachment No. 8. (Sheets 1 and 2). Expansion Joints (Silica Aerogel / Mineral wool) All insulation on lines operating at 400°C and above shall require expansion joints at 6 mts. centers on horizontal lines and at each insulation support ring on vertical lines as per attachment No. 22. Traced Piping (Silica Aerogel / Mineral wool) The inner wrap shall be silica aerogel blanket over traced pipe (electric traced or steam traced) and outer layer shall be mineral wool. Insulation of steam traced lines shall be in accordance with the requirements for untraced piping with the following exceptions a) Where the insulation can be carried out with preformed half sections they shall be of sufficient bore size to accommodate the tracers. (Refer to Attachment 12). The pipe and tracer shall be wrapped in thin aluminium foil as noted in paragraph 6.14.2.2. b) Where the insulation has to be applied in radiused and bevelled lag form, a layer of 25 x 20 swg SS wire mesh shall be applied over the pipe and tracer to provide a foundation for the insulation lags. (Refer to Attachment 12). ©) Where the insulation can be carried out with LRB Mattresses with normal density 144 kg/m? (min. density 128 Ke/m*) and they shall be of sufficient bore SS-PP-012 rev1 Page 13 of 94Reliance Industries Limited 33 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 size to accommodate the tracers. (Refer to Attachment 12). The pipe and tracer shall be wrapped in thin aluminium foil as noted in paragraph 6.14.2.2. d) Metal jacket as for untraced piping (refer Para 6.14.3) e) The operating temperature for selection of insulation thickness on traced piping will be the operating temperature of the process pipe. If the operating temperature is below 55 degrees C the insulation thickness will be selected out of the temperature range 55-150 degrees C of the table 1 of paragraph 6.13.1. 6.14.8. Impulse Lines Wrap the impulse lines with Ceramic rope braided with fiberglass threads of 250 kg/m? density (refer note below). Ensure that the rope(s) has been tightly wrapped. A 3 mm thick coating of mastic (Foster 60-38 / Equivalent) shall be applied to the surface of the insulation. Whilst this coat is still wet glass cloth shall be laid over the surface and embedded in the mastic. Care shall be taken to ensure that the glass cloth is laid smooth and free from wrinkles and that no pockets of air are trapped beneath the surface. At junctions in the glass cloth, the overlap shall not be less than 75 mm. A second 3 mm thick coat of mastic shall be applied after approximately 12 hours. When dry, this coating shall be a minimum of 6 mm, thick, Apply a coat of aluminium paint (Type 7 / Equivalent) of DFT 25 microns over the mastic after it has dried completely. A suitable sealant (BD 6 / CAT 9 / Equivalent) shall be provided to stop the water ingress at the termination points of insulation. Mastic’s surface burning characteristics to be as per ASTM E 84, Sealant should be “Non Combustible” i.e. Class “0” rated as per BS 476 Part 4. Note: - Impulse line insulation details shall be as follows:- Temp. No. of Thickness of insulation each layer 150°C a * 150°C _ me 250°C ca 250°C x 6.15. Application of Insulation to Equipment / Vessels (Silica Aerogel / Mineral wool) 6.15.1 General Requirements 10080-1-SS-PP-012 rev Page 14 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.15.1.1 The inner wrap shall be silica aerogel. blanket over equipments / vessels. All 6.15.1.2 6.15.13 6.15.1.4 6.15.15 6.15.1.6 6.15.17 6.15.1.8 6.15.2 6.15.2.1 6.15.2.2 10080- horizontal vessels, exchangers and vertical vessels shall be insulated with ri semi-rigid preformed mineral wool lags and slabs as outer layer. For personnel protection insulation on equipment operating between 56°C and 250°C perforated plates (guards or shields) shall be used. (Refer to Attachment No. 9). Above 250°C only mineral wool insulation shall be used for personnel protection purposes. Vendor to prepare detailed sketch and submit for approvals from Reliance prior to application. Protected heads of vessels within a skirt shall be insulated with rigid preformed lags or slabs segmented or LRB Mattresses with normal density 144 kg/m? (min. density 128 Ke/m*) to fit and shall be weatherproofed with hard setting hydraulic cement, mesh wire reinforced as specified. All horizontal vessels, exchangers etc., shall be jacketed with 0.9 mm flat Aluminium sheet. Vertical vessels, up to 900 mm diameter shall be jacketed with 0.9 mm flat Aluminium sheet. Vertical vessels exceeding 900mm in diameter shall be jacketed with 0.8mm corrugated Aluminium sheet, corrugations at 30mm pitch. Corrugation depth shall be 6 mm. Aluminium cladding for conical / tapered portions of vertical vessels shall be 0.9 mm flat aluminium. Aluminium metal jacketing specified above shall be provided with a factory bonded moisture barrier. Insulation supports for equipment shall be in accordance with standard drawings attached (Attachment No. 23 and 24). The parts of the insulation supports that will be welded to the equipment shall be supplied (and welded) by the equipment vendor. Where “stand off guards” or shields are used for personnel protection insulation they shall be fabricated from perforated aluminised plates or aluminium plate, 1.2mm thick. The perforated area shall be at least 35%, with a hole diameter max. ‘5mm in triangular pattern. Application of Insulation to all Horizontal Vessels and Ver mm The surface to be insulated shall be cleaned free of oil, grease, and all other foreign matter and shall be free from moisture prior to the application of any insulation. Prior to the application of insulation, SS-PP-O12 revi al Vessels up to 900Reliance Industries Limited 13 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.15.2.3, 6.15.2.4 6.15.2.5 6.15.2.6 6.15.2.7 6.15.2.8 6.15.2.9 6.15.2.10 6.15.2.11 a) CS. vessels shall be painted as per Painting Specification. b) 5.S.vessels operating up to 175°C shall be painted as per painting specification and temperature:above 175°C shall be wrapped by 0.19 mm thk. Aluminium sheet / foil for-operating temperatures below 400°C. and with 0.1'mm S.S sheet /foil for operating temperature above 400°C. This Aluminium/S.S. sheet shall be secured by 0.2 mm thk. X 10 mm wide S.S. bands spaced at 200 mm centre to centre. Inner wrap shall be silica aerogel blanket & outer layers shall be of mineral wool rigid preformed lags or slabs. The application requirements between vessel tangent lines shall be the same as for straight piping, (Para 6.14.2), with the exception that securement shall be with 0.6 mm x 20 mm type 304 stainless steel bands on 300 mm centres. Stainless steel “Childers” type flat expansion springs at 3mtr. centres are required on vessels exceeding 1800mm diameters are as follows. * Up to 6000 mm dia. - 2” long expansion springs shall be used. * Above to 6000 mm dia. ~ 4” long expansion springs shall be used. Heads of vessels shall be insulated with wired mattress insulation, cut to conform to the contours of the vessels heads. The segments shall be snugly fitted with all edges tightly butted. Securement for the head insulation shall be 0.6 mm x 20 mm stainless steel banding fastened to the tangent line support ring on maximum 300 mm centres and secured at the support ring at the centre of the head. The bands shall be passed across the head and secured at the opposite point of the tangent line support ring. Metal jacket application requirements between tangent lines on horizontal vessels for all diameter and on vertical vessels up to 900 mm diameter shall be the same as for straight pipe (Para 6.14.3) with the additional requirement of one 0.6 mm x 20 mm S.S. band at each circumferential seam, Horizontal vessels exceeding 1800mm in diameter shall have the tangent to tangent jacket secured by 0.6mm x 20mm stainless steel bands fitted with expansion springs which shall be tensioned to allow a minimum of 20mm. expansion for each 6000mm of the insulation circumference. The bands shall be placed on maximum 450mm centers. Screws shall not be used. Bands shall be secured with conventional closed seals. All laps shall be a minimum of 75mm; longitudinal laps shall be staggered to give the maximum spacing between laps while stil providing protection from wind and rain. Paragraph 6.14.3.6 shall apply to all Vessels weatherproofing of jacket penetrations, and all overlaps shall be sealed as noted in paragraph 6.14.3.4. Exposed heads of vessel shall be jacketed with petal construction segmental cladding, which shall be overlapped to prevent moisture penetration. Self-tapping screws shall be used for fastening cladding. Overlaps shall be sealed as noted in “10080-1-SS-PP-012 revi Page 16 of 94Reliance Industries Limited J3 Program. 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.15.2.12 6.15.3 6.15.3.1 6.15.3.2 6.15.3.3, 6.15.3.4 6.15.3.5, 6.15.3.6 6.15.3.7 paragraph 6:14.3.4. : Heads of vertical vessels contained within a skirt shall be weatherproofed as follows: ws eam maa! a) Following the application of the basic insulation hairpins of 20 SWG. S'S. tie wire shall be attached to the banding. SS 304 wire shall be soft annealed as per ASTM A580 / A 580M. b) This shall be followed bya 3 mm thick skim coat of hydraulic cement armouring compound with the hairpins being allowed to protrude. ©) Alayer of 20 SWG. X 25mm mesh s.s. wire netting shall then be applied over the entire head and secured to the insulation support ring, and to the insulation support wires by means of the 20 swg hairpins. All butting edges of the mesh shall be laced using 20swg. s.s. tie wire to form a tight cover. SS 304 wire shall be soft annealed as per ASTM A 580 / A 580M. 4) A final layer of hydraulic cement shall be applied at approximately 9 mm wet thickness and shall be trowelled smooth and true. Application of Insulation to Columns and Vertical Vessels Over 900 mm dia. Requirements in paragraph 6.15.2.1 shall apply. The basic insulation shall be mineral wool bevelled slabs applied over an inner wrap of silica aerogel blanket The slabs shall be snugly fitted with all joints firmly butted and circumferential joints staggered. Final securement shall be provided by 0.6 x 20 mm stainless steel! bands on 300 mm centers. Exposed heads of vessels shall be insulated with mineral wool blanket faced with expanded metal cut and shaped to conform to the contours of the head. All butting edges of the expanded metal shall be tightly laced with 20 sw stainless steel wire. SS 304 wire shall be soft annealed as per ASTM A 580 / AS80M. The metal jacket to protect the shell insulation shall comprise of corrugated aluminium sheet. Lap at the longitudinal seam shall be one corrugation; lap at the circumferential seam shall be 75 mm. The sheets shall be supported at the circumferential lap by 0.6 mm x 25 mm S.S. ‘S’ clips spaced at 2 per sheet, to allow for vertical expansion. Screws are not required on circumferential seams. (Refer Attachment No. 10). 10080-1-SS-PP-012 rev1 Page 17 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.15.3.8 The-jacket shall be secured by 0.6 mm x 25 mm S.S. bands. On vessels exceeding 6.15.3.9 6.15.3.10 6.15.3.11 6.15.3.12 6.15.4 110080-1- 1800mm diameter the bands shall be fitted with Compression springs to allow for circumferential expansion. The bands shall be spaced on maximum 450 mm centers: All bands will be supported on joggle clips at 1800mm centers. Bands shall be secured with conventional wing seals. Vertical seams shall be secured by 12 mm x No. 10 sheet metal screws on 100 mm centers. All screws on corrugated sheets shall be located at the crown of the corrugation. Care shall be taken not to locate screws at any place where they may pierce the circumferential lap. Exposed heads of vessels shall be jacketed in accordance 6.15.2.11. Protected heads within a skirt shall be insulated in accordance with paragraphs 6.15.2.4, 6.15.2.5, and 6.15.2.11 utilising mattress insulation. For vessels operating at a temperature over 400°C and air space shall be provided at the junction of the skirt to vessel head, where the following criteria are satisfied. RADIUS ‘R’. = meter (mm) | Z(mm)_ Up to 1800 150 1801 to 3000 200 —_ 3001 to 4250 250 4251 & above [300 NOTE: “Z’ shall under no circumstances be less than Z=VRt. Paragraphs 6.14.3.6 shall apply to all vessels weatherproofing of jacket penetrations. Man way and Exchanger Shell Cover and Flange Boxes (When required) ~ Si Aerogel / Mineral wool SS-PP-012 revi Page 18 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.15.4.1 6.15.4.2 6.15.4.3 6.15.4.4 6.15.4.5 6.16. 6.16.1 6.16.1.1 6.16.1.2 6.16.1.3, 6.16.1.4 6.16.2 10080-1-SS-PP-012 ri The inner layer of insulation boxes shall be silica aerogel blanket for Man way and Exchanger Shell Cover and Flange. Over inner layer mineral wool layer shall be used. Vessel Manways and ‘their associated flanges, exchanger shell covers and associated flanges shall be covered with insulated aluminium boxes. The boxes shall be fabricated from minimum 0.9 mm thick flat Aluminium sheet with factory bonded moisture barrier and shall be made in sections of suitable size to permit easy handling. ‘All box construction seams shall be lock-formed, and individual erection joints shall be located and arranged to give maximum protection from wind and rait The boxes shall be positioned on the vessel in conjunction with the vessel jacket to prevent any ingress of moisture at the location of the box/jacket joint. All boxes shall be made portable for easy access to the insulated fitting for inspection purposes. Application of Insulation to Irregular Surfaces General Requirements Where practical, pumps, turbines and other similar equipment shall be insulated with a weatherproof flexible, easily removable, insulated “tea cosy” type cover. The cover will be pre-fabricated in a minimum number of weatherproof custom fit, elements. The insulation shall be a loose fill material to a density of minimum 128 kg/m’. The hot and cold face encapsulating cover material shall be Alpha-Maritex silicone impregnated fiberglass or approved equal. Insulation shall not be applied on pumps handling Hydrocarbon products. Constru The manufacturer shall field measure the irregular surface to ensure that the fabricated cover conforms to the configuration being insulated, including all openings and protrusions, etc. No force folding or bending of the cover will be acceptable, and no “one size fits all” cover design will be allowed, The cover shall be fabricated in such a manner that water penetration and traps are avoided. At upward facing terminal points the design shall allow for S.S. bands to be passed through “belt type loops” to positively secure the cover to the assembly. be inserted and At horizont ard facing penetrations, drawstrings shReliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.16.2.1 6.17. 6.17.1. a double stitched “tunnel” to effect positive securement. ‘All cover outer jacketing fabric seams shall be machine stitched. No gaps or holidays will be allowed in any seam. All cover fabric seams shall bé turned in or under and stitched to prevent any raw edgés from being exposed on any surface. No pinched seams shall be allowed. Cover parting faces, terminal ends or splits in covers shall utilise flaps closed off with Velcro to seal against entrance by wind or water. The cover shall have a waterproof fabric tag (3" x 2") sewn into its outer surface. The tag shall identify the equipment name and its identification number. Where the shape, or frequency and position of any appurtenance make the use of flexible insulated covers impractical, the surface requiring insulation shall be insulated as follows: a) When the surface to be insulated can be heated, the insulation shall be applied in plastic form, in layers, until the specified thickness is achieved, the final layer being covered with a layer of 25 mm mesh x 20swg. S.S. wire netting when the final thickness does not exceed 40 mm. If the specified thickness is in excess of 40 mm, 25 mm mesh x 20 swg. S.S. netting shall be applied at half the specified thickness, in addition to the final 25 mm mesh outer layer. b) When the surface to be insulated cannot be heated, segments of rigid insulation shall be fitted to the surface and shall be wired in position with 19 swg. S.S. tie wire. SS 304 wire shall be soft annealed as per ASTM A 580 / A 580M. c) Alayer of 25 mesh x 20 swg. S.S. wire net shall be applied over the insulation. d) The final weatherproofing over both the plastic insulation and the preformed \sulation shall be with a minimum 9 mm wet thickness of hydraulic armouring compound, trowelled smooth and true. When dry apply two heavy brush coats of weatherproofing compound with a layer of glass fabric wrapped over the entire insulated surface between the two coats while the initial coat is still tacky. Application of Insulation to Tanks (Excluding Tank Base) (Silica Aerogel / Mineral wool) Workmanship Insulation materials shall be dry on installation and shall be kept free of water foreign matter before, during and after installation. 10080-1-SS-PP-012 revi : Page 20 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifi 6.17.2. 6.17.3. 6.17.4, 6.17.4.1 Date:01/08/2016, Rev.1 The insulation shall be applied in accordance with good industrial practice and when finished shall have a neat and workmanlike appearance to the satisfaction of the Engineer. The contractor shall keep his working locations in a tidy condition arid shall remove all his waste and surplus material from the site at the end of the contract or at any other time when, in the opinion of the Engineer, said removal is necessary for safety of personnel or any reason. Preparation Prior to the installation of insulation, the tank will be fully painted in accordance with Painting Specification. The bottom 400 mm of the external surface of the shell shall be painted with two coats of coal tar epoxy or equal approved. Insulation Thickness Unless otherwise agreed only materials from approved suppliers shall be used. The thickness of insulation required shall be detailed in Project Tanks Schedule. Application Contractors are invited to propose either proprietary system such as “Kitsons Kalzip”, Tyco ~"Trac-Loc", or Conventional Systems, such as detailed herein. Regardless of system, the contractor shall submit a full design and detailed drawings for review and approval prior to application. Application of Insulation with Tyco — “Trac Loc” system do not required any supports on the Tank shell. Whereas for conventional application, support arrangements to the shell to be provided (as shown in Annexure No. 2 and 3) by Tank Manufacturing Contractor prior to release the tank for Insulation work. Due regard shall be paid to the effects of wind loading. Calculations for strength of banding and cladding shall be in accordance with BSI CP3 Chapter V, Part 2. Shell For application of insulation inner wrap shall be of Silica aerogel blanket with 50 mm overlap for longitudinal joints and outer layers of mineral wool. For bottom 400 mm height, cellular foam glass insulation shall be provided above bottom plate. Insulation material shall be installed over the shell held in place with 0.6 mm x 40 mm S.S, bands. The bands will be installed such that there are a minimum of 2 bands per slab positioned 150 mm from each slab joint (see Attachment No.1). The bands will be installed at a maximum length of 15 m. Each length shall contain 10080-1-SS-PP-012 revi Page 21 of 94.Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 6.17.4.2 2 equal spaced 1 m sections of Expand-R-Strapping to ensure equal tensioning and expansion over the entire tank . Each 15 m length of banding will be anchored to a 12 mm dia. vertical rod (refer Attachment No.2). The cladding shall be secured to the vessel by means of 1.2 mm x50mm SS. bands, spaced to provide a minimum of 4 per 2 meter sheet. The top outer band of each lift shall coincide with the horizontal sheet lap. The bands will be supported by joggle clips riveted to the cladding. Material and width of the clips shall be same as bands. Distance between two adjacent clips shall be 1.8m, The thermal movements of the tank will be transmitted through the bands to suitable breather spring units. ‘The maximum circumferential pitch of the breather springs will be 15 meters. Horizontal end laps shall be arranged weather-wise and each sheet shall overlap the lower sheet by 75 mm. Each lift will be supported by 0.6 mm x 25 mm .S. ‘S! clips to allow vertical expansion. Screws are not required on circumferential seams. (Refer Attachment No.10). The vertical overlap per sheet shall be one corrugation, and each joint shall be sealed with approved adhesive/sealer and secured with self tapping screws or rivets at 150 mm pitch. Note: Each “lift” of cladding shall be independent of the one above and below. Each lift of cladding shall span a maximum circumferential distance of 15 metres. At the junction of each span the cladding will be secured to the vertical support anchor plates by “Cromp Arc” studs and nuts (supplied and fitted by the Insulation Contractor) (See Attachment No.3 and 4). A moulded profile filler strip shall be used to seal the roof to shell junction. All projections shall be cut around locally, neatly sealed and flashed off (refer Attachment No.6). Roof The tank roofs will be insulated with FOAMGLAS ONE of pittsburgh corning in two layer construction. The first layer thickness shall be such that the interface temperature does not exceed 80°C. The first layér shall be laid directly on to the roof plates dry. The second layer shall be bonded to the first with PC 88 adhesive. All joints and edges in the second layer shall be staggered relative to the first and shall be fully sealed with adhesive. At the junction of roof to shell, mineral wool will be tightly packed between kerb 10080-1-S5-PP-012 revi Page 22 of 94Reliance Industries Limited 53 Program Standard Specifications plate and Foam glass. The whole system will be‘secured 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 by means of 0.6 mm x 18 mm SS. bands tied fo a floating ring the centre of the tank and an outer ring at the kerb junction. The bands will be pitched at 300 mm centres. The insulation shall be finished with two coats of PC 404 acrylic coating reinforced with PC 79 polyester cloth, applied in accordance with Pittsburgh Cornings data sheets (refer Attachment No.5 for details). Roof insulation is not designed to support pedestrians. Access to all fittings shall be via designated walkways only. 7 Accessories 71 Ancillaries a) Adhesive - PC 88 / MAS 83 Pittsburgh Corning / Macrotech India or equivalent b) Sealer Coat - PC 404 Pittsburgh Corning or equivalent _ c) Adhesive Sealer Strip Expandite BM 100 or equivalent _ d) Expansion / Compression springs | Stainless Steel “Childers” type flat expansion/ | compression springs to suit banding width e) Reinforcing cloth PC 79 Pittsburgh Corning or equivalent f)_ Profile filler strip B.S.R. Type. Grade S.E. (Internal and External) to suit cladding profile |g) Metal sealant 95-44 Fosters/ Macrotech or equivalent. | h)__ Compression Springs Stainless Steel Childers type flat compression 72 Fastening Materials a) Wire ‘mm and 1.6 mm austenitic stainless steel, Type 304. SS 304 wire shall be soft annealed as per ASTM A 580 / A 580M. b) 0.6 mm x 20 mm stainless steel bands, type SS 304. 0.6 mm x 25 mm S.S. bands, type SS 304. c) _ Banding(over cladding) 0.6 mm x 20 mm,0.6 mm x 25 mm & 1.2 mm x 50 mm SS. bands type SS 304 as applicable. 10080-1-SS-PP-012 revi Page 23 of 94Reliance Industries Limited 53 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Self-Tapping Screws No. 10 x 42 mm long stainless steel, Type | 304 forall metal sheeting. No. 14 x 20mm. for covers and boxes. 73 Inspection Windows / Pockets Plug type inspection windows of ellipsoidal shape shall be provided on all of the insulated pipelines having diameter 2” and above. One inspection window shall be provided at a distance of every 20 metres of straight length of pipe. It should be provided at the bottom i.e. at 4-6-8 clock position whichever is convenient. There must be at least one inspection window between two bends which are minimum 10 metres apart. At least alternate bends shall be provided with inspection windows. The size of the inspection windows shall be as follows: Pipe diameter 2” | 35mm x 120mm. Pipe diameter 3” | 45mm x 120mm Pipe diameter 4” | 75mm x 120mm Pipe diameter 6” | 100mm x 120mm Pipe diameter 8” 100mmx | 120mm ~ Pipe diameter 120mm x >8” 120mm B. Exchangers All the heads shall be provided with four (4) inspection windows one in each quadrant. Minimum four (4) inspection windows shall be provided on the shell side. (Refer Attachment No. 21 for Inspection window details). C. Columns & Vessels Heads shall be provided with four (4) inspection windows one in each quadrant. Four (4) inspection windows shall be provided at 1.5M above every platform. imum two inspection windows shall be provided on shell portion on either side of the ladder wherever platforms are not available. (Refer Attachment No. 21 for Inspection window details). D. Tanks 10080-1-SS-PP-012 rev + Page 24 of 94Reliance Industries Limited J8 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 One inspection window shall be provided at each course of the tank and at the top. (Refer Attachment No. 21 for Inspection window details). 8. Acoustic Insulation : erty . 8.1 The Hot and Acoustic Insulation wherever required for piping / Equipments, silica aerogel + mineral wool insulation material shall be used. The thickness of Insulation shall be more stringent of the two requirements. Acoustic Insulation shall be provided to all piping operating in the sound pressure level is greater than 85 dB (A) at 1.0 meter distance. 82 ‘Any Process Licenser’s / Manufacturer's requirements of Acoustic Insulation for any Equipment and /or piping shall be in accordance with the relevant specifications furnished by them, ic Insulation 83 Classes of Acou: The Acoustic Insulation generally defined as three classes, those are Class A, Class B and Class C according to the requirements for minimum insertion loss. Class A provides the lowest level of acoustical benefit. Where a straight section of pipe is designated with class A insulation, the associated flanges and valves need not be insulated. Class B and Class C Class B &C insulation shall be applied in 2 x 50mm layers of mineral wool with staggered joints. All flanges and valves shall be insulated to the same thickness as the pipe except where insulation of such devices is not allowed for safety reasons (for example in hydrogen service). Pipe supports when necessary shall be insulated down to the concrete or steel base. See Attachment No. 26." 8.4 Cladding Type and Thicknesses of Acoustic Insulation The Table below shows the generally recommended thickness of insulation and the cladding materials. However the requirements shall be identified from the PIDs, LDT’s and Isometric drawings:- CLASS | insulation Thickness. | Min, mass of cladding. | Cladding Type & Thickness. Minimum (mm). | (*8/™*) (mm). a 50. 2 0.7 Aluminium. 8 100. 5 0.8 Aluminised Steel. c 100. 10. 1.2 Aluminised Steel In case correct gauge of the cladding is not available, composite inner layer with Lead sheet and outer cladding may be used. The min. thickness of Lead sheet shall 10080-1-SS-PP-O12 revl_ = Page.25 of 94Reliance Industries Limited J3 Program, 10080-1-SS-PP-012 Standard Specifications, Dat 85 8.6 8.7 8.8 8.8.1 01/08/2016, Rev.1 be 0.5 mm Cladding fer Acoustic Insulation The cladding shall meet the following requirements. Aluminised Steel. The product shall be type T2-100 as designated in ASTM A 463, Or Indian approved equal. Aluzink grade 185 or Indian approved equal. Aluminium shall have factory applied 75m thick polysurlyn moisture barrier heat laminated to the inner surface. The aluminium shall be 5005 or 3003 alloy with H14 or H16 temper in accordance with ASTM B 209 or Indian std. 19000 H 2 Ani ibration Seal for Acoustic Insulation The following materials are suitable for use in anti-vibration seals:- a) Synthetic rubber. b) Natural rubber. ©) Non-flammable felt. Where these materials are not compatible with the operating temperature, the seal shall be made from suitable compressed porous-layer material. Cladding Sealing Strip for Acoustic Insulation All cladding joints shall be sealed with an elastomeric sealant. The material shall be fiberglass reinforced sponge silicone tape such as “STRIP-N-STICK AR 300” manufactured by Saint Gobain Performance Plastics or an approved equivalent. Each strip shall be 13mm wide x 1.5mm thick minimum. Installation of Acoustic Insulation ct metal to metal n of vibrations to The acoustic insulation cladding shall not be in direct or in contact with the pipe. Any such contact will allow a transmis: the cladding which will reduce or nullify the noise reduction of the insulation. It may even enhance the noise radiation because of the greater surface area of the cladding. It is also important that there should be no gaps in the insulation. Joints 10080-1-SS-PP-012 revi 7 Page 26 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 8.8.2 8.8.3 8.8.4 8.8.5 8.8.6 8.8.7 in the porous layer shall therefore be staggered and the cladding shall overlap at all joint (ref attachment No.27 &29). “ The length of pipe to be.insulated and the class of insulation shall be as specified « by the Noise Control Engineer / Consultant/ Manufacturer responsible for the acoustic design. The requirements shall be identified on the P&ID’s, LDT’s and Isometric drawings:- With vertical pipes, any supports which carry the weight of the cladding shall contain resilient elements to reduce the transmission of vibrations from the pipe. (See Attachment No. 28). Where necessary, these resilient elements should contain mechanical stops to limit excess movement. Resilient elements shall not be loaded to such an extent that their operational range of deflection is exceeded. Insulation of pipe supports, flanges and valves shall be in accordance with the requirements of the noted class. (Ref. section 8.4). Otherwise, the specified length of pipe shall be insulated to cover the whole of the noise radiating area without aps or voids. At locations where metal to metal contact would normally occur, anti-vibration seals shall be applied (See Attachment No. 29, 30 and 31). They shall have a minimum thickness of 3mm and a minimum width of 50mm. At all exposed flanges the acoustic insulation shall be terminated with an end cap. (See Attachment No. 27 & 29). This shall be located as close to the flange as possible and shall not interfere with the requirements for bolt removal. The end cap shall be isolated from the pipe by means of an anti-vibration seal When the noise radiated from a valve has to be reduced, the equipment shall be surrounded by an acoustic enclosure. Flanges may be surrounded by an acoustic enclosure or by removable insulation. Acoustic enclosures shall be easily demountable to provide access to the flange or valve. Joints shall be sealed to prevent noise leakage (See Attachment No. 25). If it is required that a flange should be ventilated for safety reasons, a special construction such as that shown in Attachment No, 25 sht. 2 of 2 shall be used. Demountable parts of acoustic enclosures heavier than 25kg shall have lifting lugs. The acoustic enclosure shall have an outer surface of metal sheet with a mass per unit area at least equal to that of the cladding. The porous layer shall be similar in material to that used on the piping cladding and shall be retained by an inner surface layer with an open area of about 30 %, For example, perforated metal sheet. The inner surface layer shall be at least 10mm away from the flange or valve. Where acoustic enclosures are installed around flanged joints they shall be of sufficient length to overlap the end caps on the pipe cladding by at least 100mm - Page 27 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications 8.8.8 91 94. 9.1.2 9.1.3 9.1.4 9.15 9.1.6 9.4.7 92 9.24 9.2.2 9.2.3 01/08/2016, Rev.1 for class B and 200mm for class C. Cladding shall be continuously borided and earthed to prevent electrostatic charging. Where the earth connection is made via pipe it shall be made with braided wire and not rigid bar. Inspection and Testing Manufacturers / Sellers Manufacturers / Sellers shall be responsible for the quality of the finished product regardless of any inspection activity carried out by the Owner or his appointed representative Manufacturers / Sellers shall have their own quality control and inspection staff who are independent of the production departments and who report directly to the head of the quality control department. Manufacturers / Sellers shall have their own quality plans and procedures for Inspection and Testing. These procedures shall refer to the relevant sections in the project specification and include the parameters for acceptance / rejection, the levels of inspection required and the hold points shall be given in the quality plan /iTP. The Inspection and Testing Procedure (ITP) shall be available to the Owner or his representative for approval prior to commencement of the production. Where the order has a requirement for a prequalification test, a separate prequalification Testing and Inspection Procedure shall be required. Manufacturers / Seller shall have available all inspection instruments and calibration equipment required to comply with the relevant project specification inspection requirements, and shall ensure the competence of the inspection staff in the use of such equipment Manufacturers shall investigate process and sign off Non-conformance Reports (NCR) produced by Owner or his representative. Manufacturers / Sellers shall complete daily inspection report sheets referenced in the relevant specifications. These reports shall be reviewed and approved by ‘the Owner or his representative Construction / Site Inspection QC Inspectors shall be qualified in the discipline and have sufficient experience in the application of Insulation. QC Inspectors shall study the project specifications and be totally familiar with the inspection requirement in the attachment no.32 of this document. Where, in the opinion of the QC Inspector, there is a deviation from the 10080-1-SS-PP-012 rev Page 28 of 94Reliance Industries Limited 53 Program 10080-1-S5-PP-012 Standard Specifications Date:01/08/2016, Rev.1 10. 11. 10080-1- Name of the manufacturer. specification or the testing reveals failure to meet the parameters of the specification, the inspector shall immediately inform the Manufacturers /Sellers’ quality control department and shall ensure that non-conforming items are quarantined. Preparation for shipment: All hot insulation & related materials to be used shall be packed in damage free containers suitably marked with the following minimum information for identification: Type of material and product designation. Batch Number Date of Manufacture Shelf Life / Expiry Date Storage Conditions Material stock code & sap code / material code as mentioned in purchase order Any materials found without above identification markings shall be rejected by Owner/Owner’s Representative. Rejected materials shall be promptly removed and replaced by the contractor. Batch number shall segregate coating materials during shipment, storage and handling. Insulation materials shall be stored, handled and transported in accordance with the Manufacturer's recommendations. Storage time of materials shall not exceed the shelf life recommended by the coating manufacturer. Vendor Data Requirement: The vendor data requirement shall cover the documents to be subi vendor during the following stages: Along with the bid: -Material Catalogues. * With the supplied material:-Test Certificates & Storage Instructions During training and site services-procedure & supervision. 012 rev1 “> Page 29 of 94Reliance Industries Limited J3 Program, 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Attachments: 12 Note ~ Attachments shown are typical for mineral wool insulation, wherever combined insulation is considered, insulation contractor to prepare the application 10080-1-S5-PP-O12 revi Page 300f94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 drawings in detail and submit to owner / owner's representative for approval prior to start the application. [RECIANGE ———RCMENT No 10080-1-SS-PP-012 revi Page 31 of 94Reliance Industries Limited 43 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Venn DA. SuruiE> $ Artes ie FaBecaTee. By Ta ‘TANK SHELL INSULATION - INSTALLATION 10080-1-SS-PP-012 revi — Page 32 of 94Reliance Industries Limited 33 Program 10080-1-S-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE = ATTACHMENT No.5 4 i Milo 76> STi oe sperms ony. | 7 I Bel Tor Fag. j ‘TANK SHELL INSULATION: VERTICAL SUPRORTAND ANCHOR PLATE DETAILS ‘10080-1-SS-PP-012 revi Page 33 of 94Reliance Industries Limited J3 Program, 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE ‘ATTACHMENT No.4 Sot Ses | Teusounig Outer OO (eins, samses er Bona Petites Cure 2, Gree Kr Banco] 10080-1-S5-PP-012 revi Page 34.07 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 He Wend Sean Moves st Que, ene. . STawices sede Gaon ATH Binet Rea At caine | fram Reonte ReAod heme easeiigs Penrice wih Fe 7S" Gyeawte Cath. a Bre T2 oman Beck Tveotnfon WW 2lsecs. A tiger uty See Roos 9 Fate. (ty bax Commetoo.) . Ge iE On YESTEN. : ‘TANK, SHELL-AND ROOF CONNECTION Standard Specifications Date:01/08/2016, Rev.1 [REGIANGE-—— NENG] No.5 10080-1-SS-PP-012 revi Page 35 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 10080-1-55-PP-O12 revi Page 36 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RECIANGE ‘ATTACHMENT No: 10080-1-SS-PP-012 revi. Page 37 of 9410080-1-SS-PP-012 Date:01/08/2016, Rev.1 Reliance Limited 13 Program Standard Specifications Industries wi eS “ a 2 ae Tay ROUPETOL even xo reer arn BE eS Se ee Bre Bel i BOMB NMA" Br ORY ane ad 3g AN earn SE oe to 2 TF a] Bay Sa CSOs ALAUN vals OS Sen Bae one Semen Gf Sagi 9 SRT PARIS 9 TRESS GS SMa BAL ASE | ra HAR STS (ele) a a + arco || SEAR NBOMR MQ MOST he Page 38 of 94 10080-1-SS-PP-012 reviReliance Industries Limited J3 Program 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 Standard Specifications “Qo Zim CeAn Hues IF Nores. FoavGas IS OSE. wre S. 0. Canam Gee Eshietiy Covece win westuechias Canent Bmerds Weote Ge Av AcTERuATve On Stikut VALVES. @ Where comamnation oF Tue lesions Cavior Lee To Tonifios THe Wenning MaTena. Mey Ge Tee SAME Bes on ie Mavs Zin nig, d oF THE Save Tess. @® Whees Inssafons Conmenetos CAn Levee Ko TGrufions rn Fomqas Sea Secs SSS~*~*@:C*d;CS; @, cursone seascevety Cwsased anne, ¢ sescisc Gennes Gee Behe SHEET 4. ‘VALVE BOX INSULATION ARRANGEMENT 10080-1-SS-PP-012 revi -» Page 39 of 94Reliance Industries Limited m 13 Prograi 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 10080-1-SS-PP-O12 revi “Page 40 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE "ATTACHMENT No. 10 See tard, Eaimase=" 1 eae soos cereus” _ nN” Cannes curiae | woes” | mines ener mee ue ie SOY BSE sumrase me sume mere" | 10080-1-S-PP-012 revi Page 41 of 94Reliance Industries Limited ‘J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 [Reuance . penne! ibis src 9 woco wo ane, inwn nzars er nbencyeS ron Comsan roswosts Sask SE Sento ano SEOPCRTES 10080-1-SS-PP-012 revi. Page 42 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 10080-1-SS-PP-012 rev Page 43 of 94Reliance Industries Limited J3 Program: 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 ATTACHOLE SLT tt Cre CUMeeRC NT yAL DosmANeE Mat geaep/ PyReaee Fen Ev cAy Yeo me Braratee araceR ING) f eed om Lous ssef Pynene Sn YESS TLLBOAPD aM A misvursent Bren tas r TBR Te a aonee ES poem elguare Lua Bene Gaiv /rartar opera mm Pregetfrizeeaeno tos oS perare: B CTYPE CAL STAND OFF GuAND. (oR PERS 10080-1-SS-PP-012 revi Page 44 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 pA SRETAGHMENTNo. 17] I eur ¢ OFD | wn Pe 1" So 9 {uate up Fase 10080-1-SS-PP-012 revi Page 45 of 94Reliance Industries Limited ‘J3 Program Standard Specifications TYPICAL ARRANGEMENT OF TRACED LINE INSULATION 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 APFACHMENT No, SH 20FD i Ppa 9" 70 10080-1-SS-PP-012 revi Page 46 of 94Reliance Industries Limited J3 Program, 10080-1-S-PP-012 Standard Specifications Date:01/08/2016, Rev.1 "RELIANCE ‘ATTACHMENT No 13 seperate il MR Tentacle ae [BEVELLEDLAG/ SLAB OGNEIGURATION “10080-1-SS-PP-012 revi Page 47 of 94Reliance Industries Limited $ Program 10080-1-55-PP-012 Standard Specifications Date:01/08/2016, Rev.1 [RELIANCE — ‘TVPICAL PIPE ELROW INSULATION 10080-1-SS-PP-012 revl_ Page 48 of 94Reliance Industries Limited 43 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE ATTACHMENT No, 15 P SMT. 4 OF 10080-1-SS-PP-012 revi E Page 49 of 94Reliance Industries Limited ‘J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 “AFTACHMENT No. 15 Sir 9 OFZ 10080-1-SS-PP-012 revi ~ Page 50 of 94Reliance Industries Limited 43 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE RPTACHMENT Ne. 16 10080-1-SS-PP-012 rev Page 51 of 94Reliance Industries Limited 3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 [RREIRNGE RREENT RT Y 10080-1-SS-PP-012 rev. Page 52 of 94Reliance Industries Limited 43 Program, 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 REAR —RFACHMENT He] “TVRICAL PIPE SUPPORT INSULATION 10080-1-SS-PP-012 revi. Page 53 of 94Reliance Industries Limited 33 Program. 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE — SATACHMENT No. 1 Sur 1 ORD - STS mses Se i =e Keeney stains ni. 7" Sevke silos Tawsels | ae (Veieee sane ‘TYPICAL ARRANGEMENT .OF IRREGULAR SURFACE INSULATION 10080-1-SS-PP-012 revi Page 54 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 [RECENT NF] SOR DOF D ‘TYPICAL ARRANGEMENT OF \CE INSULATION | | | | “10080-1-SS-PP-012 revi Page 55 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RELIANCE ‘AETACHMENT NG. 25 10080-1-SS-PP-012 revi Page 56 of 94Reliance Industries Limited J3 Program, 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 RECTAN ‘ETACHMENT No.3 10080-1-SS-PP-012 revi Page 57 of 94Reliance Industries Limited ‘13 Program 10080-1-5S-PP-012 Date:01/08/2016, Rev.1 Standard Specifications RELIANCE: ‘ATTACHMENT No 22 i | | | 10080-1-SS-PP-012 rev. 7 Page 58 of 94.-Reliance Industries Limited J3 Program Standard Specifications 10080-1-5-PP-012 Date:01/08/2016, Rev.1 10080-1-SS-PP-012 rev1 Page 59 of 94Reliance Industries Limited 43 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 ATTACHMENT No.2] 10080-1-SS-PP-012 revi Page 60 of 94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 RELIANCE ‘ATTACHMENT No. 35 Sheet rot 2 aq oe ‘TYPICAL ACOUSTIC INSULATION OF FLANGES AND VALVES. 10080-1-SS-PP-012 revi Page 61 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 [REI NC CEMENT No 25 ] Sheet 2 of 2 ‘TYPICAL ACOUSTIC INSULATION OF FLANGES AND VALVES 10080-1-SS-PP-012 revi Page 62 of 94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 RELIANCE ‘TYPICAL AGOUSTIC INSULATION OF SUPPORTS FOR VERTICAL PIPES ~RVTACHMENT No. 26 ] 10080-1-SS-PP-012 revi $ Page 63 of 94Reliance Industries Limited 10080-1-SS-PP-012 J3 Program Standard Specifications Date:01/08/2016, Rev.1 ‘ATTACHMENT No.7 RELIANCE 3 eames " | TYPICAL ARRANGEMENT OF ACOUSTIC INSULATION CLADDING AND END. CAP a 10080-1-SS-PP-012 revi Page 64 of 94Reliance Industries Limited 43 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 ATTACHMENT No. 25 ] TYPICAL ARRANGEMENT FOR CLADDING SUPPORT FOR VIBRATION.ISOLATED 10080-1-SS-PP-012 revi Page 65 of 94Reliance Industries Limited 33 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 ‘TYPICAL ARRANGEMENT FOR CLADDING: END CAPS 10080-1-55-PP-012 rev. Page 66 of 94Reliance Industries Limited 43 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 aunpoerers atop pes ce NIE: Aspen ne snort nen cen bai TYPICAL ARRANGEMENTS FOR TEES AND BRANCHES FTACHMENT No, 30 ] 10080-1-SS-PP-012 revi. Page 67 of 94Reliance Industries Limited J3 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 RELIANCE i i ‘TYPICAL ARRANGEMENTS (WHERE WELDING NOT ALLOWED) ATTACHMENT No, 31 Sheet 1 of 2 10080-1-SS-PP-012 revi. Page 68 of 94Reliance Industries Limited 13 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 ATTACHMENT No. ST Shest2 of 2 RELIANCE - TYPICAL ARRANGEMENTS FOR CLADDING supPoRTS WHERE WELDING ALLOWED) 10080-1-SS-PP-012 revi Page 69 of 94Reliance Industries Limited 13 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Attachment 32 Compress foil over insulation termination and around penetration \, 7 Cladding - ae Fail Mineral woo! Pyrogel Figure 1: Compress foil around Pyrogel terminations and penetrations. Testing & Inspection Requirement Hand apply foil caps over the clamp ears Drape foil by 50mm onto the web of the support Figure 2: Compress foil around Pyrogel terminations and penetrations. 10080-1-SS-PP-012 revi Page 70 of 94Reliance Industries Limited 33 Program 10080-1-55-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Attachment 33 TESTING & INSPECTION | MANUFACTURER! CONSTRUCTION / ac REQUIREMENT | CONTRACTOR INSPECTORS. TESTING HOLD | wrtne | MONI {FREQUENCY ss_| TOR MATERIALS + Material storage conditions v ¥ + Batch number ¥ + Data sheets v v + Certification ¥ ¥ APPLICATION + Check specified insulation thickness from data | All lines and} ¥ sheetsilines tables/P & IDs equipment + Confiem painting/surface preparation is | All ines and) v |v complete equipment a) 1* Layer Application + Correct thickness of insulation All ¥ + Circ joints staggered all v v + Check for moisture presence y ¥ + Correct bandinglwire & spacing ¥ ¥ ‘+ Alljoints tight with no voids “ ” + Correct cutback at flanged connections y y and valves, + Expansion joints and spacing ¥ ¥ + Insulation supports fied at correct spacing “ “ a) 2° Layer Application + Joints staggered from 1#layer Continuous v ‘ + Correct banding and spacing Continuous ¥ v 10080-1-SS-PP-012 revi © Page 71 of 94Reliance Industries Limited 43 Program Standard Specifications 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 ‘+ Tightness of joints Continuous v b) Elbows: ‘+ Tightness of mitred segments Continuous v ‘+ Method of securement (1 per segment) | Continuous v ©) Closure at Pipe Ends. + Closure plates, hardset cement Continuous v + Weatherproof bandage Continuous y ) Weather Jacketing + Check type, grade and gauge Continuous v * Overlap per specification Continuous v ‘+ Overiap orientation (weather-wise) ‘+ Check tightness of fitting, location and Continuous v staggering of overlaps ‘+ Securement, correct screws and pitch Continuous v ‘+ Penetrations - metal flashing tight fing | Continuous v ‘+ Flashing weather proof sealant Continuous v «Elbows - lobster back securement - screws | Continuous + Valves and flanges - double skin Continuous v removable boxes. * Traced piping - oversized pipe sections or | Continuous v lags tightly fitled + Check heat transfer cement Continuous v + Check Aluminium / SS foil installation for | Continuous v tracers, penetrations e) Vessel Insulation Materials - Lags or Slabs ‘+ Check stee! surface painting application as | Continuous v per piping for shells Check for banding dimensions and Continuous v locations, ‘+ Check expander bands and tension Continuous v ‘Check for full thickness at tangent location y at skirt & head junctions Crt 1) Vessel Insulation (continued) 10080-1-SS-PP-012 revi Page 72 of 94.Reliance Industries Limited J3 Program Standard Specifications ‘© Check installation at nozzle and man- way junctions. ‘© Check installation at support locations. * Check installation for signs of gaps or loose packing Heads - Mitred Segments ‘* Segments - banding from support ring to floating ring ‘+ Heads within skirts - weather proofed - hydraulic cemented ‘+ Monel wire netting - hydraulic cement 9) Weather Jacketing © Heads - petal construction ‘+ Joints overtapped and sealed ‘+ Self tapping screws and pitch h) Shell (Columns and Vertical Vessels) * Corrugated / plain sheet - overlap + Securement steel bands ‘expander’ type over 1800 dia‘s’ -clips on circumferential seam ‘+ Self tapping screws on vertical seams at the crown of the corrugation ‘+ Check on air space requirements for vessel's operating over 400°C i) Manways ‘= Aluminium box construction © Lockform joints i) Tanks ‘+ Primer plus 2 coats bitumastic on bottom 400mm, + Is proprietary system used Has wind loading calculation been supplied and signed off. * 2 layers foamglass to bottom 300mm of shell. Sealant on outer layer. ‘* Mineral woo! slab. ‘* Securement -2 bands at 150mm from 10080-1-S-PP-012 revi Continuous. Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous. Continuous Continuous Continuous Continuous Continuous 10080-1-SS-PP-012 Date:01/08/2016, Rev.1 Page 73 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 joints ‘+ Expand R strapping 16m length max to. | Continuous v v vertical rods, + Weather cladding - corrugated Continuous v v + Securement - 1.2mm x 50mm ss bands -4 | Continuous v v per 2 metre - breather springs - max pitch 15 meters ‘+ Sheet overlaps, horizontal - 75mm. Continuous a v + Vertical - 1 corrugation and sealant and | Continuous v v screws at 150mm intervals ‘+ 1m max sections - studs and bolts Continuous v v ‘+ Moulded profile sealer strip rat roof to shell | Continuous v v junction ‘+ Tank roofs -2 layers FOAMGLAS ONE | Continuous * Slabs - 1# layer dry - 2" layer bonded to | Continuous v v 4%: all joints sealed with adhesive securement - ss bands - floating ring at centre and fixed outer ring at kerb - bands pitched 300mm, + Outer coating - 2 coats acrylic reinforced | Continuous v v with Pc 79 polyester cloth 10080-1-S5-PP-012 revi Page 74 of 94Reliance Industries Limited J3 Program 10080-1-SS-PP-012 Standard Specifications Date:01/08/2016, Rev.1 Attachments No. 34 Inspection Test Plans 10080-1-55-PP-012 revi 5 Page 75 of 9476 $0 94 aBeg TAdd Z10-dd-SS-T-0800T O°A9y ‘€T0Z/TO/Sz-31¢0 @10-dd-SS-T-0800T spuessiod S6OTS e908 ‘ojdwes | uowaunsesy Sua 8 ¢ oun eurvost | sisenessi | E85 | Pee eel UIT : bre ‘ajdwes | yuewaunseay 20fe, eX u 4 ON) wuts :ar] -sivenossi | 9585 | “J i) a 4 d ‘Ou | %oOve Saw L mel ‘ojdwes | * WW 20a, uybue pausluld wz a $30901q-U} io isan ar : eee reesei | ee eesees item ean = panuiri seuysnpur = OdOY JOVEAA : WALI suopeoypoads prepueys weiSo1g ¢f pommry sornisnpuy dour od9630 LL aBeg T24 710-dd-SS-T-08005 paseoras 18 4652 0.40 ep. uosserdisog petseduen on.06 oytues | ap, oun ae ” oun] aac | zre8 sug | 2La | ouNnoy nye Konco0y ve sep 00 xew By6u pre] sues | sox-ger | ounne wa109 9.0 “ oun | rewsuburs | yf] PENS | asoxaer | eunnoy | quays amu ze sep 0d ric] atues | no a _ i oun BOL] aie | SUS] wera | oumnoy waweg He oe xen a oun | s"sv00N sep od 0g m oun | orsicent gic] sotues | ssoyger | ono wow Orso | i 2966 SI on ue 2 ad Ze fap a — wage ue- grit | serdwes | wowemnseon | fe ss0uet a“ Saw | une wuz- |g, 2gfBE me | stew Pen ve ep sd soverpon 5 se0e | sariwes | wovemnseon | x ” oun t= | gy pS a | | sen ee «xy 051 load sno sd uur 00 me “ oun} tis | -sireesi| Sates | uowonseon | stn ea ze snoy sau mic] 2224] wowanseon | so " ogoaend a cum] wsoresans | gy japggeg | Setues WN wy6ve7 soesed ve Ovnay ‘ET0Z/TO/sz-93eG @EO-dd-SS-T-0800T :wonsedsu) suoneayioads piepues wes8oud Ef penmrt samsnpuy aouelfay7630 84 aBeg [Ad ZT0-dd-SS-T-O800T 2.099 22 .wW NSO tes 40 peo} sapi0 sed 8 cipanetans | zeroiov | owes | sovaer | asor och @sre ‘fved anu ein ‘U0 ‘4s ue $59) au u 6ueUD seigy spun oy uie94 Hos if ep s0d jo s0upi0 me] Shes = pan 9.082 e ™ OuN| on -ainjonas | -sisznaesi| "MuES | —-RALRET) SUNN | se couriisou OH, oa snougy 240 wwonesoueiep Iasi ON ™ oun ep sed xen % ye | erdus 2 eunney wa1uog snudin ™ ou nie | oy, 2p8 0S sup} 82LIET | sunney | waL99 InUdag we ep sod us writ | “Saues | se, uyne, e100 Jepu ™ ow! uni, -svaeosi| "S| igen] ono wojveg sepa eve ‘wjon hq pic) Mp2 ™ oun] igor ns | siyapge | Sse | ex gen] atanea) sto into we ep sed 7 tunupceu 801 vrle | Sawes | a8 auyney imagenqueou ny oun) “ewes | -sivevaosr| URS] woxaen | ounow Aaarsnqweouy we ‘voRanpoid | panoye M uw EW %E unsz | sse1-ae7 | ysor oats | Sunt oy souerisoy ove voneunwe,/ sod i501 | | unopyeaig | pe souspr9 asa sxy | vononpaig on ™ oun vew %1 | or 'euones | insz | ase. a1 | wsovadky Scueened ee 262 SB | sedi501 1 O°Aay “ETOZ/TO/Sz-838a 210-dd-SS-T-0800T suoneayisads paepuers weiZold Ef payunry souysnpur sourlppy¥6 10 6/ Bed Thad Z10-dd-SS-T-0800T O’nay ‘ET02/TO/sz:03ea @10-dd-SS-T-0800T ao eu pentane a. ssoor su, voy av 29 0 Eure okie cURDeN EuUE 0 Loe 01 odd 8 podem loed oq ey #pDe|00. 8901 (UOHE aon ean puRU SEH eee EEN (basa 00d oe 081A pion o chee yer} HOU OUD done CURE Hj OROIRIEIEM OM TaRN 1 19 pind vole ixedep 0 pein 09 949 ania een eel 001.4 2,000 se press oa oun 20.8 pow wera Nepronue oF eres snare nace ers ” a oun | spieniedsy | sonandsy | ot] tna | ater vores bunver a piepues | pepune : oo a E weran| ion mod | go anet2 ‘ ‘onbiova® wouvauasaaa Tou Taped leyed) xt bLLevd aidwe 388 ‘Bupno (fouayadey sre) ™ 4 oun] wvea)wen | EURRE | setues | aecaen | oun | ASSoot oe speed z-B10} 24.92 286 SI eidwes: 188, 183) OdAy yONpUOD /eUUsL cen u a] eDtst rae SRE] "A | ser wm ois | apis ues we we onsysd es pos sep od oraei| “wossouc | soomisy] "mm ] | oanansne noon a 4] ved pit ssomse | zegonusy| UES | euarn | set edhL | so Seve eau a sei SnusY ‘on ueaneS eae suoneayjoads puepuers wiesBoug Ef parry sai snpuy aoueToOy$6 30.08 aed [Ad ZE0-dd-SS-T-0800T 9g 9 a1eq ‘oun 1 OUEN Ty uRBy VoNTeae Aued PNT Wap a reag 9 e1eq “aumeubig ‘owen, aT SCOR = @ panosddy a Aa pamanay | _pasedoid SSN SST Ag aznousav OE vonsedsu Ayed put - 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