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PALAKKAD TUBES WELDER PERFORMANCE

LTD. QUALIFICATION RECORD


Kanjikkode, Palakkad, Kerala Welding Code AWS D 1.1, 2010 Edition.

Certificate No : WPS-PK-2016-02 Date : 31/08/2014

Welder's name : Mr. DANANJAYA MADUSANKA Welder No : GS - 167

W.P.S No : WPS-PK-2015-01 Test Description

PQR No. : Prequalified Test coupon Production weld

Testing Conditions and Qualification Limits


Record Actual Values Used in
Welding Variables Qualification. Qualification Range.

Welding process (es) [ Table 4.11, Item (1) ] : SMAW SMAW


Type (i.e: Manual, semi auto) used : Manual Manual
Position [ Table 4.11, Item (4) ] : 4G 4G, 1G, 1F, 2F,4F
Weld Progression [ Table 4.11, Item (6) ] : N/A : N/A
Backing ( YES or NO ) [ Table 4.11, Item (7) ] : With Backgouing with Backing / Backgouging
Material / Spec. : S275JR-S355JR : S275JR-S355JR OR EQUIVALENT
Base Metal
Thickness: ( Plate )
Groove : 20 mm 3 mm to 40MM
Fillet : NA 3 mm to Unlimite
Thickness: ( Pipe / Tube )
Groove : NA NA
Fillet : NA 3 mm to Unlimited
Diameter : ( Pipe)
Groove : NA Over 24" OD
Fillet : NA Over 24" OD
Filler Metal [ Table 4.11, Item (3) ]
Spec. No. : AWS A 5.1 AWS A 5.1
Class : E 7018 E 7018
Gas / Flux Type [ 4.11,
F - No. [ Table TableItem (2)Item
4.11, ] (3) ] :: 4
NA 4,3,2
NA & 1
RESULTS
Visual Examination of Completed Weld : Acceptable

Bend test Transverse root and face Longitudinal root and face Side

Pipe bend specimen, corrosion-resistant overlay Plate bend specimen, corrosion-resistant overlay

Macro test for fusion Macro test for fusion


Type Result Type Result Type Result
N.A N.A N.A N.A N.A N.A
N.A N.A N.A N.A N.A N.A

Alternative Radiographic examination results : Acceptable. RT Report No : PIH/GSE/RT/10 Dated: 08/09/2014

Fillet test - Fracture test : None Length & % of Defects : None

Macro examination : None Fillet size (in.) : None . Concavity/Convexity (in.) : None

Film or specimens evaluated by : Company : M/s VELOSI Certification, Qatar.

Mechanical test conducted by : None Laboratory test no. : None

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
conformance with the requirements of Section 4 of AWS D1.1/D1.1M, ( 2010 ) Structural Welding Code - Steel.

Authorized By : Approved ( TPIA ) By :

PK QA/QC Engr.