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Abstract--A new explicit relation is proposed for the prediction of the enhancement factor for
reversible reactions of finite rate in chemically loaded solutions which also allows for unequal
diffusivities. The relation for the enhancement factor is not based on an approximation of the
absorption process, but is derived from a similarity which can be observed between the results
of the approximation for an irreversible (1,1) order reaction given by, for example, DeCoursey
(surface renewal model), and the exact numerical results. The present relation combines the
solution of DeCoursey (1974 Chem. Engng Sci. 29, 1867-1872) for irreversible finite rate
reactions, and the solution of Secor and Beutler (film model, 1967 A.I.Ch.E.J. 13, 365-373) for
instantaneous reversible reactions. The diffusivity ratios in the solution of Secor and Beutler
(1967) were replaced by the roots of these ratios in order to adapt the enhancement factors to
the penetration theory. In general, this adaptation of the solution of Secor and Beutler gave
reasonably good results, however, for some situations with unequal diffusivities deviations up
to 20% were found. The results of the present approximation were for various reactions
compared to the numerical enhancement factors obtained for the model based on the Higbie
penetration theory. Generally, the agreement was reasonably good. Only 26 of 2187 pre-
selected simulations (1.18%) had a deviation which was larger than 20%, while the average
deviation of all simulations was 3.3%. The deviations increased for solutions with a substantial
chemical loading in combination with unequal diffusivities of the components. For reactions
with a kinetic order unequal to unity, the Ha number had to be multiplied by a factor, w,/,~t~so
that E, = ~fHaA in the regime 2 <HaA ~ E ..... This factor agreed well with the factor given
by Hikita and Asai (1964, Int. Chem. Engn9 4, 332-340) in their dimensionless number. 4"' 1997
Elsevier Science Ltd.
log Ea K= ~
E a =1.05 Ea=1.05
K=0
log Ha
Fig. 3. Schematic presentation of the simulations which were used in the comparison of the numerical
model and the two approximations.
Reversible reactions of finite rate in chemically loaded solutions 4551
Table 1. Process conditions which were used in the comparative simulations
Situation No. [B]tot liquid loading Db,c, a Situation [B],o, Chem. liquid Di~,c.d
(molm -3) (m2s -1) No. (molm 3) loading (m-'s i)
indication). The conditions for the simulations are taneous irreversible reactions the deviations between
s u m m a r i z e d in Table 1. the a d a p t e d analytical solution of the film model
[eq. (20)].
4. RESULTS
D ~~D [B]L (20)
Ea,~ = 1 + [A]i
4.1. Adaptation of the asymptotic enhancement factor
of Secor and Beutler
In the relations of Secor a n d Beutler [eqs (10)-(13)] a n d the exact results according to the p e n e t r a t i o n
for the a s y m p t o t i c e n h a n c e m e n t factor according to theory can increase up to 2 0 % indicates that the often
the film model, several diffusivity ratios can be seen. applied expression for the asymptotic e n h a n c e m e n t
F o r unequal diffusivities Glasscock a n d Rochelle factor for an i n s t a n t a n e o u s irreversible reaction
(1989) showed that large differences for the asymp- according to the p e n e t r a t i o n theory should always be
totic e n h a n c e m e n t factor occur between the film used with care because it is an a p p r o x i m a t i o n a n d not
model a n d surface renewal or p e n e t r a t i o n theory, a n exact solution.
respectively. C h a n g a n d Rochelle (1982) showed t h a t Blauwhoff (1982) also a d a p t e d the diffusivity ratio
by using the square root of the diffusivity ratio in in the solution of O l a n d e r for the film model (valid for
the film model, the film- a n d surface-renewal model i n s t a n t a n e o u s reversible reactions) with the square
give almost the same e n h a n c e m e n t factors in the root of these ratios, a n d verified the results of this
i n s t a n t a n e o u s a b s o r p t i o n regime for the reaction (adapted) solution for a reaction with a stoichiometric
scheme of ~a =~'b =7c =7a = 1 with the numerical
A+B~C. results o b t a i n e d for the p e n e t r a t i o n model for reac-
tion (1). Generally, the modification of the solution of
F r a n k (1996) also a d a p t e d the diffusivity ratio in O l a n d e r yielded r e a s o n a b l y good results, however, as
the analytical solution for the film model in the also observed by F r a n k (1996) for irreversible reac-
i n s t a n t a n e o u s a b s o r p t i o n region with the square root tions, the deviations could increase up to 20%.
of these ratios, a n d verified the results of this (adapted) In this work, the asymptotic e n h a n c e m e n t factor
solution with the exact analytical results o b t a i n e d for according to Secor a n d Beutler was also adapted in
the p e n e t r a t i o n model for the i n s t a n t a n e o u s reaction the same way as Blauwhoff did with the solution of
(1). Generally, the modification yielded r e a s o n a b l y Olander, in order to m a k e it m o r e c o m p a t i b l e with
good results, however, for some process conditions the p e n e t r a t i o n a n d surface renewal theory. F o r reac-
with unequal diffusivities the deviation could still tions (14) a n d (18) the results for the asymptotic
increase to a b o u t 20%. The fact t h a t for these instan- e n h a n c e m e n t factors o b t a i n e d with the a d a p t e d
4552 J. A. Hogendoorn et al.
1000 for the SBDC model either occur due to an inaccurate
prediction of the asymptotic enhancement factor [for
Ea,~,appr. the SBDC model predicted by eqs (10)-(13)] for situa-
100 tions with unequal diffusivities, or, in most situations,
as a consequence of a too rapid increase of the
enhancement factor in the area HaA > Ea < E..... If
10 the maximum deviations are due to an inaccurate
prediction of the asymptotic enhancement factor,
f + unequal diffusivities the replacement of the asymptotic enhancement factor
......... i ........ i ........ in the SBDC model by the exact numerical result
10 tO0 1000 decreases the average deviations substantially (See
E a , ~ ,n omeri cal
Table 2). In the area HaA >E~ < E ...... the SBDC
Fig. 4. Asymptotic enhancement factor according to the model remains on the line of approximately Eo = Haa
numerical results of the penetration theory and the adapted too long in comparison with the numerical results.
solution of Secor and Beutler for reaction (14). It is not surprising that deviations occur for these
conditions. Already in Fig. 2 it was observed that for
HaA >Ea < E .... differences between the numerical
results at identical asymptotic enhancement factor
and the approximation according to the relation of
E a ~ ,appr.
DeCoursey [eq. (9)] occurred. Substantial maximum
100' deviations (situations 3, 4, 11, 12, 19, 20, 25) are
observed for chemical loadings of either 0.5 or 0.9 in
combination with K = 10. For each of these situations
tO' the bulk concentration of A is higher than the inter-
" J + unequal diffusivities
face concentration which means that desorption
/ - occurs. One should note that these larger deviations
1 ........ i ........ t ........ are not due to the fact that desorption takes place,
10 tO0 1000
E a , ~ ,n u m e r i cal
because the deviations observed for equilibrium con-
stants lower than 10 (for which the driving force for
Fig. 5. Asymptotic enhancement factor according to the desorption is even higher) show a lower deviation.
numerical results according to the penetration theory and
the adapted solution of Secor and Beutler for reaction (18).
4.2.2. Results for 7, =7b =7c =1 and 7a =0. For
reaction (15) the average deviations for the SBDC
model for reactions with equal diffusivities are almost
solution of Secor and Beutler are presented in Figs 4 identical as for reaction (14) (Table 3). However, for
and 5, respectively. unequal diffusivities the average deviation increases
As can be seen in Figs 4 and 5 the adapted solution somewhat. For both situations the maximum devia-
of Secor and Beutler seems to predict the asymptotic tion is usually negative and mostly occurs for K =0.1.
enhancement factor according to the penetration Like for reaction (14), also for this reaction this maxi-
model well. In general, however, significant differences mum deviation frequently can be observed as a conse-
(for all reactions and situations studied they remained quence of a too steep increase of the enhancement
lower than 20%) occur for some cases where the ratio factor in the area HaA > E, < E~._~. Only if the diflusi-
of the diffusivities deviates substantially from one (e.g. vity ratios are unequal, the maximum deviation also
5 or 0.2), while for equal diffusivities the agreement is occurs at very high reaction rate constants which
always within 0.1%. indicates that the asymptotic enhancement factor is
The value for the approximate enhancement factor predicted inaccurately. However, as already men-
according to the present model is calculated by the tioned in Section 4.1 this maximum deviation for
explicit eq. (9), where the asymptotic enhancement E ...... was always less than 20%. If the approximation
factor in eq. (9) is estimated according eqs (10)-(13), for the enhancement factor in the SBDC model is
in which the diffusivity ratios are replaced by the replaced by the numerical value then the average
square root of these ratios. deviation decreases [-especially for situation (29)
Because the present approximation is a combina- and (30)] substantially as also observed for reac-
tion of the adapted solution of Secor and Beutler tion (14).
and DeCoursey, the present method will further be
addressed to as the SBDC model. 4.2.3. Results Jor 7a =7,. =Ta =1 and 7b =2. For
reaction (16) the HaA number was adapted to the
4.2. Results for the SBDC model for first-order kinetic order in component B according to eq. (6)
reactions in A which results in
4.2.1. 7a =?b =7c =7d =1. The results of the pre-
sent SBDC model for reaction (14) are reasonably
Ha~ = N /
/kl.2[B][D~
~ " (21)
good (see Table 2). In general, the largest deviations
Reversible reactions of finite rate in chemically loaded solutions 4553
Table 2. Results for reaction (14) A + B ~=~C + D
Deviation
Deviation for Average deviation if
laveragel max. K kll E .... sulw > 5% E~I, , ,~;11i)( - - E~I, , n u m e r i c a l
(-1 (m3mol Js t) for K equal to
Note: Conditions for each situation given in Table 1. n = number of simulations which could be used for the specific
situation (see Fig. 3). Deviation defined as
Deviation
Deviation for Average deviation if
n laveraget max. K kll Ea.~.SBDC >5% Ea.~.SBDC = Ea,~.numerica I
(m 3 m o l - 1) (m 3 m o l - 1 s - 1) for K equal to
Note: Conditions for each situation given in Table 1. n = number of simulations which could be used for the specific
situation (see Fig. 3).
Deviation
Deviation for Average deviation if
n laveragel max. K k12 E,,~,SaDC > 5% Ea,~.SBDC = Ea, m.numerica I
(m 3 mol - I ) (m 6 mol-2 s -1) for K equal to
Note: Conditions for each situation given in Table 1. n = n u m b e r of simulations which could be used for the specific
situation (see Fig. 3). Reaction rate varied from 1 x 10-9 to 1 x 1 0 3 m6.mol-2s-1.
Chemical loading diffusivities 0.001 > 0.001 0.001 > 0.00 l Overall average
equal equal unequal unequal deviation
Reaction (14t 1.73 (47) 2.16 (157) 2.33 (87) 3.48 (401) 2.92
Reaction (15t 1.74 (67) 2.20 (185) 4.83 (141) 5.03 (138) 3.58
Reaction (161 3.72 (77) 4.31 (75) 6.73 (147) 2.57 43) 5.00
For reaction (17) the value of this f a c t o r f w a s 0.675, a chemical loading of 0.001 and both equal diffusivi-
for reaction (18), 0.503 and for reaction (19), 1.90. (See ties and unequal diffusivities over the whole Ha A
Fig. 6 and Table 6). Although the resulting q~a range. (See Table 7.)
number was only derived for the regime 2 < E, ,~ Also for reactions (17)-(19), the maximum devia-
E .... it was also used in eq. (9) over the whole Haa tions sometimes occurred due to an inaccurate predic-
range in order to approximate the enhancement tion of the asymptotic enhancement factor [see e.g.
factor according to the S B D C model, situation (29)]. If for situation 29 the asymptotic
With these values for the adaptation of the Haa enhancement factor according to the adapted solution
number (resulting in the 4)a number) a good agree- of Secor and Beutler in the S B D C model is replaced
ment for the S B D C model and the numerical model by the numerically calculated asymptotic enhance-
was obtained for reactions (17)-(19) for solutions with ment factor the average deviation decreases. Again,
Table 6. Numerical enhancement factor and enhancement factors according to the SBDC model with and
without the introduction of the adaptive factor in the Ha,~-number. Conditions as for situation (1) with
K =1 x 105 [molm-3] -"+1 (See also Fig. 6)
SBDC
2A+B,~C+D K k21
reaction (17) (m3 mo1-1) (m6 mol-Z s -1)
1 46 1.54 -- 5.73 10 1 --
5 38 1.05 5.02 0.1 0.001 --
27 40 2.57 9.13 0.1 1 10 - 3 --
28 46 1.66 4.81 0.001 1 106 --
29 33 6.79 13.2 1 105 1 106 1 10-3,0.1,10,
1 103,1 105 1.45
3A + B . ~ C + D K k31
reaction (18) (m6 mo1-2) (m9 mol- 3 s -1 )
A+B~-C +D K k01
reaction (19) (-) (s- 1)
1 46 1.37 7.36 10 1 --
5 40 0.68 3.31 1 10 - 3 0.01 --
27 39 3.67 12.3 0.1 0.01 1 10-3,1 10 -1 1.88
28 36 2.92 17.3 1 103 1 --
29 34 5.21 17.3 1 103 1 106 0.1,10,1 103,1 X 105 1.84
Note: Conditions for each situation given in Table 1. n = n u m b e r of simulations which could be used for the specific
situation (see Fig. 3). For reactions (17) and (19) reaction rate varied from 1 10-6 to 1 x 106 m 3" m o l - " s - 1, for reaction (18)
from 1 10 -8 to 1 104 m 9 m o l - a s -1.
reaction zone, which means that the reaction can be This means that for the regime 2 < H a , ~ E ~. ~:
considered as a pseudo nth order reaction in only A,
and the HaA number is sufficient to correlate the . f = 2/(n + 1). (31)
enhancement factor and HaA uniquely. The factor 2/(n + 1) is equal to 2 for n =0, 1 for n = 1,
Hikita and Asai (19641 also obtained a kind of Haa 0.666 for n = 2 and equal to 0.500 for n =3. These
number in the derivation of the flux. Firstly they values are close to the values found for the adaptive
treated the irreversible reaction A ~ C with R, = factor f in the regime characterized by 2 <HaA
k,[A]" for the film model [which can be compared to EA,~, for n = 0 ( m = 1). ;1 =1 (m = 1), n = 2 (m =11 and
the (numerical) results obtained for n = 1, 2 and 3 and 11 = 3 (m =1) which were 1.90, 1, 0.675 and 0.503,
m = 1 in the regime 2 < Ha.4 <~EA.~ ]. For this situa- respectively (see Section 4.3.11. It should be noted that
tion, the following relation can be solved analytically: although the adaptive f a c t o r f w a s taken as a constant
over the whole HaA range in the S B D C model, il is
d-' [A]
D, d'\"2 - k,,[A]", .v = 0, [A] = [ A ] , was only fitted for 2 < Haa ~ EA., and is strictly only
valid in that regime.