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Journal of Food Engineering 168 (2016) 154159

Contents lists available at ScienceDirect

Journal of Food Engineering


journal homepage: www.elsevier.com/locate/jfoodeng

Fouling control in ultraltration of bovine serum albumin and milk by


the use of permanent magnetic eld
Guilherme Zin, Frederico Marques Penha, Katia Rezzadori, Fabiana Lusa Silva, Karina Guizoni,
Jos Carlos Cunha Petrus, Jos Vladimir Oliveira, Marco Di Luccio
Department of Chemical and Food Engineering, Federal University of Santa Catarina, Caixa Postal 476, 88040-900 Florianpolis, SC, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: Membrane separation processes are widely employed for protein concentration in the food industry. The
Received 14 May 2015 major drawback is permeability reduction caused by concentration polarization and fouling. The present
Received in revised form 27 July 2015 work evaluated the inuence of a permanent magnetic eld applied to the ultraltration process (UF) of
Accepted 27 July 2015
protein solutions, as an alternative to improve the permeation performance and the permeability recov-
Available online 29 July 2015
ery. Permeation tests of bovine serum albumin (BSA) and milk as the feed protein solutions through a
50 kDa hydrophilic polyethersulfone (PES) membrane were carried out in a tangential ow module.
Keywords:
The feed pH was varied (4.0, 6.5 and 8.0) and ionic strength was modied by sodium chloride (NaCl).
Ultraltration
Concentration polarization
Permanent magnets were placed so as to obtain a maximum 0.7 T magnetic eld perpendicular to the
Fouling membrane surface. The magnetic induction effect (MI) on the feed solutions was also studied by
Magnetic eld submitting the feed to the magnetic eld for 2 h before permeation run. The presence of magnetic eld
Protein and the MI effect of the solution were effective in increasing both the permeate ux and the recovery of
hydraulic permeability. The magnetic eld application in the UF of protein solutions has proven to be an
attractive alternative for improving process performance.
2015 Elsevier Ltd. All rights reserved.

1. Introduction throughput of products and while maintaining product purity


under ambient conditions, and a great cost benet regarding
The separation and purication of bioproducts such as proteins, energy consumption (Lujn-Facundo et al., 2015).
protein hydrolysates, polysaccharides, vitamins and amino acids However, a major drawback of this technology is the ux reduc-
are important steps in the food industry due to the large number tion during permeation due to concentration polarization and
of applications. Processes as precipitation, crystallization and membrane fouling, which may occur by solute deposition on mem-
centrifugation may not result in a good selectivity, while more branes surface, forming a gel layer or by solute adsorption inside
selective methods like electrophoresis and chromatography the pore structure of the membrane, often irreversible (Saxena
separation are often costly (Saxena et al., 2009). et al., 2009).
Membrane separation processes (MSP) have found many appli- Some chemical and physical strategies can be used to reduce
cations in food industry, particularly in the concentration, recovery these undesirable effects. Despite being an effective cleaning
and fractionation of proteins and protein hydrolysates (Sotoft et al., method, the use of chemicals in membrane processes may damage
2015). MSP have numerous advantages over other methods such as both the membrane and the nal product (Zhang and Ma, 1999).
cost minimization, operational exibility and scaling up, high Other forms of chemical approach to minimize fouling involve
chemical modication of the membrane surface, e.g. nanoparticle
coating (Moghimifar et al., 2014; Razmjou et al., 2011), surface
Abbreviations: UF, ultraltration; BSA, bovine serum albumin; PES, polyether- modication by copolymerization (Li et al., 2014; Yu et al., 2011)
sulfone; MI, magnetic induction; MSP, membrane separation processes; WO/MF, and plasma polymerization (Zou et al., 2011). The use of physical
without the presence of the magnetic eld; W/MF, with the presence of the
processes toward fouling reduction are the most attractive because
magnetic eld; MMCO, molar mass cut off; WO/NaCl, without sodium chloride;
W/NaCl, with sodium chloride; IEP, isoelectric point; PC, physical cleaning; CC, they do not alter the molecular structures involved in the process,
chemical cleaning. and consist in clean, non-intrusive technology, since no chemical
Corresponding author. agents are used. The physical strategies include the use of
E-mail address: di.luccio@ufsc.br (M. Di Luccio).

http://dx.doi.org/10.1016/j.jfoodeng.2015.07.033
0260-8774/ 2015 Elsevier Ltd. All rights reserved.
G. Zin et al. / Journal of Food Engineering 168 (2016) 154159 155

turbulence generating devices, sonication, centrifuge and use of streams, the permeate and the retentate. Fig. 1 shows a schematic
electric and magnetic elds (Vardanega et al., 2013). diagram of experimental apparatus used in this study, and a side
The use of magnetic eld has been proposed for minimization of view of tangential ultraltration module in the presence of
scaling in heat exchangers caused by scaling (Lipus et al., 2011; magnets.
Shahryari and Pakshir, 2008). Then, some studies focused on its
use to control of scaling in nanoltration and reverse osmosis 2.1.1. Magnetic eld
membranes (Al-Qahtani, 1996; Li et al., 2007; Long et al., 2005; The magnetic eld was generated by the presence of two neody
Vedavyasan, 2001). Although not widespread yet, the use of miumironboron (Nd2Fe14B) permanent magnets with dimen-
magnetic eld in some cases attracts attention due to some sions of 50  50  25 mm, positioned perpendicularly to the UF
advantages such as low cost and low power consumption, simple module as shown in Fig. 1(b). The magnetic eld intensity was
operation and low environmental impact (Gabrielli et al., 2001; measured with a magnetic eld transducer (model TMAG-1T,
Vedavyasan, 2001; Wang et al., 1997). Studies show that the mag- Globalmag Ltda, Brazil). The ux density at the central point of
netic eld inuences the layer of hydrated ions in the solution and the module was 0.7 T.
causes changes in the hydrating water structure around the ions,
changing the water conductivity (Holysz et al., 2007; Szczes
2.2. Membranes
et al., 2011). The magnetic eld weakens the hydrogen bonds
due to the competition between the different hydrogen bond net-
A poly(ethersulfone) membrane (Microdyn-Nadir GmbH,
works (intra- and intermolecular) forming smaller clusters with
Germany) with molar mass cut off (MMCO) of 50 kDa was used
greater bond strength (Toledo et al., 2008). It is also reported that
in all experiments. The membranes were previously treated with
the magnetic eld causes the decrease of the surface tension and
99% ethanol (Vetec Ltda, Brazil) for 30 min and then rinsed thor-
viscosity of water, elevates the wettability of polymeric surfaces
oughly with ultrapure water. A new sample of membrane was used
(observed by contact angle); and increases the refractive index
for each set of experimental runs.
and dielectric constant of water. The authors suggest that the
externally applied magnetic elds cause displacements and polar-
ization of molecules and atoms, and result in changes of dipole 2.3. Assay and reagent solutions
moment in the transition and vibrational states of molecules
(Amiri and Dadkhah, 2006; Pang and Deng, 2008). In saline solu- The feed solution consisted of bovine serum albumin (BSA,
tions, the magnetic eld changes the way how the salt nucleation SigmaAldrich #A2153, average molecular mass 66 kDa and iso-
and growth of salt crystals occurs. Several studies reported that the electric point (IEP) 4.7) at a concentration of 2.5 g L1.
effects of magnetic eld are mainly in the acceleration and in the Homogenized standardized pasteurized milk was also tested for
increase of precipitate amount (Alimi et al., 2009). For instance, validation purposes. The pH chosen to BSA solutions were 8.0
the magnetic eld application in calcium carbonate solutions (higher than IEP) and 4.0 (lower than IEP) and pH 6.5 for milk
increases the salt formation in the aragonite form, less stable and (pH commonly found in natura). Sodium chloride (NaCl) was added
more soluble in water in comparison with calcite form, decreasing to the feed solutions at a concentration of 0.5 M for testing the pro-
the deposition (scaling) in tube and heat exchangers (Tai et al., cess performance in the presence of an inorganic salt.
2014; Chang and Tai, 2010). Some authors report that the The cleaning protocol consisted of sequential rinses with solu-
application of the magnetic eld promoted an increase in potas- tions of hydrochloric acid (HCl, at pH 4.0), sodium hydroxide
sium chloride ions transport through a cellulose membrane (NaOH, at pH 10) and phosphate buffer (pH 7.0). Ultrapure water
(Ohata et al., 2004); increased ux and reduced the calcium car- was used for preparing all solutions and reagents.
bonate deposition on nanoltration membranes (Li et al., 2007;
Long et al., 2005) and promoted a greater recovery of permeate ini- 2.4. Experimental procedure
tial ux after physical and chemical cleaning procedures in new
and used ultraltration membranes (Vardanega et al., 2013). A The experimental procedure was carried out in three different
patented device used for brackish water desalination is also ways. The standard procedure (control) was performed without
reported (Ballester and Garrido, 2012). the presence of the magnet (WO/MF). The second set of assays
In this context, this work assessed the application of static per- was carried out in the presence of magnet during ultraltration
manent magnetic eld on the ultraltration of protein solutions in of the protein solution (W/MF). Finally, magnetic induction effect
a tangential module as a possible alternative to improve process (MI) assays were performed. The latter consisted in the protein
performance, by reducing membrane fouling and consequent solution circulation through the magnetic eld for 2 h before the
increase in permeate ux. So far, no further studies on the effect permeation process. All assays were carried out in duplicates at
of magnetic elds on protein UF can be found elsewhere, apart ow rate 0.3 L min1 (0.055 m s1), while experimental errors
from the preliminary study of the group (Vardanega et al., 2013). were lower than 5%. Control runs were carried out to account for
changes in the protein solution due to circulation of protein solu-
tion through the system. The membrane hydraulic permeability
2. Materials and methods was determined after compaction and after physical and chemical
cleaning procedures, at a ow rate of 0.3 L min1, varying the pres-
2.1. Experimental apparatus sure from 2.0 to 0.5 bar at 25 C.
UF of protein solutions were carried out for 120 min at constant
The UF unit was operated in tangential ow and consists of a pressure of 2 bar, feed ow rate of 0.3 L min1 and 25 C, with pH
feed tank, one positive displacement pump (Micropump, cat. ranging according to the solution used. The assays were performed
75211-15, Cole-Parmer, USA), a pressure gauge (Fiedler Ltda, in batch mode, with full recycle of retentate and permeate, thus
Brazil), a backpressure valve (SS4BK, Swagelok, USA) and a ow keeping the feed concentration constant. The return of the reten-
meter (Blaster Controles Ltda, Brazil). The UF module had dimen- tate and permeate streams caused a constant mixing in the feed
sions of 100  65  10 mm, made of polyoxymethylene, with tank. No precipitation of solids was observed in any of the experi-
effective ltration area of 0.0029 m2, onto where the magnets are mental assays. Permeate ux was determined at each 15 min for
positioned. The solution leaving the module is divided in two BSA solutions and at each 20 min for milk solutions.
156 G. Zin et al. / Journal of Food Engineering 168 (2016) 154159

Fig. 1. (a) Schematic diagram of experimental apparatus, (b) side view of tangential ultraltration module in the presence of magnets generating a magnetic eld.

As a nal step, the cleaning procedure was performed by circu- 3. Results and discussion
lating a NaOH solution at pH 10.0, followed by a HCl solution at pH
4.0, with a subsequent recirculation of the sodium phosphate buf- 3.1. Inuence of salt, pH and magnetic eld on the permeate ux of
fer at pH 7.0 for 30 min. Before changing the cleaning solution, the bovine serum albumin solution and milk
system was rinsed with 2 L of ultrapure water.
The permeate ux of BSA solution (2.5 g L1) and milk were
evaluated based on the permeate ux of BSA and milk normalized
2.5. Permeate ux by the initial permeate ux of ultrapure water in all tested condi-
tions (WO/MF, W/MF and MI). Normalized permeate ux approach
The permeate ux (J) was calculated by the following equation: was used to deduct the variation in the initial ux of ultrapure
water between different at sheet membrane samples.
Vp Permeate uxes for all the runs are presented in Figs. 2 and 3.
J 1
t  Am Fig. 2 shows the results for BSA solutions at pH 4.0 and 8.0 (a) with-
out NaCl and (b) with 0.5 M NaCl, while Fig. 3 shows the milk per-
where Vp is the permeate volume obtained at the time interval t and meate ux at pH 6.5 with and without addition of NaCl.
Am denotes the effective membrane area.

(a) 0.4
2.6. Hydraulic permeability recovery
0.35
Normalized Flux (J/Ji)

The recovery of the initial hydraulic permeability after physical 0.3


cleaning (Recp) was obtained by: 0.25
8.0; MI
8.0; W/MF
0.2
Permp 8.0; WO/MF
Recp % 2
Permi 0.15 4.0; MI
0.1 4.0; W/MF
where Permp is the permeability after physical cleaning procedure 4.0; WO/MF
0.05
and Permi is the ultrapure water permeability of the new
membrane. 0
0 20 40 60 80 100 120
The values of the hydraulic permeability recovery after chemi-
cal cleaning (Recc) were obtained by: Time (min)

(b) 0.4
Permc
Recc % 3 0.35
Permi
Normalized Flux (J/Ji)

0.3

where Permc is the permeability after chemical cleaning procedure. 0.25


8.0; MI
8.0; W/MF
0.2
8.0; WO/MF
2.7. Zeta potential 0.15 4.0; MI
0.1 4.0; W/MF
The zeta potential analysis reects the electric potential of par-
4.0; WO/MF
ticles surface, solids and liquids. The zeta potential of BSA protein 0.05
was determined by laser doppler anemometry associated with the 0
microelectrophoresis using the Zeta sizer Nano ZS3600 (Malvern 0 20 40 60 80 100 120
Instruments Ltd., UK). The Zeta sizer was also used for monitoring Time (min)
the size of protein agglomerates during system operation. The zeta Fig. 2. Normalized permeate ux in UF of BSA solutions at pH 4.0 and 8.0, without
potential of the membrane was determined by electrokinetic ana- (WO/MF) and with (W/MF) magnetic eld and after the magnetic induction (MI) (a)
lyzer SurPass (Anton Paar GmbH, Austria). without and (b) with 0.5 M NaCl.
G. Zin et al. / Journal of Food Engineering 168 (2016) 154159 157

0.016 Table 1
Percentage increase of permeate ux after magnetic induction compared to exper-
0.014 iments without magnetic eld in BSA solution at pH 4.0 and 8.0 and milk at pH 6.5,
with and without NaCl addition.
0.012
Normalized Flux (J/Ji)

MI; W/NaCl
Permeate ux increase (%)
0.01 W/MF; W/NaCl pH 4.0 pH 8.0 Milk pH 4.0/NaCl pH 8.0/NaCl Milk/NaCl
WO/MF; W/NaCl 88 90 45 31 75 47
0.008
MI; WO/NaCl
0.006
W/MF; WO/NaCl
0.004 WO/MF; WO/NaCl Table 2
Zeta potentials of membrane and BSA solutions at different pH.
0.002
pH New BSA solution WO BSA solution after
0 membrane exposure to MF exposure to MF
0 20 40 60 80 100 120
4.0 9.22 0.46 8.54 0.17 11.32 0.31
Time (min)
8.0 13.76 0.41 40.85 0.83 43.45 0.86
Fig. 3. Normalized permeate ux during UF of milk ultraltration at pH 6.5,
without (WO/MF) and with (W/MF) magnetic eld and after magnetic induction
(MI), with (W/NaCl) and without (WO/NaCl) 0.5 M NaCl.
is only gradually exposed to the action of the eld. On the other
hand, when the solution is treated before permeation, the process
Initially, the ux decreases rapidly due to the effects of already starts with a more stable protein solution, increasing pro-
concentration polarization, progressing to a slower decrease as a cess performance. The noticeable changes in zeta potential of the
consequence of fouling. This is the usual behavior in UF processes. protein solution after exposure to magnetic eld also contribute
Literature reports that for UF experiments with random-coil food to support the hypothesis that BSA is affected by the magnetic
proteins solutions and calcium deposition in nanoltration mem- eld. The circulation of the protein solution through the magnetic
branes, the same ux behavior is observed (Li et al., 2007; Lim eld may also have helped to intensify this effect, as suggested by
and Mohammad, 2010). Kobe et al. (2002), who investigated the crystallization of CaCO3 in
Fig. 2(b) shows a lower permeate ux compared to the Fig. 2(a), applied magnetic elds.
due to the presence of NaCl in the BSA solution, which caused a more Table 1 shows the percentage increase of the permeate ux in
severe membrane fouling. The salt leads to an increase in the ionic magnetic induction experiments in comparison to permeate ux
strength of the solution, which decreases the electrostatic repulsion without magnetic eld, for the BSA solutions and milk, after
between protein chains. This results in an accelerated accumulation 120 min of permeation.
of proteins on the membrane surface, thus contributing to the for- The experiments showed an increase of ux for all runs in
mation of a thicker polarization layer (Lim and Mohammad, 2010). which the magnetic induction was applied to the solution. The ux
The different pH values inuenced the permeate ux of solutions was increased, in the experiments without NaCl, by 88% and 90%
with and without NaCl. The farther from the BSA IEP, the higher are for pH 4.0 and 8.0, respectively, in comparison to permeate ux
the permeate uxes obtained. Similar behavior has been found in without magnetic eld, as shown in Table 1.
tests with BSA solutions, where lower permeate uxes were found A previous study on membrane fouling caused by protein sug-
in pHs near the IEP of the protein (Vardanega et al., 2013). gests that the protein intermolecular interactions are modied by
At IEP, protein molecules have no positive or negative net the action of magnetic eld, decreasing protein aggregation on
charge, thereby assuming its most compact form. Consequently, the membrane surface (Vardanega et al., 2013). To check such
near to IEP, the electrostatic repulsion between the protein and hypothesis, the zeta potential of BSA solutions and of the new
the membrane surface is reduced, conrmed by zeta potential and used membranes were measured and are presented in Table 2.
results shown in Table 2, and hence the protein can easily accumu- At pH 4.0, the protein net charge is near zero, since it is near its
late on the membrane surface, forming a dense and compact layer, isoelectric point (4.7) and solution is less stable. The zeta potential
which increases the resistance to permeate ux (Lim and of membrane surface was also carried out at pH 4.0. The zeta
Mohammad, 2010; Wang and Tang, 2011). Although the proximity potential of the reference BSA solution at pH 4.0 without salt
to IEP can culminate with protein precipitation, no precipitate was was 8.54 mV. Membrane zeta potential at pH 4.0 was 9.22 mV.
detected in the feed tank after each experimental run. Dynamic The opposite charges explain the higher fouling that was observed
Light Scattering measurements (Zetasizer) showed that the size at this pH, as it can be seen in Fig. 2.
of protein aggregates did not signicantly change (p < 0.05) during After 2 h of magnetic induction of the BSA solution, the zeta
the runs, and was considered evidence that the particles were not potential increased to 11.32 mV. This behavior showed that the
disintegrated during the process. magnetic eld can change the double layer conformation, possibly
Fig. 3 shows that in the permeate ux of milk UF is lower than due to changes in protein net charge, increasing colloidal stability
BSAs and there was little variation over process time. This fact can of the solution, due to molecular repulsion, and thus improving the
be related to milks higher solid content (proteins, fats, vitamins ux during the permeation. Zeta potential of membrane fouled by
and salts), therefore inducing greater polarization and fouling BSA solution increased to 1.65 mV after the permeation run. This
effects (Vincent Vela et al., 2007). fact can contribute to reduce further fouling of the membrane by
It can be seen from Figs. 2 and 3 that the magnetic eld pres- the BSA molecules. Wang and Tang (2011) also demonstrated the
ence during the UF and the magnetic induction of the solution important role of electrostatic interaction during BSA fouling, with
resulted in an increase of the permeate ux of BSA solutions and the square of zeta potential (f2) of the foulant being potentially a
milk, especially when the eld was applied to the feed solution good indicator for predicting the long term fouling behavior.
before permeation run (magnetic induction). The magnetic induc- They showed that the higher the zeta potential, the lower
tion was more effective than using the eld during permeation membrane fouling.
possibly due to the inuence of the eld on protein interactions. Preliminary studies involving UF of protein solutions also
When the eld is applied in permeation run, the protein solution provided good results. For instance, Vardanega et al. (2013) with
158 G. Zin et al. / Journal of Food Engineering 168 (2016) 154159

(a) 100
(b) 100
81

Permeability rec. (%)

Permeability rec. (%)


80 80

60 60
47 47
39 42 42
40 40 33
28 29
18 16
20 20 12

0 0
WO/MF W/MF MI WO/MF W/MF MI
PC CC PC CC

(c) 100 (d) 100


Permeability rec. (%)

Permeability rec. (%)


80 75 80
66 69
63 64
58 57
60 53 60

38
40
30 40 32 35

20 20

0 0
WO/MF W/MF MI WO/MF W/MF MI
PC CC PC CC

Fig. 4. Percentage recovery of hydraulic permeability of the UF membrane after the BSA solutions permeation at pH 4.0 (a) without and (b) with NaCl addition and pH 8.0, (c)
without and (d) with NaCl addition after physical (PC) and chemical (CC) cleaning, to all performed assays (WO/MF, W/MF and MI).

(a) 100
(b) 100
82
Permeability rec. (%)

Permeability rec. (%)

80 80

58 57
60 60
45 44 47
40 40

18 20
20 14 12 20 12 13

0 0
WO/MF W/MF MI WO/MF W/MF MI
PC CC PC CC

Fig. 5. Percentage recovery of hydraulic permeability of the UF membrane after milk permeation at pH 6.5, (a) without and (b) with NaCl addition, after physical (PC) and
chemical (CC) cleaning, to all performed assays (WO/MF, W/MF and MI).

a weaker magnetic eld (0.4 T) and different BSA solution concen- The permeability recovery quantication was determined by com-
trations, obtained a small percentage increase of 27% and 12% on parison of the initial membrane hydraulic permeability with the
permeate ux of solutions with pH 3.0 and 5.0, respectively. Li permeability after physical and chemical cleaning. The operating
et al. (2007) employed the ultrasonic time-domain reectometry parameters used were the same previously mentioned. Figs. 4
technique to detect the precipitation and growth of CaCO3 scale and 5 show the recovery of the hydraulic permeability of mem-
deposition on the surface of NF membranes, in the presence and branes in the three different sets of assays.
absence of 0.02 T magnetic eld intensity. The scaling experiments For all the analysis carried out with BSA, it is evident the
were carried out with 1.8 and 3 mmol L1 CaCO3 solution increase in hydraulic permeability recovery caused by the mag-
non-magnetically and magnetically pretreated by 2 h. The results netic eld on the process after physical and chemical cleaning pro-
showed a percentage increase of 9% and 20% in the normalized ux cedures, especially when the solution was subjected to the
after 420 min when compared with the solutions non-magnetically magnetic induction before permeation. These results can be con-
and magnetically treated, for 1.8 and 3 mmol L1 CaCO3 solutions, sidered very promising, since the gains in ux recovery would
respectively. allow the use of smaller amounts of cleaning solution and a reduc-
In the present study, we could reach up to 90% and 47% of tion in manufacturing time.
permeate ux improvement after magnetic induction of BSA As in the item 3.1, the application of magnetic eld to the feed
solution and milk, respectively, showing that the application of solution prior to permeation (MI) was more effective when com-
magnetic elds clearly improves the performance of ultraltration. pared to the application of the eld during UF run. In most runs
with the BSA solutions, a higher percentage of hydraulic perme-
3.2. Inuence of salt, pH and magnetic eld application on the recovery ability recovery occurred in physical cleaning, when compared
of membrane hydraulic permeability after bovine serum albumin and with chemical cleaning. It can be inferred that the ux decrease
milk ultraltration in this process is caused mainly by the concentration polarization.
The difference between the solution pH and the protein IEP
The recoveries of membrane hydraulic permeability were causes a series of changes in the process behavior. A greater
assessed after the ltration of BSA solutions (2.5 g L1) and milk. hydraulic permeability recovery can be noticed at pH 8.0 in both
G. Zin et al. / Journal of Food Engineering 168 (2016) 154159 159

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