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Gamma Petroleum Inspection Company 2016

Introducing

GAMMA PETROLEUM SERVICE RIG INSPECTION COMPANY is a global


company whose mission is to provide specialized services to oil and gas producers
and drilling contractors.

The company was established with the objective of providing a


comprehensive package of Oil Field NDT, Lifting, Tubular, BHA,
pipe line, pressure line, storage tanks, calibration, Explosive
atmospheres, training including ,full package inspection of
Drilling / Work over Rigs (all categories required).

Inspection Services Onshore and Offshore, also providing


Nondestructive testing training according to ASNT, providing
preparation for API Exams, Explosive Proof according IEC,
preparation for CWI exam, and preparation for level III exam
According to ASNT.

The company's commitment to health, safety, training,


environment and quality is maintained by in house and industry
support programs.

GAMMA PETROLEUM SERVICES RIG INSPECTION COMPANY


offers high quality services through the latest Technology equipment
supported by a highly qualified staff of inspectors.

supervisors and management with more than fifteen years


experience, all are qualified and certified in all phases of
inspection in accordance with BS , ASME, ASTMI ,DS-1 and
API specifications.

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Our Services

Rig inspection services.

GPS is providing the following kinds of inspection to Drilling / Work


over Rigs and affiliates:

Full package rig inspection (including CAT.4).


To make full inspection to the rig parts / equipment's according to

API 4F
Specification for Drilling and Well Servicing Structures.

API 4G
Operation, Inspection, Maintenance, and Repair of Drilling and
Well Servicing Structures.

API 5D
Specification for Drill Pipe

API 7K
Drilling and Well Servicing Equipment

API 7L
Procedures for Inspection, Maintenance, Repair, and
Remanufacture of Drilling Equipment.

API 8A
Specification for Drilling and Production Hoisting Equipment.

API RP 8B
Recommended Practice for Procedures for Inspections,
Maintenance, Repair and Remanufacture of Hoisting
Equipment.

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API 8C
Drilling and Production Hoisting Equipment (PSL 1 and PSL 2)

API 9A
Specification for Wire Rope

API 16D
Specification for Control Systems for Drilling Well Control
Equipment and Control Systems for Diverter Equipment.

API RP 7G -2
Recommended Practice for Inspection and Classification of
Used Drill Stem Elements.

API Spec 6A
Specification for Wellhead and Christmas tree Equipment

API spec 7
Specification for Rotary Drill Stem Elements

ASTM E 213
Standard Practice for Ultrasonic Examination of Metal Pipe
Tubing.

ASTEM 317
Standard Practice for Evaluating Performance Characteristics
of Ultrasonic Pules-Echo Testing Systems Without the Use of
Electronic Measurement Instruments.

ASTM E 570
Standard Practice for Flux Leakage Examination of Ferro
Magnetic Steel Tubular Product.

ASTM E 709
Standard Guide for Magnetic Particle Inspection.

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ASTM E 1316
Standard Terminology for Non Destructive Examination.

ASTM E 1324
Standard Guide for Measuring Some Electronic Characteristics
of Ultrasonic Examination Instruments.

ASTM E 1359
Standard Guide for Evaluating Capabilities of Non Destructive
Testing Agencies.

ASTM E 1065
Standard Guide for Evaluating Characteristics of Ultrasonic
Search Units.

ASTM RP 8B
Hoisting Equipment.
DS -1
TH Hill Standard Drill Stem Design and Inspection.

EMQSP 6.5
Company SEA, MPI and Full Body Inspection System Prove-
up.

EMQSP 6.9
Company Full-Length Pipe Body Inspection.

ISO TS 29001
Petroleum, Petrochemical and Natural Gas Industries Sector
Specific Quality Management Systems Requirements for
product and Service Supply Organizations.

ISO 4309 & 4310


Crane-Teat Code and Procedures crane-wire rope-Care and
Maintenance

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ISO 9927-1&3
Crane-Inspection Part 1

BSI
British Standard Inspection.

NS-2
Drill String Inspection Standard , Fernley Proctor Group.

IEC 60079-10-1 ed1.0 (2008-12)

TC/SC 31J Explosive atmospheres - Part 10-1: Classification


of areas - Explosive gas atmospheres.

IEC 60079-10-2 ed2.0 (2015-01)


TC/SC 31J Explosive atmospheres - Part 10-2: Classification
of areas - Explosive dust atmospheres.

IEC 60079-14 ed5.0 (2013-11)


TC/SC 31J Explosive atmospheres - Part 14: Electrical
installations design, selection and erection.

IEC 60079-17 ed5.0 (2013-11)


TC/SC 31J Explosive atmospheres - Part 17: Electrical
installations inspection and maintenance.

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Rig unit inspection parts

1) Crown Block and Water Table


2) Cat line Boom and Hoist Line
3) Drilling Line
4) Monkey board
5) Traveling Block
6) Top Drive
7) Mast
8) Drill Pipe
9) Doghouse
10) Blowout Preventer
11) Water Tank
12) Electric Cable Tray
13) Engine Generator Sets
14) Fuel Tanks
15) Electric Control House
16) Mud Pump
17) Bulk Mud Components Storage
18) Mud Pits
19) Reserve Pits
20) Mud Gas Separator
21) Shale Shaker
22) Choke Manifold
23) Pipe Ramp
24) Pipe Racks
25) Accumulator
26) Annulus
27) Brake Bands
28) Casing Head
29) Cathead
30) Catwalk
31) Cellar
32) Conductor Pipe

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Mast to be included:

Crown Block, shelves, Rig Mast Sections, Derrick,


Floor, Sub Structure, travel block,TDS, rising line,
BOP crane trolley, cat line, stairs , V-Door, escape
line

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MUD SYSTEM. To be included:

Mud Tanks ,water tanks ,Trip Tank ,Shale Shakers,


Mud Cleaner, Agitators, Pumps, C. Pumps , Pressure
Lines, Mud Guns, walk Ways, Valves, degasser

Well control system. To be included:

Accumulator, BOP's, Chock Manifold, Hydraulic


system etc.

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Draw works System.

Dead line anchor.

Kelly, Rotary table system, Swivel.

Floor tools. To be included:

( Power tong , casing tong , manual tong , elevator , slips ,


elevator link , chains , air winch , hydraulic winch , man-
riding , load cell )

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Pipe Racks , DP/DC/stabilizer / cross-over / sub / BHA


, Baskets , Rig Tools Baskets

All containers, Caravans, Fuel Tanks.

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Explosion Proof Inspection

inspection and maintenance of electrical installations within hazardous


areas only, where the hazard may be caused by flammable gases,
vapours, mists, dusts, fibres or flyings.
Movable equipment
Movable electrical equipment (hand-held, portable, and transportable) is
particularly prone to damage or misuse and therefore the interval
between periodic inspections may need to be reduced.
The interval between periodic inspections shall not exceed the
following without seeking expert advice:

a) hand-held and portable equipment shall be visually checked by the


user, before each use, to ensure that the equipment is not obviously
damaged;
b) all equipment shall be submitted to a close inspection at least every
12 months;
c) enclosures which are frequently opened (such as battery
housings) shall be given a detailed inspection at least every 6 months

Movable equipment and its connections


Precaution shall be taken to ensure that movable electrical equipment
(portable, transportable and hand-held) is used only in locations
appropriate to its type of protection, equipment group and surface
temperature.
Ordinary industrial movable equipment, welding equipment, etc. should
not be used in a hazardous area unless its use is managed under a
safe work procedure and the specific location has been assessed to
ensure that there is no explosive atmosphere present.
Hazardous areas are classified into 3 zones based upon the frequency
of the occurrence and duration Of an explosive gas atmosphere,

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Zone 0
Area in which an explosive gas atmosphere is present continuously or
for long periods or frequently.
Zone 1
Area in which an explosive gas atmosphere is likely to occur in normal
operation occasionally.

Zone 2
Area in which an explosive gas atmosphere is not likely to occur in
normal operation but, if it does occur,
Will persist for a short period only.

Non-hazardous area (safe area)


A non-hazardous area is an area in which an explosive atmosphere is
not expected to be present.

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Requirements Are Provided To Full Package Inspection Of


Drilling / Workover Rigs

Category IV - Category IV includes Category III requirements but adds disassembly,


inspection, and cleaning required to conduct NDT of all defined critical areas. All welds
are being visually examined and welds in critical areas should be inspected using
magnetic particle or liquid penetrant method in accordance with Section 6 of AWS D1.1.

Category IV - Inspections should be conducted by or closely supervised by a professional


engineer, original equipment manufacturer representative or other manufacturer of
drilling structures authorized representative. Category IV inspectors should satisfy the
requirements of Category III inspectors and also be qualified to perform weld inspection.

Note// this type of inspection should be conducted closely or by representative of Origin


Equipment's Manufacturer or another manufacturer of structure representative.

All welds (100%) shall be visually examined.

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Some Uses of NDE Methods

Flaw Detection and Evaluation


Leak Detection
Location Determination
Dimensional Measurements
Structure and Microstructure Characterization
Estimation of Mechanical and Physical Properties
Stress (Strain) and Dynamic Response Measurements
Material Sorting and Chemical Composition Determination

Six Most Common NDT Methods

Visual
Liquid Penetrant
Magnetic
Ultrasonic
Eddy Current
X-ray

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Visual Inspection

Most basic and common inspection method.


Tools include fiberscopes, bores copes, magnifying glasses
and mirrors.
Portable video inspection unit with zoom allows inspection of
large tanks and vessels, railroad tank cars, sewer lines.
Robotic crawlers permit observation in hazardous or tight
areas, such as air ducts, reactors, pipelines.

Magnetic Particle Inspection

The part is magnetized.


Finely milled iron particles coated with a dye pigment are then
applied to the specimen.
These particles are attracted to magnetic flux leakage fields
and will cluster to form an indication directly over the
discontinuity.
This indication can be visually detected under proper lighting
conditions.

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Magnetic Particle Crack Indications

Radiography
The radiation used in radiography testing is a higher
energy (shorter wavelength) version of the
electromagnetic waves that we
see as visible light.
The radiation can come from an X-ray generator or a
radioactive source.

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Film Radiography
The part is placed between the radiation source and
a piece of film.
The part will stop some of the radiation.
Thicker and more dense area will stop more of the
radiation.
The film darkness (density) will vary with the amount
of radiation reaching the film through the test object.

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Storage Tank Inspection


In modern days, oil and gas storage tank's life cycle can be managed
with the computing solution, which enables the construction and
operational maintenance records to be archived permanently by
electronic means. Electronic archiving is the alternative method to
conventional data archiving which requires manual intervention and
record keeping. These are now being replaced with NDE Life time
records. Major benefits associated with electronic archiving are:-

> Information is preserved in its original quality i.e. does not degrade
with time
> Computing solutions provide much more efficiency and cost
savings
> Reduced physical storage space requirements
> Electronic retrieval and management

Gamma structured methodology of permanent archiving holds digital


radiography records as well as film digitization records along with
critical construction information. This information is multiplied to meet
the QA requirements of associated project/product.

Gamma excelling in NDT radiographic testing systems and specialized


services that is suitable for detection, identification of volume defects
such as cavities and solid inclusions, and incomplete penetration where
a gap exists. Gamma trained staff meets with the EN14015,
EEMUA159, API653 and ISO9002 standards to conduct the inspection
of storage tanks directly or via your existing established NDT sub
contractors.

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X-ray radiography
is used as it can penetrate the double-walled structure of tanks that
consists of an outer concrete layer.
Storage tanks can be divided as Aboveground Storage Tanks (ASTs)
and Underground Storage Tanks (USTs). While the ASTs have more
capacity, they require frequent maintenance operations and inspection
as compared to USTs that are of lower capacity.

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Pipeline Inspection Using Eddy Current Array Technology

Service inspection of pipelines is a challenging yet crucial operation,


particularly for pipes buried under ground. After scanning the pipeline
from the inside with the proper equipment, sections that present any
anomalies are excavated. Once the specific section of the pipeline is
accessible, the entire surface of the exposed pipe is sand-blasted until
the coating is completely removed. Traditional surface inspections such
as magnetic particle inspection (MPI) require this kind of intensive
coating-removal preparation procedure. MPI is considered the standard
method for
Detecting surface breaking cracks, including stress corrosion cracking
(SCC), even though the technique has been used for pipeline
inspection for decades without any major advancement. The MPI
method also presents some significant disadvantages: the reliability of
results is highly dependent on operator skill; when its raining, outdoor
inspection is problematic; and there is no result traceability or
information on the depth of flaws that are detected. However, these
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weaknesses can be resolved by using a different


inspection technique: Eddy Current Array.
Eddy Current Array Semi automated Solution for Pipeline Surface
Cracking Inspection

Gamma offers a variety of solutions for surface crack detection


on ferromagnetic material. One of these solutions is based on
existing equipment that many
Gamma customers already use for PA weld
inspection: the OmniScan MX, the HydroFORM scanner and
the CHAIN scanner. Here is how it works: First, the
HydroFORM buggy, which is equipped with a specially
designed ECA probe, is attached to the CHAIN scanner. Then,
the scanner and probe assembly is connected to the OmniScan
MX with the ECA module. This equipment combination enables
two-axis mapping of the inspected area of the pipeline. Unlike
MPI, ECA inspection is able to record data for advanced
reporting and result traceability. Detection sensitivity can be
adjusted to show the severity of the indication or to set an
inspection threshold that will reject a specific defect depth.
According to the capacity of the CHAIN scanner, this solution is
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applicable to pipes ranging from 1.75 to 38 in. OD.

XY mapping principle on pipes with the HydroFORM and


CHAIN scanner.

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Scan for stress corrosion cracking.

Calibration over reference material and specific EDM notches.


Advantages of Eddy Current Array over the Standard Surface
Inspection Methods:

Using eddy current array (ECA) technology for stress corrosion


cracking helps keep surface preparation to a minimum. With
acquisition speeds of up to two meters per second, performing
an inspection with ECA is also extremely fast. Instrument
calibration is very simple; all that is required is a material
sample with target defect to ensure that the sensitivity is
adjusted properly. Setup files can be saved and easily recalled
for subsequent jobs. The data recording function permits post-
process analysis as well as data archiving, and reports can be
easily created directly on the instrument.

Major time savings when compared with MPI.


Intuitive imaging, very similar to MPI and PT displays.
Solution uses existing standard phased array scanner.
Result traceability and post-process analysis.
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High scan speed and instant results.


Defect depth evaluation capability.
Adjustable sensitivity.
Environment-friendly method (no chemicals involved).
Equipment Required:
OmniScan ECA
OmniScan MX mainframe (which can also be used for phased
array inspection).
C-scan view.
Battery operated.
Drives up to 32 channels and up to 64 channels with an
external multiplexer.
Encoded or time-based scan.
Data and setup recording.
Probe:
Robust probe design to fit in the HydroFORM buggy.
32-channel probe.
Omnidirectional sensitivity.
Absolute-mode signal for easy interpretation.

ECA probe

ECA probe mounted in the HydroFORM buggy


Replacement of Traditional NDT Methods with ECA
Eddy current array easily replaces traditional NDT methods
such as MPI and PT for surface inspection. ECA provides
imaging that is similar to these traditional techniques but with
more possibilities. Rejection criteria can be adjusted so that it is
based on probe sensitivity, a feature that is unavailable with the
traditional methods.
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Part inspected with penetrant testing (visible red dye)

Scan using a standard ECA probe that features the


same color representation as the red dye PT (patent rights
protected.) The sensitivity can be adjusted to reveal more or
fewer defects.
A Variety of Familiar Color-Palette Choices Offering More
Possibilities
The MXE 3.0 ECA software features a range of patented
intuitive color-palette representations that replicate the look of
traditional NDT methods, facilitating the interpretation of ECA
signals.

Penetrant testing (fluorescent)

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Magnetic particle (black powder)

Magnetic particle (fluorescent)


Examples of sensitivity adjustments that can be done using
ECA method.

Adjustment of the new MXE 3.0 selection cursors is very


intuitive, allowing the user to quickly select any indication.

Corrections can be easily done on recorded data. Above


example shows gain (contrast) adjustment.

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Welding inspection
Non Destructive testing service
Ultrasonic Testing of weld metals & other
components
Ultrasonic Thickness gauging
Radiography Testing (X-Ray/Gamma Ray)
Radiography test with pipeline X-Ray Crawler
Magnetic Particle Testing (Visible & Fluorescent)
Dye penetrant Testing

II Inspection Services
3rd Party Inspection
Welding Inspection (AWS/CSWIP)
Welder Qualification Test
Preparation of WPS&PQR
Visual Inspection

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Construction

(GPS) have the ability to construct pipelines and piping with its
different structure according to different international standards
and codes such as:
API 1104
ASME B31.1
ASME B31.3

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Lifting inspection

GAMMA is an official British Standard institute Member


which gives us the ability to ensure all work carried out by
our engineers is in full compliance with all
BSI standards.
Having also the privilege for giving our
clients an account under the umbrella of
GAMMA to view all the latest standards.

It has been concluded that oil & gas


companys needs are nearly the same;
however the degree of applying safety, following the
standards and providing high quality is what determines
which service company can satisfy those needs with the
highest scale.
We summarized the needs as the following:

Lifting equipment supply:


Its important to have the appropriate high quality material
lifting equipment, with wide range of Supply products on
hand when needed from some of the worlds leading
manufacturers with
Competitive prices.

Inspection services:
Its necessary to inspect your lifting equipment frequently
and give them their appropriate.
Certification to ensure and maintain safe lifting
operations.
Lifting equipment require constant thorough examination
every 6 & 12 months in accordance with Examination
scheme.

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Equipment hire:
Hiring lifting equipment is the solution for short-term
period that could accomplish the demand of a Single
item, Based on the clients needs for cost control.
Six Monthly LOLER SI 2307 Rig Survey.
Drilling Handling Tools Inspection.
NDT Inspection (MPI, DPI, UT).
Derrick Inspection.
Crane Inspection.
Dropped Object Surveys.
Equipment Supply.
Lift Planning.
Training Services.
Engineering and Consultancy.
Pad eye Inspection.
Runway Beam Inspection.
CCU Inspection DNV 2-7.1 BSEN 12079.
Lifting Beam Inspection.
Forklift Inspection.
Over Head Travelling Crane Inspection.
Winch Inspection.
BOP Crane Inspection.
Top Drive Inspection.
At GAMMA we have a Team of Highly Qualified Skilled and
Experienced Lifting Engineers who are all qualified with the
following Qualifications.
LEEA (Lifting Equipment Engineers Association)
Lifting Equipment General
Lifting Machines Manual
Lifting Machines Power
Runways & Crane Structures
Overhead Travelling Crane
Offshore Containers
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NSL (North Sea Lifting)

LE1 LEI (Lifting Equipment Inspector) Module 1


General Lifting Equipment

LE2 LEI (Lifting Equipment Inspector) Module 2


Winches & Powered Hoists

LE3 LEI (Lifting Equipment Inspector) Module 3


Pedestal & Mobile Cranes

LE4 LEI (Lifting Equipment Inspector) Module 4


Overhead Travelling Cranes,
Runway Beams & Swing Jibs

LE5 LEI (Lifting Equipment Inspector) Module 5

LE6 LEI (Lifting Equipment Inspector) Module 6


Containers, Baskets & Other
Cargo Carrying Units

ASNT (American Society Non Destructive Testing)

ASNT MPI MAGNETIC PARTICLE INSPECTION


ASNT DPI DYE PENETRANT INSPECTION

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Tubular inspection
Tubular Inspection includes inspection of New and Used Oil
Country Tubular Goods covering: Drill Pipes,
Heavy Weight Drill Pipes, Drill Collars, Casing,
Tubing and Bottom Hole Assembly.
Inspection Services in offer are
Electromagnetic inspection unit - EMI for Drill Pipe Body
Inspection
Electromagnetic inspection unit - EMI for Tubing Body
Inspection
Electromagnetic inspection unit - EMI for Casing Body
Inspection
Magnetic particle inspection - MPI
Ultrasonic Share Wave
Ultrasonic Thickness Gauges
Thread Gauging Unit
Straightening Machine
Internally Full Length Cleaning Machine
Externally Full Length Cleaning Machine
Break Out Bucking Machine
Visual Pipe Inspection
Dimensional Inspection of Pipe
Visual Thread Inspection
Tool Joint Dimensional Inspection
Dimensional Inspection of Rotary Shoulder
Wet fluorescent magnetic particle (black light) inspection
Dye Penetrant Testing API Full Length Drifting
Hardness Testing

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Training

NDT Courses
Inspection & NDT Fundamentals
Visual Inspection (VT) level I & II
Radiographic Testing (RT) level I & II
Ultrasonic Testing (UT) level I & II
Magnetic Particle Testing (MT) level I & II
Dye Penetrant Testing (PT) level I & II
Eddy Current Testing (ET) level I & II

API Courses
API 570 Authorized Piping Inspector preparation course
API 510 Authorized Pressure Vessel Inspector preparation
course
API 653 Authorized Tank Inspector preparation course
API 577 Advanced Knowledge in Welding inspection &
Metallurgy
API 571 Advanced Knowledge in Corrosion Damage
mechanisms
API 580 Risk Based Inspection
API 579 Fittness for Service

Wilding Inspection Courses


AWS/CWI Certified Welding Inspector Preparation Course
TWI/CSWIP 3.1 welding Inspector Preparation Course
TWI/CSWIP 3.2.2 Senior Welding Inspector Preparation Course
Welding Technology & Processes
Welding Inspection & Measurements
Welding Metallurgy & Heat Treatment
WPS, PQR, WPQ Overview & preparation and Electrode
Selection
Material Selection, Receiving and review of Mill Test Certificates
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Codes and Standards Courses

Codes, Standards & Specifications


ASME B31.1 Power piping Design, Fabrication & Inspection
ASME B31.3 Process Piping Design, Fabrication & Inspection
ASME VIII Div.1 Pressure Vessel design, Fabrication &
Inspection
AWS D1.1 Structural Steel Welding Code
API 1104 Pipeline Construction
ASME IX welding Procedure & Welder Qualification Code
ASME V Non-Destructive Examinations Code
Overview of API 570, 510 & 653

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Construction

(GPS) have the ability to construct pipelines and piping with its
different structure according to different international standards
and codes such as:
API 1104
ASME B31.1
ASME B31.3

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P S Organization structure

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Procedures flow chart

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Key persons
Gamma Petroleum Services
Egypt branch ( Alexandria )
Building No.1 Second floor, street No.5 branched from El-Nasr Street
in front of Green Blaza, smoha
TEL: 00201000745750
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