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DI-021212

(Contract No. + Sequence No.)


INSPECTION AND TEST PLAN - INSTALLATION ITP No.: 80089-ITP-007
PROJECT: SINO IRON Issue No.: 2 23 April 09

EQUIPMENT: H.P FEEDWATER PUMPS AND SUPPORT STEELWORK Page: 1 of 2


ITEM ACTIVITY ACCEPTANCE CRITERIA / VERIFICATION AND SIGN OFF CLARIFICATION / MDR
DESCRIPTION APPLICABLE STANDARD ERECTOR AE&E 3rd PARTY CLIENT DOCUMENTATION

1 Equipment Receival Inspection Current Drgs Revisions I Inform AE&E for equipment
shortages.
2 Installation Drawings Certified for Construction H AE&E List of Drawings.
3 Installation Procedure / Specifications Approved Procedure and Specifications H R ITP prior to Commencement.
4 Weld Procedure Specifications (WPS) Approved Weld Procedures H R R WPS to be traceable Yes
5 Weld Procedure Qualification Records Approved Test Reports H R WPQR to be traceable Yes
(WPQR)
6 Qualification of Welders to approved Approved Test Results H H R Test Reports & Welder Yes
WPS Qualification Records
7 Measure and Test Equipment In current calibration H R Calibration Certificates Yes
8 Job Safety and Environment Analysis Approved JSEA H H R Yes
(JSEA) Operator sign off on JSEA
9 Check Foundation centre lines and Current Drawings and Standards H R S Survey Report Yes
elevations.
10 Check holding down bolt arrangement Current Drawing and Standards H I I Some Dyna-bolts others are
pockets and H.D Bolts [
Grouted]
11 Check areas where jacks are to be Current Drawings, Standards and H R Jacking equipment should be
installed are scabbled level for full Manufacturers Recommendations supplied by pump Supplier.
contact under pump base frame.
12 Installation of pumps and placement of Current Drawings and Standards as well H R Check jacking allowance,
pumps on jacks as Manufacturers recommendations Normally to 13mm

Prepared By: E. Mahar AE&E Quality Client Approval:


Reviewed for Use:
Date: 23.04.09 Date:
Date:
Inspection
H=Hold Point W=Witness Point S=Surveillance % Random I=100% Inspection R=Document Review FQ=Final Quality Check, Doc. Review and Release
Key:
NOTE: All Delivery Dockets, Inspection Certificates, Test Reports and Other Quality Documents and Records generated by this ITP, to be attached to this ITP upon completion and included in MDR
DI-021212
(Contract No. + Sequence No.)
INSPECTION AND TEST PLAN - INSTALLATION ITP No.: 80089-ITP-007
PROJECT: SINO IRON Issue No.: 2 23 April 09

EQUIPMENT: H.P FEEDWATER PUMPS AND SUPPORT STEELWORK Page: 2 of 2


ITEM ACTIVITY ACCEPTANCE CRITERIA / VERIFICATION AND SIGN OFF CLARIFICATION / MDR
DESCRIPTION APPLICABLE STANDARD ERECTOR AE&E 3rd PARTY CLIENT DOCUMENTATION

13 Check Alignment and elevations to Current Drawings and Standards and H I Jacking unit supplied shall be
Manufacturers tolerances by Jacking manufacturers tolerances installed and not substituted by
units. [Grout in H.D bolts] other equipment
14 Check on completion of alignment of Current Drawings and Standards H I W Normally to top of pump base
pump base all is grouted into position channels
15 Check installation of four-way Valve for Current Drawings and Standards. H I S
limited flow Systems.
16 Installation of the inlet strainer and Current Drawings and Standards H I S
associated Valves
17 Check all lubrication equipment is Current Drawings and Standards H I S Per manufacturers drawings
installed to pumps and Temperature
Gauges.
18 Installation of cooling water piping and Current Drawings and Standards H I Flow meters and Valves.
filters
19 Check piping support steelwork is Current Drawings and Standards H I To allow no load transmitted to
installed with supports Pumps
20 Check feedwater piping from pumps to Current Drawings and Standards H I
D/A and L.P Drums is installed
21 Installation Non-conformances (NCR) NCRs closed. Signed Off. I W Closed NCRs Yes
22 Punch List items Punch List cleared of outstanding work I R R Punch List items signed off
23 Final Inspection ITP Output Documents reviewed and FQ R R Include in MDR Yes
accepted

Prepared By: E. Mahar AE&E Quality Client Approval:


Reviewed for Use:
Date: 23.04.09 Date:
Date:
Inspection
H=Hold Point W=Witness Point S=Surveillance % Random I=100% Inspection R=Document Review FQ=Final Quality Check, Doc. Review and Release
Key:
NOTE: All Delivery Dockets, Inspection Certificates, Test Reports and Other Quality Documents and Records generated by this ITP, to be attached to this ITP upon completion and included in MDR