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CO2 Removal
in projects of new gas field development with high CO2 content
2
Scope of Capabilities
1997 Start of technology development From first patents and pilot testing
1998-1999 First patents to commercial field proven installations
2001
Successful
tests
in Canada
2007
Commercial Unit
at Gubkinskoe field
(Rosneft) 2011
First Commercial Unit
in China
(PetroChina)
2004
Pilot testing in
West Siberia
(SIBUR)
2009-2010
Successful Tests
at Zapolyarnoe field
(Gazprom)
2013
Commercial Unit at
Vyngopurovsky Gas Plant
(SIBUR)
6
Research & Development
Having strong engineering & design team and utilizing local testing facility or at customer
location ENGO Engineering keeps continuous research & development activities in the
following directions:
New areas of 3S-Technology application in oil & gas industry
Sour gas removal from natural gas
New optimized process schemes for gas processing
Offshore application specifics
Improvements in 3S-Separator design
Technology Principle
Swirling Device Sub / Supersonic Working Chamber Diffusers
Nozzle
Feed gas
(up to 20%
on liquid
mass) ~70-85%
Sales gas
(0.5 - 0.8) P1
8
Advantages of 3S-Technology
3S-Separator combines simplicity of JT valve and effectiveness of turbo-expander
9
Application Geography
Zapolyarnoe gas-condensate field
Customer: Gazprom
2009-2010
Capacity: 10000 nm3/h
Pinput/Poutput=125/76
Gubkinskoe: 2007
Capacity: 86000 nm3/h
Pinput/Poutput=86/54
Severo-Komsomolskoe:.2012
Capacity: 42000 nm3/h
Pinput/Poutput=47/30
COMMERCIAL UNIT: IN OPERATION SINCE 2014 COMMERCIAL UNIT: IN OPERATION SINCE 2011
CAPACITY : 320 MLN. 3/YEAR CAPACITY: 1.3 BLN. 3/YEAR
DEW POINT: -30C ON HC; -27C ON WATER DEW POINT: -40C ON HC; -32C ON WATER
Typical 3S-Separation Unit (Front View)
3S-Separator
13
Basic 3S-Separation Unit for NGL Plants
Sales gas
HE-1
Gas
Inlet gas 3S
Gas
Enriched
mixture
HE-2
- Feed gas
- Sales gas
- Liquid hydrocarbons
- Gas-liquid mixture
HE - Heat exchanger
3S- Liquid
Sep - Separator
JT - Joule Thomson valve
JT
Inlet gas is split into two flows: one is chilled at HE-1 Heat Exchanger, another one at HE-2 Heat Exchanger. To ensure
deep liquid extraction in 3S-separator, the inlet flow temperature is about (70) ( 90) oC. Cooled inlet gas after mixing
goes to 3S-separator where it splits into two flows: treated gas, and rich gas-liquid flow (15-30% of inlet gas volume); this
flow comes to Sep1 low-temperature separator. Gas flow from Sep1 separator mixes with treated gas from 3S-separator
outlet; this flow comes to HE-1 where it heats up by cooling inlet flow and is now NGL plant sales gas containing mostly
methane and small amount of ethane. Unstable liquid from Sep1 throttles down and goes to the HE-2, cooling part of
inlet gas flow by partial evaporation of the liquid (i.e. HE-2 acts here as an evaporator). After HE-2 rich gas-liquid flow
(ethanized condensate) is processed at the conventional LTC unit.
Pipeline Gas Conditioning Dew Point Control
For high inlet gas pressure applications Advantages:
3S-separation unit (in comparison to
Gas to main
pipeline traditional LTS unit):
Gas from
wells
3S
Provision of required
- Feed gas
- Sales gas
Separator Separator dew point at less
- Liquid hydrocarbons
- Gas-liquid mixture
Hydrocarbon
condensate and pressure drop
water
S-3 Condensate
to Column
Methanol
Methanol and
water mixture
Water Condensate
to Column
- Feed gas
- Sales gas
3S-separation unit
- Liquid hydrocarbons
- Gas-liquid mixture
- Water V1 V2
- Methanol T
S - Separator
3S
AT, T - Heatexchanger
JT - Joule-Thomson valve
V - Valve
ENGO Engineering provides engineering solutions for deep ethane and NGL recovery
with CAPEX saving up to 40% maintaining up to 98% level of recovery
Solution A Solution B
Combination Application
of conventional LTC & of new
3S-separation scheme
LTC+3S LT3S
for lean gas for wet gas
Condensate
LT3S unit
unique solution which allows to eliminate
expensive LTC process for some gas compositions
Gas-liquid Gas-liquid
flow flow
- Feed gas
- Sales gas
- Liquid hydrocarbons
- Gas-liquid mixture Sales
Sales gas
products
20
15
0 4 4
LTC (Low Temperature 3S-Technology Note: 40% cost savings might be achieved for
Condensation) specific working conditions: gas specs, pressure
and etc.
Dehydration Separation Compression
CO2 Removal Solution A (CO2: 71%15%)
Heat
3S
Exchangers
Outlet Gas Unit
JT-1
Outlet HE-1
Separator
CO2
P-1
P-2
Feed Gas
Dehydration - Feed gas
- Sales gas
Unit HE-2 - Liquid hydrocarbons
JT-2 Column - Gas-liquid mixture
- CO2-rich flow
- Heat
P - Pump
HE - Heatexchanger
JT - Joule-Thomson valve
Outlet Gas
Compressor
Unit 2
M
S
LNG 101
Compressor
Unit 1 C-1
Feed Gas Dehydration
3S
Unit 1
C-2
info@engo3s.com
www.engo3S.com