Company overview

Established in the year 1970, Indiana started its operations in Mumbai

Fabrication facility Manpower

5 fabrication facilities in Jejuri Near Pune, India Approximately 500 employees
Total Area 129,000 square meters Location
Covered Area 72,000 square meters Head Office Mumbai (Bombay), India
Open Area 57,000 square meters Branch Offices
Expansion Plans - Jejuri : - New Delhi
Total Area 50000 square meters - Kolkata
- Hyderabad
Nearest sea port - JNPT : 193 kilometres - Chennai
Nearest airport - Pune : 54 kilometres - Baroda
 Core values
Vision
Become a premier trusted partner for fabricated
structural steel products through excellence in
quality and world class service.

Mission
To strengthen our position as an international
leader in the industry by delivering best quality
results, continual development of our expertise
and in-turn creating sustained value for our
customers as well as stake holders.
 Milestones
1970 1988 2006 2013
Indiana Group came Indiana Conveyors Indiana started Indiana starts its
into existence with Pvt. Ltd was fabrication of in-house Hot Dip
establishment of Indiana established. handrails. Galvanizing plant
Engineering works.
Indiana commences
Fabrication steel
grills and Gratings.

Indiana Gratings
Indiana starts Pvt. Ltd was
fabrication of cable established. Indiana Grating
trays. Indiana Indiana started ventures into
Cable tray fabrication of Structural Steel
corporation was electroforged Fabrication
established. gratings business.

1984 1997 2009

 QHSE
Quality
Indiana aims to enhance consumer experience by
adopting a quality management system by providing
training and creating awareness among staff and
workers

Safety ISO 9001:2008

Indiana strictly observes safety norms as per
international codes for a safe and conducive
working environment. Indiana provides regular ISO 14001:2004
training to the staff about significant aspects,
hazards, risks and their possible impacts associated
with their line of work

OHSAS 18001:2007
 QHSE
Health
Indiana is committed to promote good health
by adopting safe and healthy work practices
by preventing injuries and ill health due to
work environment

Environment
Indiana is committed to reducing of its impact
of its activities on the environment and
assisting its customers by encouraging them
to use sustainable resources.
 BUSINESS VERTICALS

Fabricated Steel Gratings Cable Management Handrails Bulk Material

Structures System Handling Systems
- Fabricated hot - Mild steel - Ladder trays - Modular / Ball type - Belt conveyor
rolled sections - Stainless steel - Perforated trays Handrails - Screw conveyor
- Built-up sections - Heavy duty - Wire mesh trays - Custom Fabricated - Bucket elevator
- Stair treads - Cable tray Handrails
Support system - Idlers
Road Over Bridge - GRP / FRP - Pulleys
- GRP / FRP
- Plate girder bridges - Earthing material
- Open web bridges
- Under slung bridges
FABRICATED STEEL STRUCTURES
 Facilities - Fabricated Steel
Plot Nos. D7 F5 Total

Covered Area 16000 square meters 12000 square meters 28000 square meters

Open Area 8000 square meters 13000 square meters 21000 square meters

Total Area 24000 square meters 25000 square meters 49000 square meters

Fabrication facility Surface Finish

Total number of bays 12
Width of bays 16 M to 20 M
Length of bays 100 M to 150 M
Mock-up assembly area 40 M x 140 M
M = Meter
Enclosed shot blasting facility
Enclosed painting facility
Hot dip galvanizing facility
 Aerial View of Plants

Plot - D7, Jejuri, Pune, India Plot - F5, Jejuri, Pune, India
 Facilities - Fabricated steel

Built-up sections
CNC gas cutting machines

Fully automated SAW welding

production line

Flange straightening machine for

built-up sections

Milling machines for beams

SAW welding production line
 Facilities - Fabricated steel

Hot rolled sections

Peddinghaus CNC machines

- 3x3 Axes multi-drilling machine

- Band saw cutting machine

- Plate processing drilling machine

- Plate processing punching

machines CNC band saw cutting machine

3600 Robotic coping machine

 Capability - Fabricated steel
Fabrication capability
Total capacity : 2000 Metric tons/month
Thickness range : Up to 90 millimetres
Cranes
Total number of electric overhead
travelling cranes : 31
Max. capacity of electric overhead
travelling cranes : 40 Metric tons
People
Indianas team of qualified welders and
engineers under guidance from capable
supervisors and managers ensure timely Built-up section
execution of your project.
Software deployed
TEKLA SDS Shop data
AutoCAD Columbus
MS Project
 Bridges - Fabricated steel
Fabrication capability
Plate girder bridges
Open web bridges
Under slung bridges
Bridge launching girders

Adherence to standards
Raw material IS and BS EN
Fabrication IS 7215
Welding AWS D 1.1, ASME Sec 9

Software deployed Project L&T ROB for RDSO

Shop Data
Nirvana
Columbus
 Fabricated steel facility
Image caption

Special cradle packing

SAW Welding Built-up sections Linear Mock-up assembly

 Fabricated steel facility

CNC multi drilling machine CNC plate processing machine

Band saw cutting machine Robotic coping machine

Clients - International
Clients - Domestic
Projects & Approvals

Railway RDSO
GRATINGS
 Facilities - Gratings
Area Grating division Plot D9, Jejuri, Pune, India
Total 34600 square meters
Covered 20000 square meters
Open 14600 square meters

Fabrication facility
7 lines of electro forged grating machines
Up to 100 workstations for fabrication

Surface finish
Enclosed shot blasting facility
Enclosed painting facility
Hot dip galvanizing facility
 Capability - Gratings
Fabrication capability
Electro forged grating panels Up to 250 Metric
tons/day
Cut-to-size gratings Up to 150 Metric tons/day
Stair treads
Heavy duty gratings

Adherence to standards
Gratings are fabricated as per client
specifications in accordance with BS 4592 /
NAAMM MBG 531
Galvanizing is performed in accordance with
ASTM A123 / IS 2629 / EN ISO 1461:1999 / DIN
50976 EVG electro forging machine

Software deployed
TEKLA
AutoCAD
MS Project
 GRP / FRP gratings

GRP / FRP gratings

Moulded
Pultruded

Advantages Molded FRP gratings

Fire retardant
Corrosion resistant
Non-conductive
Aesthetic appearance
UV resistant
High strength to weight ratio

Pultruded FRP gratings

Gratings division
Dispatch bay Grating panels

CNC gas cutting Gratings loaded on container

Clients International
Clients Middle East
Clients Domestic
Approval - International
Approval - Domestic
CABLE MANAGEMENT SYSTEM
 Facilities Cable management system
Area Cable trays division
Total 12800 square meters
Covered 6600 square meters
Open 6200 square meters

Fabrication facility
Perforated cable trays
5 auto-perforation lines
2 forming lines
Ladder type cable trays
3 fabrication lines
Wire mesh trays
1 fabrication line

Cable trays
Surface finish
Enclosed shot blasting facility
Enclosed painting facility
Hot Dip Galvanizing facility
Powder Coating
 Capability Cable management system
Fabrication capability
Ladder trays up to 2.5 kilometers/day
Perforated cable trays up to 4.8
kilometers/day
Wire mesh trays up to 2.4 kilometers/day
Capacity enhancement by 7 kilometers/day
from Jan 2017
Cable tray accessories
Cable tray support system
Strut channels
Standard sections
Automated cable tray production line
Threaded rods
spring nuts etc. Adherence to standards
Material Cable trays - NEMA / IEC 61537
Mild steel, Stainless steel, Aluminum and pre Galvanizing - ASTM A123 / IS 2629 /
galvanized EN ISO 1461:1999 / DIN 50976
 GRP / FRP trays
GRP / FRP cable trays
Ladder trays
Channel trays

Advantages
Fire retardant
FRP Ladder tray
Corrosion resistant
Non-conductive
Aesthetic appearance
UV resistant
High strength to weight ratio

FRP Channel tray

 Wire mesh trays
Fabrication capability
Material Mild steel, Stainless steel
Wire rod dia 4 millimeters to
6 millimeters

Surface finish
Hot dip galvanized
Pre-galvanized
Powder coated
Electro polishing

Advantages
Light weight
Fast, Simple installation
Field flexible
Easy maintenance
Better ventilation
Cable trays division

Cable trays loaded on container

Cable tray dispatch bay Galvanizing of cable trays

Clients - International
Clients - Domestic
Approval
HANDRAILS
 Facilities
Area Handrail division
Total 6500 square meters
Covered 3400 square meters
Open 3100 square meters

Fabrication facility
Modular / ball type handrails
15000 posts / month (approximately
100 Metric tons)
Fabricated type handrail
75 Metric tons / month

Surface finishing Special purpose machine

Enclosed shot blasting facility
Enclosed painting facility
Hot dip galvanizing facility
Powder coating
 Ready fix safety handrails
Material
Mild steel, Stainless steel

Components
Vertical post with balls
Top rail, Knee rail(s),
Bends
Base Plate
Connectors
Toe Plate

Advantages
Quick installation
Bolted construction
Lighter than solid tubes
Shop fabricated

Pipe Size
25 Nominal bore (1 inches), 32 Nominal bore Ready fix handrail
(1 inches) 40 Nominal bore (1 inches) &
50 Nominal bore (2 inches)
 Fabricated handrails
Material
Mild steel, Stainless steel
Angles, plates, hollow tubular,
solid pipe

Components
Vertical post
Top rail
Knee rail(s)
Bends
Base plate
Connectors
Toe plate

Fabricated handrails
Handrail division

Fabricated handrail

Handrails under packing

Installed handrail Circular handrail

Clients
 Coromadal fertilizer, Kakinada

BULK MATERIAL
HANDLING SYSTEMS
 Facilities
Area Bulk material handling systems
Total 16000 square meters
Covered 12100 square meters
Open 3900 square meters

Fabrication facility
Indiana has taken a big leap forward in
meeting the requirement of bulk material
handling equipments in India and in several
other developing countries.
Computer numerical control based
Machining
CO2 / Metal inert gas / Tungsten inert gas
welding of various structural

Surface finishing Plant C1

Hand brush / Wire brush / Shot blasting cleaning
as per relevant standards
Enamel / Epoxy / As per customers requirement
painting
 Capability
Fabrication capability
Turnkey projects for bulk material handling systems
Concept engineering
Design & detail engineering
Fabrication
Supply
Erection & commissioning
Testing and handing over

Adherence to standards
Relevant IS standards
Relevant CEMAI standards
Relevant DIN, etc standards as
applicable
Software deployed
In-house design & fabrication based on Indianas
proven knowledge after carefully accumulated
studies and analysis of the shape, dynamics,
quality / quantity management of various
materials for Bulk handling projects in steel,
cement, coal, chemicals, fertilizers and
engineering industry.
Plant images

Plot C1, Jejuri, Pune, India

 Industries served
1. Fertilizer
a. Off sites material handling system
b. In plant & process plant material
handling system
c. Bagging plant system
2. Steel
a. Raw material handling system
b. Product handling system
c. Ferro alloy addition system
d. Dry feeding system
3. Power
a. Coal handling system
b. Ash handling system
c. Lime stone feeding system
4. Cement
a. Raw material handling system
b. Product handling system
c. Coal crushing screening and
conveying system
d. Bagging and packing plant
conveying system
 Industries Served
5. Chemical 8. Refineries and petro chemicals
a. Soda ash handling system a. Coke and pet coke handing,
b. Salt handling systems for caustic storage and conveying system
soda plants b. Bitumen drum handling system
c. Sulphur handling system
d. Carbon black handling systems 9. Sugar
a. Bagasse handling and conveying
6. Glass system
a. Raw material & glass cullet b. Rice husk/wood chips handling for
handling systems co-gen plant
b. Batching & weighing systems for c. Bag conveying system
furnace feeding
any many others
7. Infra structure
a. Crushing & screening systems
b. Batching systems
Clients
Approval
 Galvanizing plant
Area Galvanizing plant
Total 12500 square meters
Covered 9000 square meters
Open 3500 square meters

Galvanizing standards
American : ASTM A123
Indian : IS 2629
British : BSEN 1461: 1999
German : DIN 50976
Australian : AS 4680 : 2006

Bath Size
8 meters (length) x 1.2 meters (width) x
2.5 meters (depth) Galvanizing plant
Galvanizing plant

Packing bay

Galvanized cable trays Gratings under galvanizing

 Case study - Bechtel
Sr. No. Project Product Product Quantity Approximate Value

Grating, Cable trays & 70 Metric Tons Grating

1 Egyptian LNG US$ 1.3 Million
accessories 26 Kilometers Cable tray

Grating, Stair treads & 46000 square meters Grating

2 Gasco OGD - III US$ 4.6 Million
accessories 7115 Nos. Stair treads

Grating, Stair treads & 23000 square meters Grating

3 Gasco AGD II US$ 2.2 Million
accessories 2116 Nos. Stair Treads

Sona HESS
4 Cable tray accessories 440 Metric Tons Cable tray US$ 0.7 Million
Algeria

5 Sohar aluminum cable tray accessories 720 Metric. Tons Cable tray US$ 1.25 Million

6 Angola LNG Cable tray accessories 166 Kilometers Cable trays US$ 3.5 Million
 Case study - Petrofac
Sr. No. Project End User Product Approximate Value

South yoloten gas field development,

1 Turkgas Gratings US$ 944,000.00
Turkmenistan

Statoil, BP PLC, Sonatrach -

2 In Salah gas development, Algeria Gratings US$ 360,409.00
IN Salah Gas(ISG)

3 SARB 3 ADMA OPCO Gratings US$ 339,266.00

4 Sohar Refinery Improvement Project ORPIC Gratings US$ 664,422.00

Lower Fars Heavy Oil Development

5 KOC Gratings US$ 2,550,100.00
Phase 1

6 New Gathering Station GC-29 KOC Gratings US$ 938,817.00

EPCC of ARU, SRU, SWS, LSSU and

7 Petronas Gratings US$ 781,080.00
SSU for RAPID PROJECT
 Case study - Reliance
Sr. No. Project Product Year of Supply Value (INR) Value (US$)

1 J2 project Gratings 1998 8,10,00,000 1,800,000

2 Hazira project Gratings 2003 50,47,726 112,172

3 CP-10 Hazira project Gratings 2005 3,52,71,036 783,801

4 Jamnagar project Gratings 2008 23,46,05,596 5,213,458

DTA gasification
5 Gratings 2013 30,75,36,476 5,665,742
complex

SEZ gasification
6 Gratings 2016 33,78,09,631 6,223,464
complex
 Case study - Technip
Sr. No. Project End User Product Approximate Value

Umm Lulu Phase II FFD Project

1 ADMA OPCO Gratings US$ 2,647,847.00
Package 2, UAE
Project Onshore Terminal for VA &
2 ONGC Structures US$ 2,124,700.00
S1, Andhra pradesh

3 UZ 750 Phase 1, UAE ZADCO Gratings US$ 799,059.00

4 Hyco Plant, Kochi BPCL Cable trays US$ 303,500.00

Project onshore terminal for VA &

5 ONGC Cable trays US$ 277,400.00
S1, Andhra pradesh

6 JBF PTA plant project, Mangalore JBF Cable trays US$ 130,600.00

7 FMB project Qatar Petroleum Gratings US$ 106,800.00

 Few prestigious orders executed for Japanese contractors
Approximate value ($) at Years of
Sr. No. Client Project/ Consultant Items
present rate supply
William Hare (JGC Corporation Gratings &
1 Pearl GTL project, Qatar 2963981 2008
EPC) Clamps
William Hare (JGC Corporation
2 Skida project, Algeria Gratings 1805558 2009
EPC)

3 Toyo Engineering corporation HPCL Mahul Refinery, India Gratings 326000 2012

GSPC LNG Regasification Gratings

4 Toyo Engineering corporation 246000 2016
Mundra, India

CCC and Teyseer Contracting

5 Company WLL J.V. Pearl GTL Project, Qatar Gratings 170162 2008
(JGC Corporation - EPC)
Mitsubishi Heavy Industries Costa Azul Regasification Gratings ,
6 Limited Project, Mexico Stair treads 119000 2005
& Clamps

7 Toyo Engineering corporation Indorama Nigeria Cable trays 1442000 2016

GSPC LNG Regasification

8 Toyo Engineering corporation Cable trays 995000 2016
Mundra, India

9 Toyo Kanetsu K.K. Angola LNG Project Cable trays 121979 2010
Global Footprint
 Our mantra - Yoga
Execution of work in a total stress free work environment
PV01.02.20160926