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2014 kW 2,700 HP
NOMINAL GVW
448013 kg 987,700 lb
860E-1K
860E
WALK-AROUND
Productivity Features Environmentally Friendly
High performance Komatsu SSDA16V160 engine Komatsu SSDA16V160 engine is certified to
Gross horsepower 2014 kW 2,700 HP US EPA Tier 2 emissions regulations
Komatsu IGBT AC electric drive system Lead-free radiator design
3469 kW 4,650 HP continuous retarding capability Fuel efficient engine with 2-stage
Automatic retard speed control turbocharging
Traction (spin-slide) control Electronically controlled drive system blower
Application specific body designed to hold rated to increase efficiency of power use
payload Factory installed trolley (optional)
Tight turning radius 15.5 m 51' Less fluids compared to mechanical drive
Payload Meter III (standard) trucks
Hill Start
Reliability Features
Frame structurally enhanced for
254 ton 280 short ton payload
Komatsu designed wheelmotor
Simple and reliable hydraulic
system
Fully-hydraulic controlled
multiple-disc wet brakes
Steering and brake accumulators
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ELECTRIC DRIVE TRUCK
860E-1K
GROSS HORSEPOWER
2014 kW 2,700 HP @ 1900 rpm
NOMINAL GVW
448013 kg 987,700 lb
Operator Environment
Ergonomically designed spacious cab with
excellent visibility
Fully adjustable driving position settings
Komatsu Hydrair II suspensions designed
for optimum ride
Four post ROPS/FOPS Level 2
Automotive style dash panel with user
friendly operator interface display
Isolated cab mounts
Easy Maintenance
Vehicle Health Monitoring System (VHMS) allows remote
diagnostics of key engine and drive system components
Fully hydraulic braking system reduces wear and
improves replacement intervals
Extended oil change intervals with Centinel and
Oil Reserve System
Automatic lubrication system
Flange-type tire rims
Eliminator oil filtration system
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860E-1K ELECTRIC DRIVE TRUCK
PRODUCTIVITY FEATURES
Komatsu SSDA16V160 Engine
Komatsu's SSDA16V160 engine has earned a reputation for
being one of the most reliable high horsepower engines in
the mining industry today. This 2014 kW 2,700 HP engine is
certified, out of the exhaust pipe, to meet US EPA Tier 2
emission levels. Fuel efficiency is maximized due to
optimized air handling with 2-stage turbocharging. A
standard pre-lube system is designed to reduce start-up
wear and increase overhaul life. Standard features include:
CENSE on board monitoring of engine performance
for each cylinder
CENTINEL Advanced Engine Oil Management
System
ELIMINATOR filtration system reduces oil and filter
changes by one third
Oil Reserve System extends oil change interval Komatsu AC Electric Drive System
The Komatsu drive system, utilizing Siemens AC control,
offers independent control of the rear wheelmotors. This
provides outstanding traction during wet and slippery
conditions, thus improving tire wear and operator
confidence.
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ELECTRIC DRIVE TRUCK
860E-1K
Trolley (optional)
Hill Start
The factory installed 860E-1KT trolley system allows for
faster ascent up grades, providing higher production and With the new Komatsu Drive System comes a new
lower fuel consumption compared to conventional diesel innovation in electric truck technology. The Hill Start feature
systems. allows the operator to start the machine on a grade without
roll back.
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860E-1K ELECTRIC DRIVE TRUCK
6
ELECTRIC DRIVE TRUCK
860E-1K
OPERATOR ENVIRONMENT
Ergonomically Designed Cab Ideal Driving Position Settings
The Komatsu 860E-1K cab design provides the operator The 5-way adjustable operator seat and the tilt-telescopic
with an environment where they can be comfortable and steering column provide an optimum driving posture for
confident during operation. The rubber mounted isolated increased driving comfort and more control over machine
cab includes tinted safety glass, power windows, heating operation. The air suspension seat dampens vibrations,
and air conditioning, acoustical insulation, double sealed reduces operator fatigue, and holds the operator securely.
doors, and filtered, pressurized air. A 76 mm 3" wide three-point seat belt is provided as
standard equipment.
Built-in ROPS and FOPS Structure
These structures conform to ISO standards 3471 and 3449.
RELIABILITY FEATURES
Simple and Reliable Hydraulic System Quick Change Pump Module
The hydraulic system is a proven and reliable design with To keep pump change-out time to a minimum, Komatsu
fewer parts than other truck manufacturers. The system has developed a sub-frame module which contains both
utilizes a common tank, and therefore, common fluid for the steering / brake and hoist pumps. This module can be
steering, braking, and hoisting. In-line filtration elements removed and replaced as a single unit, helping limit
provide optimum hydraulic system protection from potential downtime and allowing easy access to the
contamination. These elements can be replaced from hydraulic pumping system.
ground level, to enhance the serviceability of the 860E-1K.
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ELECTRIC DRIVE TRUCK
860E-1K
Dynamic Retarding
For daily operation, the 860E-1K is equipped with an
electric retarding package which can supply up to 3469 kW
4,650 hp of resistance. When requested, the wheel motors
switch from motors to electrical generators. The resistive
force created from this process is used to slow the truck to
the desired speed. The power generated is then run over
an 18 element grid which converts the electricity into heat.
The heat is then dissipated into the atmosphere by the
quietest grid blower Komatsu has ever used.
9
860E-1K ELECTRIC DRIVE TRUCK
EASY MAINTENANCE
On-board Diagnostics Advanced Monitoring Vehicle Health Monitoring System (VHMS) with
System ORBCOMM
The Komatsu advanced monitoring system identifies The VHMS controller monitors the health conditions of all
maintenance items to the operator, reduces diagnostic major components and enables remote analysis of the
times, indicates oil and filter replacement hours, and machine and its operation. VHMS can be monitored by
displays fault codes. This monitoring system is designed to downloading information directly from the truck with a
maximize machine availability. laptop, or through the use of ORBCOMM, a satellite
communication network, that allows access to the machine
Engine Access System conditions through the internet.
compartment. Customer
job site
KOMATSU
Internet
Personal
computer
WebCARE Server
terminal
(for downloading
Komatsu
data)
distributors
ADDITIONAL FEATURES
Environmentally Friendly
Komatsu SSDA16V160 Engine Selectable Stairway Direction
The Komatsu SSDA16V160 is certified to US EPA Tier 2
emission regulations out of the exhaust pipe.
Lead-Free Radiator
In addition to compliance with emission regulations, a lead-
free copper core is used for the radiator to meet global
environmental requirements.
Komatsus 860E-1K offers stairway access with entry from either the right
or left side of the truck depending on the customers preference.
Payload Policy
Recognizing that variation occurs naturally in material 10-10-20 Load Policy Criteria
density, fill factors, and loading equipment, Komatsu 1) 10% of all loads may be between 110% and 120%
America Corp. deems it necessary to establish a consistent of the rated payload of the truck
loading policy for the 860E-1K. This loading policy is 2) 90% of all loads must be below 110% of the rated
intended to identify the guidelines for the loading of payload of the truck
Komatsu Mining Trucks, and is valid for approved 3) The average monthly payload must not exceed the
applications and haul profiles only (see chart below). rated payload of the truck
4) No single payload may exceed 120% of the rated
payload of the truck
10-10-20
Payload Policy
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860E-1K ELECTRIC DRIVE TRUCK
SPECIFICATIONS
ENGINE FRAME
Make and model. . . . . . . . . . . . . . . . . Komatsu SSDA16V160 Tier 2 Advanced technology, full butt-welded box sectional ladder-type
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel frame with integral ROPS supports, integral front bumper, rear
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 tubular cross members, steel castings at critical stress transition
Operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle zones, rugged continuous horsecollar.
Gross horsepower* . . . . . . . . . . . . 2014 kW 2,700 HP @ 1900 rpm Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 MPa 70,000 psi
Net flywheel power** . . . . . . . . . . . 1902 kW 2,550 HP @ 1900 rpm tensile strength steel
Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9608 kg 21,182 lb Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 MPa 90,000 psi
* Gross horsepower is the output of the engine as installed in this machine, at governed tensile strength steel
rpm and with engine manufacturers approved fuel setting. Accessory losses included Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12''
are water pump, fuel pump and oil pump.
**Net flywheel power is the rated power at the engine flywheel minus the average accessory Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34''
losses. Accessories include fan and charging alternator. Rating(s) represent net engine Top and bottom plate thickness . . . . . . . . . . . . . . . . . 40 mm 1.57''
performance in accordance with SAE J1349 conditions.
Side plate thickness . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75'' Rear
22 mm 0.87'' Front
Drive axle mounting . . . . . . . . . . . . . . . . Pin and spherical bushing
ELECTRIC DRIVE Drive axle alignment . . . . . . . . Swing link between frame and axle
AC/DC CURRENT
Drive System* . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu AC Drive
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRLDZ5010-AL BRAKING SYSTEM
Dual Fan Main Blower . . . . . . . . . . . . . . . 419 m3/min 14,800 cfm
Control . . . . . . . . . . . . . . . . . . . . IGBT AC Torque Control System Service brakes: oil-cooled, hydraulic-actuated, multiple disc brakes at
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.52:1 each wheel. Traction system wheel spin control.
Speed (maximum) . . . . . . . . . . . . . . . . . . . . . . 64.5 km/h 40 mph Max. service apply pressure . . . . . . . . . . . . . .16547 kPa 2,400 psi
Total friction area per brake . . . . . . . . . . . . . . .75439cm2 11,693 in2
* Wheel motor drive system application depends upon gross vehicle weight, haul road Secondary brakes . . . . . . . . . . . . . . . . . . Automatically applied prior
grade, haul road length, rolling resistance and other parameters. Komatsu must
analyze each job condition to assure proper application. to hydraulic system pressure dropping below level
required to meet secondary stopping requirements.
Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . . Switch activated
TIRES AND RIMS Parking brakes . . . All wheel, spring applied, hydraulically released,
integral wet disc park brake. Rated to hold on
Rock service, tubeless, radial tires +-15% grade at maximum gross vehicle weight.
Standard tire*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/80 R57 Electric dynamic retarder . . . . . . . . . . . . . . . . . . 3469 kW 4,650 hp
Optional tire* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/90 R57 Continuously rated high-density blown grids w/retard capacity at low
Flange mount rim speeds and retard in reverse propulsion.
864 mm x 1448 mm x 152 mm 34'' x 57'' x 6'' rim assembly.
Typical total tire weight . . . . . . . . . . . . . . . . . . . . 23033 kg 50,780 lb
* Tires should meet application requirements for tkph/tmph, tread, compound, inflation SUSPENSION
pressure, ply rating or equivalent, etc.
Variable rate hydro-pneumatic with integral rebound control
Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 313 mm 12.32''
BODY Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 mm 11.50''
Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
All-welded steel flat floor body with horizontal bolsters and full
canopy. Tapered body, body up sling and frame mounted rubber
pads are standard. Heated body optional. COOLING SYSTEM
Floor sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63'' Outer
19 mm 0.75'' Center L&M radiator assembly, split-flow, with deaerator-type top tank.
1379 MPa 200,000 psi tensile strength steel Radiator frontal area . . . . . . . . . . . . . . . . . . . . . . . 5.81 m2 62.5 ft2
Front sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm 0.39'' Outer
10 mm 0.39'' Center
1379 MPa 200,000 psi tensile strength steel
SERVICE CAPACITIES
Side sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 mm 0.31''
1379 MPa 200,000 psi tensile strength steel Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . 473 L 125 U.S. gal
Canopy sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 mm 0.24'' Crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 L 74 U.S. gal
690 MPa 100,000 psi tensile strength steel Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . 1609 L 425 U.S. gal
Capacity struck . . . . . . . . . . . . . . . . . . . . . . . . . . .122 m3 160 yd3 Motor gear box (each) . . . . . . . . . . . . . . . . . . . . 121 L 32 U.S. gal
SAE heaped 2:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 m3 221 yd3 Inverter cooling system. . . . . . . . . . . . . . . . . . . . . 25 L 6.5 U.S. gal
Standard Komatsu body weight . . . . . . . . . . . . 33643 kg 74,171 lb Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4542 L 1,200 U.S. gal
Reserve Oil System . . . . . . . . . . . . . . . . . . . . . 114 L 30 U.S. gal
CAB
Advanced Operator Environment with isolation mounted, integral 4-
post ROPS/FOPS Level 2 structure. Adjustable air suspension seat
w/lumbar support, arm rests, and 3-point seat belt, full-size passenger
seat, thermal insulation, tilt and telescoping steering wheel, electric
windshield wipers w/washer, tinted safety glass, power windows,
Komatsu Payload Weighing System, 61,000 Btu/hr heater and
defroster, 19,900 Btu/hr air conditioning (HFC - 134A refrigerant).
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ELECTRIC DRIVE TRUCK
860E-1K
DIMENSIONS
8.33 m
9.21 m 4.02 m 27'4"
30'3" 13'2"
14.04 m
46'1"
7.30 m
23'11"
6.39 m
20'11"
4.22 m
13'10"
1.93 m
6'4"
.85 m 2'9"
6.09 m
4.16 m 6.30 m 20'8" 20'0"
4.47 m 14'8"
13'8"
14.93 m 49'0"
All dimensions are for unladen truck with standard body. 9.39 m
30'10"
Capacity Loading 7.65 m
25'1"
Body Struck 2:1 Heap Height*
*Exact load height may vary due to tire make, type, and inflation pressure.
HYDRAULIC SYSTEM
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860E-1K ELECTRIC DRIVE TRUCK
PERFORMANCE CHART
100
200 90
80
Rimpull
70
150
14%
60
12%
Total Resistance
50
10%
100
40
8%
30 6%
50
20 4%
10 2%
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
kph
0 5 10 15 20 25 30 35 40 45
mph
Speed
5 7
19.5 yd3
PC3000
4 6 7
KOMATSU EXCAVATORS
29 yd3
PC4000
4 5 6 7
37 yd3
PC5500
3 4 5 5 6 6 7
55 yd3
PC8000
3 3 4 4 4 5
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ELECTRIC DRIVE TRUCK
860E-1K
Vehicle Weights
Standard Chassis 137325 kg 302,749 lbs
Komatsu Body 33643 kg 74,171 lbs
Standard Tire Weight 23033 kg 50,780 lbs
Option Allowance 6350 kg 14,000 lbs
Empty Vehicle Weight 200351 kg 441,700 lbs
Front Axle (49%) 98361 kg 216,850 lbs
Rear Axle (51%) 101990 kg 224,850 lbs
Nominal payload is defined by Komatsu America Corps payload policy documentation. In general, the nominal payload must be adjusted
for the specific vehicle configuration and site application. The figures above are provided for basic product description purposes.
Please contact your Komatsu distributor for specific application requirements.
15
STANDARD EQUIPMENT
Air cleaners, with dust evacuators Maintenance and power lockout Horn (center of steering wheel)
Alternator (24 volt/140A) Parking brakes with warning light & speed Indicator lights (blue)
Auto lubrication system w/ground level fill application protection - Engine service
& low level indicator Power steering w/auto secondary steering - VHMS snapshot (IM)
Batteries4 x 8D (1450 CCAs) Protective deck handrails with kick plate Komatsu Payload Meter III
Battery charging cable and socket Pump driveline protector Operator seat, adjustable w/air
Body impact plate Radiator fan guard suspension, lumbar support and arm
Body over center device Seat belts 76 mm 3", 3-point, retractable rests
Body up sling Skid-resistant surface on walkways Panel lighting (adjustable)
Brakes: oil-cooled, multiple disc front & rear STANDARD HIGH VISIBILITY DELUXE CAB Passenger seat, full size, heavy duty
Control cabinet mechanical suspension
Status and instrument panel
Electric start Power windows
- Body up
Eliminator, Centinel, Cense Pressurized cab air system w/fan on
- Parking brake
Fast-fill fuel system (in tank and left side Single brake/retarder pedal
- Propulsion system not ready
remote) Starter key switch
- No DC link voltage
Filters, high pressure hydraulic Sunvisor (adjustable)
- High engine oil temp
Ground level radiator fill Thermal insulation
- No propel
Mirrors, LH flat and RH rectangular convex Tilt & telescoping steering wheel
- Service brake applied
Mud flaps VHMS with ORBCOMM
- Wheel brake lock applied
Muffled exhaustdeck-mounted Voltmeter (battery output)
- Repair monitor
Power supply, 24 volt and 12 volt DC Windshield (tinted safety plate)
- Engine warming up
Quick disconnects (hoist and diagnostics) Windshield wiper (dual) and washer
- Engine shut down timer
Radiator sight gauge (electric)
- Grid Drier
Removable power module unit (radiator, LIGHTING
- Traction control
engine, alternator, blower)
- Dynamic Retarding Back-up lightsrear mount (2, halogen)
Reverse retarding
Air cleaner restriction gauges Back-up lightsR and L - deck mount (2,
Service centerLH
Air conditioner HFC-134A halogen)
Speed Control (Propel & Retard)
AM/FM radio with CD & USB Brake and retard lights on top of cab
Thermostatic fan clutch
Column-mounted speed control Clearance lights (LED)
OPERATOR ENVIRONMENT & CONTROL Digital tachometer and speedometer Control cabinet service light (LED)
All hydraulic service brakes with Dome light Dynamic retarding, rear (2, LED)
emergency auto apply Engine hourmeter Engine compartment service lights
Back up alarm Engine shutdown w/ Smart Timer delay Fog lights (2, halogen)
Battery disconnect switch Floor mat (double barrier) Headlights (8, halogen)
Brake lock and drive system interlock Fuel gauge in cab and site gauge on tank Manual back-up light, switch and indicator
Circuit breakers, 24 volt Fuel low level light and buzzer Payload lights R and L (LED)
Diagonal staircase across grille, L to R Gauges (w/backlight) Platform lights R, L and Center
Dynamic retarding with continuous - Oil Pressure (3, halogen)
rated element grids - Coolant Temperature Stairway lights (1, halogen)
Engine shutdown at ground level - Hydraulic Oil Temperature Stop & tail lights (2, LED)
Hoist propulsion interlock Headlight switch Turn signals (LED)
Horns (electricfront) Heater and defroster (heavy-duty)
Integral ROPS/FOPS Level 2 High beam selector and indicator
OPTIONAL EQUIPMENT
AESS791-01 2009 Komatsu America Corp. Printed in USA D11(1.5M)CCI 11/09 (EV-3)