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2013

Ex Labels and Reference Data

Association of Electrical and


Mechanical Trades
Copyright 2013 AEMT
2 2013 AEMT
Contents

CE Marking .......................................................................................................................... 6
ATEX .................................................................................................................................... 7
Equipment Marking ......................................................................................................... 7
Certificate Numbering ..................................................................................................... 7
Equipment ........................................................................................................................ 8
Group I........................................................................................................................... 8

Group II ......................................................................................................................... 8

IEC........................................................................................................................................ 9
Equipment Marking ......................................................................................................... 9
IECEx Scheme Certificate Numbering ........................................................................... 9
Hazardous Areas ............................................................................................................... 10
Equipment Protection Levels (EPL) ............................................................................. 10
Equipment Group .......................................................................................................... 10
Gas .............................................................................................................................. 10

Zones........................................................................................................................... 10

Dust ............................................................................................................................. 10

Gas Groups .................................................................................................................... 11


Dust Groups................................................................................................................... 13
Temperature classes ..................................................................................................... 14
IEC, CENELEC, (ATEX) ............................................................................................. 14

German (pre-ATEX) ..................................................................................................... 14

USA, Canada ............................................................................................................... 14

Electrical Ex Protection .................................................................................................... 15


Gas and Vapours, G ...................................................................................................... 15
d Flameproof ............................................................................................................ 15

e Increased safety .................................................................................................... 15

n Non-sparking ......................................................................................................... 15

p Pressurized ............................................................................................................ 16

i Intrinsic Safety ........................................................................................................ 16

m Encapsulation ....................................................................................................... 16

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o Oil immersion ......................................................................................................... 16

q Powder filled .......................................................................................................... 16

Dust, D............................................................................................................................ 16
t Enclosure ................................................................................................................ 16

p Pressurized ............................................................................................................ 16

Mechanical Ex Protection ................................................................................................. 17


Gas, Vapours, and Dust (G and D) ............................................................................... 17
d Flameproof ............................................................................................................ 17

c Construction safety ................................................................................................ 17

k Liquid immersion .................................................................................................... 17

fr Flow restricting ...................................................................................................... 17

b Control of ignition source ....................................................................................... 17

Gas/Dust Groups, International Comparison .................................................................. 18


Europe, International .................................................................................................... 18

USA, North America ..................................................................................................... 19

Ex Standards ..................................................................................................................... 20
Electrical Protection Concepts ..................................................................................... 20

Mechanical Protection Concepts .................................................................................. 20

General Hazardous Area Standards ............................................................................. 21


Basic Concepts and Methodology ................................................................................ 21

General Standards ....................................................................................................... 21

Installation in Hazardous Areas.................................................................................... 21

Maintenance and Inspection ........................................................................................ 22

Repair and Overhaul of Hazardous Area Apparatus .................................................... 22

Testing of HV machines ............................................................................................... 23

Zoned Areas ................................................................................................................ 23

Ex Apparatus Protection Concept Standards ............................................................. 23


European Notified Bodies ................................................................................................ 29
North American Certifying Authorities ............................................................................ 33
General Electrical and Mechanical Motor Standards ..................................................... 34

4 2013 AEMT
Labels, Nameplate markings ............................................................................................ 35
IEC, Metric...................................................................................................................... 35
Duty Cycles .................................................................................................................. 35

Supply .......................................................................................................................... 36

Rating .......................................................................................................................... 36

Efficiency ..................................................................................................................... 36

Temperature Rise ........................................................................................................ 36

Starting ........................................................................................................................ 37

Run .............................................................................................................................. 37

Noise ........................................................................................................................... 37

Site conditions ............................................................................................................. 37

Weight ......................................................................................................................... 38

Mounting, IM ................................................................................................................ 38

Ingress Protection, IP ................................................................................................... 38

Cooling, IC ................................................................................................................... 39

Impact Protection, IK.................................................................................................... 39

Bearings ...................................................................................................................... 40

Temperature detectors ................................................................................................. 40

NEMA, Imperial .............................................................................................................. 41


Motor Suppliers................................................................................................................. 43
Miscellaneous Electrical Formulae .................................................................................. 45
AEMT INTERNATIONAL Ex REGISTER, 2013.................................................................. 47

Important Note

This guide is for information only. Whilst every effort has been made to check the accuracy of
the contents the AEMT can take no responsibility for any errors or omissions. In particular
there is no direct equivalence between North American and International/European standards
and practices.

5 2013 AEMT
CE Marking

CE mark is the abbreviation of "Conformit Europene" which literally means "European


Conformity".

CE marking is a declaration by the equipment manufacturer that the product meets all the
appropriate provisions of the relevant legislation implementing certain European Directives.

Rotating machinery may need to meet the requirements of some or all of the following
European Directives:

Low Voltage Directive (LVD) 73/23/EEC, 2006/95/EC

Construction Products Directive (CPD) 89/106/EEC (Repealed)

Construction Products Regulation, (CPR) 305/2011

Electromagnetic Compatibility (EMC) 89/336/EEC, 2004/108/EC

There are two ATEX Directives, one for the manufacturer and one for the user,
relating to what equipment and work is allowed in an environment with an explosive
atmosphere.

o ATEX 95 Equipment Directive 94/9/EC Mandatory July 2003

o ATEX 137 Workplace Directive 99/92/EC Mandatory July 2006

Machinery Directive 98/37/EC, 2006/42/EC

Pre- ATEX. UK Marking

6 2013 AEMT
ATEX

Equipment Marking

a)
Notified Body Number Equipment Group (II-Surface, I- Mines)

Ex Atmosphere (G-Gas, D-Dust)

0081 II 2 GD EEx d IIB T4


Equipment Category Equipment Protection
Marking

European Mark for Explosion Protection

a) Notified Body issuing the Quality Assurance Notice (QAN) for a manufacturing
facility.

Certificate Numbering

ITS 04 ATEX 22778

SIRA 09 ATEX 3176 U

Baseefa 04 ATEX 0273 X


Product Certifying Notified Body - Year of Certification - ATEX - Certificate Number

U component certification only, not equipment

X special conditions

7 2013 AEMT
Equipment

Category Protection

Group I M1 High integrity of Functional when explosive


protection mixture present
Mines
M2 High level of Not operated when explosive
protection mixture present

Protection / Zone

Hazard Presence G D

1 Very high / 0 20
Continuous (Two faults present)

Group II 2 High / Likely 1 21


Surface (One fault present)

3 Normal / Unlikely 2 22
(Normal operation)

8 2013 AEMT
IEC

Equipment Marking
Similar to ATEX but includes Equipment Protection Levels (EPL)

Gas

Ex de IIB T4 Gb
or
Ex db eb IIB T4
Dust

Ex t IIIC T225C T500 320C Db


or
Ex tb IIIC T225C T500 320C

IECEx Scheme Certificate Numbering

IECEx LCI 04.0003 X


IECEx BAS 05.0091 X

IECEx Scheme Certifying Notified Body Year of Certification Certificate Number

9 2013 AEMT
Equipment Protection
Hazardous Areas Levels (EPL)
IEC, ATEX

Very high level of protection


Equipment I Mining Ma
High level of protection
Mb
Group II Surface Industry

Gas Zones
G 0 Explosive gas/air mixture present Ga Very high level of protection
continuously or for long periods
High level of protection
1 Present in normal operation Gb e.g. Ex d, Ex e, Ex pxb, Ex pyb

2 Unlikely presence of explosive Gc Enhanced level of protection


mixture e.g. Ex nA, Ex pzc

Safe area No explosive mixture present

Dust 20 Dust present continuously of long Da Very high level of protection


D periods
High level of protection
21 Present in normal operation Db e.g. Ex tb, Ex pD

22 Dust not present in normal Dc Enhanced level of protection


operation e.g. Ex tc, Ex pD

10 2013 AEMT
Gas Groups
IEC, EN, BS
(Extract from IEC BS EN 60079-20-1:2010)

Name Relative Flash Lower Flam. Upper Flam. Auto Ignition MESG T Class Gas
Density Point Limit (LFL) Limit (UFL) Temperature mm Group
(air =1) C % volume % volume C
Acetic acid 2.07 39 4.0 19.9 510 1.76 T1 IIA
Acetone 2.00 < -20 2.5 14.3 @100C 539 1.01 T1 IIA
Acetylene 0.90 gas 2.3 100 305 0.37 T2 IIC
Ammonia 0.59 gas 15.0 33.6 630 3.18 T1 IIA
Benzene 2.70 -11 1.2 8.6 498 0.99 T1 IIA
Butadiene 1.87 gas 1.4 16.3 420 0.79 T2 IIB
Butane 2.05 gas 1.4 9.3 372 0.98 T2 IIA
Carbon disulphide 2.64 -30 0.6 60 90 0.34 T6 IIC
Carbon monoxide 0.97 gas 10.9 74.0 607 0.84 T1 IIB
Ethanol 1.59 12 3.1 19 @ 60C 400 0.89 T2 IIB
Ethylene 0.97 gas 2.3 36 440 0.65 T2 IIB
Hydrogen 0.07 gas 4.0 77.0 560 0.29 T1 IIC
Hydrogen Sulphide 1.19 gas 4.0 45.5 260 0.93 T3 IIB
Sewer gas
Kerosene 38 to 72 0.7 5.0 210 T3 IIA
Diesel No 1
Methane 0.55 gas 4.4 17 595 1.14 T1 I
Firedamp
Methane 0.56 gas 4.4 17.0 600 1.12 T1 IIA
Industrial
Methanol 1.11 9 6.0 36 @ 60C 440 0.92 T2 IIA
Naphthalene 4.42 77 0.6 @ 150C 29 @ 150C 540 T1 IIA
Petrol 3.00 -46 1.4 7.6 280 T3

11 2013 AEMT
Name Relative Flash Lower flam. Upper flam. Auto Ignition MESG T Class Gas
density Point limit Limit temperature mm Group
(air =1) C % vol % vol C
Phenol 3.24 75 1.3 9.5 595 T1 IIA
Propane 1.56 gas 1.7 10.9 450 0.92 T2 IIA
Propylene 1.50 gas 2.0 11.1 455 0.91 T1 IIA
Styrene 3.60 30 1.0 8.0 490 T1 IIA
Toluene 3.20 4 1.0 7.8 530 1.06 T1 IIA
Turpentine oil 35 0.8 253 T3 IIA
Xylene 3.65 25 0.9 7.6 535 1.9 T1 IIA

12 2013 AEMT
Dust Groups
IEC, EN, BS (To be covered by IEC BS EN 60079-20-2 when published)

Dusts Type Definition IEC Dust


Group

Solid particles, including fibres, greater


Rayon, cotton, sisal, jute,
than 500 m in size,
hemp, cocoa fibre, oakum, Combustible flyings IIIA
Can burn or glow in air
waste kapok
May form explosive mixtures with air

Cocoa, coffee, corn,


Fine solid particles 500 m or less in
custard powder, malt,
size
skimmed milk, flour,
Non-conductive combustible dust Electrical resistivity greater than 103 m IIIB
cellulose acetate, nylon,
sugar, milk, polythene, Can burn or glow in air
epoxy May form explosive mixtures with air

Fine solid particles 500 m or less in


Aluminium, magnesium, size
titanium, zinc, bronze, Electrical resistivity equal or less than
Conductive combustible dust IIIC
chromium, tin, cadmium, 103 m
coal dust Can burn or glow in air
May form explosive mixtures with air

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Maximum Surface
Temperature classes Code Temperature C Examples

IEC, T1 450
T2 300
CENELEC, (ATEX) T3 200
USA (NEC 505) T4 135
T5 100
T6 85

1 -
Ammonia
German (pre-ATEX) G1 360 2 -
Ethylene
(VDE 0171/2-61) G2 240 3a -
Hydrogen
G3 160 3b -
Carbon
G4 110 disulphide
G5 80 3c - Acetylene
3n - All class 3
gases

USA, Canada T1 450


USA (NEC 500) T2 300
T2A 280
T2B 260
T2C 230
T2D 215
T3 200
T3A 180
T3B 165
T3C 160
T4 135
T4A 120
T5 100
T6 85

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Electrical Ex Protection IEC,
(Electrical equipment) EN, BS

Suitable for Zones


Gas and Vapours, G (Construction Standard)
Flameproof (IEC and BS) or Explosion Proof (US).
d Flameproof 1,2 Enclosure can withstand an internal explosion and prevent
Ex d
(BS EN IEC 60079-1) the transmission of an explosion to the surrounding
atmosphere.

1,2 Increased Safety by design to prevent excessive


e Increased safety Ex e
(BS EN IEC 60079-7) temperatures and the occurrence of arcs and sparks.
The maximum locked rotor time allowed.
tE 1,2 Prevents the limiting surface temperature being reached.
Control gear settings. Seconds (s)
Ratio of locked rotor current to rated current.
IA/IN 1,2
Used to set up control gear.

Designed to minimize the risk of arcs or sparks capable of


n Non-sparking 2
Ex nA creating an ignition hazard during normal operation.
(BS EN IEC 60079-15)
IP54 or better.
Energy limited.
Ex nL 2
(Removed from IEC 60079-15: 2010)
Enclosure that is designed to restrict the entry of gases,
Ex nR 2
vapours and mists.
Device constructed so that it cannot be opened during
Ex nC 2 normal service. Sealed effectively to prevent entry of an
external atmosphere.

Certified to non harmonized EU standard.


N Non-sparking Ex N 2
(e.g. BS 5000-16)

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1,2 Pressurized to prevent entry of hazardous atmosphere
p Pressurized Ex p
(BS EN IEC 60079-2) into the apparatus.
Ex px
See IEC 60079-2 for protection levels.
Ex py 1,2
(Mb, Gb, Gc, equipment protection level, EPL, options)
Ex pz

Protection based on the restriction of electrical energy,


Ex ia
i Intrinsic Safety 0,1,2 within equipment exposed to the explosive atmosphere, to
Ex ib
(BS EN IEC 60079-11) a level below that which can cause ignition by either
Ex ic
sparking or heating effects.

Ex ma Equipment enclosed in potting compound to keep the


1,2
m Encapsulation Ex mb potentially explosive atmosphere away from the source of
(BS EN IEC 60079-18)
Ex mc ignition.

1,2 Parts capable of igniting an explosive mixture are


o Oil immersion Ex o
(BS EN IEC 60079-6) prevented from coming in contact by oil immersion.

1,2 Components protected by powder filling from coming into


q Powder filled Ex q
(BS EN IEC 60079-5) contact with explosive gas atmospheres.

Dust, D
Ex ta Dust protection by enclosure, formerly tD. Provides dust
20,21,22
t Enclosure Ex tb ingress protection and a means to limit surface
(BS EN IEC 60079-31)
Ex tc temperatures

21, 22 Pressurized to prevent dust entering apparatus by


p Pressurized Ex pD
(BS EN IEC 61241-4) maintaining internal pressure above external atmosphere.

16 2013 AEMT
Mechanical Ex Protection
EN, BS
(Non-Electrical equipment)

European, ATEX
Suitable for Zones
Gas, Vapours, and Dust (G (Construction Standard)
and D)

The enclosure can withstand an internal explosion and


d Flameproof 1, 21
Ex d prevent the transmission of an explosion to the
(BS EN 13463-3)
surrounding atmosphere.

Protection by constructional measures to prevent ignition


c Construction safety 1, 21
Ex c from hot surfaces, sparks, and increasing pressure heat,
(BS EN 13463-5)
generated by moving parts.

1, 21 Protection by liquid immersion to prevent potential ignition


k Liquid immersion Ex k
(BS EN 13463-8) sources becoming effective.

2, 22 Flow restriction prevents ingress of explosive atmosphere


fr Flow restricting Ex fr
(BS EN 13463-2) keeping it below the lower flammable limit (LFL).

Control of ignition sources by integral sensors, which


1, 21
b Control of ignition source Ex b detect impending operation likely to cause an ignition,
(BS EN 13463-6)
activating prevention measures.

17 2013 AEMT
Gas/Dust Groups, International Comparison

Europe,
International
Group
Area Classification I II II(ATEX) III (IEC)
Equipment Protection Levels Mining Surface Surface
(EPL)
Gas Gas Dust
IEC, ATEX
ATEX ATEX ATEX
Protection IEC IEC
Equipment Zone Equipment Zone Equipment
Ex Risk Level EPL EPL
Category Category Category
Energised Very High M1
De-energised in
presence of Ex High M2
atmosphere
Continuous
> 1000h Very high 0 1G Ga 20 1D Da
per year
Likely, Normal
> 10h < 1000h High 1 2G Gb 21 2D Db
per year
Unlikely
> 1h < 10h Normal 2 3G Gc 22 3D Dc
per year

Gas, Vapour, Dust Groups Temperature Classes


German
German, pre ATEX
IEC VDE Examples IEC
0171/2 VDE 0171/2
Continuous Short
Gas Class Class C Class
C C
Methane or
I 1 T1 450 G1 360 400
Fire-damp
Propane
Petrol
IIA 1 T2 300 G2 240 270
Industrial
Methane
Ethylene
IIB 2 T3 200 G3 160 180
Coke gas
3a Hydrogen
IIC T4 135 G4 110 125
3c Acetylene
All Class 3
3n T5 100 G5 80 90
gases
Dust T6 85
Combustible
IIIA
flyings
Non-
IIIB
Conductive
IIIC Conductive

18 2013 AEMT
Gas/Dust Groups, International Comparison

USA, North America

Location
Classification Surface Surface Surface Surface

NEC, NFPA, API Gas/Dust Gas Dust Fibres &


Flyings

Class
Division NEC Zone Class Zone Class
Ex Risk NEC500 NEC 505 NEC 500 NEC 506 NEC 500
500/505

Continuous 1 I 0 II 20 III

Likely, Normal 1 I 1 II 21 III

Unlikely 2 I 2 II 22 III

Gas, Vapour, Dust Groups Temperature Classes


Code NEC 500 NEC 505
NEC 500 NEC 505 Example
C C

Gas N/A* N/A* Methane T1 450 450


D IIA Propane T2 300 300
C IIB Ethylene T2A 280
B IIB+H2 Hydrogen T2B 260
A IIC Acetylene T2C 230
T2D 215
NEC 500 NEC506 T3 200 200
Not Non-conductive,
Dust G
classified Grain
T3A 180 180
Not Carbonaceous,
F T3B 165 165
classified Coal
Not Metal dust,
E T3C 160 160
classified Magnesium
Not Fibres & Flyings,
N/A T4 135 135
classified Cotton
* Mines are not included in NEC 500/505/506 T4A 120
T5 100 100
T6 85 85

19 2013 AEMT
Ex Standards

Electrical Protection Concepts


Territory Standards General d e n p i m o q tD pD

World EU IEC EN
UK BS 61241-1
60079-0 60079-1 60079-7 60079-15 60079-2 60079-11 60079-18 60079-6 60079-5 61241-4
USA ISA 60079-31
Canada CSA
Europe EN 50014 50018 50019 50021 50016 50020 50028 50015 50017 50281-1-1
UK BS 5501-1 5501-5 5501-6 - 5501-3 5501-7 5501-8 5501-2 5501-4
UK BS 6941
UK BS 5000-15 5000-16
UK BS 4683-2 4683-4
UK BS 229
Germany VDE 0171-1 0171-5 0171-6 0171-16 0171-3 0171-7,8 0171-9 0171-6 0171-4 0171-15-1-1
France NF C 23-514 C23-518 C23-519 C23-516 C23-520 C23-515 C23-517

XP NI* DIP/NI*
USA FM 3600 3615 3611 3620 3610 3610/3611 3620
USA ISA/UL ISA12.12.01 UL 913 UL1203/913
C22.2 C22.2 C22.2 C22.2 C22.2 NFPA
Canada CSA
No.0 No.30 No.213 No.157 No.25 496
* NI Non-Incendive; DIP Dust-Ignition Proof; XP Explosion-proof

Mechanical Protection Concepts


Territory Standards General fr d c b k

UK / Europe BS EN 13463-1 13463-2 13463-3 13463-5 13463-6 13463-8


20 2013 AEMT
General Hazardous Area Standards
Standard Part Date Description

Basic Concepts and Methodology


BS EN 1127 1 1998 Explosive Atmospheres. Explosion Prevention & protection. Basic concepts & methodology

BS EN 1127 1 2007 Explosive Atmospheres. Explosion Prevention & protection. Basic concepts & methodology
BS EN 1127 1 2011 Explosive Atmospheres. Explosion Prevention & protection. Basic concepts & methodology

BS EN 1127 2 2002 (+A1:2008 amend) Explosive Atmospheres & protection. Basic concepts and methodology for mining.

General Standards
BS 5501 1 1977 Electrical Apparatus for explosive atmospheres. General requirements.
EN 50014 1977 Identical to BS 5501:1977

BS EN 50014 1993 Electrical Apparatus for explosive atmospheres. General requirements.

BS EN 50014 1998 Electrical Apparatus for explosive atmospheres. General requirements.

BS EN IEC 60079 0 2004 Electrical Apparatus for explosive atmospheres. General requirements.

BS EN IEC 60079 0 2006 Electrical Apparatus for explosive atmospheres. General requirements.

BS EN 60079 0 2009 Electrical Apparatus for explosive atmospheres. General requirements.


IEC 60079 0 2007 Identical to BS EN 60079:2009
BS EN IEC 60079 0 2012 Electrical Apparatus for explosive atmospheres. General requirements.

Installation in Hazardous Areas


BS 5345 1 1976 Code of Practice, Selection, Installation & maintenance of electrical apparatus for explosive atmospheres, General

BS 5345 1 1989 Selection, Installation & maintenance of electrical apparatus for explosive atmospheres, General recommendations.

BS 5345 3 1979 Installation & Maintenance requirements of electrical equipment with protection 'd'
21 2013 AEMT
BS 5345 4 1977 Installation & Maintenance requirements of electrical equipment with protection 'i'

BS 5345 5 1983 Installation & Maintenance requirements of electrical equipment with protection by pressurisation, 'p'

BS 5345 6 1978 Installation & Maintenance requirements of electrical equipment with protection 'e'

BS 5345 7 1979 Installation & Maintenance requirements of electrical equipment with protection 'N'

BS 5345 8 1980 Installation & Maintenance requirements of electrical equipment with special protection 's'

BS EN 60079 14 2003 Electrical apparatus for explosive gas atmospheres. Electrical installations in hazardous areas (other than mines).
IEC 60079 14 2002 Identical to BS EN 60079-14:2003

BS EN 60079 14 2008 Explosive atmospheres. Electrical installations design, selection & erection.
IEC 60079 14 2007 Identical to BS EN 60079-14:2008

Maintenance and Inspection


BS EN 60079 17 2003 Electrical apparatus. Inspection & Maintenance of electrical installations in hazardous areas (other than mines)
IEC 60079 17 2002 Identical to BS EN 60079-17:2003

BS EN 60079 17 2007 Explosive atmospheres. Electrical installations inspection and maintenance


IEC 60079 17 2007 Identical to BS EN 60079-17:2007

Repair and Overhaul of Hazardous Area Apparatus


BS 7924 1999 Code of practice for the repair and overhaul of certified electrical apparatus intended for use in mines, firedamp

BS IEC 60079 19 1993 Electrical apparatus. Repair & Overhaul for apparatus used in explosive atmospheres(other than mines)
(Derived from AEMT/BEAMA Code of practice).

BS EN 60079 19 2007 Explosive atmospheres-Equipment repair, overhaul and reclamation


IEC 60079 19 2006 Identical to BS EN 60079-19:2007
BS EN 60079 19 2011 Explosive atmospheres-Equipment repair, overhaul and reclamation
IEC 60079 19 2010 Identical to BS EN 60079-19:2011

22 2013 AEMT
Testing of HV machines
DD ENV 50269 1997 Assessment & representative testing of high voltage machines.

Zoned Areas
BS 5345 2 1983 Code of practice for selection, installation and maintenance of electrical apparatus for use in potentially explosive
atmospheres (other than mining applications) General recommendations.

BS EN 60079 10 2003 Electrical apparatus for explosive gas atmospheres. Classification of hazardous areas
IEC 60079 10 2002 Identical to BS EN 60079-10:2003

BS EN 60079 10-1 2009 Explosive atmospheres. Classification of areas. Explosive gas atmospheres
IEC 60079 10-1 2008 Identical to BS EN 60079-10-1:2009

BS EN 60079 10-2 2009 Explosive atmospheres. Classification of areas. Combustible dust atmospheres
IEC 60079 10-2 2009 Identical to BS EN 60079-10-12:2009

Ex Apparatus Protection Concept Standards


Flameproof, Ex 'd' Zones 1 & 2
Contains an explosion and quenches the flame. Type 'd'
NB: All Ex 'd' standards contain flame-path dimensions as at the date of publication.
The standards remain current with respect to the repair of 'd' machines certified and manufactured to them.
BS 229 1926 Specification. Flameproof enclosure of electrical apparatus
BS 229 1957 Specification. Flameproof enclosure of electrical apparatus

Specification for electrical apparatus for explosive atmospheres. The construction and testing of flameproof
BS 4683 2 1971
enclosures of electrical apparatus

BS 5501 5 1977 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosure 'd'
EN 50018 1977 Identical to BS5501-5: 1977

BS EN 50018 1995 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosures 'd'
BS EN 50018 2000 Electrical apparatus for potentially explosive atmospheres. Flameproof enclosure 'd'

BS EN 60079 1 2004 Electrical apparatus for explosive gas atmospheres. Flameproof enclosures 'd'
23 2013 AEMT
IEC 60079 1 2003 Identical to BS EN 60079-1:2004
BS EN 60079 1 2007 Explosive atmospheres. Equipment protection by flameproof enclosures d
IEC 60079 1 2007 Identical to BS EN 60079-1:2007

American Standards, Ex 'd'


UL 674 2003 Electric motors and Generators for use in Division 1 Hazardous (Classified) locations.
th
4 Ed

UL 674 2011 Electric motors and Generators for use in Division 1 Hazardous (Classified) locations.
th
5 Ed

Increased Safety, Ex 'e' Zones 1 & 2


No arcs, sparks, or hot surfaces. Type 'e'
BS 4683 4 1973 Specification for electrical apparatus for explosive atmospheres. Type of protection 'e'

BS 5501 6 1977 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'
EN 50019 1977 Identical to BS 5501-6: 1977
Rotating electrical machines of particular types or for particular applications. Machines with type of protection 'e'
BS 5000 15 1980
(increased safety)

BS EN 50019 1994 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'

BS EN 50019 2000 Electrical apparatus for potentially explosive atmospheres. Increased safety 'e'

BS EN 60079 7 2003 Electrical apparatus for explosive gas atmospheres. Increased safety 'e'
IEC 60079 7 2001 Identical to BS EN 60079-7:2003

BS EN 60079 7 2007 Explosive atmospheres. Equipment protection by increased safety 'e'


IEC 60079 7 2006 Identical to BS EN 60079-7:2007

Intrinsic Safety, Ex 'i' Zones 0, 1 & 2


Limits ignition energy. Type 'i'
BS 5501 7 1977 Electrical apparatus for potentially explosive atmospheres. Intrinsic safety i
EN 50020 1977 Identical to BS5501-7; 1977
BS EN 50020 1995 Electrical apparatus for potentially explosive atmospheres. Intrinsic safety 'i'

24 2013 AEMT
BS EN 50020 2002 Electrical apparatus for potentially explosive atmospheres. Intrinsic safety 'i'

BS EN 60079 25 2004 Electrical apparatus for explosive gas atmospheres. Intrinsically safe systems
IEC 60079 25 2003 Identical to BS EN 60079-25:2004

BS EN 60079 25 2010 Electrical apparatus for explosive gas atmospheres. Intrinsically safe systems
IEC 60079 25 2010 Identical to BS EN 60079-25:2010
BS EN 60079 11 2007 Explosive atmospheres . Equipment protection by intrinsic safety 'i'
IEC 60079 11 2006 Identical to BS EN 60079-11:2007
BS EN 60079 11 2012 Explosive atmospheres . Equipment protection by intrinsic safety 'i'
IEC 60079 11 2011 Identical to BS EN 60079-11:2012

Non Sparking, Ex 'N' or 'n' Zone 2


No arcs, sparks, or hot surfaces. Type 'N' or 'n'
BS 4683 3 1972 Specification for electrical apparatus for explosive atmospheres. Type protection N

BS 5000 16 1985 Rotating electrical machines of particular types or for particular applications. Rotating electrical machines with type
of protection 'N'

BS 6941 1988 Specification for electrical apparatus for explosive atmospheres with type of protection N

Rotating electrical machines of particular types or for particular applications. Rotating electrical machines with type
BS 5000 16 1997
of protection 'N'

BS EN 50021 1999 Electrical apparatus for potentially explosive atmospheres. Type of protection 'n'

BS EN 60079 15 2003 Electrical apparatus for explosive gas atmospheres. Type of protection 'n'

BS EN 60079 15 2005 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection n
IEC 60079 15 2005 Identical to BS EN 60079-15:2005
BS EN 60079 15 2010 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection n
IEC 60079 15 2010 Identical to BS EN 60079-15:2010

25 2013 AEMT
Encapsulation, Ex 'm' Zones 1 & 2
Isolates apparatus from atmosphere. Type 'm'
BS EN 60079 18 2004 Electrical apparatus for explosive gas atmospheres. Construction, test and marking of type of protection
encapsulation m electrical apparatus
IEC 60079 18 2004 Identical to BS EN 60079-18:2004
BS EN 60079 18 2009 Explosive atmospheres. Equipment protection by encapsulation m
IEC 60079 18 2009 Identical to BS EN 60079-18:2009

Oil Immersion, Ex 'o' Zones 1 & 2


Atmosphere contact prevented. Type 'o'
BS 5501 2 1977 Electrical apparatus for potentially explosive atmospheres. Oil immersion 'o'
BS EN 50015 1977 Identical to BS5501-2: 1977
BS EN 50015 1994 Electrical apparatus for potentially explosive atmospheres. Oil immersion 'o'

BS EN 50015 1998 Electrical apparatus for potentially explosive atmospheres. Oil immersion 'o'

BS EN 60079 6 2007 Explosive atmospheres. Equipment protected by oil immersion 'o'


IEC 60079 6 2007 Identical to BS EN 60079-6:2007

Pressurized, Ex 'p' Zones 1 & 2


Excludes atmosphere. Type 'p'
BS 5501 3 1977 Electrical apparatus for potentially explosive atmospheres. Pressurized apparatus 'p'
EN 50016 1977 Identical to BS5501-3: 1977

BS EN 50016 1996 Electrical apparatus for potentially explosive atmospheres. Pressurized apparatus 'p'

BS EN 50016 2002 Electrical apparatus for potentially explosive atmospheres. Pressurized apparatus 'p'

BS EN 60079 2 2004 Electrical apparatus for explosive gas atmospheres. Pressurized enclosures 'p'

BS EN 60079 2 2007 Explosive atmospheres. Equipment protection by pressurized enclosure 'p'


IEC 60079 2 2007 Identical to BS EN 60079-2:2007

26 2013 AEMT
Powder filled, Ex 'q' Zones 1 & 2
Quenches ignition and prevents propagation. Type "q"
BS 5501 4 1977 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'
BS EN 50017 1977 Identical to BS5501-4: 1977
BS EN 50017 1994 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'
BS EN 50017 1998 Electrical apparatus for potentially explosive atmospheres. Powder filling 'q'

BS EN 60079 5 2007 Explosive atmospheres. Equipment protection by powder filling 'q'


IEC 60079 5 2007 Identical to BS EN 60079-5:2007

Combustible Dust Zones 21 & 22


BS EN 61241 2-2 1996 Electrical apparatus for use in the presence of combustible dust. Test methods. Method for determining the
electrical resistivity of dust in layers
BS EN 50281 1-1 1999 Electrical apparatus protected by enclosures. Construction and testing

BS EN 61241 1 2004 Electrical apparatus for use in the presence of combustible dust. Protection by enclosures 'tD'
IEC 61241 1 2004 Identical to BS EN 61241:2004
BS EN 61241 10 2004 Electrical apparatus for use in the presence of combustible dust. Classification of areas where combustible dusts
are or may be present
BS EN 61241 18 2004 Electrical apparatus for use in the presence of combustible dust. Protection by encapsulation 'mD'
IEC 61241 18 2004 Identical to BS EN 61241-18:2004
BS EN 61241 4 2006 Electrical apparatus for use in the presence of combustible dust. Type of protection 'pD'
IEC 61241 4 2006 Identical to BS EN 61241:2006
BS EN 61241 14 2004 Electrical apparatus for use in the presence of combustible dust. Selection and installation
IEC 61241 14 2004 Identical to BS EN 61241-10:2004
Explosive atmospheres. Equipment dust ignition protection by enclosure "t"
BS EN IEC 60079 31 2009

BS EN 60079 10-2 2009 Explosive atmospheres. Classification of areas. Combustible dust atmospheres
IEC 60079 10-2 2009 Identical to BS EN 60079-10-2:2009

27 2013 AEMT
Mechanical Protection Concepts Zones 1 & 21 or 2*& 22*(fr)
BS EN 13463 1 2001 Non-electrical equipment for potentially explosive atmospheres. Basic method and requirements

BS EN 13463 1 2009 Non-electrical equipment for use in potentially explosive atmospheres. Basic method and requirements

BS EN 13463 2 2004 Non-electrical equipment for use in potentially explosive atmospheres. Protection by flow restricting enclosure 'fr' *

BS EN 13463 3 2005 Non-electrical equipment for use in potentially explosive atmospheres. Protection by flameproof enclosure 'd'

Non-electrical equipment intended for use in potentially explosive atmospheres. Protection by constructional safety
BS EN 13463 5 2003
'c'

Non-electrical equipment intended for use in potentially explosive atmospheres. Protection by constructional safety
BS EN 13463 5 2011
'c'

BS EN 13463 6 2005 Non-electrical equipment for potentially explosive atmospheres. Protection by control of ignition source 'b'

BS EN 13463 8 2003 Non-electrical equipment for potentially explosive atmospheres. Protection by liquid immersion 'k'

Safety Critical Control Systems


BS EN IEC 61508 1 2010 Functional safety of electrical/electronic/ programmable electronic safety-related systems. General requirements

BS EN IEC 61508 2 2010 Requirements for electrical/electronic/ programmable electronic safety-related systems

BS EN IEC 61508 3 2010 Software requirements

BS EN IEC 61508 4 2010 Definitions and abbreviations

BS EN IEC 61508 5 2010 Examples of methods for the determination of safety integrity levels

BS EN IEC 61508 6 2010 Guidelines on the application of IEC 61508-2 and IEC 61508-3

BS EN IEC 61508 7 2010 Overview of techniques and measures

28 2013 AEMT
European Notified Bodies
Number Name Country
0408 TV AUSTRIA SERVICES GMBH Austria
www.tuev.at

0026 AIB-VINOTTE INTERNATIONAL S.A. Belgium


www.vincotte.be
0029 APRAGAZ A.S.B.L. Belgium
www.apragaz.com
0492 INSTITUT SCIENTIFIQUE DES SERVICES PUBLICS - SIEGE DE COLFONTAINE Belgium
http://www.issep.be

0512 AIB-VINOTTE BELGIUM ASBL Belgium


www.vincotte.com
1877 "MINPROEKT" JSC - Division "Scientific and Research Activity" Bulgaria
www.minproekt.com
1026 FYZIKALNE TECHNICKY ZKUSEBNI USTAV S.P. Czech Republic
www.ftzu.cz
0396 TEKNOLOGISK INSTITUT - Sekretariat for Typeafprvning Denmark
www.teknologisk.dk
0539 UL INTERNATIONAL DEMKO A/S Denmark
www.ul-europe.com
0537 VTT (TECHNICAL RESEARCH CENTRE OF FINLAND) Finland
www.vttexpertservices.fi
0080 INSTITUT NATIONAL DE L'ENVIRONNEMENT INDUSTRIEL ET DES RISQUES France
www.ineris.fr

0081 LABORATOIRE CENTRAL DES INDUSTRIES ELECTRIQUES France


www.lcie.fr

0035 TV RHEINLAND INDUSTRIE SERVICE GMBH - TV Rheinland Group http://www.tuv.com Germany


0044 TV NORD CERT GmbH Germany
http://www.tuev-nord-cert.de
29 2013 AEMT
0102 PHYSIKALISCH-TECHNISCHE BUNDESANSTALT-- (PTB) Germany
http://www.ptb.de

0123 TV SD Product Service GmbH Germany


http://www.tuev-sued.de/ps

0158 DEKRA EXAM GmbH Zertifizierungsstelle Germany


www.dekra.de
0391 DGUV Test Prf- und Zertifizierungsstelle FACHAUSSCHU FLEISCHWIRTSCHAFT Germany
http://www.fleischerei-bg.de/pruefzert
0588 FORSCHUNGSGESELLSCHAFT FR ANGEWANDTE SYSTEMSICHERHEIT UND ARBEITSMEDIZIN Germany
mbH www.fsa.de
0589 BUNDESANSTALT FR MATERIALFORSCHUNG UND PRFUNG (BAM) Germany
http://www.bam.de/de/kompetenzen/geschaeftsstellen/bzs.htm
0637 IBEXU- INSTITUT FR SICHERHEITSTECHNIK GMBH INSTITUT AN DER TECHNISCHEN Germany
UNIVERSITT BERGAKADEMIE FREIBERG
0820 ZELM EX PRF-UND ZERTIFIZIERUNGSSTELLE Germany
www.zelm.de
1637 SGS-TV GMBH Germany
www.sgst
2004 BUREAU VERITAS Consumer Product Service Germany GmbH Germany
www.bureauveritas.com
1241 Hellenic Lloyd's SA Greece
www.lr.org
2198 KR HELLAS LTD. Greece
www.krhellas.com
1418 EXVA ROBBANASBIZTOS BERENDEZESEK VIZSGALO ALLOMASA KFT. www.bki.hu Hungary
0051 IMQ ISTITUTO ITALIANO DEL MARCHIO DI QUALIT S.P.A. Italy
www.imq.it
0066 ISTITUTO DI CERTIFICAZIONE EUROPEA PRODOTTI INDUSTRIALI S.P.A. www.icepi.com Italy
0100 ISTITUTO NAZIONALE PER L'ASSICURAZIONE CONTRO GLI INFORTUNI SUL LAVORO Italy
www.ispesl.it
0425 ICIM - ISTITUTO DI CERTIFICAZIONE INDUSTRIALE PER LA MECCANICA S.P.A. Italy
www.icim.it
0722 CESI (CENTRO ELETROTECNICO SPERIMENTALE ITALIANO) GIACINTO MOTTA SPA Italy
www.cesi.it

30 2013 AEMT
0948 TUV ITALIA SRL Italy
www.tuv.it
1131 CONSORZIO EUROPEO CERTIFICAZIONE - CEC Italy
www.consorziocec.com
1282 ENTE CERTIFICAZIONE MACCHINE SRL Italy
info@entecerma.it
2049 EUROFINS - MODULO UNO SPA Italy
http://tech.eurofins.it
0499 SOCIETE NATIONALE DE CERTIFICATION ET D'HOMOLOGATION S..R.L. (SNCH) Luxembourg
www.snch.lu
0344 DEKRA Certification B.V. Netherlands
www.dekra-certification.com
0470 NEMKO AS Norway
www.nemko.com

0575 DET NORSKE VERITAS AS Norway


www.dnv.com
1433 URZAD DOZORU TECHNICZNEGO Poland
www.udt.gov.pl
1453 GLWNY INSTYTUT GRNICTWA Poland
www.gig.eu
1456 INSTYTUT TECHNIKI GORNICZEJ KOMAG Poland
www.komag.eu
1461 OSRODEK BADAN ATESTACJI I CERTYFIKACJI OBAC SP. Z.O.O. Poland
www.obac.com.pl
1547 INOVA CENTRUM INNOWACJI TECHNICZNYCH SP. Z O.O. Poland
www.inova-cit.home.pl
2057 JEDNOSTKA OPINIUJACA, ATESTUJACA I CERTYFIKUJACA WYROBY TEST SP. Z O.O. www.joac- Poland
test.pl
1809 IINSTITUTUL NATIONAL DE CERCETARE DEZVOLTARE PENTRU SECURITATE MINIERA SI Romania
PROTECTIE ANTIEXPLOZIVA http://www.insemex.ro
1293 EVPU a.s. Slovakia
www.evpu.sk
1354 TECHNICKA INSPEKCIA a.s. Slovakia
www.tisr.sk
1304 SLOVENIAN INSTITUTE OF QUALITY AND METROLOGY - SIQ Slovenia
www.siq.si

31 2013 AEMT
0163 LABORATORIO OFICIAL JOSE MARIA DE MADARIAGA Spain
www.lom.upm.es
0402 SP SVERIGER TEKNISKA FORSKNINGSINSTITUIT AB Sweden
www.sp.se
1252 QS SCHAFFHAUSEN AG Switzerland
www.qsinternational.ch
1254 QS ZURICH AG Switzerland
www.quality-service.ch
1258 ELECTROSUISSE SEV Switzerland
www.electrosuisse.ch
2194 LEUMANN & UHLMANN AG Switzerland
www.leumann.ch
2284 IEP Uluslararas Enerji Petrol Gozetim Sertifikasyon ve Teknik Hizmetler Organizasyonu Ticaret Limited Turkey
irketi www.iep.com.tr
2336 SCA Belgelendirme ve Ozel Egitim Hizmetleri Limited Sirketi Turkey
www.scaatex.com
0038 LLOYDS REGISTER VERIFICATION LIMITED United Kingdom
www.lr.org
0086 BSI PRODUCT SERVICES United Kingdom
www.bsigroup.com
0359 INTERTEK TESTING & CERTIFICATION LTD United Kingdom
www.intertek.com
0518 SIRA CERTIFICATION SERVICE United Kingdom
www.siracertification.com
0891 TRaC GLOBAL LTD United Kingdom
www.tracglobal.com
0600 (Old) BASEEFA LIMITED United Kingdom
www.baseefa.com
1180 (New)

1725 FM APPROVALS LTD. United Kingdom


www.fmapprovals.com

32 2013 AEMT
North American Certifying Authorities

UNDERWRITERS LABORATORIES United States of


www.ul.com America

FACTORY MUTUAL United States of


www.fmapprovals.com America

CANADIAN STANDARDS ASSOCIATION Canada


www.csa.ca

33 2013 AEMT
General Electrical and Mechanical Motor Standards

Electrical Mechanical
Ingress
Rating & Tests & Terminal Starting Dimensions Cooling Mount
Territory Standard Protection Noise Vibration
Performance Efficiency Markings Performance & Outputs IC IM
IP

World IEC 60034-1 60034-2 60034-8 60034-12 60072 60034-5 60034-6 60034-7 60034-9 60034-14

Europe EN 60034-1 60034-2 60034-8 60034-12 60072 60034-5 60034-6 60034-7 60034-9 60034-14

UK BS 5000-99 822-6
4999-
UK BS 4999-33,34 4999-3 4999-41 4999-10 4999-20 4999-21 4999-22 4999-51 4999-50
1,4,30,31,32,69
4999- 4999- 4999-
UK BS 4999-101 4999-102 4999-108 4999-112 4999-141 4999-105 4999-142
106 107 109

42677,
IEC 34-
Germany DIN VDE 0530-1 0530-2 0530-8 0530-12 42673 0530-5 IEC 34- 0530-9 ISO 2373
6
7

IEC 34- C51-


France NF C51-110, 111 C51-112 C 51-118 IEC 34-12 C51-110 C51-115 C51-120 C 51-111
6 119

Italy CEI 2-3 2-6 2-8 2-15 IEC60072 2-16 2-7 2-14 2-24 2-23

34 2013 AEMT
Labels, Nameplate markings

IEC, Metric
Symbol Description Example
Frame size IEC 60072-1,2,3
Numeric Shaft centre height in mm (foot mounted motor) 63, 71, 80, 90, 100, 112,
H dimension 132, 160, 180, 200, 225 etc.

Enclosure Prefix
Open Drip Proof ODP Windings open to cooling medium IP rating 21, 22, 23
Totally Enclosed TE Windings enclosed from cooling medium IP rating 44, 54, 55, 65
Flameproof E, FLP Can withstand an internal explosion

Foot Fixing B dimension, foot hole centres, side view


S Short 250S
M Medium 225M
L Long 180L

Duty Cycles IEC 60034-1


S1 Continuous running
S2 Short-time duty S2 60 mins
S3 Intermittent periodic duty S3 25%
S4 Intermittent periodic duty with starting
S5 Intermittent periodic duty with electric braking
S6 Continuous operation periodic duty S6 60%
S7 Continuous operation periodic duty with electric
braking
S8 Continuous operation periodic duty with related
load/speed changes
S9 Duty with non-periodic load and speed variations
S10 Duty with discrete constant loads and speeds

35 2013 AEMT
Supply
Voltage V, UN Volts, V
Frequency f Hertz, Hz e.g. 50Hz, 60Hz

Rating
Power PN kW, hp e.g. 132kW, 125 hp
Speed n Rpm, min-1, r/min e.g. 1500 rpm
Poles Numeric 2, 4, 6 , 8, 10, 12 etc..
Phases Ph 1 or 3
Power Factor Cos , Per unit, p.u. e.g. 0.86
PF

e.g. 94.5%,
Efficiency % or per unit (p.u.)
0.945
CEMEP Efficiency EFF1 High Withdrawn
Levels EFF2 Standard
EFF3

IEC 60034-30 Efficiency IE1 Standard e.g. IE3 94.5%


Levels IE2 High
IE3 Premium
IE4 Super-Premium

Thermal
Temperature Rise Winding temperature rise by resistance Maximum total temperature
Class

A 65K
E 75K
B 80K 130C
F 105K 155C
H 125K 180C

36 2013 AEMT
Embedded temperature detector (ETD)
B 85K 90K
F 110K 115K
H 130K 135K

Starting
Starting Torque MA, TA Newton Metres, Nm
Pull out Torque MK, TMAX Newton Metres, Nm
Pull up Torque MS, TS Newton Metres, Nm
Starting current IA Amps, A
Direct on line starting DOL
Star delta starting Y/
Moment of Inertia J kgm2 Wk2, WR2, GD2

Run
Full load current IN Amps, A
Full load Torque MN, TN Newton Metres, Nm
Star connected Y
Delta connected

Noise IEC 60034-9


Sound Power Level LW Decibels dB
Sound Pressure Level LP Decibels dB
(SPL) LPA dB(A) with A weighting dB(A)
IEC 60034-1
Site conditions
Altitude Normally 1000m m, ft
Ambient Temperature Tamb Temperature of the air or other media C, F
Default -20C to 40C

37 2013 AEMT
Weight mass kg, lb

Mounting, IM
BS, IM code BS IM IEC 60034-7
B3 IM1001 Foot, horizontal
B5 IM 3001 Flange, horizontal
B14 IM 3601 Face, horizontal
B35 IM 2001 Foot, flange, horizontal
V5 IM 1011 Vertical, foot, shaft down
V6 IM 1031 Vertical, foot, shaft up
V1 IM 3011 Vertical, flange, shaft down
V3 IM 3031 Vertical, flange, shaft up
V18 IM 3611 Vertical, face, shaft down
V19 IM 3631 Vertical, face, shaft up

Ingress Protection, IP
IP code IP IEC 60034-5
Solid ingress IP0x No protection e.g. IP23
IP1x Large body protection Open Drip Proof
First digit IP2x Finger contact protection
IP3x Solids protection > 12mm
IP4x Solids protected > 1mm
IP5x Dust protected
IP6x Totally dust protected
Water ingress IPx0 No protection e.g. IP55 Weatherproof
IPx1 Vertical dripping water IP56 Hose-proof
Second digit IPx2 Water dripping up to 15
IPx3 Water dripping up to 60 **Historically a Third Digit
IPx4 Water splash represented Impact Protection
IPx5 Water nozzle e.g. IP445
IPx6 Water on ships deck .
IPx7 Temporary immersion Now covered in the IK code.
IPx8 Continuous immersion

38 2013 AEMT
Cooling, IC
IC code IC Abbreviated List See IEC 60034-6

First digit IC0xx Free circulation


IC4xx Surface cooled

Second digit x0x Free convection


x1x Self-circulation
x6x Motor mounted independent cooling

Third digit xx0 Free convection IC411, Surface own fan ventilated
xx1 Self-circulation IC416, Separately driven fan
xx6 Motor mounted independent cooling cooled
xx8 Relative displacement

Impact Protection, IK
IK code IK Impact Energy Joules See EN 50102

IK01 0.15 e.g. IK 08 is a common motor


IK02 0.2 standard
IK03 0.35
IK04 0.5
IK05 0.7
IK06 1
IK07 2
IK08 5
IK09 10
IK10 20

39 2013 AEMT
Bearings e.g. 6309Z C3
Structure Type 1 Self-aligning ball 6309Z C3
2 Wide self-aligning ball
3 Double row angular contact ball
4 Double row ball
5 Thrust ball
6 Single row deep groove ball
Series 1 Extra light thrust 6309Z C3
2 Light
3 Medium
4 Heavy
Bore Size abXY 3rd and 4th digit 6309Z C3
i.e. 5 x 09 = 45mm
Features Z Single shield 6309Z C3
ZZ Double shield
RS Single seal
2RS Double seal cage
Drive end DE D-end
Non-drive end NDE N-end
Radial Clearance C1 Clearance smaller than C2 6309Z C3
C2 Clearance smaller than Standard
STD Not marked
C3 Clearance larger than Standard
C4 Clearance larger than C3
C5 Clearance larger than C4

Temperature detectors
Thermistors PTC Positive Temperature Coefficient PT100, operating at 100C

NTC Negative Temperature Coefficient


Resistance RTD PRT, PRT100 for platinum
Temperature Detectors
40 2013 AEMT
NEMA, Imperial

Frame size Numeric Centre height in inches 42, 48, 56


2 digit references, divide by 16 e.g. 56/16 = 3.5

3 digit references, divide first 2 digits by 4 143, 182, 213, 254, 284, 324, 364, 404, 444,
504,
e.g. 504 = 50/4 = 12.5

Length Numeric Distance between foot fixing holes. 143, 364


2, 3, 4, 5, 6, 7 inches

Mounting Suffix
C NEMA C face 143C

D NEMA D flange

H Non-standard fixing hole dims.

J NEMA C face, threaded shaft

T Integral Hp and standard NEMA shaft dims.

Short shaft
S
Non standard NEMA mounting
Y
Non-NEMA standard shaft
Z

41 2013 AEMT
Enclosures Type

Open Drip-Proof ODP Open motor, protects from falling objects up to 15 Dry, clean areas, normally indoors
to vertical

Weather protected WPI Open motor, guarded to minimize entry of


Type I precipitation and particles

Weather protected WPII As WPI plus angled air passages to protect from
Type II high velocity particles

Totally Enclosed Air TEAO Dust tight motor situated in driven fans airstream
Over

Totally Enclosed Non- TENV Dust tight motor relying on convection and radiation Suitable for outside use, similar to IP54/55
Ventilated for cooling

Totally Enclosed Fan TEFC Dust tight motor with external fan cooling Suitable for outside use, similar to IP54/55
Cooled

Totally Enclosed, Suitable for outside use, similar to IP54/55


Hostile and Severe
Environment

Totally Enclosed TEBC Dust tight cooled with separately driven external fan Used on inverter applications
Blower Cooled

Explosion-Proof Motors XP Similar to Ex d

42 2013 AEMT
Motor Suppliers

Motor Supplier Website


http://www.abb.com
ABB
http://www.abb.co.uk
Associated Electrical Industries, AEI
AEG http://www.lafert.com
Ansaldo http://www.asiansaldo.com
ASEA http://www.abb.com
ATB http:// www.atb-motors.com
http://www.baldor.com
Baldor
http://www.baldor.co.uk
Bauer Gearmotors http://bauergears.com/
Bonfiglioli http://bonfiglioli.com
British Thomson-Houston
Brook Crompton / Brook Hansen http://brookcrompton.com
Brook Motors http://brookcrompton.com
Brown Boveri Company BBC http://www.abb.com
Brush Turbogenerators http://www.brush.eu
Brush Electrical Machines http://www.laurence-scott.com
CEMP http://www.cemp-international.it
CMG Motors http://www.cmggroup.com.au
Continental Electric Motors http://www.cecoinc.com
Crompton Greaves http://www.cgglobal.com
Crompton Parkinson http://brookcrompton.com
Electro Adda http://www.electroadda.com
Electrodrives http://www.brookcrompton.com
Elektrim http://www.elektrim-emm.com
Elnor Motors http://www.elnor.be
Emerson http://www.nidec-motor.com
English Electric Company
ETI(Elettra Technology) http://www.etimotors.com
F&G http://www.atb-nordenham.de
Fimet http://www.fimet.com
Gamak Motors http://www.gamakmotors.co.uk
GEC Electrodrives http://brookcrompton.com
GE Industrial Systems http://www.geindustrial.com
Hawker Siddeley Electric Motors http://brookcrompton.com
ICME Motors http://www.lafert.com
Lafert http://www.lafert.com

43 2013 AEMT
Lancashire Dynamo and Crypto
Laurence Scott & Electromotors http://www.laurence-scott.com
Leeson Electric http://www.leeson.com
Leroy-Somer http://www.leroy-somer.com
http://www.leroy-somer.co.uk/
Lincoln Motors http://www.leeson.com
Loher http://www.automation.siemens.com
Louis Allis http://www.louisallis.com
Marathon Electric http://www.marathonelectric.com
Marelli http://www.marellimotori.com
Mather and Platt
Menzel http://www.menzel-elektromotoren.com
Metropolitan-Vickers
Morley Electric http://www.morleymotors.com
Newman Electric Motors http://www.brookcrompton.com
Parsons Peebles http://www.parsons-peebles.com
Reliance Electric http://www.reliance.com
Reuland Electric Co. http://reuland.com
Schorch http://www.schorch.de
Sever http://www.sever.rs
SEW Eurodrive Ltd http://www.sew-eurodrive.co.uk
Siemens http://www.siemens.com
TECO Westinghouse http://www.tecowestinghouse.com
Thrige Electric http://www.thrige-electric.com
Toshiba http://www.toshiba.co.jp
US Motors http://www.usmotors.com
VEM Motors http://www.vem-group.com
WEG Electric Motors http://www.weg.net
Westinghouse http://www.tecowestinghouse.com
Worthington Simpson http://www.flowserve.com

44 2013 AEMT
Miscellaneous Electrical Formulae
Quantity Direct current Single phase Three phase

Current (I) __Pout__ _____Pout_____ _______Pout______


V x Effy V x Effy x pf 3 x V x Effy x pf

Efficiency () __Pout__ ___Pout___ ____Pout____


VxI V x I x pf 3 x V x I x pf

Power factor ___Pin___ ___Pin___


(pf) VxI 3 x V x I

Quantity Formula

Fan load power, kW Flow (m3.s-1) x pressure (kPa)

Fan efficiency (p.u.)

Ohms Law V=IxR


(resistive circuits)

Power, kW T (Nm) x rpm

9550

Power, Hp T (lb.ft) x rpm

5250

Power Factor, pf __Pin__

VxI

Slip, s, p.u. Ns N
Ns

45 2013 AEMT
Slip, s, % (Ns N) x 100
Ns

Synchronous speed, Ns , rpm Hz x 120


p (poles)

Torque, Nm kW x 9550
rpm

Torque, lb.ft Hp x 5250


rpm

46 2013 AEMT
AEMT INTERNATIONAL Ex REGISTER, 2013

Register of AEMT members able to repair Hazardous Area Equipment to the relevant
Ex certificate and/or standards.

The following companies are full members of the AEMT. They have at least two
employees who have attended AEMT courses on the repair of Hazardous Area Ex
equipment. These technicians have been successfully assessed and awarded a
certificate by the AEMT and Loughborough College. The certificate requires updating
every three years by a refresher course and a re-assessment.

The listed companies hold an approved quality control system such as ISO 9001
incorporating all aspects of repairs to Hazardous Area Ex motors and other
apparatus, ensuring that work is carried out to the latest BS EN or IEC 60079-19 repair
standards. All equipment used for the repairs is calibrated, and the data concerning
each repair is recorded and a report issued.

The IEC 60079-19 international repair standard was derived from an earlier Code of
Practice published by the AEMT and BEAMA in consultation with the Health and
Safety Executive.

Each registered company must have a competent person appointed within the
management of the organisation, with a working knowledge of the concepts and
standards applying to the repair of Hazardous Area Apparatus. They are responsible
for ensuring that the repaired equipment remains safe and conforms to the original
standard, and/or certificate.

The listed companies are able to service and/or repair certified Ex equipment, such as
motors, pumps, fans, generators, transformers etc., manufactured to the following
protection concepts:

Flameproof: Ex d, Ex de,
Increased Safety: Ex e,
Non Sparking: Ex n, Ex nA, Ex N,
Dust: Ex tD, pD

and other Ex standards for hazardous area apparatus.

Where possible the apparatus will be repaired to the original Ex certificate. If the
certificate is not available, the apparatus will be repaired to the Ex protection standard
applicable at the date of certification. This ensures that the requirements of IEC BS
EN 60079-19 are met, and also meets the responsibilities under the EU ATEX
Directives.

47 2013 AEMT
Country Company IECEx, UL Location Website

Abu Dhabi Wesco Abu Dhabi Abu Dhabi www.wescouae.com

Azerbaijan Rapid Solutions (Azerbaijan) Ltd Baku www.rapid-solutions.net

Dubai Intersel Dowding & Mills FZCO Jebel Ali www.intersel-dandm.com


World Wide Power Services FZCO IECEx, UL Jebel Ali www.wwps-dubai.com

England ASK Rewinds Ltd Accrington www.ask-rewinds-ltd.co.uk


B & T Rewinds Birmingham www.btrewinds.com
Bellwood Rewinds Ltd. Hartlepool www.bellwoodrewinds.co.uk
Bowers Electricals Ltd Heanor, Derbyshire www.bowerselec.co.uk
Bradford Armature Winding Co. Ltd. Bradford www.bawco.com
Brownings Electric Co. Ltd. Barking, Essex www.browningselectric.co.uk
Central Group Prescot, Merseyside www.gocentral.co.uk
Coulstock & Place Engineering Ltd. Doncaster www.coulstockandplace.co.uk
Deritend Group Luton www.deritend.co.uk
Eriks UK EMS Bath www.eriks.co.uk
Eriks UK EMS IECEx Chesterfield www.eriks.co.uk
Eriks UK EMS Dartford www.eriks.co.uk
Eriks UK EMS Grimsby www.eriks.co.uk
Eriks UK EMS Maidenhead www.eriks.co.uk
Eriks UK EMS IECEx Newcastle www.eriks.co.uk
Eriks UK EMS Norwich www.eriks.co.uk
Eriks UK EMS Southampton www.eriks.co.uk

48 2013 AEMT
Country Company IECEx, UL Location Website
Fairburns Group Ltd Hull www.fairburns.co.uk
Fletcher Moorland Ltd IECEx Stoke on Trent www.fletchermoorland.co.uk
Heasells Electromechanical Services Ltd Royston www.heasell.net
Houghton International Electrical Services Ltd Newcastle upon Tyne www.houghton-international.com
Hirst J (Electrical Engineering) Morley, Leeds www.jhirst.co.uk
Industrial Motors & Gears Ltd Middlesbrough www.imag-uk.com
Kirkby Lindsey Electrical Engineering Services IECEx Hull www.kirkby-lindsey.co.uk
Knowlton & Newman Ltd Portsmouth www.knowlton-newman.co.uk
Knowlton & Newman Ltd Southampton www.knowlton-newman.co.uk
Mid Kent Electrical Engineering Co Ltd Sittingbourne www.mke.co.uk
Mid Kent Electrical Engineering Co Ltd Rainham www.mke.co.uk
M R Engineering Ltd Birkenhead www.mrengineering.co.uk
Park Gate & Co Ltd Carlisle www.park-gate.co.uk
Pump Supplies Ltd Winsford www.pumpsupplies.co.uk
Pump Supplies Ltd Gloucester www.pumpsupplies.co.uk
Quartzelec Ltd IECEx Grimsby www.quartzelec.com
Quartzelec Ltd IECEx Rugby www.quartzelec.com
Quartzelec Ltd IECEx Sheffield www.quartzelec.com
Rewinds & J Windsor & Sons Ltd Liverpool www.rjweng.com
RJW Engineering (Manchester) Limited Manchester www.rjweng.com
Rotary Equipment Services Ltd Loughborough www.reslimited.com
W H Shoebridge & Sons Ltd Northampton www.shoebridges.com
Site Electrical Ltd Manchester www.site-electrical.co.uk
Sulzer Dowding & Mills IECEx Altrincham www.sulzer.com
Sulzer Dowding & Mills Ashford www.sulzer.com
Sulzer Dowding & Mills Avonmouth www.sulzer.com

49 2013 AEMT
Country Company IECEx, UL Location Telephone
Sulzer Dowding & Mills Birmingham www.sulzer.com
Sulzer Dowding & Mills Bromborough www.sulzer.com
Sulzer Dowding & Mills IECEx Ipswich www.sulzer.com
Sulzer Dowding & Mills IECEx Middlesbrough www.sulzer.com
Sulzer Dowding & Mills IECEx Sheffield www.sulzer.com
Taylor & Goodman Group Brierley Hill www.taylorgoodman.co.uk
Team Rewinds Ltd Gateshead www.teamrewindsltd.co.uk
Wilson Electric (Battersea) Ltd London www.wilsonelectric.co.uk
Yarmouth Rewinds Ltd IECEx Great Yarmouth www.yarmouthrewinds.co.uk

Indonesia PT SWTS Indonesia East Java www.swtspl.com


XAB Industrial Service PT Tangerang www.xis.co.id

Northern Ireland Grants Electrical Services (NI) Ltd Co. Antrim www.grantselectrical.co.uk
JJ Loughran Co. Tyrone www.jjloughran.com

Ireland Avonmore Electrical Co. Cork www.avonmore-electrical.com


Electrical Rewind Services Ltd Limerick www.electricalrewinds.ie

Kazakhstan CAIH Power LLP Almaty Tel: 077 7272 669310

Malaysia Kejuruteraan Letrik Yun Loong (Sel) Sdn Bhd IECEx Selangor www.yunloongsb.com
Deleum Rotary Services Sdn Bhd IECEx Selangor Darul www.rotary.com.my
Siemens Malaysia, ICS Repair Centre IECEx Selangor Darul www.siemens.com
Wehaya Sdn Bhd IECEx Sarawak www.wehaya.com.my

Qatar A A Engineering Services Doha www.aaes.net


50 2013 AEMT
Country Company IECEx, UL Location Telephone
DOPET Doha www.dopet.com
Manweir WLL IECEx Doha www.manweir.com

Saudi Arabia Iscosa Industries & Maintenance Ltd Dammam www.iscosa-ksa.com

Scotland Deebridge Electrical Engineers Ltd. Aberdeen. www.deebridge.co.uk


Eriks UK EMS Aberdeen www.eriks.co.uk
Eriks UK EMS Broxburn www.eriks.co.uk
Fuglesangs UK Ltd Glasgow www.fuglesangs.com
Midland Electrical Winding & Contracting (Scotland) Ltd. Grangemouth www.midland-electrical.com
Parsons Peebles Generation Ltd Fife www.parsons-peebles.com
Quartzelec Ltd IECEx Aberdeen www.quartzelec.com
Rotech M & P Ltd Falkirk www.rotechmp.co.uk
Sulzer Dowding & Mills IECEx Aberdeen www.sulzer.com
Sulzer Dowding & Mills IECEx Falkirk www.sulzer.com
TDC (Aberdeen) Ltd IECEx, UL Aberdeen www.tdcaberdeen.co.uk
Torishima Service Solutions Europe Ltd Coatbridge www.torishima.eu
WGM Engineering Ltd Glasgow www.wgmltd.com
WGM Engineering Ltd Livingston www.wgmltd.com

Singapore Cyclect Electrical Engineering Pte Ltd IECEx, UL Singapore Tel: 0065 686 86000
GE Keppel Energy Services Pte Ltd UL Jurong Te:; 0065 6551 9500
Maintech Engineering & Supplies Pte Ltd IECEx, UL Singapore www.mes.com.sg
Megawatts Engineering Services IECEx, UL Singapore www.megawatts.com.sg
SWTS Pte Ltd IECEx, UL Jurong www.swtspl.com

51 2013 AEMT
Country Company IECEx, UL Location Telephone
South Korea Hankukcisco Kyeongnam www.hankukcisco.co.kr

Thailand Asia Engineering & Services (Thailand) Co Ltd Samutprakarn www.asiaengineering.co.th


Asia Motor Service Center Co Ltd IECEx Pathumthani www.amc.co.th
MARC (Thailand) Co Ltd IECEx, UL Nakornpathom www.marcthailand.com
MARC (Thailand) Co Ltd IECEx, UL Rayong www.marcthailand.com
Siemens Ltd- Repair Centre IECEx Nakornpathom www.siemens.co.th
U-Services (Rayong) Co Ltd IECEx Rayong www.uservices-thailand.com
Well Engineering Service Co Ltd Samutprakarn www.well-engineering.com

Wales DRB Electric Motors LLP Deeside www.drbgroup.co.uk


E & C Rewinds Narberth. www.ecrewinds.com
Pump Supplies Ltd. Port Talbot www.pumpsupplies.co.uk
Quartzelec Ltd IECEx Swansea www.quartzelec.com

IECEx: Companies which have been successfully audited to become IECEx Certified Service Facilities.
UL: Approved repairers of American UL equipment.

The AEMT Ex International Register is regularly updated on www.aemt.co.uk

52 2013 AEMT

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