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INSPECTION AND TEST PLAN INSTALLATION (General Piping)

Client: Sino Iron Pty Ltd Project Name & Contract No: AE&E AU Reference: Job No.: 80089 ITP No Rev 1
80089 Sino Iron Power Plant Project 80089-ITP-011
Client Reference: DI-021231
Item Construction Activity Inspection Characteristics Documentation Reference Acceptance Criteria and or AE&E AU AE&E AU Client
No Verifying Document/Report Services Comm
Ver. Sign Ver. Sign Ver. Sign
1. Receipt Of Materials Inspect Delivery dockets. Visual Inspection S R D
goods for damage Discrepancy report on Signed off delivery
Check quantities received items Received. Documents.
are as per quantities on Non-Conformance Signed off Quantity checks
D R
delivery document. recorded on Correction against drawings and MTO
Approved and latest copy Action Form. Signed off Non
of drawings. Approved and latest copy Conformance Action
of Drawings. Form
Material Certs Verified Material Certificates copied
Inspection release and filed in Test Pack
Certification

2. Verify Weld Review WPS Contract specification NATA endorsement of H R


Procedures and Review Welder AS1228 Welding Procedures and R
Welder Qualifications & AS4041 Welder Qualifications.
D S
Qualifications NATA endorsed test
results
Record welder ID

3. Verify Welding Maintain weld Consumable register Records maintained in W R R


Consumables consumable register Consumable material & register
Record consumable batch Gas certification D
No's
Ensure storage of
Consumables as per S
Manufacturers
recommendations

4. Installation of Pipe Verify components for Contract Latest Revision I R R


work, size, fit up, dimensions specification Drawing stamped As Built
Prepared By John King AE&E Quality Client Approval
Approved for use
Date 11th March 09 Date

Legend: - H = Hold W = Witness D = Document Review I = Inspection R = Random Inspection S = surveillance:


Punch List Legend: - A = Prior to Testing B = Prior to Handover to Commissioning C = Prior to Handover to Client D = Prior to Practical Completion
Form AE&E AU B06.F20 (Issue 2 29 Oct 08) AE&E Australia Pty Ltd ABN 73 116 625 060 Page 1 of 3
INSPECTION AND TEST PLAN INSTALLATION (General Piping)

Client: Sino Iron Pty Ltd Project Name & Contract No: AE&E AU Reference: Job No.: 80089 ITP No Rev 1
80089 Sino Iron Power Plant Project 80089-ITP-011
Client Reference: DI-021231
Item Construction Activity Inspection Characteristics Documentation Reference Acceptance Criteria and or AE&E AU AE&E AU Client
No Verifying Document/Report Services Comm
Ver. Sign Ver. Sign Ver. Sign
Valves, and Orientation. AS4041 signed and dated
Traps, & Check Spool Nos. Nominated Flanges
Strainers Verify Valve Type AS1228 check sheet signed off
80089-186-0001 Valve Installation in
[piping general Accordance with
notes] Manufacturers
Latest Rev P&ID Specifications

5. Field Weld Out of Pipe Check fit-ups Approved and Latest Weld number & traceability W S
Work WPS and Welder Issue on as built drawings Weld
Qualifications of Drawings History sheet recording
D R
Weld and welder Approved Welding Visually Inspected
Traceable Procedure Welder ID & date
Internal Cleanliness AS4041 WPS Recorded
AS1228 Consumable Batch
80089-186-0001 Recorded
[piping general notes] Field Weld Inspection
Check Sheet No

6. Installation of Check Contract Specification. Signed off Installation I R S


Pipe Supports Locations, dimensions & Issued for Construction Check sheet
Pipe Guides Levels Drawings
Orientation Compliance to vendor
Shoes and
Bolts and clamps tight Recommendations.
Anchors
7. Non Destructive Visual AS1228 Site Weld Records updated R R S
Examination Extent of NDE AS4041 NATA Endorsed Reports
NDE Request B07.F04 NDT Report No
D

Prepared By John King AE&E Quality Client Approval


Approved for use
Date 11th March 09 Date

Legend: - H = Hold W = Witness D = Document Review I = Inspection R = Random Inspection S = surveillance:


Punch List Legend: - A = Prior to Testing B = Prior to Handover to Commissioning C = Prior to Handover to Client D = Prior to Practical Completion
Form AE&E AU B06.F20 (Issue 2 29 Oct 08) AE&E Australia Pty Ltd ABN 73 116 625 060 Page 2 of 3
INSPECTION AND TEST PLAN INSTALLATION (General Piping)

Client: Sino Iron Pty Ltd Project Name & Contract No: AE&E AU Reference: Job No.: 80089 ITP No Rev 1
80089 Sino Iron Power Plant Project 80089-ITP-011
Client Reference: DI-021231
Item Construction Activity Inspection Characteristics Documentation Reference Acceptance Criteria and or AE&E AU AE&E AU Client
No Verifying Document/Report Services Comm
Ver. Sign Ver. Sign Ver. Sign
8. Surface Treatment Visual inspection for Contract Data Sheet No Signed off Inspection R R S
Damage Repair damage during transport, 01.001.20 Report
delivery and erection. Painting as per Contract D
Data sheet
CDS No 01.001.20

9. Identify Punch List / Verify Punch List Items Close Out Punch List A Signed off Punch List I R R
NCR Items AE&E AU B07.F39 Items and signed off Verify punch list
Verify Non Conformance Prior to testing items A signed off. Prior to D
Items Hydrostatic Testing
Signed off Non
Conformance Items

10. Pressure Testing Contract Specification Pressure Test ITP Complete / Signed off H R
refer Contract Data Pressure Test ITP
Sheets
D R D

11. Handover Test Pack Refer to Contract Review Test Pack Test Pack Reviewed & R S
to AE&E AU Specification Documents, Submit to Endorsed By AE&E AU
Commissioning AE&E AU Services R
D
Commissioning Punch List Items B
Punch list Item B Complete
Handover Certificate Handover Certificate H
Signed by AE&E AU H
Commissioning

Prepared By John King AE&E Quality Client Approval


Approved for use
Date 11th March 09 Date

Legend: - H = Hold W = Witness D = Document Review I = Inspection R = Random Inspection S = surveillance:


Punch List Legend: - A = Prior to Testing B = Prior to Handover to Commissioning C = Prior to Handover to Client D = Prior to Practical Completion
Form AE&E AU B06.F20 (Issue 2 29 Oct 08) AE&E Australia Pty Ltd ABN 73 116 625 060 Page 3 of 3