NG DNG CNG NGH THIT K, THI CNG CU VM

MT MT PHNG TI CU RNG ( NNG)

TS. ng Vit Dng

(tip theo & ht)

PHN II: MT S CNG NGH THI CNG CU RNG

Do thit k ca cu Rng c nhiu im c bit nh: khi lng b tng bt

y, khi lng b tng khi K0 ln, kt cu nhp phc tp (gm c dm thp v
dm b tng, kt cu vm thp) ln u tin thi cng ti Vit Nam. V vy m
bo cht lng, tin d n cn trnh s dng mt s cng ngh chnh nh
sau: Cng ngh thi cng bt y; Cng ngh thi cng dm K0; Cng ngh sn xut
dm, vm; Cng ngh thi cng dm, vm;
1. Cng ngh thi cng bt y
H mng tr P1, P2, P3, P4 c kch thc rt ln (46x36)m, chiu dy lp bt
y 3,43,9 m, khi lng b tng bt y ln ti hn 6000m3. Do , m bo
cht lng b tng bt y, Nh thu thc hin cc bin php c th nh sau:
Bin php t chc thi cng:
gim kch thc cng nh khi lng b tng mi ln , Nh thu chia b
tng bt y thnh cc khoang nh , cc khoang ny c ngn bng cc tm
bn b tng ct thp c sn ta ln cc cc khoan nhi.
h-ng b tng

Hnh 1: Chia
khoang b
tng bt y tr
A

KHOANG S 1 KHOANG S 2 KHOANG S 3 KHOANG S 4

S=459M2 S=373.4M2 S=370.6M2 S=537.6M2
V=1745M3 V=1418.9M3 V=1408.3M3 V=2042.9M3

P3.

h-ng b tng
Trong sut qu trnh thi cng lp t tm bn, cc th ln phi thng xuyn kim
tra, iu khin v lp t tm bn vo ng v tr thit k. Sau khi lp t, cc
tm bn m bo kn kht, ng cao thit k v khng r r b tng sang khoang
bn cnh.
Bin php h nhit hn hp b tng:
Nhit ca hn hp b tng t trm trn c khng ch khng ln hn 25C
v khi khng ln hn 32C. m bo iu kin trn, ngoi vic thi cng vo
ban m h nhit mi trng Nh thu cn s dng cc bin php h nhit
ct liu sau:
Phun nc ln dm, si: dm, si trong bi cha c phun nc
theo chu k gi t b mt to c ch nc bay hi lm h nhit ct
liu.
S dng nc mt trn b tng, cc b cha nc c che y nh nng
mt tri.
Trn v vn chuyn b tng
B tng c trn bng trm trn t ng, h thng nh lng c sai s
khng vt qu sai s cho php ca cc thnh phn.
st ca b tng t 14+4/-2 cm ly ti v tr b tng. Khng ch tc
gim st ca b tng khng qu 3 cm/h.
Vn chuyn b tng t trm trn n v tr bm b tng bng xe Mix. Sau
b tng c bm t my bm b tng n v tr b tng bt y qua h
thng ng dn t trn cu phao.
b tng theo phng php rt ng thng ng
2. Cng ngh thi cng dm K0.
Dm K0 trn cc tr P1, P2, P3, P4 c kch thc cng nh khi lng b tng
rt ln (t 1300 3900m3).
Dm K0 c thi cng trn h gio c nh. Cc bc thi cng c th nh
sau:
Thi cng cc khoan nhi tr tm D=1000mm
Sn xut v lp dng gio
gio, vn khun c thit k c th chng li bt c chuyn v bt
li no trong qu trnh thi cng kt cu thng b.
Th ti tr tm v gio
 Mc ch chnh l kim tra
kh nng chu lc ca gio v
sc chu ti ca cc tr tm.

Hnh 2: Th ti gio K0

Lp t vn khun dm, ct thp v cp DL:

Vn khun y t hp bng vn khun tiu chun, t trc tip ln cc dm
ngang H250,cc vn thp Larsen IV iu chnh cao bng kch ren v nm
thp.
Vn khun thnh t trc tip ln vn khun y. Phn cnh dm c t
hp t vn khun tiu chun, vn khun thnh dm ch to c bit.
Cao ca vn khun ti mi mt ct u tnh n vng thit k ca cu,
vng do cng ko d ng lc v bin dng ca gio.

Hnh 3: Lp dng vn khun thnh Hnh 4: Lp dng vn khun li.

Trn v vn chuyn b tng

st ca b tng t 12+2/-2 cm ly ti v tr b tng. Khng ch tc
gim st ca b tng khng qu 2 cm/h. B tng khi vo my bm b
tng c kim tra st v ly mu th nghim 7 ngy v 28 ngy. S
lng kim tra:
Kim tra st: tt c cc xe mix n.
Ly mu th nghim: 300 m3/1 t mu.
b tng dm K0
 Khi lng b tng ln gii quyt ta nhit khi thi cng v hn ch mch
ngng, Nh thu tin hnh b tng dm K0 thnh 02 t. Sau mi t , b
mt b tng s c to nhm tng s lin kt gia cc t b tng.
t 1: Do trong trnh t thi cng cn phi cng ko cc b cp nhm 8 sau
khi b tng t 1 nn cn hn ch chiu cao ca bn b tng ln th
nht nhm trnh xut hin ng sut ko th trn ca bn (do lch tm khi
cng ko). V vy, Nh thu ln 1 c chiu cao l 125cm tnh t y dm
ln.
t 2: Phn cn li ca dm vi chiu cao 275cm s s dng gii php gim
nhit trong qu trnh v khi lng b tng kh ln.
Sau khi cc cng tc chun b b tng hon thnh th tin hnh bm b
tng. Trong qu trnh b tng, cc xe b tng n lun kim sot st
m bo cht lng b tng cng nh kh nng bm b tng.
Khi chm dt vic b tng, tin hnh ngay cng tc to nhm cho b mt
b tng bng ph gia Rugasol ca hng SIKA.
Hon thin v bo dng b tng
Cng tc bo dng b tng dm c trn gio tin hnh ngay khi hon
thin c mt phn din tch b tng mt dm, khi b tng bt u se mt
phi dng bao ti t ph ln mt b tng. Thng sau khi b tng 2h tin
hnh ti nc thng xuyn ln mt b tng phn hon thin mt. Thi
gian bo dng phi ko di ti thiu l 7 ngy k t khi kt thc b tng
dm.
Cng ko cp DL
S dng kch 500T cng cp d ng lc loi s dng cho b cp loi 19(14)
tao 15,2mm 7 si, Phng php cng theo bn v thit k thi cng c ph duyt.
Cp cng tng i i xng qua tim dm theo trnh t: T tim dm ra ngoi; T
trc trung ho ra ngoi.
Bm va ng gen
3. Cng ngh sn xut dm vm thp.
Dm, vm thp cu c thit k da trn nn tng l thp tm, cc tm thp
c ln kt vi nhau to thnh dm hp, vm thp thng qua cng ngh hn t
hp. p ng c cc yu cu k thut i vi gia cng hn theo yu cu thit
k, nh thu a ra cc qui trnh hn tiu biu da trn cc yu cu ca tiu chun
hn thng dng 22TCN 280-01 v AWS D1.1, D1.5.
 Qui trnh gia cng ch to v tin sn xut dm hp thp theo s cng
ngh v tin thc hin sau:

Hnh 5: Quy trnh gia cng dm

Theo thit k vm thp l ng cong trn trn, t c yu cu trn ng

vm phi c sn xut theo cng ngh un nng v cha th sn xut trong
nc. Theo mt s chuyn gia, cng ngh ny hm cha nhiu hn ch do tnh
cht vt liu b thay i trong qu trnh gia nhit v h nhit; Ngoi ra cn ph
thuc vo tin nhp khu. khc phc kh khn trn thnh ph ng cho
Nh thu s dng cng ngh vm a gic ni tip, ng vm c phn thnh cc
on nh sn xut sau hn ni vi nhau thnh kt cu hon chnh ti cng
trng. Quy trnh gia cng ch to nh sau:
+ Sn xut ng vm: Pha ct thp tm Lc ng Hn ng sinh, nn sa
bin dng Hn chu vi ni ng, nn sa bin dng.
+ Sn xut mt bch lin kt: Pha ct thp tm Lc cc chi tit trn Hn
t hp, nn sa bin dng.
+ T hp ng vm vo mt bch, kim tra nghim thu kch thc hnh hc.
+ Lm sch v sn hon thin ng vm v mt bch.
4. Cng ngh thi cng lp dm vm.
4.1. La chn phng n, thit b thi cng
 Dng long mn 200 T cu
lp dm thp, vm thp.

Hnh 6: Phng n dng

long mn cu lp

- u im:
Ch ng v vt t thit b, thi gian thi cng.
Long mn c thit k thay i chiu cao ph hp trong c hai giai
on thi cng dm thp v vm thp.
Tit kim chi ph do khng phi nhp khu cng ngh hoc thu thit
b t nc ngoi.
- Nhc im:
Phng n ny ln u tin c Nh thu p dng trong thi cng cu
vm, do khng trnh c nhng kh khn ban u v thit k
cng nh gia cng.
H long mn c di chuyn trn h cc tm gia sng do i hi
an ton rt cao.
Cn c vo nhng u nhc im ca cc phng n trn v tnh hnh thc t
thi cng trn cng trng Nh thu quyt nh dng phng n long mn thay
i chiu cao, c sc nng 200T thi cng dm, vm thp.
4.2. Cu to Long mn thi cng dm, vm thp
Trn c s cn khc phc nhng hn ch ca hai bin php trn, cng nh
m bo an ton cht lng v hiu qu trong thi cng dm thp v vm thp,
Cienco 1 Nghin cu thit k v ch to long mn c chiu cao thay i thi
cng dm thp v vm thp cho cu Rng. Long mn c thit k thay i
chiu cao theo 2 giai on thi cng:
Thi cng dm thp: Long mn cao 14,149m tnh t mt ray n nh dn
H250.
Thi cng vm thp: Long mn cao 32,149m tnh t mt ray n nh dn
H250.
 c th nng chiu cao ca long mn thm 18m phc v thi cng vm, 04
chn ca Long mn c y ln cao dn, mi ln y 3m theo nguyn l nng
ca cn cu thp. Do cc t chn ca Long mn s c ch to theo mun,
mi t c chiu di 3m.

Hnh 7: Long mn thi cng dm Hnh 8: Long mn thi cng vm

Cu to Long mn
Long mn c thit k bao gm cc b phn sau:
- C cu di chuyn Long mn (vn tc di chuyn ti a 6 m/ph).
- C cu nng hng (vn tc nng hng ti a 0,69 m/ph)
- Kt cu khung dn thp.
- C cu y.
mi giai on lp dm, vm Long mn u c tin hnh th ti theo qui
trnh v c c quan Kim nh an ton cp php thi cng.
4.3 Trnh t thi cng
a. Long mn cu lp dm thp
Bc 1: S dng Long mn trn bi Thun Phc di chuyn dm ra cu cng .
Bc 2: Dng x lan a t dm ra v tr thi cng

Hnh 9:
Dng X lan
a dm
vo v tr thi
cng.
 - Dng tu ko 150CV lai dt x lan ti gn v tr cu cng.
- Dng Long mn trn bi Thun Phc h t dm xung x lan.
- S dng tu ko 150CV lai dt x lan v v tr thi cng( Khoang cp dm)
Bc 3: Dng long mn a dm vo v tr thit k
- Di chuyn long mn vo v tr cu dm
- Dng long mn cu nhc dm ln khi x lan
- Di chuyn long mn ti v tr thit k
- H dm xung v tr thit k
- Tin hnh vi chnh dm v ta v cao theo thit k.

Hnh 10: Long mn

chuyn dm vo v tr
thit k.

Bc 4: Lin kt cc t dm bng mi ni bulng.

- S dng
phng php C l
lc xit bu lng,
gi tr lc cng yu
cu trong thn bu lng
l 250kN
- Nguyn tc xit
bu lng :
o Dng sng xit
bu lng xit
Hnh 11: Sng xit bu lng v trnh t xit
 theo nguyn tc, xit t tim ra ngoi trn bn lin kt. Sng xit cp lc 1
dao ng t tr s 60% : 90% lc cng ti thiu. Kim tra kch thc v
khp kn ca tp bn lin kt bu lng cng cao.
o Sau khi xit bu lng bng sng, dng c l lc kim tra gi tr xit.
b. Long mn cu lp vm thp
Bc 1: H mt xe hng xung, nng chiu cao Long mn.
Bc 2 : Cu v lp t gio k tm ng vm

- H gio tm
c k trn mt dm,
c lp dng dn
trong qu trnh thi cng
vm.
- H gio m
bo kh nng chu
lc, n nh trong qu
trnh thi cng.
Hnh 12 : gio vm.
Bc 3: Cu cc phn on ng vm ln v tr k tm:

- Cc phn
on ng vm
c vn chuyn
bng xe chuyn
dng t xng gia
cng n m nh
hai b cng trng,
sau c cu
xung x lan.

Hnh 13 : Vn chuyn vm t xng ra cu cng.

- X lan c lai dt n h lu hai u K0 v b tr 02 cu 50T cu cc phn
on ng vm ln v tr k tm trn dm hp thp
Bc 4: Di chuyn long mn, nhc vm vo v tr thit k.
- Di chuyn Long mn vo v tr t vm cn lp.
 - Dng Long mn nng mm kp vo v tr thit k. Tin hnh vi chnh, cao
ta mm kp, khi t yu cu tin hnh c nh li.
- Lp t trc cc tm Neoprene vo vnh vm.
- Dng Long mn nng cc t vm vo v tr. Tin hnh vi chnh, khi t yu
cu, c nh mt bch v cc ng vm vi nhau.
- Tin hnh hn ni ti hin trng gia cc t vm.
- Tng t tin hnh thi cng cc t vm khc.

Hnh 14 : Long mn lp t chn Hnh 15 : Lp mm kp

Bc 5: Lp t dy treo
- Dng Pa lng xch ko dy
treo vo v tr.
- Lin kt dy treo vo tai treo.
- Tng t thi cng ton b
dy treo cho n ht.
Bc 6: Lp vy rng.
Bc 7:H ct chng cc t
vm v h gio dm thp. Hnh 16: Np tm Neoprene.
Bc 9:Thc hin truyn ti dy treo.
Bc 10:Tho d h ct chng, lp dng congxon thp v b tng mt cu.
Bc 11:Thanh thi dng, hon thin cu.
Ngoi ra, cn mt s gii php cng ngh khc nh thit k hiu ng chiu
sng m thut lm ni bt cc chi tit ca kt cu nh phn u, thn, vy Rng,
nh sng chuyn ng to hiu ng my tri bng bnh di d cu; cng ngh
thit k ch to thit b phun la, phun nc to nn s sng ng cho kt cu
cng trnh d nhn xa hay gn; cng ngh sn xut, ch to gi chm cu cho mi
trng thng xuyn ngp nc,... c nghin cu, xy dng v hon chnh
trong qu trnh trin khai d n.

PHN III: KT LUN

Vi s mnh dn ng dng tin b khoa hc v cng ngh mi trong lnh

vc xy dng cu ng, s tranh th ti a s h tr ca cc B ngnh, cc
chuyn gia hng u trong sut qu trnh trin khai xy dng cng trnh cu Rng,
tin chc rng thnh ph Nng s c thm mt cy cu hin i, c o, mt
cng trnh mang tm vc th k.
Cng trnh cu Rng c xy dng hon thnh s nh du mt bc
trng thnh vt bc ca i ng cn b, k s cng nhn Vit Nam trong lm
ch cng ngh thit k- thi cng mt dng kt cu cu phc tp v hin i ca th
gii./.